© Altia 2011
Altia Koskenkorva Plant
Modern plant with unique technology, know-how
and efficient processing of barley
Unique technology to
process barley-based
products and
applications
© Altia 2011
Koskenkorva – part of Altia production
and logistics network in the Nordics
Distillery
Production
Warehouse
Office
Koskenkorva
Rajamäki
Helsinki (HQ)
Oslo
Stockholm
Odense
Svendborg
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Tabasalu
Riga
Copenhagen
We have
1 Distillery
3 Bottling Plants
Warehouses & offices
in 6 countries
© Altia 2011
Koskenkorva quick facts
The plant produces grain spirit, starch and
animal feeds for Altia and its customers.
We use almost 200 million kg of Finnish
barley annually: nearly 15% of barley
harvest in Finland and more than 30% of
saleable barley.
Versatile product range enables unique
material efficiency.
Production in 3 uninterrupted shifts, plant
operational 350 days/year
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Personnel about 90
Grain spirit produced of Finnish barley is
the raw material for Altia’s alcoholic
beverages and Finlandia Vodka.
Starch produced for the paper and board
industry as well as for the breweries and
food industry
Animal feed generated as a valuable
by-product
© Altia 2011
Koskenkorva highlights
High-quality barley spirit
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Continuous (24/7) production process of barley ethanol
Modern distillery utilizes the raw grain efficiently
Continuous improvement in energy and material efficiency
Quality control, end product analyses and process definitions
Unique barley starch
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The world’s only barley-based starch
High standard of purity, hygiene and freshness
Uniform quality
GM-free, full traceability of used barley grain
Analogy with malt in the manufacturing of beer
Liquid and dry animal feed
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Documented and researched nutritional value and
production results
Liquid feed for pigs with valuable feed components
Dry feed for cattle as a source of fibre
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© Altia 2011
Koskenkorva plant
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© Altia 2011
Complete use of grain
Unique material efficiency
Koskenkorva plant uses the whole barley grain and all fractions material- and
cost-effectively.
Husk 2%
to energy
Waste Water
Sludge to
Fertilizer
Starch 30%
Animal
Feed 43%
Ethanols 25%
(half of which
is carbon
dioxide)
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© Altia 2011
At the heart of barley
• Finland’s largest single barley grain user and manufacturer of grain spirit
• High quality Koskenkorva barley spirit is raw
material for Altia’s own alcoholic beverages and
for Finlandia Vodka.
• Barley grain based products are marketed to
Nordic and Baltic countries and to selected
vodka-belt countries.
• In the future, usage of barley will increase as Altia’s Rajamäki Plant will
specialise in spirits and as starch binding agents produced of renewable
raw materials substitute oil-based binding agents.
• Exceptional grain traceability of Finnish barley
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© Altia 2011
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© Altia 2011
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2014e
2013e
2012e
2011e
2010
2009
2008
2007
2006
2005
2004
2003
2002
2001
2000
1999
1998
1997
1996
1995
1994
1000 tn
Annual barley usage
200
180
160
140
120
100
80
60
40
20
0
© Altia 2011
Production of ethanol, starch and
animal feed
Barley
over 190 mill kg / year
Ethanol
production
approx. 30 m litres
Technical
ethanols
Barley
ethanol
Carbon
dioxide
Paper and
cardboards
industry
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Starch
production
approx. 50 m kg
Protein
feeds
Barley
starch
Brewing
industry
Animal feed
production
approx 70 m kg
Sugars and
sweeteners
Energy
feeds
Foodstuffs
industry
© Altia 2011
Starch and feed customer references
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© Altia 2011
Thank you!
© Altia 2011
From field to bottle
Grain from the farmer
Storage silos 3-4 weeks
Milling 0.5 h
Mashing 5 h
Fermentation 45 h
Distillation 1 h
Transportation to Rajamäki 1-2 days
Beverage production 1 day
Logistics
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© Altia 2011
Unique distillation process
BARLEY
DRY MILLING
THE SEPARATION OF
FIBRE PROTEIN AND STARCH
WASHING OF
STARCH A
HUSKS
2%
ANIMAL FEEDS
43%
STARCH B
MASHING
DRYING
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BARLEY STARCH
30%
FERMENTATION
CARBON DIOXIDE
12.5%
DISTILLATION
BARLEY ETHANOL
12.5%
© Altia 2011
Koskenkorva quality has been verified
Altia operations are qualified according
to international standards.
