H Series
One for all.
H Series – One for all
The H series is based on a newly developed machine concept. The high level of
standardisation provides an excellent price/performance ratio whilst maintaining a high
degree of flexibility.
Gebr. Heller Maschinenfabrik GmbH
H 2000/4000
Profile
 Flexibly configurable machining centres with a wide range
of options, practise-oriented packages
 Outstanding milling performance, extreme load capacity,
high productivity
Field of application
 Varying batch sizes and variable range of parts and
materials
Facts
 Dynamic twin drive in the Z-axis
 Optimised NC rotary feed table
 Chain-type magazine with 54, 80, 160 or 240 places
 Rack-type magazine with 409 places
Gebr. Heller Maschinenfabrik GmbH
H 5000/6000
Profile
 Compact and high performance machining centres, with
numerous options for confirgurations according to customer
requirements
 Designed for optimal reliability and simultaneously high
productivity
Field of application
 From heavy duty chip removal to light metal cutting with
hightest productivity and precision requirements
Facts




4 spindle alternatives, 4 chip removal altvernatives
Suitable for HELLER automation
Chain-type magazine with up to 100 places
Rack-type magazine with up to 425 places
Gebr. Heller Maschinenfabrik GmbH
H Series - Assemblies
Machine bed and column
Optimised with state-of-the-art
simulation technology

Optimised topology of structural
components

Inherently rigid machine bed

Installation without anchoring ensures
high flexibility for machine installation

High cutting performance and precision
for every machining strategy

Cost-effective price
Gebr. Heller Maschinenfabrik GmbH
H Series - Assemblies
Drive technology H 2000/4000 and H 5000-6000
Enhanced power and precision

Twin drive in the Z-axis for symmetric force application and
free chip fall

Reduced table deformation and higher precision with drives
arranged on the inside

Minimal axes positioning times ensure high productivity

Reduced wear for low operational cost
Gebr. Heller Maschinenfabrik GmbH
H 2000/4000/5000/6000 - Assemblies
Spindle
Highest precision made by HELLER

Zero-spindle system ensures fast and costeffective exchange of the spindle

Rigid spindle nose for high process stability

Dynamically stiff, short design of the spindle
unit and water-cooled spindle neck provide high
precision

Reduced coolant dispersion provides cleaner
machine and tools
Gebr. Heller Maschinenfabrik GmbH
H Series - Assemblies
Work area
Free chip fall, higher accuracy

Reduced downtimes due to contamination, extended cleaning intervals

Reduced production costs

High precision on the workpiece
Gebr. Heller Maschinenfabrik GmbH
H Series - Assemblies
Space requirements
Smaller footprint, reduced costs,
faster installation

Reduced space and foundation
requirements save infrastructure
costs

Machine easier to relocate due
to quick and easy installation

Good vibration insulation for
enhanced machining accuracy
Gebr. Heller Maschinenfabrik GmbH
H Series - Assemblies
Tool management
Customised to your requirements

Wide range of tools and tool
geometries

Re-use of existing tools

New operating strategy for short tool
loading times

Tool condition monitoring minimises
downtimes
Gebr. Heller Maschinenfabrik GmbH
H Series - Assemblies
Workpiece management
More space, less chip deposits

Machining of large workpiece
geometries

Machining of large workpiece
masses

High process stability thanks to
new rotary table clamping

High machining accuracy
through reduced chip deposits
and pneumatic cleaning

Good accessibility to stationary
hydraulic valves

Re-use of existing clamping
fixtures
Gebr. Heller Maschinenfabrik GmbH
H 2000/4000 – Extensions and options
Spindle tapers

SK 40

HSK 63

BT 40
Spindle

EcoCutting:

PowerCutting:
10,000 1/min / 38 kW / 242 Nm

SpeedCutting:
16,000 1/min / 40 kW / 95 Nm

HighSpeedCutting: 24,000 1/min / 25 kW / 40 Nm
Gebr. Heller Maschinenfabrik GmbH
10,000 1/min / 17 kW / 81 Nm
Spindle Power and Torque Diagram EC 63 Machining Unit
Gebr. Heller Maschinenfabrik GmbH
Spindle Power and Torque Diagram PC 63 Machining Unit
Gebr. Heller Maschinenfabrik GmbH
Spindle Power and Torque Diagram SC 63 Machining Unit
Gebr. Heller Maschinenfabrik GmbH
Spindle Power and Torque Diagram HSC 63 Machining Unit
Gebr. Heller Maschinenfabrik GmbH
H 5000/6000 – Extensions and options
Spindle tapers

SK 50

HSK 100

BT 50
Spindel

PowerCutting:
8,000 1/min / 43 kW / 822 Nm

SpeedCutting:
12,500 1/min / 52 kW / 166 Nm

HighPowerCutting:

PowerSpeedCutting: 12,500 1/min / 52 kW / 500 Nm
6,000 1/min / 60 kW / 2,292 Nm
Facing slide attachement

