sasmira STANDARDS REQUIRED FOR AGROTECH U. K. GANGOPADHYAY EXECUTIVE DIRECTOR, SASMIRA, MUMBAI National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 Agrotech Products • • Special textiles that are manufactured for agricultural applications These textile structures are used as controlling environment for plants / animals in applications like – – – • sasmira Agriculture Horticulture Animal husbandry The agrotextile products for which standards exists: 1. 2. 3. 4. Pond lining Insect nets Fishing nets Leno bags for packaging National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 Agrotech Products • Agrotextile products for which standards are required: 1. Shade nets 2. Wind shield nets 3. Bird nets 4. Crop covers 5. Harvesting nets 6. Mulch mats 7. Anti-hailstone nets 8. Packing sacks and wrappers 9. Cut grass collection bags 10. Underlay fabrics 11. Udder support nets National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 Existing Status of Standards for Agrotech Products sasmira There is a lack of clear differentiation of Agrotextile products being used for the same application. The nomenclature of these products did not exist Under Textiles. Barring apart a few products, there did not exist any specification for these products, nationally as well as internationally. There is a lack of guidelines for ideal set – up and processing of Agrotextile products as regards, raw material, machinery, process parameters, quality, cost, etc. The Center of Excellence, Agrotech has addressed these problems. National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira COE Agrotech Initiatives A Committee for Formulation of standards for Agrotextiles comprising of industry, research and academia has been formed under recommendation of Ministry of Textiles to expedite the process of standardization for Agrotech products. The objectives of this Committee are: Studying the relevance of existing Indian standards for Agrotech products Need for amendment of existing standards in the present context Identifying the areas where standards for Agrotech products do not exist Writing down standards and specifications for Agrotech products that need to be proposed. National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira Road Map for Standards A comprehensive process is being followed to derive at the draft standards. The process followed is as under: Collection of data for various Agrotextile products Deliberation on the data collected with a draft of standard for the product specification at the meeting with Standards Committee for Agrotech Revised draft as per the suggestions of the Committee Wide Circulation of the draft to the manufacturers of the products across the country Modification based on the feedback from the manufacturers. Discussion of the modification with the Committee Incorporation of the suggestions from the Committee and preparation of the final draft National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 EXHAUSTIVE LIST OF STANDARDS TO BE FORMULATED FOR AGROTEXTILE PRODUCTS UNDER BIS (Short Term Schedule) sasmira The Committee for Formulation of Standards for Agrotextiles started with glossary for Agrotextile products and has taken up formulation of standards for products where the Indian standards do not exist till date. Sr. No. Standards required for Status following products 1 Glossary for Agrotextiles Submitted and circulated 2 50 % shading Shade Nets Submitted and completed wide circulation 3 75 % shading Shade Nets Submitted and completed wide circulation 4 90 % shading Shade Nets Submitted and completed wide circulation 5 100 gsm woven Ground covers Discussed at the COE Agrotextile standards committee, to be ready by October, 2011 6 Ground covers 60 gsm Nonwoven 7 Knitted Bird Nets ½” mesh 8 Knitted Bird nets 1” mesh To be discussed, January, 2012 To be discussed, April, 2012 To be discussed, July, 2012 National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 EXHAUSTIVE LIST OF STANDARDS TO BE FORMULATED FOR AGROTEXTILE PRODUCTS UNDER BIS (Short Term Schedule) 9 Knitted Bird Nets 1½” mesh To be discussed, October, 2012 10 Knitted Bird Nets 2” mesh To be discussed January, 2013 11 Knotted bird nets 1” mesh To be discussed April, 2013 12 Knotted bird nets 2” mesh To be discussed, July, 2013 13 Harvesting Nets for mechanised harvesting To be discussed, October, 2013 14 Harvesting nets for manual harvesting To be discussed, January, 2014 15 Nonwoven fruit protective covers To be discussed, April, 2014 16 Nonwoven Crop covers To be discussed, October, 2014 17 Knitted crop covers To be discussed, January, 2015 National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira sasmira EXISTING STANDARDS Sr. No. Standards required for following products Status 1 Insect nets Existing in IS to be amended as per current requirement 2 Woven packing sacks Existing in IS to be amended as per current requirement 3 Leno bags for packaing Existing in IS to be amended as per current requirement 4 Vermicompost beds Existing in IS to be amended as per current requirement 5 Geo Jute mats Existing in IS to be amended as per current requirement 6 Fishing- nets - designation of netting yarns in the tex system Fishing nets — netting — basic terms and definitions Fishing Nets — Description And Designation Of Knotted Netting Fishing nets – cutting knotted netting to shape (“tapering”) Fishing nets - determination of breaking load and knot breaking load of netting yarns Fishing nets — determination of mesh breaking force of netting Jute Hortipots Existing in IS to be amended as per current requirement 7 8 9 10 11 12 Existing in IS to be amended as per current requirement Existing in IS to be amended as per current requirement Existing in IS to be amended as per current requirement Existing in IS to be amended as per current requirement Existing in IS to be amended as per current requirement Existing in IS to be amended as per current requirement National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira DRAFTED STANDARDS FORWARDED