Reinforcing Bars: Anchorages and Splices 6th Edition Concrete Reinforcing Steel Institute 2017 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices 6th Edition, 2017 Prepared under the Direction of the CRSI Engineering Practice Committee by the Committee on Reinforcement Anchorages and Splices P RE FACE Design and arrangement of anchorages and splices involves a unique combination of art and science in any complete reinforced concrete structural design. Properly designed splices are a key component in any well executed design. End anchorage for bars in principal framing members terminating at edges of a structure often must be accomplished in joints where space is limited and fit is complicated by crossing bars in other planes. Practical considerations of cost, construction time, and feasibility under normal construction conditions are of equal importance in meeting Code requirements. The purpose of this publication is to present the Architect/Engineer with a variety of design options from the most widely accepted practices in anchoring and splicing reinforcement. The Institute believes that adherence to the recommendations contained in this publication will assure performance in accordance with the design requirements of the Architect/Engineer and result in substantial economies for all concerned. The requirements of ACI 318 affecting anchorages and splices have been referenced in this publication. Development and lap splice tables for reinforcing bars and welded wire reinforcement, conforming to the AASHTO LRFD Bridge Design Specifications, have also been included. The recommendations and examples in this publication concerning the selection and use of reinforcing materials, anchorages, methods of splicing, and mechanical splices are merely illustrative. In any design project, the judgment of an experienced Architect/Engineer should be used as to the best way of achieving specific design requirements. Proprietary mechanical splices are shown for information purposes only. CRSI does not perform inspection or certification of quality nor in any way guarantee performance of proprietary mechanical splices nor recommend one manufacturer’s splice over another’s. Mechanical splices illustrated or described in this publication are listed for general informational purposes only and are intended only to depict commercially available mechanical splices presently known to CRSI. Performance data are available only from the manufacturers. The Architect/Engineer should determine whether particular mechanical splices possess the special properties required for the intended purposes and, if necessary, are acceptable to local code or building authorities. The requirements for splicing and anchorage of reinforcing bars in “Code for Concrete Reactor Vessels and Containments (BPVC-III-2)” and in “Code Requirements for Nuclear SafetyRelated Concrete Structures and Commentary (ACI 349)” are not covered in this publication. Concrete Reinforcing Steel Institute i This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Ryan Keaten (HarMac Rebar & Steel Corporation) Imran Khan (Meadow Burke Products) Antonio S. Limbardo (Engineered Devices Corporation) Richard Lutz (Pentair) Jeremy Maldonado (Headed Reinforcement Corp.) Sandeep P. Mathur (BDS Vircon) Donald F. Meinheit (Wiss, Janney, Elstner Associates, Inc.) Mark D. Newman (Commercial Metals Company) Conrad Paulson (Wiss, Janney, Elstner Associates, Inc.) Adam Raines (Commercial Metals Company) Gregory Rohm (Harris Rebar) Ryan Rostetter (Dayton Superior Corporation) Steven Smith (Pentair) Dale Thomas (Commercial Metals Company) Michael Ugalde (Pentair) Anthony L. Felder, Editor (Concrete Reinforcing Steel Institute) Craig Guy, Chairman (Pentair) Robert W. Hall, Vice-Chairman (Gerdau) Mark Agee (Whitacre Engineering Company) Larry G. Alcorn (Barsplice Products, Inc.) Tony Buck (Commercial Metals Company) Larry Campbell (Commercial Metals Company) Wesley Carlson (Barsplice Products, Inc.) Louis J. Colarusso (Pentair) Annis Drozd (Re-Steel Supply Co., Inc.) Peter Fosnough (Harris Rebar) John Galli (Dextra America, Inc.) Scott Graham (Wiss, Janney, Elstner Associates, Inc.) Scott D. Griffin (Barsplice Products, Inc.) Glenn Gross (South Coast Steel Service, Inc.) Lisa B. Grush (Commercial Metals Company) Dennis L. Hunter (Gerdau) Reinforcing Bars: Anchorages and Splices This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Publicaton Code: 10-SPLICES-2017 ISBN: 978-1-943961-40-5 Copyright ©2017 By Concrete Reinforcing Steel Institute First Edition Printed 2017 All rights reserved. This guide or any part thereof may not be reproduced in any form without the written permission of the Concrete Reinforcing Steel Institue. Printed in the U.S.A This publication is intended for the use of professionals competent to evaluate the significance and limitations of its contents and who will accept responsibility for the application of the material it contains. The Concrete Reinforcing Steel Institute reports the foregoing material as a matter of information and, therefore, disclaims any and all responsibility for