TQCSI Auditor Training MULTIPLE AUDITORS & MULTIPLE SITES AUDIT REPORTING Competency • MM 4.5 refers • leading audits of multiple sites when other auditors are used is not as simple as it might first appear • multiple sites should be considered similarly to departments. TQCSI Auditor Training Audit Program • Audit Programs are scheduled in Nuts • Audit Team Leader should feed input through Scheduler (eg Site A should be audited again next time) • exported Program from Nuts to Audit Team Leader. TQCSI Auditor Training Audit Program In Nuts • . TQCSI Auditor Training Audit Plan • required for every audit (incl CAs) • template on website - ‘Audit Plan – TA – HO & multi sites’ • plan Head Office audit last • branches/sites very different to Head Office • identify outstanding discrepancies to review at each site • complete well in advance of first audit. TQCSI Auditor Training Head Office should audit: • documentation • planning & analysis of data • management review • internal audits • effectiveness of continual improvement • purchasing. TQCSI Auditor Training Audit Plan Template Rego No: AU??? Company: <<Company Name>> Address: See Client Details Report Audit No: ??? Standards: ??? Sites : STATE - ADDRESS – START & END TIMES - DATE – AUDITOR STATE - ADDRESS – START & END TIMES - DATE – AUDITOR STATE - ADDRESS – START & END TIMES - DATE – AUDITOR HEAD OFFICE - ADDRESS – DATES – AUDITOR Audit Type: Triennial Audit Scope of Audit: the sites listed above, the capability statement listed on the Client Details Report and the processes and functions listed below. Audit Team Leader: ??? TQCSI Auditor Training Other Auditor(s): ?? Audit Plan Template…cont. ALL BRANCHES Entry Meeting On arrival (see dates/times above) Tour facility – safety & environmental inspection Review of relevant previously raised discrepancies Review of current environmental aspects & impacts Review of current safety hazards/risks – facility inspections Internal audits Improvement – nonconformances, customer complaints, accidents, corrective action Improvement planning – quality, safety & environmental objectives and targets Personnel – responsibilities, job descriptions & training Internal communication Emergency plan Customer requirements, liaison & feedback Operations – control, monitoring, identification & traceability Control of monitoring & measuring equipment Exit Meeting TQCSI Auditor Training 20 minutes prior to completion Audit Plan Template…cont. Management System Requirement (Department or Process) HEAD OFFICE - DATE Entry Meeting Tour facility – safety & environmental inspection Review previous NCRs & discrepancies Review changes to documentation (policies & procedures), organisation and Quality, Safety & Environmental Policies System review – management review & internal audits Review of current environmental aspects & impacts Review of current safety hazards/risks – facility inspections Review of risk assessment process Legal & regulatory compliance Lunch break Improvement – nonconformances, customer complaints, accidents, environmental issues, corrective action and data analysis Improvement planning – quality, safety & environmental objectives & targets Design of new products Suppliers & purchasing Intended completion TQCSI Auditor Training Time Audit Plan Template…cont. HEAD OFFICE – DATE Personnel – responsibilities, job descriptions & training Internal communication Customer requirements, liaison & feedback <<DEPARTMENT or SITE>> <<DEPARTMENT or SITE>> <<DEPARTMENT or SITE>> Lunch break Operations – control, monitoring, identification & traceability Control of monitoring equipment WHS claims management & rehabilitation Contractor management Emergency plan Exit Meeting Intended completion TQCSI Auditor Training Audit Plan Template…cont. Remarks: This is a Triennial Audit for re-certification against ???. Senior management should be present for the Entry and Exit Meetings. This Audit Plan is intended as a guide only and can be changed to meet operational requirements. Please advise if any personal protective equipment or special clothing is required of the auditor. Audit criteria and objectives are as described in the TQCSI Rules of Certification. Outstanding Discrepancies (to be checked by respective auditor): BRANCH - ?? BRANCH - ?? BRANCH - ?? Branch audit report inputs are to be emailed to Audit Team Leader on TQCSIF-20B nlt <<DATE>> for single combined Audit Report. TQCSI Auditor Training Email Audit Team • Audit Team Leader should email Audit Team with the Audit Plan • advise of specific requirements • emphasise when the TQCSIF-20B should be sent. TQCSI Auditor Training Example Email For ??? audit, there will be one combined Audit Report which I will develop. Please email me your input on TQCSIF-20B (attached) before the ??? audit. The Client Details Report should be page one of your Auditor Worksheets forward them direct to Head Office in the normal manner. No formal Entry/Exit Meeting is required (that will happen at Head Office). Please note your discrepancies are as follows: QLD (???) ??? NSW (???) ??? WA (???) ???. The rest are mine (SA and System). There are no outstanding NCRs. There is no reason to review the Management Manual, procedures and forms- only documentation and processes immediately pertinent to the Branch. Do not audit management review and internal audits and focus on ISO 9001 Sections 7 and the risk assessment practices for WHS/EMS. ???????????? TQCSI Auditor Training Audit • Entry/Exit Meeting – formal meeting not required at sites • audit as normal iaw Audit Plan. TQCSI Auditor Training Findings • Audit Team shouldn’t find NCRs, should only find discrepancies & observations • issues at a site may not be systemic • Audit Team Leader to determine NCRs. TQCSI Auditor Training Audit Input • TQCSIF-20B • outstanding discrepancies • new discrepancies & observations • General Comments • selected sections of Audit Summary • Auditor’s Declaration • number of pages! TQCSI Auditor Training Audit Report • TQCSIF-20 • list discrepancies by site • massage inputs into a seamless Audit Summary • specific to sites really only relevant to ‘Operations’ • list outstanding discrepancies by site • ensure Client Details Report correct • next audit date consider HO last. TQCSI Auditor Training Thank You TQCSI Auditor Training