Commercial Vehicle Megatrends India 2012 Daimler India Commercial Vehicles Pvt. Ltd. Dr. Desmond Bubeck April 25th, 2012 Datum (Tag.Monat.Jahr) Daimler India Commercial Vehicles Pvt. Ltd. Contents 1 Driving factors for Commercial Vehicle Engine Development 2 Challenges for Global Manufacturers – an Engine Perspective 3 Indian Megatrend and Current DICV Approach 4 Outlook: next Development Dr. Desmond Bubeck April 25th, 2012 2 1 Driving factors Daimler India Commercial Vehicles Pvt. Ltd. Driving Factors for Commercial Vehicle Manufacturers Legislation & Environment Suppliers Competitors Customers Dr. Desmond Bubeck April 25th, 2012 3 2 Challenges Daimler India Commercial Vehicles Pvt. Ltd. Challenge for global Engine Manufacturers Daimler Engineering Network (Trucks) Engine Technology Flow to Daimler Truck Brands with Localization & Customization Dr. Desmond Bubeck April 25th, 2012 4 Daimler India Commercial Vehicles Pvt. Ltd. Legislation: Emission Norms EU, NAFTA and BRIC 2006 2008 2009 2010 2011 Euro IV EU (Euro) Brazil (Euro) 2007 REG 2012 2013 2014 HOM REG Euro VI 2015 2016 2017 2018 2019 HOM+REG Euro VI 2020 Euro V/EEV HOM REG Euro III HOM REG Euro IV HOM+REG Russia (Euro) HOM + REG Euro III HOM India (Euro) Euro III India (Euro) Euro II HOM+REG In 11 major cities HOM Euro IV REG REG Euro V HOM+REG Euro IV Euro V HOM+REG HOM+REG HOM+REG Nationwide HOM China (Euro) Euro VI HOM+REG Euro V Euro VI Euro IV Euro III REG Euro IV REG HOM Euro VI Euro V Nationwide HOM Euro IV China (Euro) HOM+REG HOM+REG Beijing REG Euro VI Euro V HOM+REG USA, Canada (EPA) EPA 04 EPA 07 HOM + REG Mexico (EPA, Euro) Law HOM + REG EPA 10 EPA 04/Euro IV HOM + REG Draft law Dr. Desmond Bubeck April 25th, 2012 Expert estimation (worst case consideration = earliest date) HOM + REG HOM + REG EPA10/Euro VI EPA 07/Euro V HOM: Homologation of new types; REG: Registration of all types Source: Christian Wegeleben Productplanning Trucks T/PPT, Exhaust emission standards GVW > 3.5 t 5 Daimler India Commercial Vehicles Pvt. Ltd. Environment: Fuel Quality (Sulfur Content) with Countries starting to introduce Euro 4/5 Eu 5 Russia Eu 4 China Eu 4 Mexico Eu 5 Brasil Eu 4 Eu 4 South Africa Chile Dr. Desmond Bubeck April 25th, 2012 6 3 DICV Approach Daimler India Commercial Vehicles Pvt. Ltd. Customization to fulfill Legislation/Environmental Requirements and Customer Needs Same basis (concept), customized application Dr. Desmond Bubeck April 25th, 2012 7 3 DICV Approach Daimler India Commercial Vehicles Pvt. Ltd. Indian Megatrend: Customers demand an optimized Total Cost of Ownership (TCO) Service Interval TCO distance Acquisition Costs Operating Costs Service Costs Dr. Desmond Bubeck April 25th, 2012 Schematic, cost figures not to scale 8 3 DICV Approach Daimler India Commercial Vehicles Pvt. Ltd. Indian Megatrend: Superior TCO over Competitors costs Extended Service Interval TCO Low TCO Acquisition Costs Break-even distance Operating Costs Service Costs Dr. Desmond Bubeck April 25th, 2012 Schematic, cost figures not to scale 9 3 DICV Approach Daimler India Commercial Vehicles Pvt. Ltd. Major Drivers of TCO + Revenues (Examples) TCO + Revenue Focus on variable figures 120 Brake-Power % 100 80 60 brake power 40 20 0 900 1100 1300 1500 1700 1900 RPM 2100 2300 2500 Fuel Economy Maintenance Costs Electronic Engine Management Optimized Injection System Optimized Charging System On Board Diagnosis Extended Service Intervals Engine Brake 2700 Reliability Durability Delivery Performance Dr. Desmond Bubeck April 25th, 2012 Robust Design Simulation Support (CAE) Intensive Testing Engine Performance Engine Brake Performance Vehicle Tracking System 10 4 Outlook Daimler India Commercial Vehicles Pvt. Ltd. Next Emission Levels Eu4, Eu5, Eu6 Optimization of Combustion Process High Peak Firing Pressure Low PM High NOx Low Fuel Consumption Dr. Desmond Bubeck April 25th, 2012 Injection of Urea-Solution SCR converter Reduction of High NOx into harmless N2 and H2O Oxidation Catalytic Converter Particulate Filter Further Reduction of CO, Hydrocarbons and Particulate Emissions 11 4 Outlook Daimler India Commercial Vehicles Pvt. Ltd. Aftertreatment Systems Eu4, Eu5, Eu6 AdBlue-Doser Euro 4 SCR ASC SCR ASC ASC SCR ASC ASC Exhaust Gas Euro 5 AdBlue-Doser Exhaust Gas Euro 6 HC-Doser AdBlue-Doser DOC DPF Exhaust Gas SCR: Selective Catalytic Reduction DOC: Diesel Oxidization Catalys ASC: Ammonia Slip Catalyst DPF: Diesel Particulate Filter Dr. Desmond Bubeck April 25th, 2012 12 4 Outlook Daimler India Commercial Vehicles Pvt. Ltd. What comes after that ? Gas-Engines will play a more important role in the near future Dr. Desmond Bubeck April 25th, 2012 13 Daimler India Commercial Vehicles Pvt. Ltd. Thank you Dr. Desmond Bubeck April 25th, 2012 14