Fundamentals of Product & Service Costing Chapter 5 Learning Objectives 1. Explain the fundamental themes underlying the design of cost systems. 2. Explain how cost allocation is used in a cost management system. 3. Explain how a basic product costing system works. 4. Understand how overhead cost is allocated to products. 5. Explain the operation of a two-stage allocation system for product costing. 6. Describe the three basic types of product costing systems: job order, process and operations. 5-2 5-3 Cost System Keys to a good cost system Oriented to the needs of the decision makers Designed so that benefits exceed costs Cost System Objective L.O. 1 Explain the fundamental themes underlying the design of cost systems. Provide information about costs relevant for decision making. The cost system accumulates and reports costs about processes, products, and services. 5-4 5-5 Why Calculate the Cost of a Product? For Decision Making What should we sell? At what sales price? What is the cost of goods sold? What is the cost of inventory? 5-6 Designing a Cost System Focus Different information for different purposes Test Decision making the past Cost-benefit the future 5-7 Cost Allocation L.O. 2 Explain how cost allocation is used in a cost management system. $ Direct materials DM $ Direct labor DL Traced Directly Product A $ Overhead OH Allocated using Direct labor $ Product B 5-8 The Inventory Accounts Raw Materials Beg. Inventory +Purchases = Raw Materials Available for Production - Raw Materials Transferred to WIP = Ending Inventory Work-In-Process Beg. Inventory + Direct Materials Transferred from Raw Materials + Direct Labor + Manufacturing Overhead = Total Manufacturing Costs - Cost of Goods Completed and Transferred to Finished Goods = Ending Inventory Balance Sheet Finished Goods Beg. Inventory + Cost of Goods Completed and Transferred from WIP = Goods Available for Sale Cost of Goods Sold = Ending Inventory To the income statement A Product Costing System at Work 5-9 L.O. 3 Explain how a basic product costing system works. How costs and units move through inventories. Beginning Balance BB True for Transfers In TI Transfers Out TO BB TI TO EB BB TI TO EB Raw Materials RM Work-In-Process WIP Finished Goods FG Ending Balance EB 5-10 Product Costing System Continued How costs and units move through inventories. RM BB WIP Purchases DM BB DL OH FG BB Transfers from WIP DM to WIP EB IM to OH Transfers to FG EB Cost of goods sold EB To income statement 5-11 Product Costing System Continued Baxter Paint April WIP Inventory Units – gallons of paint BB TI TO EB 0 100,000 gallons 100,000 gallons 0 FG A Product Costing System at Work Baxter Paint April WIP Inventory Costs BB $0 TI DM $400,000 DL $100,000 OH $500,000 TO $1,000,000 $1,000,000 Cost per gallon $1,000,000 100,000 EB $0 FG $10 per gallon 5-12 5-13 Work-In-Process Costs Let’s rewrite the basic cost flow model BB TI What are the costs? $0 DM $400,000 DL $100,000 OH $500,000 $1,000,000 TO EB Where are the costs at the end of the period? $1,000,000 $0 FG 5-14 Costing with Ending WIP Inventory Baxter Paint May WIP Units BB TI 0 110,000 gallons TO 90,000 gallons EB 20,000 gallons These gallons are half finished. FG 5-15 Equivalent Units Ending WIP Inventory How do we cost Baxter’s 20,000 gallons of paint that are only half finished? 