application of the stated principles or for the accuracy of the sources other than material developed by the Institute. ii Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices Contents i Preface 1-1 1.1 General 1-1 1.2 Anchorages and Splices of Reinforcing Bars 1-1 1.3 Anchorages and Splices of Welded Wire Reinforcement 1-1 CHAPTER 2 Design Requirements 2-1 5-1 5.1 L ap Splices of Bars #11 or Smaller for Compression Only 5-1 5.2 M echanically-Spliced Dowels; Various Methods Applicable to All Sizes of Column Bars 5-1 5.3 Non-Staggered Dowel Splices 5-2 5.4 Headed Reinforcing Bars 5-2 CHAPTER 6 Sample Detailed Column Schedules 6-1 2.1 General 2-1 2.2 Tension Lap Splices 2-1 6.1 End-Bearing Mechanical Splices 6-1 2.3 Compression Lap Splices 2-1 6-2 2.4 Application of ACI Code Design Requirements 2-1 6.2 Tension-Compression Mechanical Splices or Butt-Welded Splices 2.5 CRSI Recommendations to Architects/ Engineers for Splices of Reinforcing Bars 2-2 CHAPTER 3 Methods of Splicing 3.1 Lap Splices 3-1 3-1 3.1.2 Lap-Splice Connector Systems 3-1 3.1.3 Bundled Bar Splices 3-1 3.1.4 Joints under Earthquake Loading 3-3 3.1.5 Development and Lap Splice Length Tables 3-3 3-3 3.2.1 Tension-Compression Mechanical Splices 3-3 3.2.2 Compression-Only Mechanical Splices 3-3 3.2.3 Dowel Bar Mechanical Splices 3-4 3.2.4 Testing Mechanical Splices 3-4 3.2.5 Terminology 3-4 3.2.6 Design Types 1 and 2 Mechanical Splices 3-5 3.2.7 Minimum Test Loads for Mechanical Splices 3-5 3.2.8 Coated Reinforcing Bars 3-7 3.3 Welded Splices 3-7 3.3.1 Welding Processes and Materials 3-7 3.4 Additional Information CHAPTER 4 Designing and Specifying Splices 7-1 CHAPTER 8 Using the Development and Lap Splice Length Tables 8-1 8.1 Introduction 8-1 8.2 Grades of Reinforcing Steel 8-1 8.3 Coatings of Reinforcing Steel 8-1 8.4 Location of Reinforcing Steel 8-1 8.5 H ow to Determine When It is Appropriate to Use A1 vs A3 Tables 8-3 8.6 Quick Reference Tables 8-3 8.7 R eading the Tables to Find Development/ Lap Splice Values 8-4 CHAPTER 9 References 9-1 3-7 4-1 4.1 Responsibility 4-1 4.2 Considerations in Selection of Splice Method 4-1 Concrete Reinforcing Steel Institute 7.1 General 7-1 3-1 3.1.1 General 3.2 Mechanical Splices CHAPTER 7 Field Assembly of Splices and Erection of Reinforcing Bars iii This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. CHAPTER 1 Introduction CHAPTER 5 Applications of End Anchorages and Splices Reinforcing Bars: Anchorages and Splices Contents This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. APPENDIX A Development and Lap Splice Tables A-1 Table A1 – Tension Development & Lap Splice Lengths for Bars (ACI 318, Section 25.4.2.2) A-1 Table A2 – Tension Development & Lap Splice Lengths for Bars (AASHTO) A-6 C-1 C.1 Tension Development Length— ACI 25.4.2.2 C-1 C.2 Tension Development Length—ACI 25.4.2.3 C-1 C.3 Tension Development Length—AASHTO C-1 C.4 Compression Development Length—ACI 318, AASHTO C-2 C.5 Tension Development Length of Standard Hooks—ACI 318, AASHTO C-2 C.6 Tension Development of Headed Bars—ACI 318 C-2 C.7 Tension Lap Splice Length—ACI 318 C-2 C.8 Tension Lap Splice Length—AASHTO C-2 C.9 Compression Lap Splice Length—ACI 318, AASHTO C-2 Table A3 – Tension Development & Lap Splice Lengths for Bars in Walls and Slabs (ACI 318, Section 25.4.2.3) A-14 Table A4 – Tension Development Lengths for Bars in Seismic Joints (ACI 318) A-22 Table A5 – Compression Development & Lap Splice Lengths for Bars (ACI 318, AASHTO) A-24 Table A6 – Tension Development & Lap Splice Lengths for Bars, as Bar Diameter Multiples (ACI 318, Section 25.4.2.2) A-25 Table A7 – Tension Development Lengths for Standard Hooks (ACI 318, AASHTO) A-27 C.10 Tension Development Length for Bars in Seismic Joints—ACI 318 C-3 Table A8 – Tension Development Lengths for Headed Bars (ACI 318) A-28 C.11 Tension Development Length for Standard Hooks in Seismic Joints—ACI 318 C-3 Table A9 – Tension Development Lengths for Standard Hooks in Seismic Joints (ACI 318) A-29 C.12 Tension Development Length of Plain Welded Wire Reinforcement—ACI 318 C-3 A-30 C.13 Tension Development Length of Deformed Welded Wire Reinforcement—ACI 318 C-3 Table A10 – Tension Development & Lap Splice Lengths for Deformed Wires (ACI 318, Section 25.4.2.2) C.14 Tension Lap Splice Length of Plain Welded Wire Reinforcement—ACI 318 C-3 Table A11 – Tension Development Lengths for Deformed Welded Wire Reinforcement (ACI 318) A-31 C.15 Tension Lap Splice Length of Deformed Welded Wire Reinforcement—ACI 318 C-3 Table A12 – Tension Lap Splice Lengths for Deformed A-32 Welded Wire Reinforcement (ACI 318) Table A13 – Tension Development & Lap Splice Lengths for Plain Welded Wire Reinforcement (ACI 318) APPENDIX B Mechanical Splices iv APPENDIX C Supporting Formulas for Tables in Appendix A A-33 APPENDIX D Mechanical Splice Manufacturers D-1 B-1 B.1 Tension-Compression Mechanical Splices B-1 B.2 Compression-Only Mechanical Splices B-3 B.3 Dowel Bar Mechanical Splices B-3 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices CHA PTER 1 Introduction 1.1 General bars in columns requiring staggered mechanical