Department of Civil Engineering, University of Engineering and Technology Peshawar Structure Codes and the Design Basis of RC Structures By: Prof Dr. Qaisar Ali Civil Engineering Department UET Peshawar drqaisarali.com drqaisarali@nwfpuet.edu.pk Department of Civil Engineering, University of Engineering and Technology Peshawar Topics Addressed Building Codes and the ACI Code Objectives of Design Design Process Limit States and the Design of Reinforced Concrete Basic Design Relationship Structural Safety Department of Civil Engineering, University of Engineering and Technology Peshawar Topics Addressed Design Procedure Specified in the ACI Code Design Loads for Buildings and other Structures Customary Dimensions and Construction Tolerances Admixtures Factors Affecting Strength of Concrete High Strength Concrete Department of Civil Engineering, University of Engineering and Technology Peshawar Topics Addressed Durability of Concrete Concrete Subjected to High Temperatures Reinforcing Steel Chapter 3 : Materials Chapter 4 : Durability of Concrete Chapter 5 : Concrete Quality, Mixing and Placing Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code General Building Codes Cover all aspects of building design and construction from architecture to structural to mechanical and electrical---. UBC, IBC and Euro-code are general building codes. Seismic Codes Cover only seismic provisions of buildings such as SEAOC and NEHRP of USA, BCP-SP 07 of Pakistan. Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code Material Specific Codes Cover design and construction of structures using a specific material or type of structure such as ACI, AISC, AASHTO etc. Others such as ASCE Cover minimum design load requirement, Minimum Design Loads for Buildings and other Structures (ASCE7-02). Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code General Building Codes in USA The National Building Code (NBC), The Standard Building Code (SBC), The Uniform Building Code (UBC), Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code General Building Codes in USA The International Building Code IBC, Published by International Code Council ICC for the first time in 2000, revised every three years. The IBC has been developed to form a consensus single code for USA. Currently IBC 2012 is available. UBC 97 is the last UBC code and is still existing but will not be updated. Similarly NBC, SBC will also be not updated. In future only IBC will exist. Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code Seismic Codes in USA NEHRP (National Earthquake Hazards Reduction Program) Recommended Provisions for the Development of Seismic Regulations for New Buildings developed by FEMA (Federal Emergency Management Agency). The NBC, SBC and IBC have adopted NEHRP for seismic design. SEAOC “Blue Book Structural Engineers Association of California (SEAOC), has its seismic provisions based on the Recommended Lateral Force Requirements and Commentary (the SEAOC “Blue Book”) published by the Seismology Committee of SEAOC. The UBC has adopted SEAOC for seismic design. Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code Building Code of Pakistan Building Code of Pakistan, Seismic Provision BCP SP-07 has adopted the seismic provisions of UBC 97 for seismic design of buildings. IBC 2000 could not be adopted because some basic input data required by IBC for seismic design does not exist in Pakistan. Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code The ACI MCP ACI MCP (American Concrete Institute Manual of Concrete Practice) contains 150 ACI committee reports; revised every three years. ACI 318: Building Code Requirements for Structural Concrete. ACI 315: The ACI Detailing Manual. ACI 349: Code Requirement for Nuclear Safety Related Concrete Structures. Many others. Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code The ACI 318 Code The American Requirements Concrete for Institute Structural “Building Concrete (ACI Code 318),” referred to as the ACI code, provides minimum requirements for structural concrete design or construction. The term “structural concrete” is used to refer to all plain or reinforced concrete used for structural purposes. Prestressed concrete is included under the definition of reinforced concrete. Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code The ACI 318 Code 7 parts, 22 chapters and 6 Appendices. Brief visit of the code Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code Legal Status of The ACI 318 Code The ACI 318 code has no legal status unless adopted by a state or local jurisdiction. It is also recognized that when the ACI code is made part of a legally adopted general building code, that general building code may modify some provisions of ACI 318 to reflect local conditions and requirements. Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code The Compatibility Issue in BCP SP-2007 Building Code of Pakistan, Seismic Provision BCP SP-07 has adopted the seismic provisions of UBC 97 for seismic design of buildings. As the UBC 97 has reproduced ACI 318-95 in Chapter 19 on concrete, the load combinations and strength reduction factors of ACI 318-02 and later codes are not compatible with UBC 97 and hence BCP SP-07. Therefore ACI 318-02 and later codes cannot be used directly for design of a system analyzed according to the seismic provisions of UBC 97. Department of Civil Engineering, University of Engineering and Technology Peshawar Building Codes and the ACI Code The Compatibility Issue in BCP SP-2007 To resolve this issue, BCP SP-2007 recommends using ACI 318-05 code for design except that load combinations and strength reduction factors are to be used as per UBC 97. The IBC adopts the latest ACI code by reference whenever it is revised and hence are fully compatible. Department of Civil Engineering, University of Engineering and Technology Peshawar The Design & Design Team General: The design covers all aspects of structure, not only the structural design. The structural engineer is a member of a team whose members work together to design a building, bridge, or other structure. Department of Civil Engineering, University of Engineering and Technology Peshawar Objectives of Design Four Major Objectives of Design 1. 2. Appropriateness: This include, Functionality, to suit the requirements. Aesthetics, to suit the environment. Economy The overall cost of the structure should not exceed the client’s budget. Department of Civil Engineering, University of Engineering and Technology Peshawar Objectives of Design Four Major Objectives of Design 3. 4. Structural Adequacy (safety) Strength. Serviceability. Maintainability The structure should be simple so that it is maintained easily. Department of Civil Engineering, University of Engineering and Technology Peshawar The Design Process Three Major Phases of Design 1. The client’s needs and priorities. 2. Development of project concept. 3. Design of Individual systems. Department of Civil Engineering, University of Engineering and Technology Peshawar Basic Design Relationship Limit State Design approach Capacity is reduced and demand is increased based on scientific rationale. In LSD approach, we have f Mn ≥ Mu (α Ms ) f Vn ≥ Vu (α Vs ) f Pn ≥ Pu (α Ps ) f Tn ≥ Tu (α Ts ) f = strength reduction factor α = load amplification factor Department of Civil Engineering, University of Engineering and Technology Peshawar Structural Safety Variability in Resistance Effects of simplifying assumptions The fig shows Comparison of measured (Mtest) computed (Mn) and failure moments for 112 similar RC beams Department of Civil Engineering, University of Engineering and Technology Peshawar Structural Safety Variability in Loads Fig shows variation of Live loads in a family of 151sft offices. The average (for 50 % buildings) sustained live load was around 13 psf in this sample. 1% of measured loads exceeded 44 psf. Building code specify 50 psf for such buildings (ASCE 7-02) Department of Civil Engineering, University of Engineering and Technology Peshawar Structural Safety Conclusion Due to the variability of resistances and load effects, there is definite chance that a weaker-than-average structure will be subjected to a higher- than-average load. In extreme cases, failure may occur. The load factors and resistance factors are selected to reduce the probability of failure to a very small level. Department of Civil Engineering, University of Engineering and Technology Peshawar Design Procedures Specified in the ACI Code The Design Philosophy of the ACI Code 9.1.1- structures and structural members shall be designed to have design strengths at all sections at least equal to the required strength calculated for the factored loads and forces in such combinations as are stipulated in this code. 9.1.2- members also shall meet all other requirements of this code to ensure adequate performance at service load levels. Department of Civil Engineering, University of Engineering and Technology Peshawar Design Procedures Specified in the ACI Code The Design Philosophy of the ACI Code This process is called strength design in the ACI code. In the AISC Specifications for steel design, the same design process is known as LRFD (Load and Resistance Factor Design). Strength design and LRFD are methods of limit-state design, except that primary attention is always placed on the ultimate limit states, with the serviceability limit states being checked after the original design is completed. Department of Civil Engineering, University of Engineering and Technology Peshawar Design Loads for Buildings and Other Structures ACI 318-02, Section 8.2-LOADING: 8.2.2: Service loads shall be in accordance with the general building code of which this code forms a part, with such live load reductions as are permitted in the general building code. Section R8.2 :The provisions in the code are for live, wind, and earthquake loads such as those recommended in “Minimum Design Loads for Buildings and Other Structures,”(ASCE 7). If the service loads specified by the