The History of Steel Stud Manufacturing

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Cold-Formed Steel

History, Innovation and Design

Jon-Paul Cardin, P.E.

JPCardin@SCAFCO.com

The History of Steel Framing Design

 Use of cold-formed steel members started in both the United States and England in 1850’s

 Although, use of steel framing limited up to the 1930 due to lack of design standards

 1939 American Iron and Steel Institute (AISI) sponsored a research project at Cornell University to develop specification for CFS

 In 1946 the first Design Specification was published by AISI

 The Specification has been updated and revised incrementally over the years

 In 2001 the first NASPEC was published in coordination with Canada and Mexico

The History of Steel Stud Manufacturing

 In the 1980’s every steel stud manufacturer had products with different dimensional profiles, steel thicknesses, and design specification catalog

 Standard steel thickness was a Nominal thickness 0.0359” for 20 gauge with tolerance of +/- 0.0030” (0.0329” – 0.0389”)

 The tolerance was put in place because the steel mills could not guarantee minimum thicknesses during this time

 By the end of the 1980’s the mill equipment was improved and the tolerances became tighter

The History of Steel Stud Manufacturing

1990’s - Present

 In the 1990’s manufacturers decided to standardize the steel framing industry by developing two manufacturing associations – one for the east coast and one for the west coast

 In 1998, these two groups merge into the Steel Stud Manufacturing

Association (SSMA) and standardizing the rest of the USA.

 Currently, the SSMA, Steel Framing Industry Alliance (SFIA) and

Certified Steel Stud Association (CSSA) are the three manufacturers associations

Benefits of Designing with Steel

 Consistent material quality

 Noncombustible

 Dimensionally stable

 No Rot

 No Freeze/Thaw Effects

 No Warp due to Moisture

 Insect resistant

 Flexibility in design

 Lightweight

 High strength-to-weight ratio

 Most recycled material

Technical Catalogs

 Member Section Properties

 Allowable Span Tables

 Interior Wall Heights

 Composite

 Non-Composite

 Curtain Wall Heights

 Combined Axial and Lateral

 Floor Joist Spans

 Ceiling Spans

 Connection Capacity Tables

Composite Vs. Non-Composite

Composite Wall Heights

• Obtained from Testing at an accredited

Laboratory. Tests are performed with drywall attached both sides full height.

Non-Composite Wall Heights

Calculated assuming drywall attached both sides fully braced condition. The code does not allow us to take the strength of the drywall into account.

Composite Vs. Non-Composite

Composite Wall Heights

Member

362S125-30

Spacing

12”

16”

24”

Non-Composite Wall Heights

Member

362S125-30

Spacing

12”

16”

24”

Deflection L/120 Deflection L/240

22’ 10” 18’ 3”

20’ 8”

18’ 1”

16’ 7”

14’ 6”

Deflection L/120 Deflection L/240

19’ 11” 16’ 7”

17’ 3”

14’ 1”

15’ 0”

13’ 2”

Design Software

 CFS 8.0 - RGS Software

 AISIWIN - Devco Software

 LGBeamer – Devco Software

 Other Proprietary Software

AISI Standards

 North American Specification – NASPEC (S100)

 Main Specification

 Members, Assemblies, Systems, Connections

 General Provisions (S200)

 Floor and Roof System Design (S210)

 Wall Stud Design (S211)

 Header Design (S212)

 Lateral Design (S213)

 Truss Design (S214)

 Prescriptive Method for One and Two Family

Dwellings (S230)

 CFS Design Manual (D-100)

 Section Property Calculation Examples

 Member Design Examples

 CFS Design Guide (D-110)

 Full System Design Examples

Design Considerations

 Most failure modes of structural steel apply

 In addition, CFS deals with thin/slender elements

 Web Crippling

 Local Buckling

 Distortional Buckling

 Flexural-Torsional Buckling

 Utilize effective section properties

 Web and Flange to Thickness Ratio Limitations for AISI Code

Equations

Flexural Member Bracing

 Flexural Members require bracing to resist torsion due to non-symmetric profile

 Sheathing Both Sides

 CRC Clipped to Stud

 Flat Strap and Blocking

 Sheathing One Flange with Rigid Bracing on Opposite

Flange

Axial Member Bracing

 Sheathing is not adequate for axial bracing

 Bracing to resist both torsion and lateral displacement

 Brace forces accumulate along stud wall at 2% of axial load, so the forces must be terminated to the structure or floor system

Axial Member Bracing

 Brace forces must be terminated to the structure or floor system

 Flat strap cross bracing (Figure 5)

 Stud orientated in plane of the wall (Figure 6)

Web Stiffeners

 Web stiffeners may be required at bearing locations due to web crippling

 Web stiffeners required for h/t ratio between 200 and 260

 h = flat portion of web

 Ratio tables available in catalogs

 Catalogs and software specify when required due to loading

 Back to back member typically adequate web stiffener

 Clips at member ends (head of wall or base connections) or bypass locations considered web stiffeners

Innovation - High Strength Steel

 In 2005, Dietrich puts UltraSteel on the market with the following characteristics:

 Excessive knurling of the entire stud (dimpled)

 Added a V-grove in the flanges

 Increased steel yield strength from 33 ksi to 40 ksi

 UltraSteel ended up NOT being a success, but it did open the door for the concept of engineered studs

 The three characteristics that affect the strength of the stud:

 Thickness

 Profile

 Grade/strength of steel

“EQ” Framing

Why is it called EQ?

 EQ is an abbreviation for “equivalent”

 The strength of steel studs used to be related to the thickness of the steel, but with the engineered studs, that is no longer the case

 EQ means that the stud is manufactured with thinner material, but produces equivalent strength as the mentioned traditional stud

 Example: 33EQS vs. 33mil

362SFS162-33EQS 362S162-33

Design thickness

Steel yield strength

Allowable moment

0.0295

57 ksi

6.34 in-kips

0.0346

33 ksi

5.29 in-kips

Engineered Header and Jamb Systems

 One and two piece pre-engineered systems available

 Jamb is typically wide flange section

 Clips connections from header to jamb studs

Consistent Installation and Connections

Consistent Installation and Connections

Member and Connection Capacities

 Member section properties available

 Typically proprietary software available

 Published allowable loads for clip connection

Published Capacities Based on Testing

 Test Ultimate Load and Serviceability Load (1/8”)

 Reduction factor based on material tested

 Safety factor based on test data reliability

 Publish lower of serviceability and reduced ultimate load

Useful Links for CFS

 Cold-Formed Steel Engineers Institute

 www.cfsei.org

 American Iron and Steel Institute (AISI)

 www.steel.org

 Wei-Wen Yu Center for Cold-Formed Steel Structures

 www.ccfss.org

Thank You!

Cold-Formed Steel

History, Innovation and Design

Jon-Paul Cardin, P.E.

JPCardin@SCAFCO.com

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