Chocolate Foods, Facts & Fallacies YSCN 0006 What is Chocolate? • • • • A brown sweet solid? A brown sweet drink? A wide range of confectionary An important flavour ingredient for food Where does chocolate come from? • • • • Product of the Cacao tree Theobroma cacao Native of the American tropics Origin in the Amazon basin Widely planted to 20° from the equator Chocolate Names • • • • Mayan; Xocoatl Aztec; Cacahuatl Mexican; Chocolatl God of chocolate, Quetzalcoatl The spread of Cacao • • • • • • 1517 1600 1615 1650 1670 1800 Spaniards met chocolate First introduced to Italy Used in France Brought to England Grown in The Philippines Grown in West Africa The Cacao Tree • Small tree 6 to 12m of the rain forest understorey • • • • Requires a lot of water Grows well in shade Dimorphic growth Cauliflorous flowers Fertilisation • • • • • Trees produce a vast number of flowers only 1 in 500 matures to a ripe fruit no nectar or scent, pollen sticky stigma and anthers concealed both self incompatible and compatible varieties • pollination by flying midges • only in 2 hours after dawn • Criollo – pods from green to red when ripe – cotyledons white • Forastero – pods green to yellow – cotyledons purple • Trinitario – Forastero x Criollo – colours variable Cacao Fruit • • • • Take 5 months to develop 20-30 cm long with a thick husk contain 20 to 60 seeds seeds surrounded by a whitish acid/sweet pulp • do not open or fall from tree when ripe • seeds germinate rapidly, short viability From Cacao to Cocoa • • • • • • Husk removed from ripe pods Fermented for 4 to 7 days to remove mucilage Temperature rises to 45°C Beans killed, pulp consumed by yeasts Brown colour of beans develops Loss of astringency, precursors of chocolate flavour produced Processing the Cocoa Beans • Drying to 20% moisture • Roasting, 120°C, – further loss of water and acid, full development of characteristic chocolate aroma • De-shelling • Grinding to “nibs” • End of process until 1828! Consumption of ground Nibs • Mayans & Aztecs • Cold frothy drink • Chilli & vanilla • • • • • Europeans Hot drink with sugar Cinnamon, nutmeg 1700 milk added later added to cakes Cocoa Butter • Cacao beans, 30% water, 30% fat, • Nibs 55% fat • (1828) Van Houten – – – – pressing, removes 80% of fat provides chocolate powder for good drinking treated + alkali to increase solubility what to do with the fat, or Cocoa Butter? A very special fat • • • • Solid at room temperature Melts at 35°C High content of stearate Very stable, – high content of natural antioxidants – tocopherols The first solid chocolate • Mix of cocoa butter, mass & sugar • 1849 Fry’s chocolate bar • Early products had very rough texture From Cocoa to Chocolate • Grinding, Cocoa Mass • Roller refining • Conching, 60°C, 5 days – (1870) Lindt in Switzerland – coating of particles with fat, controls viscosity • Tempering, 50° - 27° - 32°C (1830) – control fat crystal sizes, critical to gloss & brittleness of finished chocolate Hot Chocolate • Molten chocolate is an emulsion of solid particles in a continuous phase of cocoa butter • Particles mainly sugar & cocoa solids • Viscosity is very sensitive to the addition of the emulsifier lecithin • Low viscosity desirable for moulding Milk Chocolate • 1880 Peter & Nestle in Switzerland – added condensed milk • Cadbury in UK – added milk powder • Hershey in US – added fresh milk Types of Chocolate • Definition, UK – minimum 18% cocoa butter, 35% cocoa solids, • • • • • White chocolate, no cocoa mass added Dark or plain chocolate Milk chocolate, minimum 14% milk solids Filled chocolates (moulded) Chocolate coated products (enrobed) Shaping • Moulding, for traditional bars • Shelling, for centred chocolates – uses mould for liquid soft centres • Enrobing, (1901) coated products – centres pas on a continuous belt through a falling curtain of molten chocolate. • Panning, for hard centres – mixed + chocolate in revolving drum Not Chocolate • Substitution of vegetable oil for cocao butter (permitted up to 5%) • Adjust melting temp & viscosity with stabilisers and emulsifiers • Carob chocolate – uses seed galactomannans, roasting gives brown colour. Where is it eaten? • 1 Switzerland 10 kg pca – plain with high cocoa solids content • 2 United Kingdom 9 kg pca – milk with less cocoa fat • 8 United States 5 kg pca – dark with smokey flavour