www.IFSWORLD.com
DISCLAIMER.
STATEMENTS OF POSSIBLE FUTURE FUNCTIONALITY FOR IFS’
SOFTWARE PRODUCTS AND TECHNOLOGY ARE FOR INFORMATION
PURPOSES ONLY AND SHOULD NOT BE INTERPRETED AS ANY
COMMITMENT OR REPRESENTATION
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MANUFACTURING ENHANCEMENT
PACKAGE
IFS APPLICATIONS 8 SP1
MANUFACTURING EXCELLENCE
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© 2013 IFS
MANUFACTURING ENHANCEMENT PACKAGE
MANUFACTURING EXCELLENCE
TARGETING
Manufacturing customers live on or planning for upgrade to
IFS Applications 8 SP1
WHAT
Various functional enhancements, primarily planning and shop order
area
WHEN
Beta extension on IFS Applications 8 SP1 at end of Q2 2013
Included in core IFS Applications 9
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MANUFACTURING ENHANCEMENT PACKAGE
MANUFACTURING EXCELLENCE
REQUIREMENTS FROM
Manufacturing reference
group
Customers
Partners
User groups
…
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© 2013 IFS
MANUFACTURING ENHANCEMENT PACKAGE
MANUFACTURING EXCELLENCE
VARIOUS FUNCTIONAL ENHANCEMENTS, PRIMARILY IN PLANNING AND
GENERAL SHOP ORDER AREA
PLANNING
SHOP ORDER
Master Scheduling
 Build up of Inventory
 Forecast consumption
 Save of original forecast
MRP
 Run with selections
 Time phased safety stock
Shop Orders
 Status Parked
 Enhanced reserve and
backflush
 Consolidated pick list
Routings & Operations
 Lot size based routings
 Overlapping operations
 Employee competency for
Manfacturing operations
CRP
 Integrated in
MS/MRP/PMRP
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PLANNING ENHANCEMENTS
MASTER SCHEDULING
PLANNING
Master Scheduling
 Build up of Inventory
 Forecast consumption
 Save of original forecast
MRP
 Run with selections
 Time phased safety stock
CRP
 Integrated in
MS/MRP/PMRP
BUILD UP OF INVENTORY
MS level 1 proposals based on
rate and user defined periods
Forecast records allowed on non
working days
FORECAST CONSUMPTION
Forecast consumption both
backward and forward within a
reasonable time span to avoid
initiation of new supplies.
Improved control roll out of
unconsumed forecast outside
demand time fence
SAVE OF ORIGINAL FORECAST
To compare original plan with live
version of the master schedule.
Implemented for both level 0 and
level 1.
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PLANNING ENHANCEMENTS
MRP AND CRP
PLANNING
Master Scheduling
 Build up of Inventory
 Forecast consumption
 Save of original forecast
MRP
 Run with selections
 Time phased safety stock
CRP
 Integrated in
MS/MRP/PMRP
RUN MRP WITH SELECTIONS
Run MRP for selected inventory parts and
their components. Supplies will be generated
for demands of those selected parts.
Demand changes since last MRP run can be
quickly evaluated.
TIME PHASED SAFETY STOCK
Time phased safety stock in MS/MRP in order
to support increase/decrease of safety stock
during periods when
customer demands are very
variable/stable
Their supply process is expected to
show more unreliability/reliability
CRP – INTEGRATED IN MS/MRP/PMRP
Provides planners with better support
regarding capacity, actual start, finish dates
etc.
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SHOP ORDER ENHANCEMENTS
SHOP ORDER
ENHANCED RESERVE AND BACKFLUSH
Control over automatic reserve and backflush of
material.
Avoid unexpected material shortages in locations.
Function for visualize of reserve and backflush
CONSOLIDATED PICK LIST
Select a number of shop orders sorted out of for
example time range, warehouse, department,
work center, selected shop orders and get one
pick list created.
SHOP ORDER PARKING
Park reason with clarifications for supply,
demand, load etc
Support for update of revisions/alternatives of
routings and structures
Shop order history
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SHOP ORDER
Shop Orders
 Status Parked
 Enhanced reserve and
backflush
 Consolidated pick list
Routings & Operations
 Lot size based routings
 Overlapping operations
 Employee competency for
Manfacturing operations
SHOP ORDER ENHANCEMENTS
ROUTINGS AND OPERATIONS
OVERLAPPING OPERATIONS
Operation overlap also when infinite
scheduling.
LOT SIZE BASED ROUTINGS
If quantity of demand fluctuate, there can be
different shop floor alternatives regarding
how to produce the part.
Minimize production cost per unit of
manufactured part via different routing
depending on order size.
EMPLOYEE COMPETENCY FOR MANUFACTURING
OPERATIONS
Verify that employees with right competency
report setup and/or run.
The employee demand graph used as an
input to employee planning based on
competencies
Assign employee to operations
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SHOP ORDER
Shop Orders
 Status Parked
 Enhanced reserve and
backflush
 Consolidated pick list
Routings & Operations
 Lot size based routings
 Overlapping operations
 Employee competency for
Manfacturing operations
MANUFACTURING ENHANCEMENT PACKAGE
BUT ALSO…
Usability enhancements in MS and MRP
MRP – Consider by-product as supply
Shop order documents
Media
Prototyping
Supporting project
Set as supply
Redefine shop order type
Shop Floor Workbench
Filter addings
Approve subtasks
Receive of by-products
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© 2013 IFS
MANUFACTURING ENHANCEMENT PACKAGE
BUT ALSO…
Select revison for shop orders with
past due start dates
Update routings and structures for nonstarted shop orders
New check box in shop order material
planning
Set work centers and tolls inactive
Load graphs enhancements
Kanban to create distribution order
…
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CBS/APB ENHANCEMENTS
IFS APPLICATIONS 8 SP1
MANUFACTURING EXCELLENCE
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© 2013 IFS
CBS/APB ENHANCEMENTS
MANUFACTURING EXCELLENCE
VARIOUS FUNCTIONAL ENHANCEMENTS REQUESTED BY OUR REGIONS
MOST IMPORTANT ENHANCEMENTS ARE SUPPORT FOR :
PROJECT CONNECTED SHOP ORDERS
BATCH BALANCED SHOP ORDERS
ENHANCED WORKLOAD SEQUENCING FUNCTIONALITY
Planned deliveries
As a patch on IFS Applications 8 SP1 at end of Q2 2013
Included in core on IFS Applications 8 SP2 October 2013
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www.IFSWORLD.com
THIS DOCUMENT MAY CONTAIN STATEMENTS OF POSSIBLE FUTURE FUNCTIONALITY FOR IFS’S SOFTWARE PRODUCTS AND
TECHNOLOGY. SUCH STATEMENTS OF FUTURE FUNCTIONALITY ARE FOR INFORMATION PURPOSES ONLY AND SHOULD NOT BE
INTERPRETED AS ANY COMMITMENT OR REPRESENTATION. IFS AND ALL IFS PRODUCT NAMES ARE TRADEMARKS OF IFS. THE
NAMES OF ACTUAL COMPANIES AND PRODUCTS MENTIONED HEREIN MAY BE THE TRADEMARKS OF THEIR RESPECTIVE OWNERS.
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© 2013 IFS