News for food enterprises and retailers: ISO 22000 + PAS 220 = FSSC 22000 2nd qualityaustria Forum in Serbia, Belgrade 28.09.2011 Alfred Greimel - Folie 1 - Content: Introduction: food safety issues and challenges Perspective of the consumers What are the retailers expectations and how do they react? Public, ISO and private Standards How to bridge the gap? From ISO 22000 FSSC 22000: Some special requirements of PAS and FS 22 What scheme should be choosen? Alfred Greimel - Folie 2 - GFSI 2011, Author Marion Nestle Alfred Greimel - Folie 3 - FOOD SAFETY Challenges! Alfred Greimel - Folie 4 - Alfred Greimel - Folie 5 - What do consumers ask: Is our food reliable enough? food scares Consumers!! But Food has to be cheap in Europe! Alfred Greimel - Folie 6 - From the perspective of the Retailers! Alfred Greimel - Folie 7 - Retailer Brand / private labels • Retailer brands are market sector leaders • Brand ownership and loyalty is business critical • increase of legal responsibilities for retailers regarding own labels • name & shame policy by Media, NGO’s and by the government • UK Retailers are unter Under Constant pressure • Retailer are afraid for their private brands • This is the key factor driving private standards!! What consequences was taken by retailers? - third party Audits - Development of retail driven private standards and to Benchmark the Certification schemes by GFSI Alfred Greimel - Folie 9 - 3 rd party Audits! .. to ensure that suppliers of own branded / retailer branded products are able to Supply safe products and Satisfy legislation Manufacturers has to maintain continuous certification Retailer do not accept a period without a valid certificate 3 rd Party Audits of Suppliers are a part of the due diligence requirements of the retailer!!! Alfred Greimel - Folie 10 - Yves Rey GFSI Vice Chair Alfred Greimel - Folie 11 - From public to private schemes! Groups and History of Standards and Schemes: 1. WHO /FAO Codex Alimentarius documents with principles of food hygiene and HACCP 2. Food regulation and food law 3. International Standardisation Organisation ISO with ISO 22000 standards family and much more… 4. Private Standards and GFSI recognised schemes LM Kalibrierung Greimel Alfred - Folie 12 - What is GFSI? GFSI is a global food network made up of retailers, manufacturers, food services and other stakeholders worldwide. Primary goal: “Once certified, accepted everywhere” and Continuous improvement in FSMS to ensure confidence in the delivery of safe food to consumers GFSI "benchmarks" food standards against food safety criteria The food safety schemes currently benchmarked by GFSI include: Alfred Greimel - Folie 13 - GFSI recognised schemes: Alfred Greimel - Folie 14 - Alfred Greimel - Folie 15 - ISO 22000 FSSC 22000 Alfred Greimel - Folie 16 - ISO 22000 is not recognised by GFSI! … ISO is not a legal entity, ISO 22000 do not have an owner! international “democratic” structure of ISO needs allways many years for amendments! ISO covers the whole food chain… That is why ISO 22000 itself could not include different and detailed PRP -prerequisite programs for foodsafety and can not be recognised by GFSI. Alfred Greimel - Folie 17 - How to close the loop: Danone, Unilever, Kraft, Nestlé (Big 4) and CIAA Confederation of the Food und Drink Industry of the EU together with BSI has developed PAS 220 Yves Rey GFSI Vice Chair Alfred Greimel - Folie 18 - PAS 220 Public available specification PAS 220 has addressed the missing and important core elements in ISO 22000 under Clause 7.2.3 Could achieve Harmonization of food manufacturer’s PRP’s Directly addresses requirements of GFSI Follower: ISO 22002/1 Alfred Greimel - Folie 19 - PAS 220 = ISO 22002-1: Alfred Greimel - Folie 20 - Yves Rey GFSI Vice Chair Alfred Greimel - Folie 21 - FSSC 2000 certification process certification audit in 2 stages Certificate valid for 3 years Annual surveillance audits and 3 yearly renewal NC: Minor, Major Certificate GFSI recognized Manufacturers that are certified against ISO 22000 will only need an additional PAS 220/ISO 22002-1 review Register of Certified