TANKLESS WATER HEATING TECHNOLOGY For Commercial Applications www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Why tankless water heaters? Building a case for tankless: The key factors that are important: Energy Efficiency Unlimited Hot Water Cost – Capital & Operating Commercial vs. Residential ROI Sizing & Piping Redundancy Code Alert Modulation Lifespan Warranty www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Rinnai’s Global Presence • Based in Nagoya, Japan • Established in 1920 • 7000 employees worldwide • Operates in over 43 countries RINNAI’S GLOBAL PRESENCE RINNAI GLOBAL HEADQUARTERS • Worldwide Leader • 2010 turnover: $3+ Billion www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Rinnai North America North American Headquarters: Peachtree City, GA • Over 200 direct employees & representatives RINNAI AMERICA HEADQUARTERS • Rinnai NA has its own CSA certified testing laboratory www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Rinnai North America Products Rinnai America’s Heating Solutions Non-Condensing Tankless Water Heaters Hydronic Furnaces Condensing Tankless Water Heaters Condensing Hydronic Boilers EnergySaver® Direct Vent Furnaces Commercial Cooking products www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Basic Requirements Gas Delivery pressures range from: 8” wc – 13.5” wc for propane Water pressures requirements: 5” wc – 10.5” wc for natural gas 20 psig – 150 psig (50 psi recommended) Hot & Cold water supply lines to be minimum ¾” piping. www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Sequence of Operation Incoming Air 1. Water flow begins Exhaust Secondary Heat Exchanger Primary Heat Exchanger 2. Ignition Sequence Heat Exchanger Thermistor 3. Normal Operation Burner Sensor FR 2 Igniter 4. Shut-down Sequence FR 1 5. Standby Mode Condensate Trap SV2 SV1 SV4 Combustion Fan Modulating Gas Valve/POV PCB / Surge Protector SV3 Bypass Out going Temperature Thermistor Water Flow Sensor SV0 or SV Main Water flow control valve www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Types of Applications RESIDENTIAL APARTMENTS/CONDOS HOUSING AUTHORITES FOODSERVICE HOSPITALITY HEALTHCARE SCHOOLS GOVERNMENT / MILITARY CAR WASH LAUNDROMATS HAIR SALONS FITNESS CENTERS www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us THE BASICS Four important factors when sizing tankless units: Incoming ground water temperature Hot water demand Altitude Gas line size www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Understanding Maximum Flow Rate EXAMPLE (from previous page) Incoming water = 57° Rinnai Set-Point temperature = 120° Subtract the incoming ground water temperature from the water heater’s set temperature for ∆T 120° - 57° = 63 The maximum GPM flow rate for any given ∆T can be found at the intersecting points along each model’s specific flow curve A GPM flow test from the temperature controller can verify each unit’s performance Flow curves of each model are listed in each installation manual Water Flow (gpm) RC98i/e Flow Curve If incoming water is 57° and requested temperature is 120°, ∆T is 63° and gpm flow rate is 6.0 gpm 63 ∆T Temperature Rise (°F) www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us RC Series Maximum Flow Curves Models RC98 RC80 Max. Btu 199,000 157,000 T(°F) GPM GPM 140 135 130 125 120 115 110 105 100 95 90 85 80 75 70 65 60 55 50 45 40 ≤35 2.7 2.8 2.9 3.0 3.2 3.3 3.4 3.6 3.8 4.0 4.2 4.4 4.7 5.0 5.4 5.8 6.3 6.9 7.6 8.4 9.5 9.8 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3.0 3.1 3.3 3.5 3.7 4.0 4.3 4.6 5.0 5.4 6.0 6.6 7.5 8.0 RC98i/e RC80i/e www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us SIZING METHODS – Definitions Four methods used to sized tankless units: FLOW RATE (GPM) GPH REQUIREMENTS (GPH) WATER SUPPLY FIXTURE UNITS (WSFU) TANK WATER HEATER REPLACEMENTS www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us PIPING DESIGN LAYOUT www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Hydronic Furnace Matched Component System Easy, Flexible Installation Evaporator Coil Comfortable Hydronic Heat Heat Your Air as Efficiently as Your Water . Domestic Hot Water Priority System ` ` Gas Supply Cold Water Supply ` Domestic Hot Water www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us ` Mixing Valve Rinnai Concentric Venting www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Vent Termination Requirements 12” (30 cm) between Rinnai terminals at the same level 36” (.91 m) to ventilated or unventilated soffit or eve vent; or to a deck or porch* 60” (1.52m) between Rinnai terminals at different levels 12” (.30 m) to an inside corner* 12” (30 cm) between Rinnai terminals at the same level 2 inches between outdoor units at the same level 60” (1.52m) vertically between Rinnai terminals (Also applies to HPe models) www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us 16 Why choose a Rinnai Tankless? Rinnai offers the most comprehensive warranty: www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Application Example www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Sizing Report www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Sizing Report www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Application Example www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Application Example EXISITING EQUIPMENT: 2 - PVI boilers (model: 800P 250A-PV) operating at 120°-125° for their domestic hot water to the rooms 1 - Bradford White tank (model: EF100T150E3N2) zoned for the kitchen / laundry demand operating at 175°-185°. www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us Application Example CAPITAL COST: Replace existing PVI / Bradford White System: Replace with Rinnai System: Savings if using Rinnai System: $88,500 $45,356 $43,144 ESTIMATED CAPITAL & OPERATING SAVINGS WITH RINNAI: YEAR 1 Equipment saving: $43,144 Energy savings: $10,446 TOTAL SAVINGS $53,590 www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us CONTACT INFORMATION CAN WE HELP PROVIDE YOU A RINNAI SOLUTION FOR YOUR NEXT PROJECT? Rinnai will size your project and provide you a Commercial Sizing Report with Piping Diagram back to you within 48 hours and Free of charge. Please contact us at:. Rinnai Corporation 1-800-621-9419 ext. 6 engineering@rinnai.us 103 International Drive Peachtree City, GA 30269 www.rinnai.us • © 2011 Rinnai America Corporation • engineering@rinnai.us