Air conditioning and ventilation. Co-funded by the Intelligent Energy Europe Programme of the European Union Overview Introduction Fields of application – air conditioning Fields of application – ventilation Reasons for excess consumption Ways of energy savings Theory Identify minimum air exchange rate Identify ventilation systems that are necessary Check if organisational measures improve the air conditioning and ventilation situation Define a ventilation plan Exercises Business Case Summary Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 2 Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 3 Fields of application – air conditioning There is a wide range of space cooling activities in the textile industry. The application and use depend on the location in Europe. They are used: To maintain satisfactory working conditions To maintain product quality (e.g. cold rooms) To maintain input material quality and handling characteristics, e.g. enclosed waste storage areas in Scandinavia, prevention of corrosion on components treatment in surface treatment metal industries The systems can be localised (e.g. Infra red space heaters for equipment in storage areas) or centralised (e.g. air conditioning systems in offices). [1, p. 236] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 4 Fields of application Ventilation A ventilation system is essential for many industrial installations to function well. It protects staff from pollutant and emissions within premises It maintains a clean working atmosphere to protect product quality. [1, p. 238] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 5 Reasons for excess consumption of air conditioning/ventilation Excess consumption through technical issues: Undersized acclimatization Obsolete systems Lack of automatic control Uninsulated ducts, pipes and fittings Use of decentralized systems with individual controls Low thermal characteristics in building construction Accesses, such as windows and doors, not caulked Malfunction of network accessories Excess consumption through behavioral issues: Accesses are kept open during use of air conditioning Temperature set-point higher than necessary (or lower if in summer) System kept on without being needed [2, p. 11] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 6 It is estimated that 10 % of the electricity consumption in companies is by ventilation systems. Where there is also air conditioning, ventilation and air conditioning can take up an even larger share of the corporate energy budget. [1, p. 240] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 7 Ways of energy savings Energy savings can be achieved in two ways: Reducing the cooling needs by: Building insulation Efficient glazing Air infiltration reduction Automatic closure of doors Destratification Lower temperature settings during nonproduction periods (programmable regulation) – Reducing set point – – – – – – Improving the efficiency of heating systems through: – Recovery or use of waste heat – Heat pumps – Radiative and local heating systems coupled with reduced temperatures in the unoccupied areas of the buildings Co-funded by the Intelligent Energy Europe Programme of the European Union [3, p. 13] Introduction - Theory - Exercises - Business Case - Summary 8 Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 9 Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 10 Approach 1. Identify minimum air exchange rate 2. Identify the ventilation systems that are necessary 3. Check if organisational measures improve the air conditioning and ventilation situation 4. Define a ventilation plan Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 11 1. Identify minimum air exchange rate Necessary minimum air exchange rate Type of room Air exchange rate in 1/hour Criteria for air exchange Warehouse 2 to 6 Number of persons Production hall, assembly hall 1,5 to 7 Number of persons Printing 4 to 6 Air pollution Laundry 15 to 25 Moisture, odours Rolling mills 10 to 40 Heat, air pollution Glassworks 20 to 80 Heat, air pollution [4, p. 28] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 12 2. Identify ventilation systems that are necessary General ventilation: Used to change the air in large volume working areas. Type of systems depends on the premises of ventilation, the pollution, and whether or not air conditioning is required. The lower the flowrate, the lower the energy consumption is. Process ventilation: Is integrated into the heart of the process Used to remove pollution, cool machines, circulate cooled or heated air etc. Specific ventilation: Designed to remove emissions as close as possible to the source. Directed at localised pollutant emissions [1, p. 240] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 13 3. Organisational measures a. Rearrange workplace b. Change behaviour c. Technical measures Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 14 a. Rearrange workplace Measure: Using clean and effective coolers. Verify dirt deposition in all heat transfer surfaces Effect: Reduction of electric and thermal consumptions; cost reduction and emission reduction because of reduction of electric consumption and in use of combustibles Important: Cost effective measure, should always be checked [5] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 15 b. Change behaviour Cooling Free-cooling Repairing leaks Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 16 Cooling Measure: Use cooling only when area is occupied Effect: Reduction of electric and thermal consumptions Important: Applies for comfort areas, technical areas such as server rooms, display rooms, etc. should be analyzed separately [5] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 17 Free-Cooling Co-funded by the Intelligent Energy Europe Programme of the European Union Measure: – Use free-cooling whenever possible – Free cooling takes place