splices or butt-welded splices, use of two-story or three-story height column vertical bars are usually recommended. Only larger size vertical bars have sufficient stiffness for use in freestanding two-story lengths. Tall columns or piers, as required for some bridges, can utilize longer vertical bars where formwork serves to brace the bars, but it is usually good practice to stay within stock length limitations. For practical economy, most structures should be designed to utilize reinforcing bars within these limits and the stock length of 60 feet. 1.2 Anchorages and Splices of Reinforcing Bars Since anchorages and splices of reinforcing bars are essential to the monolithic behavior of the finished structure, the Architect/Engineer should be familiar with the practical limitations of placing (installing) reinforcing bars. Practical limitations on the length of reinforcing bars occur during manufacture, fabrication, transportation to the jobsite, and placing at the jobsite. Most steel mills produce reinforcing bars to a standard stock length of 60 feet for all except the smallest and largest sizes. Longer lengths require special arrangements with the mill. The absolute maximum length possible varies by bar size and from mill to mill. Fabricating shops, using stock on hand, are normally limited to bar lengths of 60 feet. Bending equipment and its location in the shop may also impose limitations on the length of bent bars. When shipping bars by truck, economic, legal, and physical limitations as to bar length, and width (Fig. 1-1) of bent bars must be considered. Maximum weight and length, in addition to mill and fabricating shop limits, is determined by the number of bars involved, the route from the fabricating shop to the jobsite, the available trucking equipment, and construction limitations at the jobsite. Practical construction limitations on bar length should also be considered. Except for slabs-on-ground, long lengths of horizontal bars projecting beyond required construction joints are generally undesirable. Vertical members limit feasible bar lengths most severely. In multistory building construction, column bars are usually one-story or two-story in height. For designs with larger size Concrete Reinforcing Steel Institute Fig. 1-1 Maximum Dimension—Bundles of Bent Bars for Truck Delivery 1.3 Anchorages and Splices of Welded Wire Reinforcement Welded wire reinforcement (WWR) is manufactured in sheets and rolls. Maximum sheet and roll sizes vary according to the manufacturer’s equipment. Shipping restrictions should also be considered when choosing WWR styles. WWR is available in rolls, generally 5 to 7 feet wide and 150 to 200 feet long and sheet widths vary up to 13 feet with lengths varying up to 45 feet. Welded wire reinforcement may be configured as “one way,” with primary reinforcing wires in one direction only, and cross wires serving only as “holding” wires. For two-way slabs, the wires serve as reinforcement in both directions. Lap splices and anchorages are usually specified on all sides of the WWR sheets. 1-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. The structural analysis of reinforced concrete structures subjected to various external loads and forces is generally predicated on the assumption that the individual structural members behave as a unit. Due to practical limitations, the actual structure must be built piece-by-piece or, for columns, story-by-story. Nevertheless, one of the principal elements of the art of design is to produce a monolithic behavior of the finished structure. Properly located construction joints in the structural members will ensure transmission of the compressive forces in excess of that resisted by concrete and all tensile forces required to cross the construction joint must be resisted by the reinforcement. Just as it is physically impossible to place all concrete in one monolithic, continuous operation, it is also impossible to provide full-length continuous reinforcing bars throughout any sizeable structure. Therefore, splices of reinforcing bars are unavoidable. Properly designed splices are a key component in any well-executed design. Many splice situations are unique and require “custom made” engineering solutions. This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices CHA PTER 2 Design Requirements 2.1 General 2.4 Application of ACI Code Design Requirements In applying the ACI 318 Building Code design requirements, several provisions appear open to interpretations. The following subsections may assist the reader in developing interpretations of the provisions: 1. he ACI 318 Building Code is structured with design T provisions for spliced bars to ensure against any premature or brittle failure mode. Therefore, mechanical splices and welded splices must be designed to develop in tension or compression, as required, a minimum of 125 percent of the minimum specified yield strength, fy , of the reinforcing bar. The Code minimum lap splice length requirements are approached using this same philosophy; that is, the lap splice length is greater than that required to develop the minimum specified yield strength fy of the bar. 2. he Code limits the number of bars in a bundle to four T bars to ensure that the mortar paste in the concrete can surround each bar in the bundle and bond it to the concrete. For bundled bars, one of the bars can be butt spliced. This will limit the bars in the bundle to one less than the total number of bars in the bundle. Section 3.1.3 provides further information. 