Advanced Metering Tools for Building Energy Use Christopher Dent DENT Instruments 541.388.4774 www.DENTinstruments.com Columbia River Chapter Association of Energy Engineers October 8, 2012 Whom Am I? President of DENT Instruments, Inc. Degrees in Astronomy, Physics, Mechanical Engineering Licensed Professional Engineer in Mechanical and Electrical Engineering Designer of DENT Products In Energy Research since 1978 October 8, 2012 www.DENTinstruments.com 2 Who Is DENT Instruments? Manufacturer of Metering and Data Logging Products Founded in 1988 in Bend, Oregon 20 Employees Manufacturing in OR, TX, Asia & Europe Customer Base Includes Utilities, Fortune 500, Governments, Military 30% of Sales Are International October 8, 2012 www.DENTinstruments.com 3 What Does DENT Make? Permanent Mount Meters – PowerScout Series Test & Measurement Meters – ELITEpro SP (ESP), SMARTloggers Meters are found on Aircraft Carriers, Nuclear Submarines, Space Shuttle Launch Platform, Elevators in the Empire State Building, Electric Cars In 50 States and on 7 Continents October 8, 2012 www.DENTinstruments.com 4 Electricity 101 What’s a Volt? What’s an Amp? Meters only measure two things: Volts & Amps. Everything else (kWh, PF, VARs) is a mathematical construct. Think of a wire as a water hose Volts = the water pressure, psi Amps = the water flow rate, gpm October 8, 2012 www.DENTinstruments.com 5 Electricity 101 What’s a Watt? Watts are Power and is the rate of doing useful work Watts = Instantaneous Volts X Amps Watts can be thought of as heating 1,000 Watts = 1 Kilowatt (kW) KWHs are Energy and is the amount of useful work done October 8, 2012 www.DENTinstruments.com 6 Electricity 101 What’s a VA? VA = V (true or rms) X A (true or rms) (1,000 VA = 1 kVA 1,000,000 VA = 1 MVA) VA is not a “real” physical value, is not measured directly, and must be calculated VA includes power factor and harmonics. VA is used to size wires and transformers October 8, 2012 www.DENTinstruments.com 7 Electricity 101 What’s a VAR? VAR = Volt-Amps Reactive VARs are power (like kW) but do no useful work VARs occur in reactive systems, e.g., motors, transformers, capacitors VARs are “real” and can be measured directly VARs = Bad October 8, 2012 www.DENTinstruments.com 8 Electricity 101 What is Power Factor (PF)? Power Factor = Phase (time) Difference Between the Volts and Amps Power Factor = W / VA or W/√(W² + VAR²) PF varies from -1 to +1 but is typically ~ -.9 to ~+.4 (Note: -.99 ≈ +.99!) Two kinds of Power Factor: Displacement (Excludes Harmonics) Apparent (Includes Harmonics) October 8, 2012 www.DENTinstruments.com 9 Electricity 101 Power Factor Cont’d. Low Power Factor (<.98 or so) = Bad Makes higher utility bills Causes heating in wiring, motors, switch gear, and transformers (“K Rated”) Contributes to line losses in distribution systems Reduces capacity of distribution systems October 8, 2012 www.DENTinstruments.com 10 Electricity 101 What are Harmonics? Harmonics are “Noise” on the Electrical System Harmonics are caused by Non-Linear Loads (Amps not proportional to Volts) that distort the smooth Sine wave Waveform distortions caused by Harmonics predominantly occur on the current waveform, not the voltage waveform Harmonics are calculated using Fourier Analysis October 8, 2012 www.DENTinstruments.com 11 Waveforms Sinusoidal Waveform – No Harmonics Non-Sinusoidal Waveform – With Harmonics October 8, 2012 www.DENTinstruments.com 12 Electricity 101 Power Parameter Relationships Power (right) Triangle VA2 = W2 + VAR2 dPF = W/√(W2 + VAR2) “Displacement PF” does not include Harmonic currents aPF = W / VA (= Cosine Φ) “Apparent PF” includes Harmonic currents October 8, 2012 www.DENTinstruments.com 13 Electricity 202 How Utilities Bill In Descending Frequency: Energy: Kilowatt-hours, kWh Demand: Kilowatts, kW Power Factor or VARs Time-Of-Use: TOU kWh Interval kWh kVA or kVAh October 