GEN-SET CONTROLLERS
RGK700 – RGK800
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GEN-SET CONTROLLERS
RANGE
NOT EXPANDABLE
AMF
STAND ALONE
RGK700
RGK700SA
RGK800
RGK800SA
EXPANDABLE
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GEN-SET CONTROLLERS
Auxiliary power supply
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•
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Nominal voltage: 12-24VDC (max consumption 4.8W)
Continuos working range: 7…33VDC
Minimum value during cranking: 5.5VDC
Voltage inputs
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4 inputs (L1, L2, L3, N) for mains
4 inputs (L1, L2, L3, N) for generator
Nominal voltage: 600VAC (L-L)
Voltage range: 50…720VAC (L-L)
Current inputs
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•
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cULus omologation
pending
Built-in connections
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•
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Resistive analog inputs
Engine speed inputs: Hz, pick-up and W
CANbus J1939
Remote alarms/status signal output
RS232 (RGK700)
RS485 (RGK800)
3 inputs on RGK700
4 inputs on RGK800
CT secondary nominal current: /5A or /1A (selectable)
Current range: 10mA…6A (/5A), 10mA…1.2A (/1A)
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GEN-SET CONTROLLERS
DIFFERENCES BETWEEN RGK700… AND RGK800…
RGK700…
RGK800…
Digital input number
6 negative + 1 positive
8 negative + 1 positive
Digital output number
4 static + 3 relay
6 static + 3 relay + 1 pulse
Analog input number
3 resistive
4 resistive
EXP module compatibility
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3
Current input number
3
4
Earth losses check
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●
400Hz compatibility
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Built-in serial ports
RS232
RS485
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Real time clock
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GEN-SET CONTROLLERS
REMOVABLE LABEL
Label for name customisation or plant name
indication
OPTICAL PORT ON FRONT
PC link through
• USB (CX01)
• WiFi (CX02)
CX01
CX02
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GEN-SET CONTROLLERS
OPTICAL PORT ON FRONT
Advantages
• No need to disconnect the panel power supply to
connect with the device
•
Electrical safety (no physical connection)
•
•
IP65 protection degree
Comfortable access to the unit from the front
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GEN-SET CONTROLLERS
OPTICAL PORT ON FRONT
CX01
PC link through USB (CX01) or WiFi (CX02) for:
• Programming
• Diagnostics
• Data downloading
• Firmware upgrade
Using CX02 (WiFi), the following is possible:
• Project upload/download
• Controller cloning
CX02
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GEN-SET CONTROLLERS
PROFILE
Low profile and reduced depth help to
install the controller even in very
compact electrical panels.
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GEN-SET CONTROLLERS
INSTALLATION
Expandability
with EXP… series
Holes for plastic ties
let a well ordered
cabling.
IP65 rubber gasket
Metallic elements with
screws for long-lasting
fixing.
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GEN-SET CONTROLLERS
IP65 TEST ACCORDING TO IEC60947-1
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GEN-SET CONTROLLERS
REMOTE ACCESS DEVICES FOR RGK800
“MIRRORS” of the main
controller: the user acts from
a remote site as in front of
the device.
RS485
“Mirror” installed in
the control room
Local controller next
to the generator
RGK 800 RD SA: remote display for RGK 800 SA
RGK 800 RD: remote display for RGK 800
Power supply: 12-24VDC
Built-in serial port: RS485
4 inputs
1 changeover relay output
1 static output
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GEN-SET CONTROLLERS
REMOTE ACCESS DEVICES FOR RGK800
RS485
RGK RA (Remote Annunciator)
It is possible to display on a remote screen the active alarms and to silent them.
Power supply: 12-24VDC
Built-in serial port: RS485
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GEN-SET CONTROLLERS
ACCESSORIES
CODED PULSES
Long distances (1000m)
Refresh time 2.5s
CANBUS (parallel with ECU)
Short distances (40m)
Refresh time 10ms
RGK RR
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RGK status (alarms, automatic mode, etc.) remote relays
Each relay (8 NO + 4 CO) corresponds to a status or a logic combination of different status
Up to 4 units connected together (48 relays)
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GEN-SET CONTROLLERS
EXP… EXPANSION MODULES
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Plug-in connection at the back of the base unit
Power supplied by the base unit
Up to 3 modules
Plastic retainer for applications with strong vibrations
ADVANTAGES
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Configuration flexibility
Only one code for the base unit
Possibility to add functions even
after the first installation
RGK800
RGK800SA
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GEN-SET CONTROLLERS
EXP… EXPANSION MODULES
Digital inputs/outputs
• EXP1000 - 4 digital inputs
• EXP1001 - 4 digital outputs
• EXP1002 - 2 digital inputs + 2 static outputs
• EXP1003 - 2 relay outputs
Analog inputs/outputs
• EXP1004 - 2 multifunction analog inputs
• EXP1005 - 2 multifunction analog outputs
Communication modules
• EXP1010 – USB
• EXP1011 – RS232
• EXP1012 – RS485
• EXP1013 – Ethernet
• EXP1014 – Profibus®-DP
• EXP1015 – GSM/GPRS Modem



Plug&Play!
Save
Retry
The controller is capable of recognising the new system configuration.
User is asked to confirm or retry.
Parameters of expansion modules need to be programmed to take advantage of new features.
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GEN-SET CONTROLLERS
EXP1015 MODEM GSM/GPRS EXPANSION MODULE
TRADITIONAL CONFIGURATION (external GSM modem)
Requirements:
• RS232 serial communication port available on the device (built-in or added by
installing an expansion module)
• external GSM modem with RS232 port.
