An Implementer's View of the Interoperability of Logistics and Product Data Standards ACDM Conference 2010 March 21-24, Williamsburg, Va. Parker Owen © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 1 Why Interoperable Product Data Standards • Accurate/Current: ‾ • Re-usable: ‾ • “Right Data at the Right Time used to derive the Right Information” Leverage the investment in supportability analysis in Production & Deployment and Operations & Support Long Term Use: ‾ The Data may (must) live as long as the program © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 2 A Sampling of Legacy, Current and Evolving Standards • Support Analysis and Related Standards – • Mil-Std -1552 / D220, Mil-Std-1388-2A, Mil-Std -1388-2B, Mil-Prf-49506, Def-Stan 0060, ASD 1000D, ASD 2000M, ASD 3000L, GEIA-Std-0007, ISO10303 AP 239 Configuration Management and Product Data Standards – Mil-Std-973, Mil-Std-2549, EIA-836, ISO10303 AP 203, 232, pdm schema © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 3 What Standards are the “Best” • What standard (or set of standards) is: the “best;” – most commonly used; – most mature; – provides the “most business value” – • • Many of the standards have been in production use for a long time, e.g., MIL-STD-1388-2B Many standards have been in development / evolving for a long time – … common joke: ISO standards evolve at glacial speed © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 4 Aerospace & Defense Product Life Cycle Data Standards / Technology Enablers MIL-STD-973 / 2549, EIA-836, STEP AP 203, 232, pdm schema C M / PDM Java Defense and Aerospace ILS XML .NET MIL-STD-1388-2B MIL-PRF-49506, GEIASTD-0007, DefStan 0060, STEP AP 239 (PLCS), ASD 1000D / 2000M / 3000L Non-Defense (“best commercial practice”) © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 5 What is a Software Vendor to do? • … while trying to, – – • provide the best business value to the target customer base, – ensure existing programs can continue to satisfy contract deliverables – ensure existing programs can mature with new requirements – enable new programs to satisfy new requirements stay in business Implement applicable pieces of applicable standards – – Even if for some reason you want to “eat an elephant,” you can only do so one bite at a time. Many of the standards provide data exchange sets (smaller domains of the entire scope of the standard) to enable the exchange (and implementation) of a subset of the data definition. – Examples, STEP pdm schema, AP 239: Dex 001: Product Breakdown for Support © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 6 Life Cycle Supportability Data Flow MANUFACTURING/ PRODUCTION DESIGN ENGINEERING Source Data Engineering Data: Drawing, Model, Metrics… Specific Requirements One-Way Data Flow Two-Way collaboration, reconciliation, coordination Management Analysis, Influence, Direction Product/ Support Data Specs and Parameters Delivered Data/Structure Design Data/Structure 90021 165443 ‘ 165837 ‘ MANAGEMENT OVERVIEW PBL Metrics: Management & Planning Supportability Analysis R&M, Task Analysis, Provisioning, LCC,… IN-SERVICE/ SUPPORT Serialized Part Data: Shared Use Of Data Tech Pub/ IETM Data IPB / IPC/ IPL Data and Graphics Training Data ERP Data Maintenance In-Service Data/Structure Initial Product/ Support Definition Data Mgmt System Asset Management Spares Ordering, Inventory Mgmt, Obsolescence Planning, … 165443 ‘ 165837 ‘ ‘ © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 7 ISS Projects in Different Product Life Cycle Domains MANUFACTURING/ PRODUCTION DESIGN ENGINEERING Source Data Engineering Data: Drawing, Model, Metrics… Specific Requirements One-Way Data Flow Two-Way collaboration, reconciliation, coordination Management Analysis, Influence, Direction Product/ Support Data Specs and Parameters Delivered Data/Structure Design Data/Structure 90021 165443 ‘ 165837 ‘ II: Engineering Design MANAGEMENT Intent Data Usage OVERVIEW PBL Metrics: Management & Planning Supportability Analysis R&M, LSA, Provisioning, LCC,… IN-SERVICE/ SUPPORT I: Support Analysis Data IPB / IPC/ Usage Tech Shared Use Of Data Pub/ IETM Data IPL Data and Graphics Training Data ERP Data Serialized Part Data: Maintenance In-Service Data/Structure III: Asset Initial Product/ Support Definition Data Mgmt System Asset Management Spares Ordering, Inventory Mgmt, Obsolescence Planning, … 165443 ‘ Tracking 165837 ‘ ‘ Information © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 8 Life Cycle Supportability Data Flow MANUFACTURING/ PRODUCTION DESIGN ENGINEERING Source Data Engineering Data: