Advanced Wellbore Stability Model (WELLSTAB-PLUS) Dr. William C. Maurer TP00-09 1 DEA-139 Phase I DEA Sponsor: Duration: Start Date: End Date: Participation Fee: TP00-09 Marathon 2 Years May 1, 2000 April 30, 2002 $25,000/$35,000 2 Typical Occurrences of Wellbore Instability in Shales soft, swelling shale brittle-plastic shale brittle shale naturally fractured shale strong rock unit TP00-09 3 Wellbore Stability Problems High Torque and Drag Bridging and Fill Stuck Pipe Directional Control Problem Slow Penetration Rates High Mud Costs Cementing Failures and High Cost Difficulty in Running and Interpreting Logs TP00-09 5 Effect of Borehole Pressures TP00-09 7 Effect of Mud Support Pressure on Rock Yielding High Support Pressure smin TP00-09 Low Support Pressure smax smax PW PW smin 8 Rock Failure Mechanisms BRITTLE TP00-09 PLASTIC 10 Rock Yielding around Wellbores Laboratory Tests Rawlings et al, 1993 TP00-09 Isotropic Stresses Anisotropic Stresses 11 Change In Near-Wellbore Stresses Caused by Drilling Before Drilling In-situ stress state After Drilling Lower stress within wellbore sV (overburden) sHmin TP00-09 Pw (hydrostatic) sHmax sHmin sHmax 12 Stress Concentration around an Open Wellbore s sz sq sr r sz sr Po sHmin sq Pw sHmax TP00-09 13 sq´ s r´ Min Stress Stable Stress State sr´ Max Stress sq´ Effective Compressive Stress TP00-09 sq´ Shear Stress Shear Stress Strength vs Stress Identifying the Onset of Rock Yielding s r´ Unstable Stress State s r´ sq´ Effective Compressive Stress 14 Effect of Pore Fluid Saturation so=sz so=sz+pf Pf = Fluid Pressure SOLID ROCK TP00-09 POROUS ROCK 15 Effect of Near-Wellbore Pore Pressure Change on Effective Stresses Shear Stress Yield No Yield Po increase s r´ TP00-09 s r´ s q´ Effective Compressive Stress s q´ 18 TP00-09 19 MEI Wellbore Stability Model: (mechanical model, does not include chemical effects) Linear elastic model (BP) Linear elastic model (Halliburton) Elastoplastic Model (Exxon) Pressure Dependent Young’s Modulus Model(Elf) TP00-09 20 Mathematical Algorithms TP00-09 Dr Martin Chenervert (Un. Texas) Dr. Fersheed Mody (Baroid) Jay Simpson (OGS) Dr. Manohar Lal (Amoco) Dr. Ching Yew (Un. Texas) 21 Stress State on Deviated Wellbore s3 a sz b q tzq sr tqz s2 sq s1 TP00-09 22 TP00-09 23 (BP) Linear Elastic Model TP00-09 24 TP00-09 25 (Halliburton) Linear Elastic Model TP00-09 26 TP00-09 27 (Exxon) Elastoplastic Model TP00-09 28 TP00-09 30 TP00-09 31 (Elf) Pressure Dependent Young’s Modulus TP00-09 33 TP00-09 34 Shale Borehole Stability Tests Darley, 1969 DISTILLED WATER TP00-09 DIESEL 35 Montmorillonite Swelling Pressure Powers, 1967 5000 4000 60,000 3000 40,000 kg/cm2 SWELLING PRESSURE, psi 80,000 2000 20,000 0 4th 1000 3rd 2nd 1st 0 LAYERS OF CRYSTALLINE WATER TP00-09 36 Shale Water Adsorption Chenevert, 1970 WEIGHT % WATER 5 4 3 2 DESORPTION 1 0 0.10 ADSORPTION 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 WATER ACTIVITY - aW TP00-09 37 Shale Swelling Tests Chenevert, 1970 LINEAR SWELLING - % 0.4 0.3 Activity of Internal Phase 1.00 0.2 0.91 0.88 0.84 0.75 0.1 0 0.25 -0.1 .01 0.1 1.0 10 TIME - HOURS TP00-09 38 Effect of K+Ions on Shale Swelling Baroid, 1975 Cs+ K+ Na+ Na+ - - K+ 10A° Ca ++ - K+ Na+ - - - Ca++ Na+ Rb+ - Cs+ K+ Mg++ Li+ Na+ TP00-09 39 North Sea Speeton Shale Specimen Exposed at Zero DP to Drilling Fluid Drilling Fluid: Ionic Water-Base (CaCl2 