TO BIS THROUGH OFFICE OF TEXTILE COMMISSIONER NOMENCLATURE FOR AGROTEXTILES SPECIFICATION FOR SHADE NETS 50 % SHADE NETS 75 % SHADE NETS 35 % SHADE NETS SPECIFICATION FOR 100 GSM WOVEN GROUND COVER National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira Draft Indian Standard TEXTILES – NOMENCLATURE FOR AGROTEXTILES FOREWORD Agrotextiles are fabrics (woven, nonwoven or knitted) used in agriculture, horticulture, forestry and fishing. They can include fishnets, shades, ground covers, thermal screens and crop covers. Common uses for agrotextiles are protecting livestock, maintaining soil humidity and temperature, eliminating the impact of pests and general shading. National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira NOMENCLATURE PROPOSED FOR Agrotextiles Bird protection net Cherry covers Drip Irrigation Fishing Nets Green/poly house Ground covers Hail Protection fabrics/ Snow shields Harvesting nets Horticulture Insect nets Knitted fabrics Leno weave Monofil Nets Mulch mats Nets for covering pallets Nonwovens fabrics Plant nets Plastic mulch Root ball net Shade Nets Tape nets Turf protection net Windshield Woven fabrics National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira Draft Indian Standard Specification TEXTILES – SHADE NETS FOR AGRICULTURE APPLICATION – SPECIFICATION FOREWORD Sunlight is the natural variant which affects the growth of plants. Every plant shows optimum growth and yield under regulated exposure to light and heat. In order to protect fields and greenhouses from the intense solar radiation for healthy plant growth and good harvest, Shade nets with open mesh construction are used to control sunshine and amount of shade required. These shade nets are open mesh structure textiles used to cover the shade houses for regulating the sunlight exposure of plants inside. The mesh size of the nets is variable decides the shading percentage provided. Functionally, these net fabrics allow the air to flow freely. So that the excess heat does not built up under the screen. Also these nets provide benefits of reducing damage to crop from wind, conserve water by reducing evaporation and protection from birds, insects and excessive hail and rains. The selection of shade net depends upon the percentage of shading required for the crop being cultivated. Apart from application horticulture, floriculture, these nets also find usage in nurseries, vermiculture shed, cattle sheds, drying of agro products and also general purpose shading. National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira Table 1. Requirements of Shade nets from knitted Polyethylene 50 % Shading net Polyethylene Tape x Tape construction Sr. Characteristic(s) No 1 Weight/square meter g 2 Tensile Strength N 3 Bursting strength, kg/cm2 4 UV Accelerated exposure testing 5 Light shading percentage 6 Colour fastness to light Requirements Methods of Tests Minimum 90 IS 1964, ISO 7211/6 250 – 350 ISO 13934, IS 1969 Minimum 5.5 IS 1966 - 1975 Less than 2 % Annex B IS 1969 Annex C ASTM D1003 IS 2454 – 2008 50 - 56 Minimum 4 National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira Table 1. Requirements of Shade nets from knitted Polyethylene 75 % Shading net Polyethylene Tape x Tape construction Sr. No Characteristic(s) Requirements Methods of Tests 1 Weight/square meter g Minimum 120 IS 1964, ISO 7211/6 2 Tensile Strength N 350 - 450 ISO 13934, IS 1969 3 Bursting strength, kg/cm2 Minimum 6.0 IS 1966 - 1975 4 UV Accelerated exposure testing Less than 2 % Annex B IS 1969 5 Light shading percentage 6 Colour fastness to light 70 - 80 Annex C ASTM D1003 Minimum 4 IS 2454 – 2008 National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira Table 1. Requirements of Shade nets from knitted Polyethylene 90 % Shading net Polyethylene Tape x Tape construction Sr. Characteristic(s) No 1 Weight/square meter g 2 Tensile Strength N 3 Bursting strength, kg/cm2 4 UV Accelerated exposure testing 5 Light shading percentage 6 Colour fastness to light Requirements Methods of Tests Minimum 150 IS 1964, ISO 7211/6 Min. 500 ISO 13934, IS 1969 Minimum 8.0 IS 1966 - 1975 Less than 2 % Annex B IS 1969 Annex C ASTM D1003 IS 2454 – 2008 87 - 93 Minimum 4 National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 Draft Indian Standard Specification sasmira TEXTILES – 100 gsm WOVEN GROUND COVERS FOR HORTICULTURE APPLICATION – SPECIFICATION FOREWORD Ground cover fabric is a durable and resilient fabric and is ideal product for creating artificial paving and weed free surfaces around crops in gardens, nurseries, farms and greenhouses. Ground cover is one of the most important Agrotextile products for promoting the growth of crops. It provides weed suppression and ground moisture conservation, whilst allowing roots to breathe and water, air and nutrients to permeate through. This maintains higher soil temperatures and promotes more rapid and even plant growth. It is a woven fabric of UV stabilized polypropylene tape yarns to survive through the effect of continuous exposure to sunlight. National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira Table 1. Minimum Specification for 100 gsm Woven Ground Covers from PP/PE Sr. No Characteristic(s) Requirements Weight/square meter, g Thickness, mm Tensile Strength (Grab), Kgf Warp way Weft way Tear strength woven, kgf Warp way Weft way Air Permeability, cft/ft2/s Puncture Resistance, kgf Index UV Accelerated exposure testing, % Strength retained Water permeability lt/sq.m/sec Water vapor permeability, gm/m2/day 100 0.28 Methods of Tests IS 1964, ISO 7211/6 IS 7702, ISO 9863-1&2 ISO 13934, IS 1969 65 35 IS 13937 – 1 & 2 30 20 20 30 70 7 730 IS 11056, ISO 9237 ISO 12236 IS 1969 IS 14324, ISO/CD 10776, 11058 ISO 11092 National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira DRAFTS PREPARATION UNDER PROGRESS KNITTED BIRD NETS NONWOVEN GROUND COVERS NONWOVEN CROP COVERS National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011 sasmira National Seminar on Role of Standards in Promotion of Technical Textiles - 30.11.2011