Operations:
• configuration of the serial ports both for the device and the modem
• modem programming using AT commands (for expert only!).
CONFIGURATION WITH EXP1015
Requirements:
• support of EXP1015 module.
Operations:
• plug&play installing of the module (no configuration required!).
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GEN-SET CONTROLLERS
INSTALLATION
without EXP1015
GSM Antenna
12-24VDC
Supply
with EXP1015 + CX03
EXP1015
CX03
CABLE
51C7
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GEN-SET CONTROLLERS
CONFIGURATION WITHOUT EXP1015
Serial port setup
AT commands
Nothing to do with EXP1015
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GEN-SET CONTROLLERS
FUNCTIONS
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SMS sending and receiving
E-mail sending with data and diagnostic informations
FTP client (log file transferring to a remote FTP server)
Modem link with the Remote Control software.
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GEN-SET CONTROLLERS
SCREENSHOTS
User-friendly interface with complete
descriptions during programming
(5 languages)
Easy browsing through measurements
and full description texts (5 languages)
Customised pages with free text description.
Free messages for alarms
Graphs (waveform, stem).
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GEN-SET CONTROLLERS
FUNCTIONS
Load management
Dummy loads:
• Threshold and delay for activation
• Threshold and delay for deactivation
• 4 steps
Load shedding (non-priority loads):
• Threshold and delay for non priority load connection
• Threshold and delay for disconnection
• Maximum configuration: 4 sets of non priority loads
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GEN-SET CONTROLLERS
FUNCTIONS
Digital inputs and outputs
Programmable (functions and properties) inputs
Programmable (functions and properties) outputs
Pulse output (energy and status remoting)
Pulse output
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GEN-SET CONTROLLERS
FUNCTIONS
Analog inputs and outputs
Programmable resistive analog inputs
Analog inputs: 0…10VDC, 0/4…20mA, PT100
Analog outputs: 0…10VDC, 0/4…20mA
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GEN-SET CONTROLLERS
FUNCTIONS
Alarms
More than 50 alarms ready to use
8 user’s alarms:
• Programmable source (inputs, outputs, limits, remote variables, PLC variables, remote alarms)
• Free text
Programmable properties
Acoustic signals:
• Buzzer
• Siren
• Buzzer + siren
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GEN-SET CONTROLLERS
FUNCTIONS
Fuel status
Level:
• Autonomy monitoring
• 2 thresholds for minimum level
• Fuel theft function
Filling pump:
• Start and stop thresholds
• Manual command.
Current protection
Thermal protection
Earth fault current monitoring
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GEN-SET CONTROLLERS
FUNCTIONS
Engine operation
Engine working hour monitoring
3 maintenance periods:
• Independent periods
• Total, engine running, load connected
hour counting.
Rent management
• Total, engine running, load connected
hour counting
• Programmable alarm generation
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GEN-SET CONTROLLERS
FUNCTIONS
Event list
• 250 events
• Reading of the measurement
causing the event
Configurations
• 4 alternative preset configurations
• Selection through digital inputs.
Information pages
• 1 completely free page
• 1 system page with free generator
description
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GEN-SET CONTROLLERS
FUNCTIONS
Automatic test
4 operative modes:
• Test
• Auto
• Man
• Off
4 user’s pages
• Selection of 3 measurements
• Free title
• The page can be set as the main
page
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GEN-SET CONTROLLERS
FUNCTIONS
Limit thresholds
Remote variables
(virtual inputs)
Password
• 2-level software password
• 1 locking digital input
Harmonic analysis and waveforms
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GEN-SET CONTROLLERS
FUNCTIONS
Mutual standby
• Exchange by time
• Exchange by starts
• Mutual help
RS485
RS232
Status
Alarms
Changeover operation
• Contactors (2 outputs)
• Motorised changeover (3 outputs)
• Motorised breakers (4 outputs)
Generic counters
• Source selection
• Weight setup
• Free title text
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GEN-SET CONTROLLERS
BUILT-IN CANBUS J1939
Capability of
• Measurement reading
• Alarm reading
• Alarm reset
• Command sending
J1939
Status
Alarms
Commands
Supported ECU
• Generic J1939
• Volvo (EDC, EMS, EMS2)
• Scania (S6)
• Deutz (EMR2)
• Perkins (2800)
• John Deere
• Iveco (Nef, Cursor)
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GEN-SET CONTROLLERS
PLC logic
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GEN-SET CONTROLLERS
CUSTOMISATION MANAGER – Setup software
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GEN-SET CONTROLLERS
RGK REMOTE CONTROL – Monitoring software
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GEN-SET CONTROLLERS
WEB SERVER FUNCTION FOR RGK800
Requirements
1) Installation of EXP1013 on RGK800
2) PC with:
- Web client (IEXPLORER, CHROME, FIREFOX)
- Java installed and enabled (free download from www.java.com).
Actions
1) EXP1013 setting up with specific software tool available at Lovato
web site (www.lovatoelectric.com)
2) When running for the first time, the web client asks the user for installing
of Java module.
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GEN-SET CONTROLLERS
NEW RGKs IN LOVATO ELECTRIC CONTROLLER RANGE
RGAM40
RGAM42
RGAM41
RGK60
RGK700
RGK800
RGK40
RGK50
RGK700SA*
RGK800SA
* No built-in key selector for starting
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GEN-SET CONTROLLERS
INSTALLATIONS
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GEN-SET CONTROLLERS
Thankyou for your
attention!
RGK700 – RGK800
www.LovatoElectric.com
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