general building code (of which ACI 318 forms a part) differ from those of ASCE 7, the general building code governs. However, if the nature of the loads contained in a general building code differs considerably from ASCE 7 loads, some provisions of this code may need modification to reflect the difference. Department of Civil Engineering, University of Engineering and Technology Peshawar Design Loads for Buildings and Other Structures ASCE Recommendations on Loads: ASCE 7-02 sections 1 to 10 are related to design loads for buildings and other structures. The sections are named as: general, load combinations, dead, live, soil, wind, snow, rain, earthquake and ice loads. Brief visit of ASCE 7-02, Section 1 to 10 Department of Civil Engineering, University of Engineering and Technology Peshawar Design Loads for Buildings and Other Structures Loads on Structure During Construction During the construction of concrete buildings, the weight of the fresh concrete is supported by formwork, which frequently rests on floors lower down in the structure. ACI section 6.2.2 states the following: No construction loads exceeding the combination of superimposed dead load plus specified live load (un-factored) shall be supported on any un- shored portion of the structure under construction, unless analysis indicates adequate strength to support such additional loads Department of Civil Engineering, University of Engineering and Technology Peshawar Customary Dimensions and Construction Tolerance Difference in Working and As-Built Drawings’ Dimensions The actual as-built dimensions will differ slightly from those shown on the drawings, due to construction inaccuracies. ACI Committee 117 has published a comprehensive list of tolerance for concrete construction and materials. As an example, tolerances for footings are +2 inches and – ½ inch on plan dimensions and – 5 percent of the specified thickness. Department of Civil Engineering, University of Engineering and Technology Peshawar Admixtures A material (usually in liquid form) other than cement, water and aggregates, that is used as an ingredient of concrete and is added to the batch immediately before or during mixing to change properties of fresh or hardened concrete. Department of Civil Engineering, University of Engineering and Technology Peshawar Admixtures Uses Admixtures are used to: achieve certain properties in concrete more effectively than by other means. maintain the quality of concrete during the stages of mixing, transporting, placing, and curing in adverse weather conditions. reduce the cost of concrete construction. Department of Civil Engineering, University of Engineering and Technology Peshawar Admixtures Types As per ACI Committee 212, admixtures have been classified into following groups: Air-entraining Admixtures: causes the development of a system of microscopic air bubbles in concrete, mortar, or cement paste during mixing. Air-entrained concrete should be used wherever water saturated concrete may be exposed to freezing and thawing. Air entrainment also improves the workability of concrete. Department of Civil Engineering, University of Engineering and Technology Peshawar Admixtures Types Accelerating Admixtures: causes an increase in the rate of hydration of the hydraulic cement and thus shortens the time of setting, increases the rate of strength development, or both. Water Reducing and Set-Controlling Admixtures: Reduce the water requirements of a concrete mixture for a given slump, modify the time of setting, or both. Department of Civil Engineering, University of Engineering and Technology Peshawar Admixtures Types Admixtures for Flowing Concrete: Flowing Concrete is concrete that is characterized as having a slump greater than 190 mm (7-1/2 in.) while maintaining a cohesive nature. Miscellaneous Freeze Resistant, Pigments, Bonding, Grouting etc. (Refer ACI 212 for details and more types of miscellaneous admixtures) Department of Civil Engineering, University of Engineering and Technology Peshawar Properties of Concrete Factors Affecting Concrete Strength In addition to mixing, conveying, placing and compaction, the strength of concrete primarily depends on: Water Cement Ratio: Decrease in water cement ratio increases the strength. Aggregate Cement Ratio: Decrease in aggregate cement ratio increases the strength up to a value of around 2.0. Further decrease may cause decrease in strength. Department of Civil Engineering, University of Engineering and Technology Peshawar Properties of Concrete Factors Affecting Concrete Strength Aggregate: The concrete strength is affected by the aggregate strength, its surface texture, its grading and maximum size of the aggregate. Curing: Prolonged moist curing leads to the highest concrete strength Department of Civil Engineering, University of Engineering and Technology Peshawar Properties of Concrete Rate of Strength Gain ACI Committee 209 [3-21] has proposed the following equation to represent the rate of strength gain for concrete made