FIRE RETARDANT SYSTEMS AND SOLUTIONS Marketed by : INTRODUCTION • We at Multi kilfire believe strongly in the adage “PREVENTION IS BETTER THAN CURE”. Active Fire Systems which include hydrants, sprinklers & smoke detectors, come into play only after the fire breaks out; whereas Passive Systems help in preventing and retarding fires. While Passive systems cannot be considered to be an alternative to Active systems, they definitely rationalize the need for extensive deployment of Active Systems. A marriage between both types of systems is not only physically safer but also more cost effective. PRODUCTS APPROVED BY: • • • • • Raytheon U.S.A. Tata Consulting Engineers Rolls Royce U.K. BHEL MECON • • • • • M. N. Dastur & Co. DEISIN DCL FICHTNER EIL FIRE RETARDANT COATING FOR ELECTRICAL CABLES – KF600 EFFECTIVENESS OF FIRE RETARDANT COATING Functions by limiting the oxygen drawn from the atmosphere, thereby inhibiting the combustion and heat build-up process in the immediate vicinity of the cable insulation. The coating converts the bunch of cables into one coated cable and compartmentalizes an uncoated fire zone from the coated non – fire zone. Dissipates the heat generated by the fire and thereby prevents heat conduction. TECHNICAL DATA Physical Properties – Ph – 6 to 8, Odourless, touch dry – 45 mins; hard dry 72 hrs. Flammability as per IEEE – 383 / 10810-Part 53. Fire Survival as per IEC – 331-21 ( One hour) Flexibility, adhesion as per IS – 101 and IS 10810 Part 50. Current Carrying Capacity. (Ampacity and Insulation test) Anti Termite / Anti Rodent. Toxicity as per IEC – 754. (Halogen Content) Limiting Oxygen Index as per ASTM – D 2863-1991 Flame Propagation as per IEC 332-3 Category A Heat Ageing as per IS 5831 Test for Asbestos content. Chemical Resistance Test. Oil immersion test. Water Immersion Test RECOMMENDED DIMENSIONS & AREAS – CABLE COATING KF 600 SOME PHOTOGRAPHS COATING ILLUSTRATION LIVE DEMONSTRATION FIRE SPREAD TEST KF 600 AT UKAI TPS IEEE – 383 FLAMMABILITY TEST AT ERDA, BARODA TEST CHAMBER INSIDE TEST CHAMBER WRAPPING BURLAP ON COATED CABLE- 2.45 M LONG BURLAP TIED AT 1 M FROM BOTTOM BURLAP LIT SOME INSTALLATION PHOTOGRAPHS CONTROL PANEL - SUZLON ADITYA BIRLA, ULTRATECH CEMENT, TADAPATRI GSPCL JSPL KF 604 – FIRE STOP BARRIERS. NOMENCLATURE – DIFFERENT NAMES • • • • • • • FIRE STOP COMPOUND FIRE STOP BARRIER FIRE SEALING SYSTEM FIRE PENETRATION SEALING SYSTEM FIRE COMPARTMENTILISATION FIREPROOF SEALING FPSS DESCRIPTION THESE ARE MORTAR-TYPE FIRE BARRIERS, WITH A THREE HOUR FIRE RATING, WHICH ARE INSTALLED IN OPENINGS (FLOOR / WALL) WHERE CABLES / CABLE TRAYS PASS FROM ONE ROOM TO THE OTHER OR FOR SEALING OPENINGS UNDER ELECTRIC SWITCH GEAR, LIKE HT AND LT CONTROL PANELS. THEY PREVENT FIRE FROM SPREADING FROM ONE ROOM TO THE OTHER. TECHNICAL DATA The system has been successfully tested at the only approved CSIR Laboratory for such a product at CBRI, Rourkee. The parameters tested for is highlighted hereunder: a. Impact Test b. Accelerated Ageing. c. Water Absorption. d. Vibration Test. e. Fire Resistance Evaluation. f. Hose Stream evaluation. g. F – Rating h. T – Rating. Single Component non – combustible system. Designed for 3 (three) hour fire rating. Segregates / compartmentalizes fire and non – fire zones. Compatible with all types of cable jacketing material. No effect due to vibration, impact and radiation. Mechanically strong and can bear drop loads. Retrofitting very easy without special tools. Conforms to Indian and International standards. No imported components. Indigenously developed. Maintenance free. Asbestos free. Expected life – will last the life of the cable. FIRE TEST AT CBRI ROURKEE • Electrical cables are extensively used in all major industries. These are mostly run through underground cable tunnels, trenches, overhead cable trays and ducts. Any fire incidence in the vicinity of these may result in spread of fire along the cable trays as modern production facilities demand long run of power and control cables all over the Plant area. FIRE TEST AT CBRI ROURKEE • The fire safety can be enhanced by providing Fire Stop Barriers at different intervals and by sealing the openings. • The complete cable Barrier should be thoroughly evaluated before its installation for providing