Company Profile
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Crystal Cable Industries Limited was established in 1979 as a manufacturing of PVC
Insulated and PVC Over Sheath unarmored and armored Control and Power Cables. A
technical collaboration was provided by one of the oldest and reputed Cable Industries in
the country. Since then Crystal Cable progressively developed and expanded a
manufacturing facilities to higher sized cables and was providing services to all the parts
of the country. The company grew up independently with a team of professional in
marketing and production and enjoy the status of a major cable industry in the country.
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The company expanded its manufacturing facilities to production of XLPE Cables in 1998
in a newly built shed adjacent to the old one in the same compound. The product range
caters to high voltage XLPE Cables confirming to Indian and IEC Standards ranging to 33
KV and extended to 45 KV Voltage Grade cable. The Factory is situated about 20 KM from
KOLKATA well connected by National Highway No. 6 and has regional as well as branch
offices at Delhi, Mumbai, Chennai, Guwahati, Siliguri , Dhanbad and Bhubaneswar.
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The Companies Marketing wing is well supported by highly professional technically &
qualified engineers & polymer specialists. Companies Employees around 200 (Officer, Staff
and Workmen) with wide experience and expertise and also possess infrastructure to
render customer services before and after sales & site services.
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The company has procured one of the most sophisticated and updated production facilities
to manufacture High Voltage XLPE Cables from Germany, Italy, USA and Belgium.
Leadership Through
Quality
• CCIL is an ISO-9001 company
• CCIL is BIS certified company
• Manufacturing unit is equipped with latest
machinery and testing equipment.
• Machineries are mostly from Germany, Italy,
Belgium and USA.
Product Range
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HT XLPE Cables up to & including 33 KV grade and extended to 45 KV, by
DRY HEAT Nitrogen Gas Cure Process in CCV line
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LT XLPE Cables up to & including 1.1 KV grade.
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HT XLPE Aerial Bunched Cables up to & including 33 KV grade.
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LT Aerial Bunched Cables up to & including 1.1 KV grade.
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PVC / HR PVC including Oversheathed FRLS Power Cables up to 1000 sq
mm up to & including 1.1 KV grade.
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PVC / HR PVC including Oversheathed FRLS Control Cables up to 61
Cores up to & including 1.1 KV grade.
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PVC Flexible Cables.
Crosslinked Polyethylene
XLPE Cable Plant
• Updated present state of art CCV Line from Overseas Origin
• Triple Extrusion Plant Up to and including 33 KV XLPE Power Cable
• CCV – Catenary Continuous Vulcanizing tube for Dry Cure with
high temperature , high pressure inert nitrogen gas.
• Three Extruder – Extruded Semiconducting conductor screen, Main
insulation and Semi conducting insulation screen in one process.
CCIL-XLPE DRY CURE PROCESS
FOR HIGH VOLTAGE CABLES
 Polyethylene granules in dryer prior
to suction into extruder
CCIL – XLPE Dry Cure
Process for High Voltage
Cables
 Cable after Triple extrusion
entering into High Temperature
& High pressure nitrogen gas
tube for Dry Curing
CCIL-XLPE DRY CURE
PROCESS FOR HIGH
VOLTAGE CABLES
 C.C.V TUBE
ADVANTAGES OF DRY HEAT
NITROGEN GAS CURING
PROCESS
 Higher Production Speed
 Smaller and fewer voids
and practically free of moisture
 Higher AC & impulse breakdown
 Higher Design Stress
of XLPE Cables
CCIL XLPE CABLES - SPECIAL
FEATURES
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Higher power rating
Higher emergency overload rating
Practically impervious to moisture
Lower transmission loss
Higher insulation resistance
Higher short circuit rating
Superior mechanical properties at elevated temperature
Easier to handle because of its light weight
Lower dielectric losses and do not vary in the entire operating range
including emergency load period
Smaller bending radius than PILC Cable
Excellent resistance to oil, chemicals & solvents
Environmental stress cracking resistance very high
Reliable and Popular though Capital Cost is High
Feasible and Adaptable
High Voltage & Extra High Voltage Cables upto 500 KV
Time tested for ever 60 Years
ADVANTAGE OF DRY CURE
PROCESS IN CCIL PLANT
 CCV technology is used for curing
 Shielding semiconducting compound are CROSSLINKED & are
THERMOSET
 Chances of ingress of MOISTURE & CONTAMINATION are
eliminated
 NO chance of PREMATURE CROSSLINKING
 Practically free from electrical and water treeing phenomena
SIOPLAS TECHNOLOGY
EMPLOYED FOR LOW VOLTAGE
XLPE CABLE AT CCIL
We manufacture Low Voltage Cables
employing Silane Cross Linking Technology
with both Round and Sector Shaped
Conductor with updated technology
TECHNICAL SERVICES
Technical Sales Services in Cable Selection
Site Services and Commissioning.
We are envisaging to expand our product
range to extra High Voltage Up to 66 KV
PLANT & MACHINERY
OUR MAJOR WEST
BENGAL CLIENTS
OUR MAJOR NORTH EAST
INDIA CLIENT
CEMENT&STEEL INDUSTRY
POWER SECTOR , INDUSTRIES , EDUCATION
SECTOR , HOTELS & HOSPITALS
TEA ESTATES & REALTORS
OIL&PETROLEUM &
INFRASTRUCTURE&OTHERS
OUR MAJOR ODISHA
CLIENTS
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CESU
CPWD
EAST COST RAILWAY
EMAMI PAPERS
FERO ALLOYS CORPORATION
HINDALCO
HINDUSTAN AERONOTICS
IDCO
IMFA
IOCL
JINDAL STEEL POWER LTD
MANI GROUP
MAYFAIR RESORTS & HOTELS
MONNET GROUP
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NEESCO
NHPC
NTPC
OHPC
ODISHA LIFT IRRIGATION
CORPORATION
OPTCL
PARADIP PHOSPHATE
PARADIP PORT TRUST
ROHIT FERRO TECH LIMITED
SAIL – ROURKELA
SPACE GROUP
SESCO
WELLMEN COKE
WESCO
LIST OF BRANCHES &
DEPOTS
HEAD OFFICE
32A, GANESH CHANDRA AVENUE
3RD FLOOR
KOLKATA-700013
PHONE: +91 33 2215 7712/13
FAX : +91 33 2215 9841
WEBSITE : WWW.CRYSTALCABLE.IN
EMAIL : office@crystalcable.in
WORKS
ANDUL ROAD
PO : NEW KOLORAH , ALAMPUR
HOWRAH: 711 302
PHONE: 033 2669 4998/99
FAX: 033 3669 0419
WEBSITE : WWW.CRYSTALCABLE.IN
EMAIL: factory@crystalcable.in