when the external ambient air enthalpy is less than the indoor air enthalpy Effect: Reduction of electric and thermal consumptions [5] Important: – Available when the outside temperature is lower than the inside and cooling is required, e.g. cooling production plant in winter. Cold water maybe used to cool machines and get warmed up at the same time; savings up to 40% (higher in very cold climates) – This free contribution can be transferred to the system needing cooling either directly or indirectly. [1, p. 244] Introduction - Theory - Exercises - Business Case - Summary 18 Repairing leaks Measure: Repair leaks in ventilation pipework Effect: Reduction of electric consumption; cost reduction and Emission reduction because of electric consumption reduction Important: Very cost effective measure, should always be checked [5] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 19 c. Technical measures Adequate ventilation control Timer switch Removal of covering/impediments Window frames Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 20 Adequate ventilation control Measure: Use of frequency converter Effect: Adequate ventilation control, reduced electricity consumption, better air quality Important: Opportunities for integrating air control into a central building control system should be screened During current peaks ventilation systems can be regulated or switched off for a short period [4, p. 28] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 21 Timer switch Measure: Control optimization with a timer switch and/or occupancy sensor Effect: Reduction of the amount of ventilation; reduction of electric consumption Important: Air conditioning consumes electricity, which is more expensive and more carbon intensive than heating, this is why different thresholds haven been chosen. Low thresholds, because quite inexpensive BP. [5] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 22 Removal of covering / impediments Measure: – Removal of covering / impediments from air conditioners Effect: Reduction of electric and of combustible consumption Important: Savings low-medium Cautiousi approach is recommended, because removals have a security function [5] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 23 Window frames Measure: Adoption of high efficiency window frames Effect: Reduction of electric and thermal consumptions Important: Savings Low Low/Medium [5] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 24 4. Define a ventilation plan A ventilation plan is a system consisting of many interacting parts. For instance: The air system (intake, distributor, transport network) The fans (fans, motors, transmission systems) The ventilation control and regulation systems (flow variation, centralised technical management (CTM), etc.) Energy recovery devices Air cleaners and the different types of ventilation system chosen (general ventilation, specific ventilation, with or without air conditioning, etc.). [1, p. 238] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 25 Exercises. Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 26 Analysis Define a ventilation plan for a room of your company. Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 27 Analysis Did you consider… the air system the fans the ventilation control and regulation systems energy recovery devices air cleaners and the different types of ventilation system chosen? Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 28 Business Case. Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 29 Practical example – office building in Mannheim Project:Optimisation of the ventilation system Problem: High energy consumption Measures: Exchange of all ventilatiors Installation of new ventilators & driving motors [6, p. 34] Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 30 Practical example - Würzburg Transport services Ventilation improvements: Savings and Amortisation ISSUE COSTS Investment costs 71.455 € Armortisation Around 1,7 years Energy saving 115 kW Volumetric flows + 9430 m3/h Cost savings 41.900 /a Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary [6, p. 34] 31 Summary. Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 32 Repetition It is estimated that 10 % of the electricity consumption in companies is by ventilation systems. Energy savings can be achived through reducing cooling needs and improving the effiency Organisational measures could be rearranging workplace, changing behaviour and technichal measures Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 33 Readings [1] European Commission (2009): Reference Document on Best Available Techniques for Energy Efficiency. [2] CITEVE (2013): Critical Energy Saving Points for the Clothing Manufacturing Process/Factory Environment, Deliverable D3.1. [3] Gherzi: Savings potential, Deliverable D2.3 [4] EnergieAgentur.NRW (2012): Leitfaden. Effiziente Energienutzung in der Textilveredlung. [5] Extra energy saving measures for Artisan Tool. [6] Landesgewerbeamt Baden-Württemberg (2002): Energieeffiziente Lüftungsanalagen in Betrieben. http://www.umweltschutzbw.de/PDF_Dateien/Wichtig_fuer_alle_Branchen/BaWue_Lueftungsanlagen.pdf Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 34 More readings Origin energy: Energy Efficiency Fact Sheet http://www.originenergy.com.au/files/SMEfs_HeatingAirCon.pdf Hkfsd: Fire Safety Requirements for Ventilation / Air conditioning Control Systems for Licensed Premises http://www.hkfsd.gov.hk/eng/source/licensing/VAC_EN.pdf Carbon Trust: Heating, ventilation and air conditioning http://www.carbontrust.com/media/7403/ctv046_heating_ventilation _and_air_conditioning.pdf Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 35 Pictures -1 Slide 1 – Dee O‘Shell: Ventilator – URI: http://www.flickr.com/photos/deeoshell/5271108512/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode) Slide 2 – Luigi Mengato: Overview – URI: http://www.flickr.com/photos/luigimengato/6331404824/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 3 – viZZZual.com: ventilator – URI: http://www.flickr.com/photos/vizzzual-dotcom/2732742219/sizes/m/in/photolist-5au24a/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 4 – Brian Snelson: Air conditioning fan 1 – URI: http://www.flickr.com/photos/exfordy/405051167/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 5 – John Loo: Wheel – URI: http://www.flickr.com/photos/johnloo/3711663828/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 6 – Jim_K-Town: Simple cooling system – URI: http://www.flickr.com/photos/innovaticlab/5652951890/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 7 – GillyBerlin: Steckdose – URI: http://www.flickr.com/photos/gillyberlin/3095818670/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 8 – Neil Bird: Energy Saver – URI: http://www.flickr.com/photos/nechbi/1006657497/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 36 Pictures -2 Slide 9 – Thomas Angermann: Foto til et tag – URI: http://www.flickr.com/photos/angermann/3551261675/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode) Slide 10 – Dennis Skley: *grübel* – URI: http://www.flickr.com/photos/dskley/8627475625/sizes/z/in/photostream/ License: CC BY-ND 2.0 (http://creativecommons.org/licenses/by-nd/2.0/legalcode) Slide 11 – Carissa Rogers: kid to do list, list, Be happy and go home – URI: http://www.flickr.com/photos/rog2bark/3437630552/sizes/m/in/photolist-6eLKNh-c1mn5W-9Lcbki-9jeZKuCdE9B-6tQG1N-8cuPQg-6oCMfR-5R2t5b-9uCMNF-7WWKna-82Z8Cz-87uSWj-839wC-8QW9Yq-7pHc1U6qsYHC-gu1Ra-7Jq5QH-7Mfehz-7VWPxJ-6J37Hp-4QCVn9-8QzzeL-8w3ARY-5JaQRk-5wvNsm-fMnd2ffgRgs-4yar1X-dr9xUw-dJLTso-3bLKoc-5sane8-eT8xC-5QjTMr-55xTxK-iYZum-i8xKL-61m8xK-6YzqVs-7JKQkd5SyRgw-4VSKqq-avZUVo-4ZwxHC-3svSV-4qU25r-4sCr3S-PVLFS-5rMwqS/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 13 – Florin Rosoga: DSCF8415 – URI: http://www.flickr.com/photos/florinrosoga/5811873948/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode) Slide 14 – Peter Kaminski: STOP ALL WAY – URI: http://www.flickr.com/photos/peterkaminski/1510724/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 15 – webmatch.de: Putzfrau gesucht – URI: http://www.flickr.com/photos/dogdoor/5567592161/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 16 – Wonderlane: DANN Behavior Observations – URI: http://www.flickr.com/photos/wonderlane/3103598269/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 17 – grisei: wurm3 – URI: http://www.flickr.com/photos/grisei/363329205/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 18 – fihu: Fenster auf – URI: http://www.flickr.com/photos/fihu/2104980022/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode) Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 37 Pictures -3 Slide 19 – Anja Nowak: 04.07.2013 – Leck – URI: http://www.flickr.com/photos/pommeranze/9541005886/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 20 – BiblioArchives/ LibraryArchives: Ottawa Technical School students studying to become radio technicians and mechanics with the R.C.A.F / Des étudiants de l'école technique d'Ottawa étudient pour devenir techniciens radio ou mécaniciens dans l'Aviation royale du Canada – URI: http://www.flickr.com/photos/lac-bac/7797312736/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 21 – Metro Centric: Köln / Cologne – URI: http://www.flickr.com/photos/16782093@N03/10368063274/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 22 – mlpeixoto: Timer de Cozinha em forma de Tomate – URI: http://www.flickr.com/photos/mlpeixoto/5351547427/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 23 – Vetatur Fumare: Vintage aftermarket air conditioning sticker on an old Alfa Romeo Montreal – URI: http://www.flickr.com/photos/10047629@N04/9602181809/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode) Slide 24 – Ramesh NG: Window – URI: http://www.flickr.com/photos/rameshng/6045027221/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode) Slide 25 – Steve Jurvetson: Google‘s Master Plan – URI: http://www.flickr.com/photos/jurvetson/21470089/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 38 Pictures -4 Slide 26 – Florian Simeth: Arbeiten von zu Hause mit dem Laptop – URI: http://www.flickr.com/photos/hangout-lifestyle/5865980513/sizes/o/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 27 – Bilal Kamoon: Question Mark Graffiti – URI: http://www.flickr.com/photos/bilalkamoon/6835060992/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 28 – Photocapy: ! – URI: http://www.flickr.com/photos/photocapy/3834784192/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode) Slide 29 – Son of Groucho: Not Our Guide – URI: http://www.flickr.com/photos/sonofgroucho/3855487710/sizes/z/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode Slide 30 – Anthony Easton: overhang of 80s office building, port huron – URI: http://www.flickr.com/photos/pinkmoose/4556314563/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode Slide 32 – Kutchala Sutchi: Repetition, 23.03.'10, Abidjan-Yopougon (4640) – URI: http://www.flickr.com/photos/kutchala/4469943694/sizes/o/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Slide 33 – evoo73: Windows – URI: http://www.flickr.com/photos/evoo73/3702164848/sizes/l/in/photolist6D9yCq-68gUgN-byrkkv-6yHq7C-68qZeB-6bSytR-7MgbcK-774LZw-65Q13g-66126u-7mwo9M-6gsSTp-64Xrqo8UZ4bD-65WEyZ-6yDoqg-6iTjcM-6D6Bn8-6cn7SD-4YQTvN-4nXt13-59cxnL-4jJGzk-5nMcV5-5zaTqE-5PigRp5BzJ8t-4hyNRJ-4wSa3V-52MssZ-5ASMt2-5G4T5b-4huHLX-4ZjNaQ-4Atiro-4pV2fU-4Asw56-4x5nLb-5bVxBy5k6PoW-5gKVHk-4og7bV-4jJHqg-4huGaK-4YBT4N-5j5YhW-5GEMMi-5bRuuP-4hyNiE-4jNuQo-52Ducc/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode) Co-funded by the Intelligent Energy Europe Programme of the European Union Introduction - Theory - Exercises - Business Case - Summary 39