Microfiltration / Reverse Osmosis The 1-2 Punch for Water Treatment Presented by: Don Burgess DWG Process Supply Ltd. Material Sizes RANGES OF FILTRATION PROCESSES CLOTH & DEPTH FILTERS MICROFILTRATION MEMBRANE TYPE ULTRAFILTRATION SCREENS & STRAINERS NANOFILTRATION REVERSE OSMOSIS LATEX EMULSIONS METAL IONS RELATIVE SIZE OF COMMON MATERIALS VOC’S, PCD, SUSP. OIL DISSOLVED ORGANICS AQUEOUS SALTS RED BLOOD CELLS OIL EMULSIONS VIRUS HUMAN HAIR PAINT PIGMENT CARBON BLACK BACTERIA SAND ATOMIC RADII PROTEINS/ENZYMES PARTICLE SIZE 10-4 10-3 10-2 10-1 1.0 10 102 103 (MICRONS) PARTICLE SIZE 1 107 (ANGSTROMS) APPROXIMATE 100 MOLECULAR WT. 10 200 100 20,000 1,000 500,000 10,000 100,000 106 Giardia Cyst Cryptosporidium Oocyst Source: GE Water Filtration Processes Microfiltration / Ultrafiltration Reverse Osmosis / Nanofiltration • Removes turbidity • Provides barrier to Crypto/Giardia • Backwashable “Surface Water” “Spaghetti removes Solids” • Removes dissolved compounds • Typically can not backwash • Fouled by turbidity “Ground Water” “Layered removes Liquids” Microfiltration How Small is Small? Pencil Dot (40 µm) Large Siliceous Particle (20 µm) E-Coli (.45 µm) Giardia Cyst (5 - 11 µm) Cryptosporidium Oocyst (2 - 5 µm) [Anthrax Spore] Typical Bacterium (0.2 µm) Membrane Pore Sizes – 0.01 to 0.2 micron Why Microfiltration? • Turbidity and Microbiology removal with no chemistry – Turbidity < 0.1 NTU • 0.02 to 0.04 NTU – Cryptosporidium > 99.9999% Removal – Giardia > 99.9999% Removal • TOC / Colour removal – Chemical precipitation – Coagulation with Alum / acid / PAC – Removal of precipitate with membrane Pressure Membranes • MF Fiber = 0.1 micron • PVDF - Oxidant Resistant (Chlorine, Ozone & Chlorine Dioxide) • Outside – In • Rack Mounted Vertically Source: Pall Canada Inlet Section Immersed Membranes • UF Fiber = 0.035 micron • Composite • Outside – In • Vacuum • Mounted in Below or Above Grade Tanks Source: www.zenonenv.com Pressure System (35 MLD - Pall) Source: Pall Canada Immersed Wastewater System (Zenon) Source: www.zenonenv.com Modular System 1.3 to 2.0 MLD MF Test Results Site 1 Site 2 Treated Water Turbidity (NTU) 1 to 7 10 to 25 <0.02 TOC (mg/L) 9 to 11 10 to 15 4 to 6 Colour (TCU) 5 to 40 23 to 40 <5 Alum (mg/L) 100 75 to 100 PAC (mg/L) 10 13 Raw Water Chemical Dosages MF Membrane Technology Benefits • Exceeds Environmental Treatment Standards • Consistent treatment quality • Modular, Compact and Cost Saving System Configurations • Some Membranes Warranted for 10 Years • Automatic Integrity Testing • On-Line Technical Support and System Diagnosis Reverse Osmosis / Nanofiltration RO / Nano filtration • • • • Removes dissolved compounds Non-backwashable Max 0.5 to 1 NTU Max SDI = 3.0 “Ground Water” “Layered removes Liquids” Applications Ground water treatment • TDS • Hardness • Metals such as arsenic GWUI Surface water • Organics Pre-Treatment for Nano/RO Pre-Filtration for Solids Removal Raw Water Nano / RO SDI < 3 Permeate Microfiltration Concentrate Pre-Oxidation for Iron/Mg Removal Raw Water Preoxidation Nano / RO Filtration Permeate Concentrate RO or Nano Reverse Osmosis • Low energy membranes provide high efficiency removal • Removes 97 to 99% of all dissolved compounds • Blend w/ raw water to meet guidelines and restabilize