Brine) Activity = 0.78 TP00-09 41 North Sea Speeton Shale Specimen Exposed at Zero DP to Drilling Fluid Drilling Fluid: Oil-Base Emulsion (Oil with CaCl2 Brine) Activity = 0.78 TP00-09 42 North Sea Speeton Shale Specimen Exposed at Zero DP to Drilling Fluid Drilling Fluid: Non-Ionic Water-Base (Methyl Glucoside in Fresh Water) Activity = 0.78 TP00-09 43 Principle Mechanisms Driving Flow of Water and Solute Into/Out of Shales Force Flow Fluid (water) Hydraulic Gradient (Pw Po) Hydraulic Diffusion (Darcy´s Law) P t1 Chemical Potential Gradient (Amud Ashale) Chemical Osmosis t3 t2 H2O H2O H2O H2O r H2O Solute (ions) Advection + H2O H2O TP00-09 H2O + - + H2O H2O - H2O Diffusion (Fick´s Law) + Other Driving Forces: Electrical Potential Gradient Temperature Gradient 44 Osmotic Flow of Water through Ideal Semi-Permeable Membrane Ideal Semipermeable Membrane - permeable to water - impermeable to dissolved molecules or ions High concentration of dissolved molecules or ions ( = Low Aw ) TP00-09 Water flow direction Low concentration of dissolved molecules or ions ( = High Aw ) 45 TP00-09 49 Limitations of Existing Models Do not handle shale hydration Very complex Input data not available Limited field verification Cannot field calibrate TP00-09 50 Mathematical Algorithms TP00-09 Dr Martin Chenervert (Un. Texas) Dr. Fersheed Mody (Baroid) Jay Simpson (OGS) Dr. Manohar Lal (Amoco) Dr. Ching Yew (Un. Texas) 51 Mechanical/Chemical Property Input TP00-09 52 Help Information as Clicking Question Mark TP00-09 53 Pore Pressure Input/Predict TP00-09 54 Pore Pressure Prediction via Interval Transit Time Log Data TP00-09 55 In-Situ Stresses Input/Predict TP00-09 56 Correlation to Determine Horizontal Stresses TP00-09 57 Output Windows TP00-09 58 Safe Mud Weight vs Well Inclination TP00-09 59 Safe Mud Weight Distribution by Azimuth TP00-09 61 Near-Wellbore Stresses Distribution TP00-09 62 Mohr Diagram TP00-09 63 Wellbore Stress Distribution TP00-09 64 Propagation of Swelling Pressure TP00-09 65 Wellbore Stability Design (continued) Too large inclination TP00-09 68 Wellbore Stability Design (continued) Decrease inclination TP00-09 69 Wellbore Stability Design (continued) Too high mud weight TP00-09 70 Wellbore Stability Design (continued) Decrease mud weight TP00-09 71 Wellbore Stability Design (continued) Not enough salinity TP00-09 72 Wellbore Stability Design (continued) Increase salinity TP00-09 73 Wellbore Stability Design (through Mud Weight-Salinity diagram) Too low mud weight TP00-09 74 Wellbore Stability Design (continued) Increase mud weight TP00-09 75 Wellbore Stability Design (continued) Not enough salinity TP00-09 76 Wellbore Stability Design (continued) Increase salinity TP00-09 77 Wellbore Stability Design (continued) Low Value Membrane Efficiency TP00-09 78 Wellbore Stability Design (continued) High Value Membrane Efficiency TP00-09 79 Field Calibration TP00-09 80 Field Calibration (continued) TP00-09 81 Project Tasks Distribute Wellbore Stability Model (WELLSTAB) Develop Enhanced Model (WELLSTAB-PLUS) Add time dependent feature to model Hold workshops Conduct field verification tests Write technical reports TP00-09 86 Field Verification Goals Determine model accuracy Improve mathematical algorithms Field calibrate model Make models more user-friendly Convert wellbore stability from an art into a science TP00-09 87 TP00-09 89 TP00-09 90