De-energization and Lockout Agenda • • • • WorkSafeBC OHS Regulations Definitions Responsibilities Risk identification and hazard assessments Agenda • Lockout procedures: • Lock removal and restarting • End of shift transfer • Removing another worker’s lock Agenda • Lockout Procedures – continued • Working on energized equipment • Group lockout • Mobile equipment lockout Training Objectives • Attendees will: • Understand various terms and definitions • Be familiar with WorkSafeBC Regulations • Know your responsibilities Training Objectives • Attendees will - continued • Recognize situations where lockout is required • Be able to conduct various lockout procedures WorkSafeBC Regulations • 10.2 – 10.3 • When lockout required • 10.4 • Lockout procedures • 10.5 • Access to energy isolating devices • Using Electrical panels for lockout WorkSafeBC Regulations • 10.6 • Verifying lockout • 10.7 • Worker responsibilities • 10.8 • Removal of locks WorkSafeBC Regulations • 10.9 • Group lockout procedure • 10.10 • Alternate procedures WorkSafeBC Regulations • 10.11 • When locks are not required • 10.12 • Work on energized equipment Definitions • Control power • The power source that activates the main energy source • De-energization • Procedure to disconnect and isolate equipment Definitions • Energy Sources • • • • • • Electrical Mechanical Hydraulic or Pneumatic Chemical Thermal Other sources Definitions • Energy Isolating Device • Prevents release of energy to equipment • May include switches, circuit breakers, valves Definitions • Group Lockout • A system to simplify multiple lockout Definitions • Hard Start • Attempting to start equipment after deenergization and lock out Definitions • Interlock • A switch that prevents machinery from starting Definitions • Personal Lock • Unique lock issued to a worker • Lockout • Use of a lock to isolate equipment Definitions • Lockout Scissors • Allows more than one lock on a lockout point Definitions • Maintenance • Work done to keep equipment in safe operating condition • Installing • Repairing • Cleaning • Lubricating • Clearing obstructions Definitions • Normal production • Routine, repetitive work • Integral to normal use of equipment Definitions • Powered Equipment or Machinery • Equipment that uses or stores energy, and • Can start unexpectedly, or • Can release energy unexpectedly Definitions • Qualified Person • Knowledgeable of the hazards and how to control them Definitions • Soft Start • Starting equipment from a computer control station Responsibilities • • • • Employer Senior Managers Managers / Supervisors Workers Responsibilities • Employer / Senior Management • • • • Establish the lockout system Ensure personal locks are available Ensure written procedures are developed Ensure workers are trained Responsibilities • Managers / Supervisors • • • • • All workers understand and follow procedures Workers have personal locks Other lockout equipment is available Maintain list of equipment requiring lockout Workers are trained Responsibilities • Workers • Participate in lockout training • Lock out using proper procedures • Ensure lockout is in place before starting work • Remove personal locks when job complete • Keep control of keys to personal lock Hazard Identification and Assessment • For each piece of equipment: • Complete hazard Identification checklist • Complete risk assessment for each hazard • Develop lockout procedures Lockout Procedures • Lockout Sequence 1. De-energize 2. Apply locks 3. Verify lockout Lockout Procedures • Lockout Sequence - continued 4. 5. 6. 7. Interlocks Release energy sources Lock removal End of shift transfer Lockout Procedures • De-energize • Identify the energy sources • De-energize and isolate • If complicated, “qualified person” must deenergize Lockout Procedures • Apply locks • Each worker attaches his/her own lock • Cables cannot be used for more than 4 switches Lockout Procedures • Verify lockout • • • • First person to apply lock tests lockout Test from the operator’s console Disable computer controls or interlocks Attempt a soft start on computer systems Lockout Procedures • Interlocks • Upstream interlocks can give false reading • Must be noted in written procedures Lockout Procedures • Release Energy Sources • Ensure all sources are released • Written procedures should address this Lockout Procedures • Lock Removal and Re-starting • • • • • Remove all tools Guards in place Notify affected employees Equipment in neutral Each worker removes his/her own lock Lockout Procedures • End-of-Shift Transfer • Orderly transfer of locks • Use to maintain lockout integrity Lockout Procedures • Removing Another Worker’s Lock • Supervisor attempts to contact worker • Supervisor removes lock as per procedures • Document steps taken – use form • Guards at danger points • Notify worker prior to next shift Lockout Procedures • Working On Energized Equipment • Equipment operation required during maintenance or testing • Written alternative procedures required Lockout Procedures • Group Lockout • • • • • Requires two qualified workers Written checklist must be used and posted Container secured by 2 personal locks Each worker must apply personal lock Either qualified worker can remove locks Lockout Procedures • Mobile Equipment Lockout • Mobile equipment must be locked out • Use ignition key and lockbox • Multiple lockout procedure may be necessary • Disconnect battery Lockout Procedures • • • • Individual lockout procedures Equipment-specific procedures Lockout checklist Lock removal form Summary • Lockout procedures protect YOU • • • • • Follow lockout procedures Never attempt lockout without training Control your lock and key Understand all procedures Report unsafe acts and conditions Summary • Review of topics • • • • WorkSafeBC Regulation Responsibilities Hazard identification and risk assessments Lockout procedures Questions