8, 2012 www.DENTinstruments.com 14 Average Rates By State October 8, 2012 www.DENTinstruments.com 15 Electricity 202 How Utilities Bill: Demand, kW Highest Average 15 Minute Draw (kW) in the Month Demand charges typically range from 20-40% of the total monthly bill of C&I customers Units are $/kW October 8, 2012 www.DENTinstruments.com 16 Electricity 202 How Utilities Bill: PF or VARs VARs do no useful work but, VARs require larger wires, breakers, service entrances, feeders, transformers, etc. so, Utilities bill for it Sometimes also called “Power Factor Penalty” charges October 8, 2012 www.DENTinstruments.com 17 Electricity 202 How Utilities Bill: TOU kWh Cost of providing energy is different at different times of the day Time-Of-Use billing takes that into account TOU rates can be daily (mid-day v. night) or seasonal (summer v. winter) Usually only for larger customers (except in CA) October 8, 2012 www.DENTinstruments.com 18 Electricity 202 How Utilities Bill: Interval kWh Extreme version of TOU rates Price of Kilowatt-Hours used changes every 15, 30, or 60 minutes Not real common yet (California, Int’l) Advantage: Reflects the spot price of electricity Requires sophisticated metering (e.g., ELITEpro SP) October 8, 2012 www.DENTinstruments.com 19 Electricity 202 How Utilities Bill: kVAh KiloVolt-Amp Hours Not very common (yet?) New electronic meters can measure Advantage is that kVAh includes Harmonics and Power Factor as well as kWh October 8, 2012 www.DENTinstruments.com 20 Electricity 303 Electrical Systems Common Voltages are: Low Voltage 110 – 480 V (measured directly) Medium Voltage 4 kV – 24 kV (requires a PT) High Voltage > 24 kV (requires a PT) Common Currents are <5 to >5,000 A (Usually measured with “current transformers” or CTs) Line Frequency is 60 Hz (cycles per second) October 8, 2012 www.DENTinstruments.com 21 Electricity 303 Electrical Systems Common Electrical Services are: 1 Phase, 2 Wire (110V, Receptacle) 1 Phase, 3 Wire (110/220V Residential) aka “Split Phase” 3 Phase, 3 Wire (208 or 480V Commercial loads & motors) aka “Delta” 3 Phase, 4 Wire (208/120V Small Com & 480/277V Large Com & Industrial) “Wye” October 8, 2012 www.DENTinstruments.com 22 Electricity 303 Single Phase 1 Voltage (Typically 110V between L1 & N) October 8, 2012 www.DENTinstruments.com 23 Electricity 303 Three Phase Four Wire “Wye” 2 Voltages: Phase to Phase or Phase to Neutral, 480/277V or 208/120V, 120o Phase Shift October 8, 2012 www.DENTinstruments.com 24 Electricity 404 Metering: Basic Ideas There are only two items that can be measured: Volts and Amps Everything else is calculated by the meter! Voltages up to 600V are usually measured directly Voltages >600V are measured with Potential Transformers (PTs) October 8, 2012 www.DENTinstruments.com 25 Electricity 404 Metering Current (Amps) can be measured directly up to ~5 Amps in some meters More often, Current is measured using a Current Transducer or Current Transformer (CT) that turns a dangerous high current into a safe, low voltage October 8, 2012 www.DENTinstruments.com 26 Electricity 404 Metering: Example CTs October 8, 2012 www.DENTinstruments.com 27 Electricity 404 Metering All Power Meters have inputs for both (and only) voltage and current Power meters internally compute Watts, VARs, VA, and Power Factor Power Meters have real-time clocks to track when power is being used Storing the values over time gives kWh, kVARh, kVAh, and average PF October 8, 2012 www.DENTinstruments.com 28 Meters & Metering ELITEpro SP: A portable, 7 channel, interval recording, polyphase power meter Suitable for single phase to 3 phase 4 wire Power & Energy measurement October 8, 2012 www.DENTinstruments.com 29 ELITEpro SP Meter PhaseChek™ Lights Indicator Lights for Two Digital I/O Ports October 8, 2012 Communication/ Logging On Light www.DENTinstruments.com 30 ELITEpro SP Panels for Bluetooth, WiFi, Cell