Organizations on FSSC website Alfred Greimel - Folie 22 - additional requirements to PAS 220 Rework, Warehousing Product information/consumer awareness Food defense, biovigilance and bioterrorism .. Have been incorporated and others have been expanded Alfred Greimel - Folie 23 - additional requirements to FS 22 ..to legal requirements and Codex hygiene principles (e .g. laboratory facilities, allergen management) ..more detailed than legal requirements and Codex hygiene principles e.g. recall withdrawal also detailed in ISO 22000 Alfred Greimel - Folie 24 - FS 22 special requirements: 1. Specifications for services (including transport and maintenance) 2. Organisations shall ensure Supervision of personnel in application of food safety principles and appropriate practices.. 3. …shall have an Inventory of applicable regulations of the national and foreign, regulatory and statutory requirements Alfred Greimel - Folie 25 - FSSC 22000 or ISO 22000? When choosing a certification scheme keep in mind that FSSC 22000 applies to manufacturers. If you are not a manufacturer, but are a company in the food chain, use ISO 22000. If you manufacture food products you have a choice of ISO 22000 or FSSC 22000. Determine which your customer base prefers. For GFSI recognition, choose FSSC 22000. Alfred Greimel - Folie 26 - PAS requirements details! (presentation of 27-30 depends on remaining time!) Rework (14: PAS) Not mentioned In ISO 22000. Codex hygiene gulde, EC 852/2004 Segregation requirements for rework (e.g. allergen) shall be documented and met. Rework shall be clearly identified and/or labelled to allow traceability. Traceability records for rework shall be maintained 14.3 Rework usage Where rework is incorporated into a product as an ”in-process” step, the acceptable quantity, type and conditions of rework use shall be specified. Alfred Greimel - Folie 27 - PAS requirements details! Warehousing (16: PAS) Effective control of warehousing temperature, humidity and other environmental conditions shall be provided where required by product or storage specifications. NOTE It is recommended that where products are stacked, consideration is given to measures necessary to protect the lower layers. Alfred Greimel - Folie 28 - PAS requirements details! Product information/consumer awareness (PAS 17) Information shall be presented to consumers in such a way as to enable them to understand its importance and make informed choices. Food defence, biovigilance and bioterrorism (PAS 18) Each establishment shall assess the hazard to products posed by potential acts of sabotage, vandalism or terrorism and shall put in place proportional protective measures. 18.2 Access controls: Potentially sensitive areas within the establishment shall be identified, mapped and subjected to access control. Alfred Greimel - Folie 29 - PAS requirements details! Measures for prevention of cross contamination PAS 10 10.2 Microbiological cross contamination: separation of raw from finished or ready to eat (RTE) products; 10.3 Allergen management: Products shall be protected from unintended allergen cross contact by cleaning and line changeover practices and/or product sequencing. Rework containing allergen(s) shall be used only: a) in products which contain the same allergen(s) by design…. Alfred Greimel - Folie 30 - Quality Austria: Issued food safety certificates August 2011 Food safety system management/ Hygienemanagement: ISO 22000: 150 (Marocco, Serbia, Iran, Turkey, Italy) FSSC: 1 Agrana (international producer of fruit and starch); many requests international: Coca Cola / Airliquide HACCP: 301 including ISO 15593 (Hygiene of packaging material) IFS: 170 IFS Logistic: 8 BRC Global standard food: 61, BRC/GS packaging: 18; FACE (spain scheme, free of allergens / gluten): 2 August 2011: 1469 issued certificates for the Food Scope; ISO 9001: 609; ISO 14000: 92 726 certificates for food safety schemes (inkl.primary production); Kundenliste food safety management systems LM Kalibrierung Greimel Alfred - Folie 31 - Thank you very much for your attention! Questions? Alfred Greimel - Folie 32 -