from Type 1 cement and moist-cured at 70°F. f ’c(t) = f ’c(28) {t/(4 + 0.85t)} Where f ’c(t) = is the compressive strength at age t in days. Department of Civil Engineering, University of Engineering and Technology Peshawar Properties of Concrete Rate of Strength Gain and Cement Types Figure shows the effect of type of cement on strength gain of concrete (moist cured; w/c = 0.49). I = Normal II = Modified III = High early strength IV = Low heat V = Sulfate resisting Department of Civil Engineering, University of Engineering and Technology Peshawar High Strength Concrete Concretes with strengths in excess of 6000 psi are referred to as high strength concrete. The resulting concrete has a low void ratio. Only the amount of water needed to hydrate the cement in the mix is provided. Department of Civil Engineering, University of Engineering and Technology Peshawar High Strength Concrete UET Lab Results for Producing High Strength Concrete Mix design results for 6000 and 8000 psi concrete. Table-A Trial Test Proportion No. of cylinders Date of preparation Date of Testing Slump (in) Avg. Strength (psi) 6000 psi (1:1:2) w/c (0.36) 6 25/6/2010 22/7/2010 2.5 6100 28/6/2010 25/7/2010 2 8000 Admixture used: Sikament 520BA 8000 psi (1:0.8:1.5) 6 w/c (0.31) Department of Civil Engineering, University of Engineering and Technology Peshawar Durability of Concrete Three most common durability problems in concrete are: Corrosion of steel in concrete. Breakdown of the structure of concrete due to freezing and thawing. Breakdown of the structure of concrete due to chemical action. Department of Civil Engineering, University of Engineering and Technology Peshawar Concrete Subjected to High Temperatures Compressive Strength of Concrete Temperatures at High Department of Civil Engineering, University of Engineering and Technology Peshawar Deformed Bar Reinforcement ASTM A 615, Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement. ASTM A 706, Specification for LowAlloy Steel Deformed and Plain Bars for Concrete Reinforcement. ASTM A 996, Specification for RailSteel and Axle-Steel Deformed Bars for Concrete Reinforcement. Department of Civil Engineering, University of Engineering and Technology Peshawar Deformed Bar Reinforcement Variation in Yield Strength Distribution of mill test yield strength for grade 60 steel. Department of Civil Engineering, University of Engineering and Technology Peshawar Deformed Bar Reinforcement Strength of Reinforcing Steel at High temperatures Deformed reinforcement subjected to high temperatures in fires tends to lose its strength. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 3: Materials Tests of Materials A complete record of tests of materials and of concrete shall be retained by the inspector for 2 years after completion of the project, and made available for inspection during the progress of the work. Water Water used in mixing concrete shall be clean and free from injurious amounts of oils, acids, alkalis, salts, organic materials, or other substances deleterious to concrete or reinforcement. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 3: Materials Steel Reinforcement Reinforcement shall be deformed reinforcement, except that plain reinforcement shall be permitted for spirals or prestressing steel; and reinforcement consisting of structural steel, steel pipe, or steel tubing shall be permitted as specified in this code. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 4: Durability of Concrete Sulfate exposures Concrete to be exposed to sulfate-containing solutions or soils shall conform to requirements of Table 4.3.1 or shall be concrete made with a cement that provides sulfate resistance and that has a maximum water-cementitious materials ratio and minimum compressive strength from Table 4.3.1. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Average Strength of Concrete Produced in the Field It is emphasized in this chapter that the average strength of concrete produced in the filed should always exceed the specified value of fc′ used in the structural design calculations. This is based on probabilistic concepts, and is intended to ensure that adequate concrete strength will be developed in the structure. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Average Strength of Concrete Produced in the Field Variation in Strength Variations in the properties or proportions of constituents of concrete, as well as variations in transporting, placing, and compaction of the concrete, lead to variations in the strength of the finished concrete. In addition, discrepancies in the tests will lead to apparent differences in strength. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Average Strength of Concrete Produced in the Field Variation in Strength Figure shows the distribution of strengths in a sample of 176 concrete cylinder tests for the concrete having nominal strength of 3000 psi Strength less than nominal = 9 Strength more than nominal = 167 Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing ACI recommendations strength in the field for achieving specified The ACI code recommends that selection of concrete proportions for achieving a specified concrete strength in the field shall be based on the required average compressive strength of concrete f cr′ and not on the specified strength. ACI table 5.2.2. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Selection of Concrete Proportions Proportions of materials for concrete shall be established to provide: Workability and consistency to permit concrete to be worked readily into forms and around reinforcement under conditions of placement to be employed, without segregation or excessive bleeding; Resistance to special exposures as required by Chapter 4 of ACI; Conformance with strength test requirements of ACI 5.6. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Selection of Concrete Proportions Recommendations for selecting proportions for concrete are given in detail in “Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete” (ACI 211.1). Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Sampling Frequency for Strength Tests ACI R5.6.2.1: As a measure of quality control, the code recommends following criteria for collecting samples of concrete cylinders from a given class of concrete: Once each day a given class is placed, nor less than Once for each 150 yd3 of each class placed each day, nor less than Once for each 5000 ft2 of slab or wall surface area placed each day. In calculating surface area, only one side of the slab or wall should be considered. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Strength Test A strength test shall be the average of the strengths of two cylinders made from the same sample of concrete and tested at 28 days or at test age designated for determination of fc′. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Criterion for Satisfactory Concrete Strength ACI 5.6.3.3: Strength level of an individual class of concrete shall be considered satisfactory if both of the following requirements are met: (a) Every arithmetic average of any three consecutive strength tests equals or exceeds fc′; (b) No individual strength test (average of two cylinders) falls below fc′ by more than 500 psi when fc′ is 5000 psi or less; or by more than 0.10fc′ when fc′ is more than 5000 psi. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing The steps taken to increase the average level of test results: It will depend on the particular circumstances, but could include one or more of the following: An increase in cementitious materials content Changes in mixture proportions Reductions in or better control of levels of slump supplied Closer control of air content An improvement in the quality of the testing, including strict compliance with standard test procedures Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Investigation of Low Strength Test Results If any strength test of laboratory-cured cylinders falls below specified value of fc′ by more than the values given in 5.6.3.3(b), steps shall be taken to assure that load-carrying capacity of the structure is not jeopardized. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Investigation of Low Strength Test Results If the likelihood of low-strength concrete is confirmed and calculations indicate that load-carrying capacity is significantly reduced, tests of cores drilled from the area in question in accordance with “Method of Obtaining and Testing Drilled Cores and Sawed Beams of Concrete” (ASTM C 42) shall be permitted. In such cases, three cores shall be taken for each strength test that falls below the values given in 5.6.3.3(b). Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Investigation of Low Strength Test Results According to ACI 5.6.5.4, concrete in an area represented by core tests shall be considered structurally adequate if the average of three cores is equal to at least 85 percent of fc′ and if no single core is less than 75 percent of fc′. Department of Civil Engineering, University of Engineering and Technology Peshawar ACI Chapter 5: Concrete Quality, Mixing and Placing Investigation of Low Strength Test Results If criteria of ACI 5.6.5.4 are not met and if the structural adequacy remains in doubt, the responsible authority shall be permitted to order a strength evaluation in accordance with Chapter 20 for the questionable portion of the structure, or take other appropriate action. Department of Civil Engineering, University of Engineering and Technology Peshawar Some Humble Suggestions Regular refresher courses for field staff at least twice a year Code implementation in full letter and spirit Provision for structural design cost in PC-1 Field execution check lists to be developed Certification courses for contractors, fabricators and masons Dissemination of FPM and the like material Retrofitting of vulnerable structures Strong link with Universities. Department of Civil Engineering, University of Engineering and Technology Peshawar The End contact: drqaisarali.com