ISO 9001:2008 certification verifies the level
of quality management at Altia
Audited by Lloyd’s
ISO 14001:2004 certification verifies the
attention Altia is paying towards
environmental management
Audited by Lloyd’s
OHSAS 18001:2007 certification verifies the
attention Altia is paying towards
occupational health and safety management
Audited by Lloyd’s
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© Altia 2011
Koskenkorva plant
influences the economic
activities of the
surrounding community
Transportation
• Animal feed drivers
• Starch drivers
• Grain drivers
80
10
hundreds
Farms producing barley
• Contract farmers
• Other farmers
1500
1000
Animal farms buying feed 1500
Maintenance services
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15 - 20 man-years
© Altia 2011
Daily traffic
Grain
15 - 30 transport lorries
Barley ethanol
1 transport lorry
Starch
10 transport lorries
Animal feed
30 - 35 transport lorries
Carbon dioxide 1 transport lorry
Peat
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5 transport lorries
© Altia 2011
Building the finest distillery in the Nordics
1938 Decision to build at Koskenkorva
1992 Increasing capacity of ethanol to 20 000
tonnes
1945 Rectification plant for sulphite alcohol
1993 Feed production by Feedmix Ltd.
1952 Ethanol distillation
Potato, grain in the late 1950’s
Production capacity 1 500 tonnes ethanol
1973 New distillation unit and stillage dryer
Production capacity 5 000 tonnes ethanol
and 6.5 million kg distiller’s grains
1987 Barley starch factory
Production capacity
15 000 tonnes 100% ethanol
30 000 tonnes starches
60 000 tonnes animal feeds
10 000 tonnes carbon dioxide
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1996 Capacity of starch 40 000 tonnes
2003 Dehydrated technical ethanol approx 350
tonnes/month
2004 Capacity of starch 50 000 tonnes
2010 Altia as minority shareholder in starch
modifying company Chemigate
Increasing capacity of ethanol to 24 000
tonnes
2012 Dehusking of barley into use
© Altia 2011
Modern technology to enable efficient
processing of barley
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More effective distillation with renewed mash column
Modern separation technology and increased capacity obtained in
starch process by using tricanters
Increased hygiene in feed production with new equipment
New technology to be taken into use in cleaning barley will
improve energy efficiency
13/4/15
© Altia 2011
Our work for the good of the environment
• Utilised waste 99.11% of the total waste amount
• The goals in proportion to production include
• a decrease in energy use by 8% and
• a decrease in the consumption of chemical oxygen by 6.1%
• a decrease in the consumption of clean water by 4.8%
in comparison to the 2009 level by the end of 2012
Achieving Environmental
Goals at the Koskenkorva Plant
Energy use (steam + water)
Development
2009 - 2010
Goal for the end
of 2012
-19 %
-8.0 %
Waste water
-29.4 %
-6.1 %
Consumption of clean water
-25.3 %
-4.8 %
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© Altia 2011
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© Altia 2011
High quality starch to technical as well as
food industry applications
• The largest starch plant in the Nordic countries
• The world’s only barley starch manufacturer
• Altia is a minority shareholder of Chemigate Oy
specialised in modifying native starch into
customer-ready products.
• Pro-active R & D to find new applications
for barley starch to substitute oil-based
raw materials
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Barley starch is
also used in beer
brewing.
© Altia 2011
Animal feed for Finnish farms
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The Koskenkorva Plant produces a significant amount
of valuable feed fractions used in farms. They are utilised
in breeding of both cattle and pigs.
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Liquid feed for pig farms are valuable feed components
due to their high content of protein and/or carbohydrate
since there is global shortage of vegetable proteins.
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Dry feed is sold to cattle farms as a source of fibre.
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Feed is mainly sold to farms in Southern
Ostrobothnia, which minimises the carbon footprint
of the product.
Barley comes from farms
within 100 km. Feed is
sold within 70-km radius.
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© Altia 2011
Koskenkorva plant in Altia business
structure
CEO
Industrial Services
Supply Chain
Contract
Services
Sourcing
Technical
Ethanol
Starch and
Animal Feed
Koskenkorva Plant
Supply Chain
Finland
Supply Chain
Baltics
Supply Chain
Scandinavia
Supply Chain
Dev. & Planning
Brands
Category Management
• Brand Marketing
• Product Management
• Trade marketing
• Market Research
Product Development
Local Sales and Marketing
• Finland
• Sweden
• Norway
• Open Markets:
• Denmark
• Estonia
• Latvia
• Travel Retail
• Export
Trading
Regional Functions
• Supplier Management
• Marketing Management
• Portfolio Management
Finland:
SkyCellar
Wennerco
Sweden:
Philipson Söderberg
Bibendum
Norway:
Ström/Bibendum
Best Buys
Support functions: HR, IT, Legal, Business Development, Finance, Treasury, Communications
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© Altia 2011