Universal tool holding fixture

Decoupling of tool and drive

Drive out of chip area
Gebr. Heller Maschinenfabrik GmbH
Bild 1
Spindle Power and Torque Diagram PC 100 Machining Unit
Gebr. Heller Maschinenfabrik GmbH
Spindle Power and Torque Diagram HPC 100 Machining Unit
Gebr. Heller Maschinenfabrik GmbH
Spindle Power and Torque Diagram SC 100 Machining Unit
Gebr. Heller Maschinenfabrik GmbH
Spindle Power and Torque Diagram PSC 100 Machining Unit
Gebr. Heller Maschinenfabrik GmbH
H 2000/4000 – Extensions and options
Tool management


Chain-type magazine
with 54, 80, 160 or 240 places
Rack-type magazine
with 409 places (HSK only)

Twin servo driven tool changer delivers
shortest chip to chip times

Optional tool cleaning

Tool replenishment during spindle
operation possible (as standard)

Rapid tool breakage check (optional)
Workpiece management

High clamping force in the B-axis

High workpiece weight of up to 800 kg
or 1,400 kg

Friction-locked 4 x 90° indexing at the
setting station with foot release

Automatic rotating setting station and
automatic setting station door (option)

Hydraulic component clamping 60 bar
(200 bar option available)

200 bar proportional hydraulic
component clamping (optional)
Gebr. Heller Maschinenfabrik GmbH
H 5000-6000 – Extensions and options
Tool management
Workpiece management
Chain-type magazine
with 50 or 100 places

High clamping force in the B-axis

High workpiece weight of up to 1,400 kg
Rack-type magazine
with 265 or 425 places

Friction-locked 4 x 90° indexing at the

Twin servo driven tool changer delivers
shortest chip to chip times


Optional tool cleaning

Tool replenishment during spindle
operation possible (as standard)

Rapid tool breakage check (optional)


setting station with foot release
Automatic rotating setting station and
automatic setting station door (option)

Hydraulic component clamping 60 bar
(200 bar option available)

200 bar proportional hydraulic
component clamping (optional)
Gebr. Heller Maschinenfabrik GmbH
H Series – Extensions and options
Control

SINUMERIK 840D sl or FANUC 310i-A

Operating modes 2 and 3 as standard

Increased operator convenience

Pallet and job management

Automatic return to home position

Graphical diagnostic tools

Remote diagnostics of machine and coolant unit

Comprehensive option package
Automation

Standardised interface to linkage systems (opt.)

Rotary pallet pool with 6 pallets in the
system (opt.)
Gebr. Heller Maschinenfabrik GmbH
H Series – Extensions and options
Chip disposal and management

Scraping conveyor

Mesh type filter with 12 bar pump: optional (H 1000 to
H 4000 only)

Paperband filter with 50 or 70 bar high pressure pump

Vacuum rotation filter with 50 or 70 bar high
pressure pump

work area flushing, option
Auxiliary equipment

Multi-spindle head location

Measuring probe

Minimal quantity lubrication with single-channel MQL unit
Gebr. Heller Maschinenfabrik GmbH
H 2000/4000 – Technical data
H 2000
H 4000
Working area X – Y – Z
mm
630▪630▪630
800▪800▪800
Pallet size
mm
400 x 500
500 x 630
Workpiece dimensions
mm
Ø 720 x 850
Ø 900 x 1,000
Workpiece weight
kg
500 / 800
800 / 1,400
Chip-to-chip time
s
2.8
2.2
3.0
2.4
Rapid traverse
m/min
60
90
60
90
Acceleration
m/s²
8
10
8
Tool dimensions
mm
Ø 160 x 450
SK 40 ▪ HSK 63* ▪ BT 40*
Spindle tapers
Spindle
Ø 160 x 350
EC 63
10,000 ▪ 17 ▪ 81
PC 63*
10,000 ▪ 38 ▪ 242
rpm ▪ kW ▪ Nm
SC 63*
16,000 ▪ 40 ▪ 95
HSC 63*
24,000 ▪ 25 ▪ 40
* Option
Gebr. Heller Maschinenfabrik GmbH
H 5000-6000 - Technical Data
H 5000
H 6000
Working area X – Y – Z
mm
800▪800▪800
1000▪1000▪1000
Pallet size
mm
630 x 630
630 x 630
Workpiece dimensions
mm
Ø 900 x 1,000
Ø 900 x 1,200
Workpiece weight
kg
1.000 / 1,400
1.000 / 1,400
Chip-to-chip time
s
4.0
3.6
4.2
3.8
Rapid traverse
m/min
50
60
50
60
Acceleration
m/s²
5
7
5
7
Tool dimensions
mm
Ø 280 x 600
SK 50 ▪ HSK 100*▪ BT 50*
Spindle tapers
8.000 ▪ 43 ▪ 822
PC 100
SC 100*
Spindle
Ø 280 x 600
HPC 100*
SPC 100*
rpm ▪ kW ▪ Nm
12,500 ▪ 52 ▪ 166
6,000 ▪ 60 ▪ 2,292
12,500 ▪ 52 ▪ 500
* Option
Gebr. Heller Maschinenfabrik GmbH
H Series – Typical workpieces
Gebr. Heller Maschinenfabrik GmbH