Postharvest Handling of Tree Nuts and Dried Products Jim Thompson UC Davis Handle Chestnuts like Fresh Fruit Rather than Tree Nuts • Store at -1 to 0°C (30 to 32°F). • Cooling promptly to stop decay development and preserve quality. • Storage humidity = 90 – 95%. • Package in microperforated plastic film to minimize water loss. Maturity Stages Almond Walnut Tree Shaker almonds & walnuts Windrow & Pickup almonds & walnuts Concealed Damage of Almonds Storage at high temperature and relative humidity Pick-up Machine for Walnuts Walnut Hulling & Drying Kernel Darkening from Sun Exposure Walnut Kernel Color Quality Price is inversely related to kernel color Pistachio Maturity - Pistachio shell split is desirable. - Early hull split is not desirable because it increases potential for fungal infection. Pistachio Nut Maturity Indices • Ease of hull separation from shell. • Shell dehiscence (splitting). • Change in shell color (green to ivory). • Decrease in fruit removal force. • Kernel dry weight and fat content. Shake-Catch System for Pistachio Harvest Sorting Pistachio Nuts to Remove Defects Pistachio Hull Removal Shell Staining Shell Staining Scale for Pistachio Nuts Pistachio Drying • Two-stage – Heated-air drying to about 12% moisture – Ambient-air drying to 5-6% moisture • Heated-air • Sun Pistachio Dryers Cross-Flow Continuous Belt Drying Temperature Drying Drying Time Open shells – Temperature to 5 – 6% MC kernels released (°F) 140 (°C) 60 (h) 14 (%) 0 160 180 71 82 10 7 1 3 200 93 5 6 Should not exceed 71°C (160°F) Storage Potential Storing Nuts & Dried Fruits and Vegetables • Water activity – maintain the dry chain • Temperature • Oxygen concentration • Effective insect control • Time • Cultivar Water Activity of Selected Nuts and Dried Fruits & Vegetables Equilibrium Moisture Content Taste Hedonic Scale 9 Low quality Odor 8 Flavor 7 6 5 4 High quality 3 0 20 40 60 80 Storage Humidity (%) Placentia Perfection walnuts stored for 7 months at 72°F Rockland, 1957 Kernel Darkening Dark Kernels (%) 20 16 Serr 12 8 Pedro 4 0 0 3 6 9 12 Storage Time (mo) Lopez et al., 1995 Insects and Decay Insects cause Quality and Weight Loss • Navel orangeworm • Indian meal moth • Dried fruit beetles • Saw tooth grain beetle • Merchant grain beetle • Raisin moth • Fruit fly Aeration to Control Storage Temperature and Humidity • Regularly ventilate storage with outside air to maintain uniform nut moisture in storage. Average Air Temperature Temperature °F 90 80 70 Red Bluff °C 30 Sacramento 20 60 50 10 Maintain temperature as long as possible Cooling 40 30 S O N D J F M o n th M A M 0 J J A Grain Aeration Components Perforated floor Metal grain bins Ventilation fan Insect Control Procedures • Fumigation - methyl bromide, phosphine, propylene oxide. • Freezing at -18 ºC for more than 2 days. • Heat treatment (50-55 ºC). • Exposure to 100% carbon dioxide for more than 2 days. • Storage temperature <10 ºC reduces insect activity. • Storage in 0.5% oxygen (balance nitrogen) atmosphere reduces insect activity. • Irradiation at 750 Gy. Sensory Quality of Irradiated Almonds Quality is reduced at 1.5 kGy or higher Experimental Insect Control Treatments –Fumigation with carbonyl sulfide, sulfuryl fluoride, or ethyl formate. –Controlled atmospheres (<0.5% O2 and/or 4060% CO2). –Heat treatments (radiofrequency). –UV & IR radiation. Reduce Losses of Dried Products • Dry below 0.65 water activity. • Store below 10°C (50°F), storage time increases with lower temperatures. • Clean storage before filling. • Protect from birds and rodents. • Insect disinfestation as needed. • Protect against reinfestation using insect-proof packaging.