communication options October 8, 2012 www.DENTinstruments.com 31 ELITEpro SP Voltage connections October 8, 2012 www.DENTinstruments.com 32 Setting Up The ELITEpro SP™ Determine the voltage service type – number of phases, number of wires, voltage, current levels Service type specifies the number of CTs and voltage connections needed October 8, 2012 www.DENTinstruments.com 33 Setting Up The ELITEpro SP™ Launch ELOG (software) and create a Setup Table (Configuration File) Determine the data collection (integration) interval Determine and Configure the meter Channels and Recording Parameters Check that there is sufficient memory for the recording time (Determine Length of Metering Period) October 8, 2012 www.DENTinstruments.com 34 Setting Up The ELITEpro SP™ Connect the Meter to PC with USB or RF Set Logger Clock Download Setup Table October 8, 2012 www.DENTinstruments.com 35 Setting Up The ELITEpro SP™ Connect CTs to Load Wires—watch orientation (Use Typical Setup Pics) Connect ESP Voltage Leads Use PC to view readings in real-time and verify proper connections Close comm connection with meter, Disconnect PC cable from meter October 8, 2012 www.DENTinstruments.com 36 1 Phase 2 Wire Setup Table October 8, 2012 www.DENTinstruments.com 37 Connect Meter October 8, 2012 www.DENTinstruments.com 38 Display Real-Time Values October 8, 2012 www.DENTinstruments.com 39 Fun With Waveforms… October 8, 2012 www.DENTinstruments.com 40 …And Harmonics October 8, 2012 www.DENTinstruments.com 41 Retrieving Data From the ESP Connect the PC to the Logger using USB or RF Retrieve Data with Specify a Data File Name and Destination Folder or use defaults October 8, 2012 www.DENTinstruments.com 42 Sample Data File October 8, 2012 www.DENTinstruments.com 43 Making Sense of the Data ELOG Analysis Features Data File Trimming Graphs Summary Statistics Special Analysis Features Export the Data for Further Analysis October 8, 2012 www.DENTinstruments.com 44 Create A Graph October 8, 2012 www.DENTinstruments.com 45 The Real World: Calculating Savings First, Understand the Electric Bill Second, Measure All the Parameters In the Bill Third, Collect Energy Data Before and After any Energy Conservation Measure (ECM) Fourth, Use ELOG to Download and Filter the Data Fifth, If Needed, Export the Data to Excel for Additional Analysis October 8, 2012 www.DENTinstruments.com 46 Tips & Tricks Always Verify Installation Before Leaving the Site! Use Real-Time Values Display Do the Numbers Make Sense? Compare to External References Digital Voltmeters (DVM) Clamp-on Ammeters (e.g., Amprobe) Clamp-on Power Meters (e.g., Fluke 41) AutoPoll program for unattended data downloads (included with ELOG) October 8, 2012 www.DENTinstruments.com 47 Safety Rubber Gloves with Leather Outer Shell “One Hand, One Wire” Rubber Mat Goggles Especially 480V Systems (or higher)! Try to Stuff the meter inside the Cabinet and Close It October 8, 2012 www.DENTinstruments.com 48 Permanent Metering PowerScout 3, 18, 24, 48 Multi-Circuit Monitoring Meters are meant to be left at the site indefinitely Usually part of a Building EMS or Controls System Sometimes standalone October 8, 2012 www.DENTinstruments.com 49 Typical Customers Wal-Mart, Walgreens, Wendy's Large C & I Military Bases & Government Shopping Malls Multi-Tenant Commercial Buildings Apartments October 8, 2012 www.DENTinstruments.com 50 PowerScout 3 Single & PS18 Multi-Circuit Monitor October 8, 2012 www.DENTinstruments.com 51 Survey Tools Non-Contact, Time-Of-Use, Status Loggers SMARTLoggers TOU-L LightingLogger TOU-M MagLogger TOU-CT CT Logger TOU-C Contact Logger Low-Cost, Simple, Good Accuracy October 8, 2012 www.DENTinstruments.com 52 Survey Tools - SMARTloggers October 8, 2012 www.DENTinstruments.com 53 TOU-L LightingLogger October 8, 2012 www.DENTinstruments.com 54 That’s It! Thank you! 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