Carmel Resins Carmel Resins Products for the Corrugated Industry Carmel Resins Starch Adhesives Additives the CP-88 Series Carmel Resins Carmel Resins Additives •Our premium resin products for corrugated container industry has set quality standards since its introduction in 1988. •All of our resins are the result of continuous development to meet our customers needs and the new environment regulations. •Carmel resins certified to: o ISO-9001 2008 – quality standard. o ISO-14001 – environment standard. o ISO-18001 – safety standard. o EU REACH preregistration and registration where required. Carmel Resins Water Resistance. Water resistant corrugated board is required in a variety of industries: •Foods and beverages • Frozen foods • High humidity areas • Tobacco • Fruits and vegetables • Flower packaging • Outdoor storage • Hi-Tech consumer products Carmel Resins Costs Using resins in starch adhesives SAVES production costs Carton Board Production Costs • • • • Paper: ~80% of overall costs. Production: ~ 18.25% of overall costs. Starch Glue: ~ 1.5 % of overall costs. Additives: ~ 0.25% of overall costs. Carmel Resins Cost Using Resins Save costs Wet Tack Running speed Productivity SAVE $ Wet Tack Green bond Energy SAVE $ Penetration Adhesive Energy SAVE $ Stable Viscosity Dry strength Adhesive BCT,ECT Energy Scrap paper gramage SAVE $ SAVE $ The tool for these cost savings is the CP-88 Series - Products (waterproofing + extra mechanical features) CP-88 - series FF<0.5% FF<0.2% Carmel Resins %Solids % Dosage for total Adhesive CP 88/LIDP CP 88/LIP CP 88/LH5P CP 88/LH6P CP 88/LH8P 38 43 54 65 79 1.8% 1.6 – 2.0% 1.2 – 1.5% * * CP 88/LVP CP 88/LV20DP CP 88/LAP CP-88/LACP 49 32 49 59 59-61 1.7% 2.5% 1/7% 1.8% 1% - 36 1% - 18 25 39 45 3% 2% 1% 1.5% 0.3-1% 0.1-0.3% CP 88/PL2 - Powder-100% 0.5 - 1.0% CP88/TPL1 - Powder-100% 1% - - FF<0.1% Penetration LIQUIDS ketone aldehyde CP 88/ID CP 88/I CP 88/H5 CP 88/H6 CP 88/H8 CP 88/LID CP 88/LI CP 88/LH5 CP 88/LH6 CP 88/LH8 CP 88/LIDEX CP 88/LIEX CP 88/LH5EX CP 88/LH6EX CP 88/LH8EX LIQUIDS Modified Ketone aldehyde CP 88/V CP 88/V20D CP 88/A CP-88/AC - CP 88/LV CP 88/LV20D CP 88/LA CP-88/LAC - CP 88/LVEX CP 88/LV20DEX CP 88/LAEX CP-88/ACEX CP-88/LHVSP LIQUIDS non formaldehyde resins - CP 88/ACR CPV 18 CPV 25 CPAV - 37 CP88/T40 CP-88/VS CP-88/P Rheological modified and viscosity stabilizer Penetration Aid SOLID blend powder resins CP 88/TP1 - Type CP-88/I CP-88/LV CP-88/AC Waterproofing (Fefco 9) min. 24 hr Full (with temp. of 130 C° on the board). Semi (room temp.) Full (up to 100 hr) Semi (up to 16 hr) Extra strength/Saving None Up to 15% * Up to 25% * * Improves dry and wet strength as tested by ECT and FCT. * Enhances the bond wet and dry strength as tested by PAT and BCT. CP-88 - Method of Use CP-88 additive: Kitchen 1. You need to add 1/kg per minute continually under stirring conditions. Recommended with dosing pump. 2. pH has to be 11 and above. If feasible, add the resin to each one of the corrugated units (with dosing pump). Service tank: under stirring conditions Production line: Requires at least 120-130°C on the corrugated cardboard Corrugating boards requires 24 hr stacking time (after production) Carmel Resins Thank you for your time