eXpress Diagnostic Deployment to the IETM

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The ISDD Tool Suite

eXpress

Diagnostic Modeling and Analysis eXpress creates the models used by all tools in the ISDD tool suite. It also performs standardized analyses to help engineers optimize and assess system diagnostics/prognostics, as well as the design’s ability to support effective HM.

eXpress

FMECA Plus

Module

Diagnostic FMECAs

The eXpress FMECA Plus module allows standard FMECA data (either imported from a commercial FMECA tool or developed within eXpress ) to be enhanced with metrics derived from the eXpress diagnostics.

eXpress

Maintenance

Module eXpress

Run-Time

Authoring Tool

DSI

Workbench

eXpress Maintenance Module

The eXpress Maintenance Module provides a set of features that allow eXpress to support multiple levels of diagnosis. It has been designed to facilitate the concurrent development of embedded diagnostics and troubleshooting procedures (IETMs).

Enhancing Exported Diagnostics

The eXpress Run-Time Authoring Tool (RTAT) allows diagnostic procedures exported from eXpress to be enhanced with graphic overlays and links to external documents. Diagnostics can also be reformatted for use in a variety of tools.

Run-Time Diagnostic Application

DSI Workbench allows diagnostics developed in eXpress to be fielded in a maintenance or production environment. DSI Workbench supports integration with a test executive, as well as guided troubleshooting and free-form test entry.

© 2014 DSI International, Inc. Unauthorized use or distribution is prohibited.

Integrated Systems Diagnostics Design (ISDD)

eXpress

Maintenance

Module

STAGE

Simulation Results,

Presentation-Ready

Graphics eXpress

Commercial IETM,

Diagnostic Executive,

Custom Applications,

Written Documentation eXpress

FMECA Plus

Module eXpress

Run-Time

Authoring Tool eXpress Java Applet

(Distributable Reader or

Commercial Web Browser)

DSI

Workbench

Interoperability

DiagML

Proprietary DSI Formats

Other Industry Formats

Tight Integration

DSI Workbench

History & Feedback

Module

© 2014 DSI International, Inc. Unauthorized use or distribution is prohibited.

Third-party

Test Executive

Relational

Database

RTAT & DSI Workbench Tool Suite Modules

eXpress

Run-Time

Authoring Tool

Enhancing Exported Diagnostics

The eXpress Run-Time Authoring Tool (RTAT) allows diagnostic procedures exported from eXpress to be enhanced with graphic overlays and links to external documents. Diagnostics can also be reformatted for use in a variety of tools.

eXpress Java Applet

“Free” Design Sharing via HTML

DSI

Workbench

Run-Time Diagnostic Application

DSI Workbench allows diagnostics developed in eXpress to be fielded in a maintenance or production environment. DSI Workbench supports integration with a test executive, as well as guided troubleshooting and free-form test entry.

History & Feedback Module

Fully-Integrated Database Tracking of Session History and Feedback for Heuristic Applications.

ATML Module

Import Test Results from Files in ATML

(IEEE Std. 1631.1-2007) Format

PDEL (TOD) Module

Import Test Results from Files in PDEL/TOD

(IEEE Std. 1545-1999) Format

API Module

Application Programming Interface (API) for use between DSI

Workbench and the testing application

© 2014 DSI International, Inc. Unauthorized use or distribution is prohibited.

DSI Workbench Integration

Development

(Engineering, Logistics, Publications, etc.)

Run-Time

(Production & Maintenance) eXpress eXpress

Run-Time

Authoring Tool

Unit

Under

Test

DSI

Workbench

DSI Workbench

History & Feedback

Module

Test Executive

Relational

Database

© 2014 DSI International, Inc. Unauthorized use or distribution is prohibited.

Benefits of using the DSI Workbench

History & Feedback Module

• Fully-Integrated Database – automatically stores information about work orders, diagnostic sessions, test results, diagnosed failures, corrective actions, repair times, etc. As data accumulates, it can be used for various applications, including trend analysis, design/process improvement, efficiency evaluation, or logistics planning.

• Built-In Report Generator – allows you to quickly create useful graphs showing information such as Ticket Resolutions, Ticket Times, Open

Tickets or Rework Cycles. Data can presented side by side for different

UUTs, repair items, User IDs or specified date intervals. Data can also be categorized by user-defined resolution type (manufacturing defect, component failure, documentation error, etc.)

• Historical Resolutions – provides heuristics within DSI Workbench so that empirical knowledge derived from the maintenance history can be used to supplement the model-based diagnostics from eXpress .

© 2014 DSI International, Inc. Unauthorized use or distribution is prohibited.

Two Types of Diagnostics Available in

DSI Workbench

• Model-Based Diagnostics – The Primary Suspects panel lists all currently suspected items (with specific functions or failure modes).

Model-based diagnostics, because they are based on engineering data for the entire design, are particularly good at identifying uncommon or first-time failures and will have been fine-tuned to identify critical failures.

• Empirical Diagnostics – The Resolution History panel lists past solutions that are consistent with the current test results.

Empirical diagnostics, because they are based on previous successes

—as identified by technicians

—are particularly good at identifying issues fall outside the scope of engineering (such as manufacturing defects, test station failures, inadequate or missing documentation, etc.).

© 2014 DSI International, Inc. Unauthorized use or distribution is prohibited.

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