Steam Basics ©2008 Armstrong International, Inc. Steam Basics - Overview • What is Steam? • Why is Steam Used? • How Do We Create Steam? • How Do We Identify Steam Properties? Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 2 This Is Not Steam! • Steam is a vapor form of water, and is colorless, tasteless, and odorless Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 3 What is Steam Used For? Steam is Used to Transfer Heat Energy From One Location to Another Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 4 Why Use Steam We have already developed the equipment and expertise to design and install steam systems for many different applications We have a lot of knowledge concerning steam Steam is an efficient heat transfer medium Steam is easily controlled How We Create Steam • Steam is created by adding Heat Energy to water. • Heat Energy is expressed in Btu’s. • 1 Btu is the amount of Heat Energy required to raise the temperature of 1 pound of water by 1F. Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 6 How We Create Steam The Heat Energy required to create steam has two forms: Sensible Heat Latent Heat Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 7 Heat Energy – Sensible Heat • Sensible Heat is the amount of Heat Energy required to raise the temperature of water from 32°F to the boiling point (saturated liquid) at a given pressure – Sensible Heat raises the temperature of the water and can be sensed with a thermometer Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 8 Heat Energy – Sensible Heat O PSIG 212 F. 1 lb. Water HEAT 1 Lb. of Saturated Water at Atmospheric Pressure Contains 180 Btu’s of Sensible Heat Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 9 Adding Heat Energy – Sensible Heat 250 F. 15 PSIG 1 Lb. of Saturated Water at 15 PSIG Contains 218 Btu’s of Sensible Heat HEAT Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 10 Heat Energy – Sensible Heat 308 F. 60 PSIG 1 Lb. of Saturated Water at 60 PSIG Contains 277 Btu’s of Sensible Heat HEAT Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 11 Heat Energy – Latent Heat • Latent Heat is the amount of Heat Energy required to transform water at the boiling point (saturated liquid) to steam – Adding Latent Heat does not raise the temperature – saturated liquid and steam have the same temperature for a given pressure Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 12 Adding Heat Energy – Latent Heat O PSIG 212 F. 1 lb. Steam HEAT 1 Lb. of Steam at Atmospheric Pressure Contains 970 Btu’s of Latent Heat Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 13 Adding Heat Energy – Latent Heat 250 F. 15 PSIG HEAT 1 Lb. of Steam at 15 PSIG Contains 945 Btu’s of Latent Heat Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 14 Adding Heat Energy – Latent Heat 308 F. 60 PSIG 1 Lb. of Steam at 60 PSIG Contains 904 Btu’s of Latent Heat HEAT Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 15 What is the Effect of Pressure? Increased Pressure: – Decreases the amount of Latent Heat – Increases the amount of Sensible Heat Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 16 What is the Effect of Pressure? 1000 900 800 700 600 500 400 300 200 100 0 0 psig 15 pig 50 psig Latent Heat BTU/lb Sensible Heat BTU/lb Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 17 What Is The Effect Of Pressure? • Increased Pressure: – Decreases the Specific Volume Spe cific Volume v s. Pre ssure (cu. ft / lb) 30 (psig) 26.8 0 PSIG 25 15 PSIG 20 13.8 60PSIG 15 10 5.8 5 0 1 Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 18 What Is The Effect Of Pressure? • Increased Pressure: – Increases the Steam Temperature Steam Temperature vs. Pressure (psig) (Deg. F) 400 300 0 PSIG 308 250 212 15 PSIG 60PSIG 200 100 0 1 Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 19 Specific Volume Latent Heat Sensible Heat Steam Pressure The Pressure / Temperature / Volume Relationship Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 20 Identifying Steam Properties Steam Tables Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 21 Steam tables allow us to identify all of the important properties of steam, given either the steam temperature or the steam pressure Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 22 Example: Steam at 250oF is at 15 psig, with 945 Btu’s/lb of Latent Heat Steam at 5 psig is at 228oF, with 196 Btu’s/lb of Sensible Heat Now That We’ve Made Steam What Do We Do With It Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 24 Since Steam is used to Transfer Heat Energy From One Location to Another . . . Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 25 It only makes sense that we take the heat energy back out and use it to do work. Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 26 Removing Latent Heat 1 lb. of Steam at 212F, with a TOTAL HEAT content of 1150 Btu/lb. – 970 Btu’s of LATENT HEAT = 1 lb. of boiling water (Saturated Liquid) at 212F with a heat content of 180 BTU’s/lb. 1200 1000 Btu's 970 1150 800 600 400 180 212 200 32 0 212 Atmospheric Pressure Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 27 Remember: The Latent Heat added at the boiler is what we have available to do work in our equipment BUT . . . When we remove Latent Heat we create Condensate Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 28 Latent Heat can be removed intentionally, in a piece of heat exchange equipment, or unintentionally, from radiation heat loss in piping Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 29 What does this Unintentional Heat Loss Mean to your Steam System? Condensate Steam Vapor 50.3 psig 297.97F 100 psig 337.9F PRV Trap Trap Trap Trap Trap Trap Vent Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 30 It Means: The Steam System is Constantly Being Filled With Water (Condensate) Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 31 It Means: Your Steam System is Subject to Corrosion ( CO2 + H2O = H2CO3 ) Subcooled Condensate + CO2 Forms Carbonic Acid Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 32 It Means: Your Steam System is Subject to Water Hammer Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 33 It Means: Your Heat Exchange Equipment is Less Efficient Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 34 It Means: Your System Must Be Properly Piped Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 35 It Means: Your Equipment Must Be Properly Trapped Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 36 Armstrong Promise We provide intelligent system solutions that improve utility performance, lower energy consumption, and reduce environmental emissions . . . while providing an “enjoyable experience”! Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 37 Intelligent System Solutions ® S T E A M • A I R • H O T W A T E R “Expect many enjoyable experiences!” David M. Armstrong 38 ©2008 Armstrong International, Inc.