The Basics of Quality Control for Insect Rearing 2010 Norman C. Leppla University of Florida Department of Entomology and Nematology Leppla’s Career in Insect Rearing • University of Arizona- Insect rearing research, 2 years • USDA, ARS- Insectary management Florida & Texas, 17 years • USDA, APHIS- Methods development, Washington DC & international, 7 years • University of Florida- Integrated pest management & BC, 13 years Countries of Workshop Students Educational Background Entomology Agronomy PhD MS Plant Health BS High School 0 On the Job 5 10 Number of responses 15 Educational Background 2010 Class Learning How to Rear High Quality Insects • Apprentice in an insectary • Network with other professionals • Literature plus trial-and-error • Visit other insectaries • Reviews by experts • Education and Training programs Insectary Manager Network Anyone associated with the mass rearing of insects Contact Person: Travis Wood United Industries Corporation Insect Diet & Rearing Research, LLC • Rearing news • Research • Consultation • Educational programs • Quality control • Custom workshops http://www.insectdiets.com Maintaining the Quality of Colonized Insects • Collection of appropriate biotypes • Colonization and strain development • Rearing proficiency • Colony management • Optimization • Strain replacement I. Introduction II. Colony Establishment and Maintenance II. A. Purposes for Rearing Insects II. B. Types of Insect Rearing Systems II. C. Options for Colonizing Insects II. D. Maintaining the Quality of Colonized Insects II. A. Purposes for Rearing Insects White witch, Thysania agrippina (Lepidoptera: Noctuidae II. B. Types of Insect Rearing Systems Painted Lady Monarch Small Scale Rearing: Butterflies Insect Rearing Facilities Diet Preparation Building General Rearing Building State-of-the-Art Rearing Rooms Medium-Scale Rearing: Lepidoptera Cabbage Looper, Trichoplusia ni Corn Earworm, Helicoverpa zea USDA, ARS Rearing Keith Halein Clarence Green Jack Rye Bill Fisher USDA, ARS Rearing Fred Adams Fred Adams Steve Carlyle Annie Lorie Insect rearing is never a boring task; insects are always doing something interesting and pose new challenges all the time Punky Rogers USDA, ARS Rearing Mass Rearing: Medfly El Pino, Guatemala Capacity of 3.5 billion sterile male pupae per week Metapa, Mexico Honolulu, Hawaii Nori Tanaka II. C. Options for Colonizing Insects Peter Ebling Insect Producer Database Mgr. Great Lakes Forestry Centre 1219 Queen St. East Sault Ste. Marie, ON P6A 2E5 peter.ebling@nrcan.gc.ca (705) 541-5517 • World-wide listing, 35 insect & 21 nematode orders • Data submitted by sources • Searchable database • Expand clients • Adopt-a-colony http://www.insect.glfc.cfs.nrcan.gc.ca Field Collecting Cabbage Loopers Continuous Improvement of Insect Rearing Capability II. D. Maintaining the Quality of Colonized Insects III. Monitoring Quality III. A. Quality Control Criteria and Standardized Tests III. B. Sampling for Consistent Quality III. C. Production, Process and Product Control III. A. Quality Control Criteria and Standardized Tests • Quantity- Number of Pupae or Adults • Size- Weight of Pupae • Fecundity- Oviposition and Egg Hatch • Rate of Development-Synchronization • Adult Behavior-Flight, Longevity • Field Performance- Achieve Purpose Specifications- Requirements for a product or service Standards- The level of quality at which a specification is written III. B. Sampling for Consistent Quality Count = Measurement = N Mean = Sum/Number of Counts = X Variance = Sum of (N – X)2 / n-1 = Standard Deviation = Square Root of 2 2= SD III. C. Production, Process and Product Control IV. Evaluation and Management IV. A. Structured Diagnostic Procedures IV. B. Quality Control versus Methods Improvement IV. C. Periodic Review versus Crisis Review IV. A. Structured Diagnostic Procedures IV. B. Quality Control versus Methods Improvement Quality Control • Monitor indicator variables • Evaluate multiple variables • Troubleshoot using QC data • Conduct evaluations rapidly • Goal is to restore stable production Methods Improvement • Conduct evaluations methodically • Test one variable at a time • Use controlled experiments • Test results in the production system • Goal is to optimize production Improving Male Fruit Fly Performance Abiotic Environment • Holding Cages • Handling for Release Biotic Environment • Juvenile hormone • Nutrients (sucrose) • Semiochemicals Olivefly Methods Improvement FAO/IAEA Entomology Unit Seibersdorf, Austria - 2009 Eggs hatched Eggs/Cage Eggs laid Sex ratio male:female Eggs Hatched Total eggs laid Eggs laid Number of females Eggs hatched Total eggs laid Eggs laid Number of males Olivefly Methods Improvement IV. C. Periodic Review versus Crisis Review • • • • Terms of reference • Report Preparation • Feedback Seek to understand • Reflect Clarify V. Guidelines for Quality Systems IOBC Global Quality Control Programs • Individual Companies Customers • International Standards ISO 9000 ASTM International IOBC Guidelines • The Marketplace Quality Products International Organization for Biological Control to facilitate and advance cost-effective rearing of high quality insects and other arthropods in support of biological control and integrated pest management http://www.amrqc.org Workshops of the IOBC, WGQC (AMRQC) 1982 Gainesville, Florida 1984 Wadenswil, Switzerland 1986 Guatemala City, Guatemala 1988 Vancouver, Canada 1991 Wageningen, Netherlands 1992 Horsholm, Denmark 1993 Rimini, Italy 1995 Santa Barbara, California 1998 Cali, Colombia 2003 Montpellier, France 2007 Montreal, Canada 2010 Vienna, Austria E. F. Boller and D. L. Chambers E. F. Boller and D. L. Chambers C. 0. Calkins C. 0. Calkins F. Bigler and J. C. van Lenteren F. Bigler M. Benuzzi and N. C. Leppla R. F. Luck and N. C. Leppla N. C. Leppla and T. R. Ashley P. De Clercq, S. Grenier and N. C. Leppla S. Grenier and C. S. Glenister P. De Clercq and T. A. Coudron VI. Total Quality Management Generic Guidelines for Quality Systems • Policy, Planning and Administration • Design Assurance and Change Control • Control of Purchased Materials • Production Quality Control • User Contact and Field Performance • Corrective Action • Employees- Select, Train and Motivate Total Quality Management in Insect Rearing Insect Pest Control (IPC) http://www-naweb.iaea.org/nafa/ipc/public/ipc-model-plansterile-insect-technique.html Leppla’s Insect Rearing Quality Control References • Leppla, N. C. 2009. The basics of quality control for insect rearing. In Principles and Procedures for Rearing Quality Insects. Mississippi State University. • Leppla, N. C. 2004, 2008. Rearing of Insects. Encyclopedia of Entomology. • Leppla, N. C. 2003. Guidelines for quality control of commercially produced natural enemies. In Quality Control and Production of Biological Control Agents, Theory and Testing Proc. • Leppla, N. C. 2002, 2009. Rearing of Insects. Encyclopedia of Insects. For more information or a copy of this presentation please visit: http://ipm.ifas.ufl.edu Extension Resources, Presentations