20,000 gallons ½ finished Equivalent to 10,000 gallons finished 20,000 .5 90,000 To FG 10,000 Ending WIP Total equivalent units 100,000 Costing a Product Continued Baxter Paint May WIP Costs BB $0 TI TO DM $390,000 DL $100,000 OH $500,000 $990,000 ? EB ? FG Where is the $990,000? What is the cost of the 90,000 gallons transferred to FG and the 20,000 gallons still in WIP? 5-16 Costing a Product Continued 5-17 Cost Flow Diagram Product Costing at Baxter Paints DM DL OH $390,000 $100,000 $500,000 Total $990,000 90,000 gallons 10,000 gallons Equivalent Gallons (90%) (10%) 100,000 FG $891,000 WIP $99,000 Costing Multiple Products 5-18 Sammy’s Skis and Boards Units Skis Snowboards Total Units produced 500 150 650 Direct labor hours 4,000 900 4,900 Machine hours 2,000 450 2,450 75,000 15,000 90,000 100,000 22,500 122,500 Costs Direct Material Direct Labor Costing Multiple Products Direct Materials Cost Pools Cost Objects $90,000 Direct Labor $122,500 Direct Direct Skis Snowboards $75,000 $15,000 $100,000 $22,500 5-19 5-20 Predetermined Overhead Rates L.O. 4 Understand how overhead cost is allocated to products. OH is indirect. Where do indirect costs belong? With the skis? Or with the boards? Indirect costs are allocated using a predetermined overhead rate. POHR POHR is the cost per unit of the allocation base used to charge overhead to products. POHR $ Base 5-21 Predetermined Overhead Rates Continued What are the estimated costs? POHR Estimated overhead $ Estimated allocation base What activity drives the overhead costs? Why use estimates? We need to cost products during the period. We don’t know the exact amount of indirect costs until the end of the period. Sammy’s Skis and Boards Skis Direct Labor hours Snowboards 4,000 Estimated Overhead Costs POHR $98,000 4,900 900 $98,000 $20 / DLH 5-22 Total 4,900 Allocating OH to the Products Cost Pool OH $98,000 Cost Allocation Rule Direct Labor Hours Cost Objects Skis Snowboards $80,000 4,000DLH $20 / DLH $20 $18,000 900DLH $20 5-23 Sammy’s Skis and Boards Units Skis Units produced Snowboards 5-24 Total 500 150 650 4,000 900 4,900 Direct Material $75,000 $15,000 $90,000 Direct Labor 100,000 22,500 122,500 80,000 18,000 98,000 $255,000 $55,500 $310,500 $510 $370 Direct Labor hours Costs OH @ $20/DLH Total Cost per unit Two-Stage Allocation Systems 5-25 L.O. 5 Explain the operation of a two-stage allocation system for product costing. Cost Pool Overhead $98,000 Intermediate Cost Pools Cost Allocation Rule Labor-related Machine-related $73,500 $24,500 Direct Labor Hours Machine Hours 5-26 Two-Stage Allocation Systems Continued Intermediate Cost Pools Labor-related $73,500 Cost Allocation Direct Labor Hours 4,900 $15/DLH Cost Objects Machine-related $24,500 Machine Hours 2,450 $10/MH Skis Snowboards DL $60,000 $13,500 MH $20,000 $4,500 $80,000 $18,000 Allocated Overhead Sammy’s Skis and Boards Costs Skis Snowboards 5-27 Total Direct Material $75,000 $15,000 $90,000 Direct Labor 100,000 22,500 122,500 OH @ $15/DLH 60,000 13,500 73,500 OH @ $10/MH 20,000 4,500 24,500 $255,000 $55,500 $310,500 $510 $370 Total Cost per unit Product Costing Systems 5-28 L.O. 6 Describe the three basic types of product costing systems: job order, process, and operations. Job Costing Process Costing An accounting system that traces costs to individual units or to specific jobs, contracts, or batches of goods. An accounting system used when identical units are produced through a series of uniform production steps. Custom Homes Cornflakes Movies Facial Tissues Services Paint Product Costing Systems Job Costing Operation Costing Process Costing An accounting system that traces costs to individual units or to specific jobs, contracts, or batches of goods. A hybrid costing system often used in manufacturing of goods that have some common characteristics plus some individual characteristics. An accounting system used when identical units are produced through a series of uniform production steps. Automobiles Computers Clothing 5-29 5-30 Chapter 5