Biosco: MV/LV prefabricated substations IEC 62271-202 Presentation of the standard Safety is a choice 1 Contents Introduction Type-tested substations The type tests A specification tool Conclusion Biosco - Présentation clientèle - 08/2007 2 Contents Introduction Type-tested substations The type tests A specification tool Conclusion Biosco - Présentation clientèle - 08/2007 3 > Introduction Standard IEC 62271-202: an international influence Biosco conforms to IEC 62271-202 international standard IEC 62271-202 standard applies to most of prefabricated substations world-wide. IEC UL IEC IEC IEC Biosco - Présentation clientèle - 08/2007 IEC 4 > Introduction Introduction IEC 62271-202 standard specifies the rated characteristics, the design and construction rules and the test methods applicable to prefabricated substations. A prefabricated substation is defined as a type-tested assembly comprising an enclosure that includes: Biosco - Présentation clientèle - 08/2007 Transformer LV switchboard MV switchboard MV and LV interconnections Auxiliary equipment 5 > Introduction Introduction These substations are located in places accessible to the general public. Consequently, safety of persons must be guaranteed Conformity to the IEC standard guarantees: Protection of the general public Protection of operators Biosco - Présentation clientèle - 08/2007 6 Contents Introduction Type-tested substations The type tests A specification tool Conclusion Biosco - Présentation clientèle - 08/2007 7 > Type-tested substations Type-tested equipment All substation components must conform to IEC standards and in particular: Biosco - Présentation clientèle - 08/2007 Transformers: IEC 60076-1 or 60076-11 MV switchboard: IEC 62271-200 or 62271-201 LV switchboard: IEC 60439-1 and IEC 60947-1 8 > Type-tested substations The prefabricated substation undergoes type tests Use of equipment conform to IEC standards Functional tests Electromagnetic compatibility Degree of protection Temperature class Insulation level Non flammable materials Earthing circuit test Biosco - Présentation clientèle - 08/2007 Mechanical resistance of the enclosure Sound level MV LV Internal arcing withstand Oil retention 9 > Type-tested substations The 4 designs of the Biosco range conform to IEC 62271-202 standard Biosco W: Substation with corridor Operation protected from bad weather conditions Biosco N: Substation with external operation Ground space savings Biosco H: Half-buried substation Visual impact limited Biosco U: Underground substation Blends completely into the environment Biosco - Présentation clientèle - 08/2007 Biosco W Biosco N Biosco H Biosco U 10 Contents Introduction Type-tested substations The type tests A specification tool Conclusion Biosco - Présentation clientèle - 08/2007 11 > The type tests The type tests 1. Dielectric tests 2. Temperature rise tests 3. Main circuit and earthing tests 4. Functional tests 5. Degree of protection verification tests 6. Mechanical tests 7. Arcing due to an internal fault tests 8. Sound verification tests 9. Electromagnetic compatibility tests Biosco - Présentation clientèle - 08/2007 12 > The type tests Dielectric tests Aim of test To guarantee insulation of HV and LV interconnections Our performance The HV and LV interconnections of the Biosco range are tested as per standards IEC 60694 and 60439 – Example for 24 kV switchgear: – Withstand to voltage of 50 kV at power frequency for 1 min – Withstand to lightning impact voltage tests for a 1.2 µs wave and a voltage of 125 kV Biosco - Présentation clientèle - 08/2007 13 > The type tests Temperature rise tests Aim of test To determine the enclosure class To guarantee that none of the substation components will overshoot its standard-defined limits To guarantee temperature on the parts of the enclosure likely to be touched during operation To guarantee lifetime of insulating devices and thus safety of equipment during the period of operation Our performance Biosco - Présentation clientèle - 08/2007 The Biosco substation enclosures are class 10 as standard This performance can be adapted to your needs according to ambient temperatures, degrees of protection or transformer losses Numerical modelling and thermal simulations are performed. 