Mr. Jaffar is holding post-graduate degree (M.Tech.) in Environmental Science and Engineering from Indian Institute of Technology, Bombay, India, Bachelor degree in Chemical Engineering from Osmania University, Hyderabad. He has around 30 years of hands-on-experience in the environmental field including monitoring, regulations, audits, management systems, Abdul Rasheed sustainability, permits, CDM etc. S. Jaffar Principle Env Engineer, SABIC EHSS P. O. Box 11669; SABIC TECHNOLOGY CENTER; JUBAIL 31961 Tel 03-359 9280; Fax 03-59 9292 GCC Advancements in Waste Reuse and Recycling Abdulrasheed Jaffar, SABIC EHSS & GPCA IWSC Member Dr. Ahmed M. Al Hazmi, SABIC EHSS & GPCA IWSC Chairman AGENDA • • • • • • • Introduction/Charter GCC Data Evaluation Findings SABIC Data Evaluation SABIC Sustainability Program SABIC Success Stories Summary and Conclusion Introduction/Charter GCC Data Evaluation MEMBERS FROM PARTICIPATING COUNTRIES 1 1 5 1 KSA UAE BAHRAIN 1 KUWAIT 2 OMAN QATAR Total Waste Generation Among Participating Companies from GCC KSA: SABIC, Jana, Tasnee, SharaPCC, NatPet, Farabi, AdvancedPetrochem UAE: 0.37% Oman: 0.95% Qatar: QAPCO, QCHEM, RLOC, QVC Bahrain: 0.08% Kuwait: Equate, PIC Oman: ORPIC Kuwait: 1.56% UAE: Borouge, Fertil Bahrain: GPIC Qatar: 4.5% KSA: 92.57% Waste Disposal Route Flaring, 2% Incineration, 24% Disposal/Evaporation, 19% Reuse/Recycle, 40% Disposal/Landfill, 15% Waste Categories 1- POLYMERS 2- FERTILIZERS 3- OLEFINS 4- CHEMICALS 1 • • • • • • • • • • Ammonia • Urea • Phosphate Fertilizers • Urea Formaldehyde • Composite Fertilizers • • • • • • • • • • • • • PE PP LDPE HDPE PET PDH PVC PS PC Ethylene Propylene Butene Butadiene 5- CHEMICALS 2 6- GENERAL • • • • • All plant activities such as workshop, maintenance, clinic, etc. MTBE Methanol Glycols Paraffins Aromatics VCM Styrene Acids Phenol Chlrine EDC DOP 2-EH Waste Generation By Categories 50.00% 44.68% 45.00% 40.00% 35.00% 30.00% 26.17% 25.00% 20.00% 17.37% 15.00% 10.00% 5.00% 6.71% 3.72% 1.34% 0.00% Fertilizers Polymers Chemicals-1 Chemicals-2 Olefins General (Utilities & Other) Disposal Route of POLYMERS 19% 14% Reuse/Recycle 67% Disposal/Landfil Incineration Disposal Route of Fertilizers 5% 1% 2% Reuse/Recycle Disposal/Landfill Disposal/Evaporation Incineration 92% Disposal Route of OLEFINS Waste 13% 22% Incineration 65% Reuse/Recycle Disposal/Landfil Disposal Route of Chemicals 1 Waste 19% 4% Incineration Reuse/Recycle 77% Disposal/Landfil Disposal Route CHEMICALS 2 Waste 16% 7% Disposal/Evaporation 19% 58% Incineration Reuse/Recycle Disposal/Landfil Disposal Route of GENERAL (UTILITY) Waste 7% 6% 21% Reuse/Recycle Disposal/Evaporation 66% Disposal/Landfil Incineration Findings Some of the findings of the GCC Waste data evaluation Process • Varying classification of waste • Varying treatment methodology for similar waste (Spent Caustic, Coke, Heavy oils, spent batteries, etc) • Recycleble materials are disposed SABIC Data Evaluation SABIC OLEFINS PROCESS WASTE DATA : Individual waste stream evaluation 1.9% 1.7% 7.4% 22.1% 15.5% Coke Waste Pyrolisis Waste HC/Oily Sludge Spent Caustic Oily Wastewater Other 51.36% SABIC - OLEFINS PROCESS WASTE DATA EVALUATION 2.30% 31% Hazardous Waste 69% Solids 51.60% Non-Hazardous Waste 46.10% Sludhe Liquid Waste Disposal Route 10% Incineration 26% Reuse/Recycle Landfill/disposal 63% SABIC - GENERAL WASTE DATA EVALUATION 0.10% 7.45% 11.37% 19.94% Liquids Hazardous Waste Solids Non-Hazardous Waste Sludge Inert 72.60% 88.53% Disposal Route 6.24% 21.55% Reuse/Recycle 42.07% Disposal/Landfil Incineration Evaporation 30.15% SABIC Sustainability Program SABIC Sustainability Program Formal Sustainability Program Launched in 2010 Established 2010 as the base year Environmental Sustainability contains 4 KPIs Material Loss is one of the KPI Performance target of the Material Loss reduction is 50% by 2025 SABIC Sustainability Program Material Loss KPI included the following Waste streams: Hazardous Wastes Point Source Emissions Non-Hazardous Wastes Fugitive Emissions Spills and Releases Process Material to Water Storage Tank Losses SABIC Success Stories SABIC Success Stories SABIC strongly adopted Reuse and Recycling where applicable as part of its Sustainability Journey. Key programs include: Recycle/Reuse waste generated for HEG Recovery of metals from spent catalysts Reuse Anisole for different applications Working to convert materials from hazardous to non-hazardous PFO recovery and Recycle Waste / Spent Lube oils PE solid & sludge waste category Process CO2 vent gas recovery Coke Reuse in another SABIC Process Summary and Conclusion Summary and Conclusion 1. GCC company members, including SABIC, have very good waste management program. 2. The Average percentage for Reuse/Recycle is more than 40%, wherein General (Utility) contributed more than 60%. 3. Sharing the best practices among member companies is very useful. 4. Areas for Recycling and Reuse need to be explored for certain types of waste. 5. Disposal methods should be reviewed, where necessary and where applicable. 6. Minimization will be a result of good waste management. Acknowledgement • Would like to thank SABIC Management for giving this opportunity to work with the GPCA Task Force • Thanks to the GPCA management for initiating the Industrial Waste Management Taskforce that will benefit all the member companies in practicing best of class waste management • Thanks to the Chairman and the members of the IWSC Task Force for their cooperation and sharing of knowledge. • Thanks to the RC for their encouragement and support in promoting waste reduction programs THANK YOU