Why Dextranase L ‘Amano’? Technical presentation Apr-13 2 points to consider! • Powerful! (very high endo activity) -> Dextranase L ‘Amano’ works rapidly and efficiently on Dextran during the process -> Dextranase L ‘Amano’ dosage can be adjustable at the factory depending on the purpose • PURE! (very high purity) -> Dextranase L ‘Amano’ helps better crystallization How powerful?? Dextran higher DP7 DP6 DP5 DP4 DP3 DP2 DP1 The balance of sugar components, 10,000 ppm Dextran, after 50 oC, 2ppm DextranaseL treatment. Amount of sugar components (%) 100 80 60 40 20 0 0 5 10 15 20 25 30 time (min) Dextranase L ‘Amano’ •Very quick Dextran hydrolysis •DP2 and DP3 production Tangible Advantages • • • • • Better crystalized sugar Gain better yield Rapid reduction of viscosity Higher productivity in the capacity Shorter process time Other advantages • Easier maintenance of the equipment • Prevents clogging in the event of interruption of the process. • Energy saving • Lower content of Dextran in waste water What we observed? Voices from the market… • Quality improvement! – Lower dextran content in the process -> less consumption of other chemicals -> lower quantity of waste water – Better particle distribution (medium size) of raw sugar – Better and solid crystal in raw sugar • Yield improvement – Raw sugar yield increase up to 5-7% • Save energy – Lower consumption of calcium carbonate – Lower quantity of waste water – Lower energy against raw sugar production / Mt • Trouble shooting! (to add Dextranase just before re-start of the process) – Longer life of filter cloth – Lower sugar loss Crystallization • Better crystal Irregular crystal Decrease of irregular crystals, increase of medium size crystals. Dextranase 2ppm Ca(OH)2 2-4% less Cleaning Delivery Cutting DDS Preliming Diffusion juice Preliming juice 145→30ppm CO2 Liming 1st Carbonation heating 1st Carbon. juice Heat Filtr. Cake Lower Turbidity, colour FP SO2 CO2 1st Clear juice 1st Cryst. 2nd Carbon. 1st Sepr. Filtr. 1st Molas. Raw sugar 122→52ppm 2nd Sulfur. Filtr Clear Lower turbidity, colour juice 21→11ppm 2nd Cryst. 2nd Sepr. 2nd Molas. Sulfied juice Evap. Syrup Lower turbidity, colour 3rd Cryst. 3rd Sepr. (water consump. 23% lower Lower energy consump. (1770→1651 GJ) Lower long crystal, mid size particle 77→80%, lower colour 65→44 Final Molasses 957→690ppm Sugar loss 2.79→2.43% Lactate value Diffuser Glucose/Lactate analyzer 124ppm 239ppm Dextranase DDS Mingler 38ppm Preliming 137ppm ・We assume the infection of Leuconostoc during the process since the lactate value is increased. ・We are checking the relationship between the value and dextran amount (Info) There are 2 types of infection Bacteria and fungi •Comes normally during the storage of raw material in hot condition, which leads to lower yield of sugar. •Normally a carbamate based microbiocide specially formulated to inhibit growth of bacteria and fungi in cane sugar mills. Sodium dithiocarbamate, Sodium diethydlthiocarbamate and alkyl dimethyl benzyl ammonium are used in some countries. Leuconostoc Mesnteroides •Under cold weather, Leuconostoc Mesnteroides makes dextran during the process, which causes filter problem and poor sugar quality (crystallization, fineness etc.) •An organic antimicrobial based on dual antibiotics with special ingredient effective for bacteriostatic and bactericidal action, Sodium dithiocarbamate is also used. •Through our experience in Japan, only Dextranase is used controlling MK value during the process (no anti-biotic agents at all). Contact us! Amano Enzyme Europe Ltd. Swiss Branch WTC Lugano CH-6982 Agno +41 – 91- 604 6450 sugawara@amano.co.uk