14 > The type tests Main circuit and earthing tests Aim of test: To guarantee the capacity to withstand short-circuit currents Our performance Biosco - Présentation clientèle - 08/2007 The Biosco substations are tested up to 12 kA 15 > The type tests Functional tests Aim of tests To guarantee that it is possible to carry out all the operations required for commissioning, operation and maintenance Our performance The Biosco substations undergo a series of verifications – Switchgear operation – Mechanical operation of substation doors – Reading transformer temperatures and oil levels – Monitoring voltage readings – Installation of earthing devices – Cable tests – Replacement of fuses and monitoring of locking systems – Operating the transformer on-load tap changer – Cleaning the ventilation grids – Monitoring the locking systems Biosco - Présentation clientèle - 08/2007 16 > The type tests Degree of protection verification test Aim of test To ensure the protection of people against access to hazardous parts To guarantee the protection of equipment against ingress of foreign solid objects and water. Our performance The degree of protection of the Biosco substations is between IP23 and IP54 This performance can be adapted to your needs: stipulations of standards and climatic requirements. Biosco - Présentation clientèle - 08/2007 17 > The type tests Mechanical tests Aim of test To guarantee withstand of roof in event of overload: people, snow, etc. To guarantee the resistance of substation to wind pressure and to mechanical impacts on walls, covers, doors, ventilation opening. Our performance Biosco - Présentation clientèle - 08/2007 Roof withstand greater than 250 daN/m² IK10 (including doors and ventilation grids) 18 > The type tests Arc due to an internal fault test Aim of test To guarantee the protection of operators and the general public. The standard defines a classification: – Class A: operator protection – Class B: general public protection – Class AB: operator and general public protection Our performance Koolarc system (cools and reduces pressure of arc gases) Classification for all substation types – Example Biosco N India IAC-AB-20kA-1s Biosco - Présentation clientèle - 08/2007 Pressure and temperature simulation 19 > The type tests Sound verification test Aim of test To ensure that the substation enclosure does not increase the transformer noise level. Our performance Biosco - Présentation clientèle - 08/2007 The Biosco substations conform to the requirements of the IEC standard 20 > The type tests Electromagnetic compatibility test Aim of test To satisfy emission requirements laid down by international standards To guarantee the proper operation of equipment in an environment comprising large electromagnetic disturbance sources Our performance Biosco - Présentation clientèle - 08/2007 HV and LV switchgear comply with the specifications of standards IEC 60694 and 60439-1. Electromagnetic fields are simulated. 21 Contents Introduction Type-tested substations The type tests A specification tool Conclusion Biosco - Présentation clientèle - 08/2007 22 > A specification tool A specification tool Standard IEC 62271-202 tells users which information should be supplied for invitations to tender and orders. Biosco - Présentation clientèle - 08/2007 Network specificities – Nominal and highest voltages – Frequencies – Neutral earthing mode Operating conditions – Minimum and maximum temperatures – Altitudes… The specificities and electrical characteristics of prefabricated substations – Voltage, power, frequency… 23 > A specification tool A specification tool The information required for specifications is summarised in table form. All the electrical utility has to do is complete this information. Biosco - Présentation clientèle - 08/2007 24 Contents Introduction Type-tested substations The type tests A specification tool Conclusion Biosco - Présentation clientèle - 08/2007 25 Conclusion Type-tested MV, LV equipment and transformer A series of type tests to guarantee safety and reliability of the prefabricated substation throughout its life cycle. Use of equipment conform to IEC standards Electromagnetic compatibility Functional tests Temperature class Non LV flammable materials Earthing circuit test Mechanical resistance of the enclosure Sound level Insulation level MV Internal arcing withstand Oil retention An MV/LV substation specification guide providing all characteristics and installation and operation conditions Biosco - Présentation clientèle - 08/2007 26 Thank you for your attention Biosco - Présentation clientèle - 08/2007 27