compartmentation FIRE TEST AT CBRI ROURKEE • We sponsored the Project to evaluate the performance of our cable Fire Barrier KF-604 with respect to furnace heating conditions and other appropriate procedures specified in relevant Standards. • The Fire Research Laboratory at Rourkee approved by CSIR Laboratory has established standard facilities conforming to various National and International Standards for evaluating Fire Resistance of different type of systems. TYPE TEST SAMPLE FOR TESTING AT CBRI, ROURKEE KF-604 BEING READIED FOR FIRE TEST AT C.B.R.I. ROORKEE ILLUSTRATIONS WALL AND FLOOR OPENINGS ILLUSTRATION OF BARRIER INSTALLATION IN WALL OPENING ILLUSTRATION OF BARRIER INSTALLATION IN FLOOR OPENING LIVE DEMONSTRATIONS FLOOR OPENING WALL OPENING SOME INSTALLATIONS POWDER MIXED WITH WATER TO MAKE ATTA LIKE DOUGH AT WANAKBORI TPS – WALL OPENING WALL OPENING INSTALLATION AT BALCO WALL OPENING INSTALLATION AT ADITYA BIRLA ULTRATECH POWER PLANT OF AP CEMENT AT TADAPATRI A.P. FLOOR OPENING INSTALLATION AT RAICHUR TPS OUR CLIENTS POWER PLANTS SRL CLIENT PLANT / LOCATION 1 Gujarat Electricity Board Wanakbori, Ukai, Gandhinagar TPS. 2 Rajasthan Electricity Board Kota TPS 3 Andhra Pradesh Electricity Board Vijaywada, Ramagundam TPS 4 Tamilnadu Electricity Board Kadampari (Hydro) 5 Nuclear Power Corporation Narora, Kakrapar, Kaiga & Kalpakkam. NFC & IGCAR 6 Bhakra Beas Management Board Nangal, Ganguwal & Kotla SRL CLIENT PLANT / LOCATION 7 M.P. State Electricity Board Sanjay Gandhi TPS, Birsinghpur. 8 Karnataka Power Corp. Ltd. Raichur TPS 9 Ahmedabad Elect. Co. Ltd. Sabarmati TPS, Vatva Gas 10 ---- DO --- Project Division Vijaywada TPS, Kothagundam TPS, Basin Bridge Gas, Jindal Tractbel gas 11 Gujarat Ind. Power Co. Ltd. Baroda, Mangrol 12 Tata Power Ltd Chembur, Sewri, Bhira, Khopoli 13 Rolls Royce Industrial Power Kakinada SRL CLIENT PLANT/ LOCATION 14 Crompton Greaves Ltd Godavari gas project 15 Neyveli Lignite Corp. Ltd. Neyveli 16 GE Power Kondapalli 17 BHEL Basin Bridge Gas Turbine, Vizag & Lehra Mohabbat 18 L&T IPCL Gandhar CPP, Usha Martin CPP 19 Tata Chemicals Okha 20 Thermax Torrent Power Plant 21 Gujarat Power Gen. Ltd. Bharuch 22 UB Engineering Ltd. Raichur TPS SRL CLIENT PLANT/ LOCATION 23 Tata Projects Ltd ACC Wadi TPS 24 BSES Ltd. GSECL CPP Dhuvaran 25 Wartsila Tata Power Belgaum 26 BALCO CPP [NTPC] Korba CEMENT PLANTS 27 Ambuja Cement Kodinar, Ropar, Darlaghat 28 Maratha Cement Chandrapur 29 Vikram Cement Jawad 30 Ultra tech – Aditya Birla Chittorgarh, Tadapatri, Grasim, Hirmi SRL CLIENT PLANT/ LOCATION 31 ACC [Through L & T] Jamul, Kymore 32 Birla White Cement Kharia Khangar FERTILIZER PLANTS 33 Gujarat State Fertilizer Co. Baroda, Sikka 34 National Fertilizer Nangal 35 Shriram Fertilizer Kota 36 Rourkela Fertilizer Rourkela 37 KRIBHCO CO-OP Ltd. Hazira SRL CLIENT PLANT/ LOCATION PETRO CHEMICALS & REFINERIES 38 Indian Oil Corporation Ltd. Baroda, Panipat, Mathura 39 GACL Baroda 40 Numaligarh Refinery Numaligarh [ Through Blue Star] 41 Indian Petrochemicals Ltd. Baroda, Nagothane, Dahej 42 Gujarat heavy Chemicals Ltd. Veraval 43 Rayalseema Alkalies Rayalseema 44 Digboi Refinery [Thru L&T and BHPV] DIGBOI SRL CLIENT PLANT/ LOCATION PETRO CHEMICALS & REFINERIES 45 Chennai Petroleum [ thru L&T, Punj Lloyd, Nitson & Amitsu] Chennai 46 IOCL [Panipat] thru L&T, Daelim Panipat 47 Deepak Nitrite Ltd. Nandesari - Vadodara STEEL PLANTS 48 Steel Authority of India Ltd. Bhilai, Rourkela, Burnpur. 49 Essar Steel Hazira and Jamnagar 50 Rashtriya ispat Nigam Vishakhapatnam 51 Jindal Steel & Power Raigarh, Chhattisgarh SRL CLIENT PLANT/ LOCATION THROUGH COMPANIES UNDER SUB-CONTRACT 52 Bells CEREBRUS Ltd., BHEL Bhilai 53 ABB, MUKAND, EPIL, SIEMENS, PHILIPS, ANDREW YULE, MECON Rourkela 54 L&T TISCO, Jamshedpur 55 BHEL, MECON Vishakhapatnam 56 Llyod Insulation Ltd. Bhilai 57 Technico [ I ] Pvt. Ltd. TISCO, Jamshedpur 58 Mahati Electrics Pune Raichur TPS 59 Driplex Water Engg Ltd Neyveli Lignite 60 Ahluwalia Const India Ltd. Reliance Power, M.P. SRL CLIENT PLANT/ LOCATION OTHERS 58 GRASIM Nagda 59 AMUL Dairy Anand - Gujarat 60 Heavy Water Plant Tuticorin, RCF, Alibaug 61 BHEL, ELECON Open Cast Mines, Ramagundam 62 Hotel LEELA Mumbai 63 Electrical Sub-stations Surat, CESC Kolkata, Asoj, Soja, Limdi, Kasor, Karamsad. MSTCL, Pune.