Drawing, Model, Metrics… Specific Requirements One-Way Data Flow Two-Way collaboration, reconciliation, coordination Management Analysis, Influence, Direction Product/ Support Data Specs and Parameters Delivered Data/Structure Design Data/Structure 90021 165443 ‘ 165837 ‘ MANAGEMENT OVERVIEW PBL Metrics: Management & Planning Supportability Analysis R&M, LSA, Provisioning, LCC,… IN-SERVICE/ Shared Use Of Data Tech Pub/ IETM Data IPB / IPC/ IPL Data and Graphics Training Data ERP Data Initial Product/ Support Definition Data Mgmt System Interface Between Design, Support, and SUPPORT Technical Documentation Asset Management Serialized • Integrate Released Design intent with Part Data: Supportability Analysis (i.e., BOM,Spares CM,Ordering, …) Maintenance Inventory Mgmt, • Integrate both with Tech pubs authoring Obsolescence In-Service Data/Structure Planning, … and accurate Provisioning Documentation 165443 ‘ 165837 ‘ ‘ © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 9 Life Cycle Supportability Data Flow MANUFACTURING/ PRODUCTION DESIGN ENGINEERING Source Data Specific Requirements One-Way Data Flow Two-Way collaboration, reconciliation, coordination Engineering Data: Drawing, Model, Metrics… Product/ Support Data Specs and Parameters Delivered Data/Structure Design Data/Structure 90021 Management Analysis, Influence, Direction 165443 ‘ 165837 ‘ MANAGEMENT OVERVIEW PBL Metrics: Management & Planning Supportability Analysis R&M, LSA, Between Design and Interface Provisioning, LCC,… Production ERP Data IN-SERVICE/ SUPPORT •SharedIntegrate As-Authorized/Committed withSerialized Use Of Data As-Designed, As-Planned, As-Built. Part Data: Maintenance IPB / IPC/ • Provide aIPL common (standard) Tech In-Service Pub/ IETM Data andto report and review infrastructure Data/Structure Data Graphics “Configuration Verification” in the various 165443 ‘ 165837 ‘ lifeTraining cycle states. ‘ Data Initial Product/ Support Definition Data Mgmt System Asset Management Spares Ordering, Inventory Mgmt, Obsolescence Planning, … © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 10 Life Cycle Supportability Data Flow MANUFACTURING/ PRODUCTION DESIGN ENGINEERING Source Data Specific Requirements One-Way Data Flow Two-Way collaboration, reconciliation, coordination Management Analysis, Influence, Direction Interface Between Built / Maintained with Design Product/ Support Data ERP As-Delivered with As-Maintained Specs and Parameters Data Drawing, Model, Metrics… Delivered • Provide a common (standard) infrastructure Data/Structure Design ‘ collect, distill and report actual R&M 165443 Data/Structure 165837 ‘ 90021performance characteristics in a usable format. Engineering •Data: Integrate MANAGEMENT OVERVIEW PBL Metrics: Management & Planning Supportability Analysis R&M, LSA, Provisioning, LCC,… IN-SERVICE/ SUPPORT Serialized Part Data: Shared Use Of Data Tech Pub/ IETM Data IPB / IPC/ IPL Data and Graphics Training Data Maintenance In-Service Data/Structure Initial Product/ Support Definition Data Mgmt System Asset Management Spares Ordering, Inventory Mgmt, Obsolescence Planning, … 165443 ‘ 165837 ‘ ‘ © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 11 Use of Standards In Life Cycle Supportability MANUFACTURING/ PRODUCTION DESIGN ENGINEERING One-Two -Way Data Flow Two-Way collaboration, reconciliation, coordination Engineering Data: STEP AP 203 214 / 232 / pdm schema Design Data/Structure 90021 Product Structure Data, Specs and Parameters 165443 ‘ 165837 ‘ STEP AP 232, 214, pdm schema Supportability Analysis IN-SERVICE/ SUPPORT LSAR 1388-2B, 00-60, S1000D, (S3000L) S2000M Tech Pub/ IETM Data IPB / IPC/ IPL Data and Graphics Training Data Delivered Data/Structure Serialized Part Data: Maintenance In-Service Data/Structure 165443 ‘ 165837 ‘ ‘ © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. (STEP AP 239, EIA 836) Drawing, Model, Metrics… ERP Data Initial Product/ Support Definition Asset Management Spares Ordering, Inventory Mgmt, Obsolescence Planning, … *** Many (most?) production exchanges are point to point, proprietary implementations 12 Interoperable Product Data Standards • Interoperability will: ‾ Enable more accurate and timely derived information ‾ Make data more re-usable ‾ Improve the quality of the data in the “databases of authority” ‾ Make data more survivable • Interoperability can evolve ‾ Implement to the level of interoperability, and in the domain(s), as determined by the derived business value © 2008, Integrated Support Systems, rights reserved. © 2009, Integrated Support Systems, Inc.Inc. AllAll rights reserved. 13