Shell Global Solutions PRODML Business Overview Ron Cramer PRODML Introduction • PRODML - Multi-vendor Data Exchange Format To Support Digital Oilfields • • • Scope, Deliverables Who is building PRODML? What are you going to learn in this session? • • • • Business case for PRODML Additional clarity about scope, data, and use cases How will operators and vendors conduct business different as a result of PRODML? How you can participate Shell Global Solutions 2 PRODML Producing Asset Scope The Production Domain Initial Scope Gas Treating Facilities Gathering Separation & Distribution Oil Treating Facilities Injection Gas Export Facilities Oil Export Facilities Gas & Oil Contract Deliverability (Water, Steam, CO2) Water Handling •From bottom of the well to initial separation •Decisions we can effect in a day Reservoir Management: Shell Global Solutions 3 PRODML IT Scope External data transfer Data Processing / monitoring and reporting software AP 1 AP 2 AP 3 AP 4 Initial scope AP 5 AP x Office Domain Application Databases Historian Future Scope DCS and real time applications real time apps DCS historian Process Control Domain Fields instruments Shell Global Solutions 4 Who is building PRODML? Operators Vendors • BP • Halliburton • Chevron • Invensys • ExxonMobil • OSIsoft • Shell • PETEX • Statoil • Schlumberger • Sense Intellifield • TietoEnator • Weatherford Standards • POSC Shell Global Solutions 5 E&P Data Problem – How can PRODML Help? • • • • • Real time data rich, information poor Exxon, BP, Shell, Chevron, Statoil have millions of electronic instruments Generating terabytes of data every day Fields are becoming more and more electronic How can PRODML help turn this data into useful information? Shell Global Solutions 6 What is this data? Now • • • ESD F&G Process - • Future Sensor technology will enable the capture of continuous streams of data from every part of the physical environment Reservoir Well Surface Pipeline Devices - End elements, DTS RTU/PLC SCADA/DCS Shell Global Solutions 7 Disintegrated applications and models? • • • • • • • • Abnormal Situation Management Production Allocation - Energy Components Optimization Applications – Case Lift Maintenance Management - SAP Reservoir Simulations - MBAL Well Simulations - Prosper Pipe Line Simulations - Pipesim Process Simulations - Romeo Shell Global Solutions 8 What is this thing called Optimization? • • • • Optimization - a word often used, but rarely understood Often mentioned but rarely achieved If achieved rarely sustained One definition – Improving the bottom line by timely, effective and sustained use of sufficient, good production information Shell Global Solutions 9 Gold in them thar data? • Use data to enable continuous optimization - - • Artificial Lift Optimization Continuous estimate of well/reservoir oil, gas, water flows Safeguard integrity Abnormal situation management Right information to right people, at right time, in right context, in right workspace to serve right work process Enable remote operations and real-time process control Examples follow Shell Global Solutions 10 Gaslift Optimization Oil Production . 1.0 0.5 0.0 1 7 True Production Potential Real time data To and from wells 13 Periodic Manual Optimization Real time data To and from SCADA SCADA or Historian 19 Time 25 No Optimization Activity Optimal Set Points From model GasLift Optimization Application 2 Phase Flow Model Real time data To model Shell Global Solutions 11 ESP Optimization Real time data To and from wells Real time data To and from SCADA SCADA or Historian Optimal data From model ESP Optimization Application 2 Phase Flow Model Real time data To model Shell Global Solutions 12 Water Injection Optimization Real time data To and from wells Real time data To and from SCADA SCADA or Historian Optimal data From model Water Injection Optimization Application Reservoir Model Real time data To model Shell Global Solutions 13 Technical Integrity Problem •WWho’s watching the unmanned wells and facilities ‘round the clock? Shell Global Solutions 14 Technical integrity most important • North Sea one week before Piper Alpha - Explosion in gas compression module - SCADA system retrieved data, cause found - Incident could have been prevented • Other incidents - Longford - Texas City Refinery raffinate splitter - Flow assurance – hydrates, leaks - Production facilities get more fragile as they age! Shell Global Solutions 15 Potential Enabled Business Benefits • • • • Improved technical integrity Improved safety Increased production Reduced OPEX Shell Global Solutions 16 PRODML Technical Architecture • • • • Service Oriented Architecture Applications can act both as client and server Standardised services expressed in WSDL Interoperability using SOAP protocol and XML documents Shell Global Solutions 17 PRODML Example Archestra Web service request 1 Get actual data Web service interface 6 Web service request 7 Web service request Advisor 2 Get simulated data Response 3 Determine well type 4 Get operational conditions 5 Simulate well performance 2a 2b (wellId, time,oil, water, gas, co2) RequestSimulatedData (wellId, time, oil, water, gas, co2) Web service interface for WellFlo or Prosper 6 Assess results 7 Pass alarm RequestMeasuredData (wellId, time, oil, water, gas, co2) 1a 1b Response (wellId, time,oil, water, gas, co2) WellFlo or Prosper 5 RequestMeasuredData (wellId, time, THP,CHP,Qlift) 4a Web service data-server interface Web service request 4b Response 3 (wellId, time,THP,CH P,Qlift) models PI historian Shell Global Solutions 18 The PRODML Bridge Data in (input) Applications doing optimization Real Time Data •ESD •Abnormal Situations •F&G •Hydrocarbon Accounting •Process • Maintenance Management –Reservoir • Reservoir Simulations –Well • Well Simulations –Surface –Export –Pipeline Data out (set points or recommendations) • Pipe Line Simulations • Process Simulations Data Across Shell Global Solutions 19 Wrap-up • End goals - - • • • Commercial applications (not a stack of paper) Change the software landscape in upstream operations Pilot applications underway in Shell, BP, Statoil and Chevron Completion target is SOON – September How can you be involved? - www.prodml.org Strike up a conversation with the PRODML members in this room (buy them a beer or two or three?) 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