treated water Nanofiltration • Removes 60 to 80% of dissolved compounds • Use for GWUI as treat entire flow stream • “Softening” filter • Specially formulated membrane to resist organic (TOC) fouling Pros and Cons Pros • Ease of operation • Superior water quality • Reduced footprint • Membrane elements are standardized Modular units Cons • Higher energy costs • High waste volumes – 60 to 80% recovery Full Scale Systems Is It Worth It? • RO/Nano provides specific function • Often replaces 2 or 3 other processes • Sometimes the only process that will work • It is worth looking after your system Process Applications Remember Microfiltration / Ultrafiltration RO / Nano • “Surface Water” • Turbidity and particle removal • Crypto/Giardia barrier • Backwashable “Spaghetti removes Solids” • “Ground Water” • Dissolved compound reduction • Do not even think of backwashing “Layered removes Liquids” Contaminants Surface Water • Turbidity • Crypto/Giardia • Iron/Mang/Arsenic • Organics • Hardness Ground Water • TDS • Hardness • Iron/Mang/Arsenic • Organics • Turbidity Treatment Options Contaminant Conventional Process Membrane Process Turbidity Floc/Coag/Clarifier /Filter MF Crypto/Giardia Floc/Coag/Clarifier /Filter MF Iron/Mang/Arsenic Chem Precip / Mang Greensand Chem Precip and MF or RO Hardness Lime softng/Recarb / RO Filter Organics Oxidation and GAC RO TDS Not readily available RO System Assessment • Look at compounds that are process dependant, and then add other processes as required for remaining compounds Surface Water Contaminant Membrane Process Turbidity MF Crypto/Giardia MF Iron/Mang/Arsenic MF + Chem Precip Hardness MF + RO Organics MF + Enh Coag, or RO Ground Water Contaminant Membrane Process TDS RO Iron/Mang/Arsenic RO or Chem Precip +MF Hardness RO Organics RO Turbidity MF GUDI MF Treatment Quality • • • • • • Turbidity Crypto/Giardia Iron/Mang/Arsenic Organics Hardness TDS < 0.1 NTU Avg 1 to 4 particle counts Below guideline limits < 2 mg/L < 100 < 500 1. MF Feed to NF for Organics Process Flow • River water • Upflow clarifier • Microfiltration • Nanofiltration for organics reduction Results - MF to NF for Organics Parameter TOC (mg/L) Raw Water 13.1 Clarifier MF Effluent Perm 3.5 3.6 NF Perm <0.5 Iron (mg/L) 0.32 <0.06 <0.06 <0.06 Manganese (mg/L) TDS 0.039 0.077 0.076 <0.004 120 170 160 <10 Hardness (mg/L) 96 110 110 <0.5 2. MF-NF for Organics Redn • • • • • River water source Sedimentation clarifier Microfiltration Transfer tank NF for organics reduction Results – MF-NF for Org Redn Parameter Raw Water MF Feed MF Perm RO Perm Turbidity 2 4.5 0.010 TDS 255 263 264 149 Hardness 198 176 195 88 TOC 15.6 12.3 12.0 0.05 3. MF-NF for Turb, Organics, Hardness Process Flow • River water • Raw water pond • Microfiltration for turbidity reduction and crypto / giardia barrier • Nanofiltration for organics / hardness reduction Results - MF to NF Parameter TOC (mg/L) Raw Water 15.8 MF Perm NF Perm 12.4 <0.1 Turbidity (NTU) 0.86 0.02 <0.1 Manganese (mg/L) 0.005 0.005 <0.002 TDS 751 749 <5 Hardness (mg/L) 527 530 1.0 Summary • The 1-2 Punch of MF / RO’s, can treat most common contaminants in water. • Reduced number of processes, generally results in smaller footprint. • Effluent quality from membrane treatment is consistent. Questions