Uppgradering av styrsystem

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08-04-2014
Uppgradering av ProduktionsIT
och Automation
Seminarium No.8
3 april 2014
Plats: Alfa Laval Lund
Uppgradering av ProduktionsIT och
Automation
Fredrik Hultman
Arla Foods
Global IT Services
Manufacturing Services & Automation
[email protected]
+46 738 522881
1
08-04-2014
Arla Foods strategi 2017
Arla Foods – Korta fakta 2013
• Huvudkontor i Århus Danmark
• Arla Foods har produktion i 23 länder och säljkontor i
ytterligare 20.
• ”Core markets” är Danmark, Sverige, Finland,
Tyskland, Holland och UK.
• 19577 anställda
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08-04-2014
Arla Foods – Korta fakta 2013
Arla Foods – Korta fakta 2013
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ProduktionsIT strategi 2017
Strategic ambition
Ensure optimal utilisation of Production IT in Supply Chain
1
CAPEX project
Services
2
• Master Plans
• CAPEX project support
• Production IT project
managers pool
24x7 Solution
Care
• IT-Surveys
• Proactive Solution
maintenance
• 24x7 Application
Support
• Shared Services
3
•
•
•
•
Improvement
Services
OPEX/LEAN support
SPC/APC
LRM
Energy Management
4 ONE Production Solution
ONE Delivery model 6
ONE Funding Model
5 ONE Automation Solution
Our Character (LEAD, SENSE, CREATE)
7
ProduktionsIT strategi 2017
Supply Chain Processes:
Forecasting, Planning & Scheduling
Farmers
Milk
Allocation
& Collection
Production
Management
Innovation
Management
Quality
Management
Energy
Manage
ment
Plant
Maintenance
Performance
Manage
ment
Data coll.
&
Labelling
OEE
solution
Warehousing
Distribution
Production IT
Production
Solutions
Production Data Cockpit
TACO
solution
Process
Orders
Automation
Solutions
SPC/
APC
Data coll.
&
Labelling
Data
collection
Ware
house
Execution
Utility systems (energy, air, water, cleaning)
TACO
computer
Auto
mation
Instrument
Instrument
ON/Atline
All
systems ..
Automation
Automation
Robots
& AGVs.
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08-04-2014
ProduktionsIT strategi 2017
Centralised IT
systems
E.g. SAP
Site specific IT
Systems
E.g. MES, HMI
and PLC
ERP
SAP Application
Koncern
netværk
Production
Production
Solutions
Production
Application
Production
Application
Application
.
Production IT
Automation
Automation
Solutions
Automation
Application
Automation
Application
Application
MES
.
Fabriks
netværk
HMI
SCADA
Proces
netværk
PLC
.. .. .. ..
....
.
Fortrådning
PLC
.. .. .. ..
.. ..
.
Fieldbus / sensor bus
.. .. .. ..
....
.
Field
netværk
Remote I/O
Best Practice Replication and Standardization
Presentation Vimmerby
5
08-04-2014
Presentation Vimmerby
•
•
•
•
•
•
•
•
•
•
•
Establishing project 2003
Start of factory in December 2004
Commissioning August 2005
Approval of Food plant in June 2006
Certification ISO 22000 in December 2006
Protein standardisation since December 2008
Concentrate as raw material since October 2009
Certification EN 16001 in November 2009
Outsourcing energy center to Veolia Dalkia Energy 2011
Filled-Milk production 2012
Evaporator 3, may 2013. Waste water treatment.
Presentation Vimmerby
• Milk intake 437 mill kg (Forecast 2014, 539 )
• Powder
52 000 ton (Forecast 2014, 61 000 ton)
• 80 anställda
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Presentation Vimmerby
Powder is used for/in:
•
•
•
•
•
•
•
•
•
Milk
Child nutrition
Bake off
Icecreme
Cake
Drinks
Yoghurt
Deserts
Chocolate
Primary markets:
•
•
•
•
•
•
•
•
Oman, Middel East
China
Egypt
Israel
Nigeria
Greece
Italy
Sweden
Presentation Vimmerby
7
08-04-2014
Systemöversikt
Bakgrund
• Automationsystemet i Vimmerby byggdes med ett Distributed Control
System (DCS) av Rockwell.
• Kort efter anläggningen startats upp 2004 kom beskedet att DCS
systemet bara skulle ha en begränsad livscykel p.g.a. samarbetet
Rockwell – Honeywell upphört.
8
08-04-2014
Intressenter
Arbetsprocesser
Forecasting, Planning & Scheduling
Farmers
Milk
Allocation
& Collection
Production
Management
Innovation
Management
Quality
Management
Energy
Manage
ment
Plant
Maintenance
Performance
Manage
ment
Warehousing
Distribution
Production management
9
08-04-2014
PLX Migrering - Kort status
•
•
•
•
•
Många och långa diskussioner med leverantörer 2011
Kravspecifikation ”version 100” – Go Q1 2012.
Fas 1 = Torr sida – Genomförd Q3/4 2012
Indunstare 3 projekt som kom emellan 2013
Fas 2 = Våt sida - Skall igång nu…. WIP
Kravspecifikation
Befintligt/nytt system
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08-04-2014
Kravspecifikation
Befintligt/nytt system
Kravspecifikation
Befintligt/nytt system
11
08-04-2014
Kravspecifikation
Leveransmatris / vem gör vad
Kravspecifikation
Baseras på Arla Standard
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08-04-2014
Kravspecifikation
Tester
Kravspecifikation
Utbildning
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08-04-2014
Kravspecifikation
Support
Frågor?
[email protected]
+46 738 522881
14
08-04-2014
ABB Sattline Migration Project
“A central coordinated project of the ABB
Sattline migration project should reduce both
lead-time and project cost with 50% (also
called 50/50).”
Possible gain by adding more
sites on one platform
Tack
15
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