3. plices within bundles may be lap splices, mechanical S splices, or butt-welded splices. For mechanical splices or butt-welded splices, couplers or coupling sleeves with large overall diameters can present practical difficulties to fitting within a tight bundle. Generally, these difficulties can be minimized by staggering the splices. The lap splice (using a separate splice bar) requires staggering each bar end one lap splice length minimum, but does permit use of standard shear-cut ends. The splice bar must be included in the bundle size when computing the lap splice length required. 4. o avoid congestion of the reinforcing bars in columns, T ACI 10.6.1.1* limits the amount of reinforcement to a maxi mum of 8 percent. Note, where the bars are spliced, the Commentary to ACI 10.6.1.1 states: “Longitudinal reinforcement in columns should usually not exceed 4 percent if the column bars are required to be lap spliced.” 5. here vertical bars in columns are offset bent, reduction W in design flexural strength proportional to the reduced effective depth should be considered. See Chapter 7. 6. nd-bearing mechanical compression splices (tensile E capacity of zero) can be used where the bar is not required for tension. If tension exists at the cross section where an end bearing mechanical splice is used, unspliced bars passing continuously through the cross section for the full tension development length should be required. 2.2 Tension Lap Splices The ACI 318 Building Code defines Class A tension lap splices as 1.0 ℓd and Class B tension lap splices as 1.3 ℓd , where ℓd is the required tension development length for the specified yield strength, fy , of the reinforcing bar. The lap Class depends on the ratio of area of reinforcing steel provided to that required and the percentage of reinforcement spliced at any one location, as shown in the following table: As provided / As required Maximum Percent of As Spliced within Required Lap Length 50% 100% ≥2 Class A Class B <2 Class B Class B The AASHTO LRFD Bridge Design Specifications defines Class A tension lap splices as 1.0 ℓd , Class B tension lap splices as 1.3 ℓd , and Class C tension lap splices as 1.7 ℓd , where ℓd is the required tension development length for the specified yield strength, fy , of the reinforcing bar. The lap Class depends on the ratio of area of reinforcing steel provided to that required and the percentage of reinforcement spliced at any one location, as shown in the following table: As provided / As required Maximum Percent of As Spliced within Required Lap Length 50% 75% 100% ≥2 Class A Class A Class B <2 Class B Class C Class C 2.3 Compression Lap Splices A required tension lap splice length is defined as a multiple of the tension development length. However, this requirement does not exist for compression lap splice lengths. Both the ACI 318 Building Code and the AASHTO LRFD Bridge Design Specifications present independent expressions for compression lap splice lengths and compression development lengths. Factors which affect compression lap splice lengths include whether the lap splice occurs in a spiral or tied compression member. Concrete Reinforcing Steel Institute *Reference to the ACI 318 Building Code is given as “ACI” followed by the section number. 2-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. For design purposes, the ACI 318 Building Code requires classifying splices of reinforcing bars as tensile or compressive. If the splice will undergo stress reversal, it will be necessary to determine the magnitude of both tension and compression stresses. Normally, tensile stress will control as tensile requirements are more severe. Tension-controlled splices are further classified as to location and stress level. Additional requirements are imposed by the ACI 318 Building Code for tension splices in tension tie members. This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices 7. Staggering of all mechanical splices and welded splices is not required except as required by ACI 25.5.7.4. End-bearing splices in columns, in compression, are required to be staggered or additional bars provided at splice locations (ACI 10.7.5.3.1). 8. he longest length spiral normally fabricated is approxiT mately 20 feet in height. Tall piers in bridges and piles for deep foundations may require spirals which exceed 15 feet in height. When these conditions occur, spirals are spliced together at the jobsite. According to ACI 25.7.3.6, the required lap splice lengths of spirals are: Spiral Reinforcement Deformed bar or wire Plain bar or wire Uncoated Epoxy-Coated 48 db 72 db, 48 db* 72 db, 48 db* — *F or spiral reinforcement with a standard stirrup or tie hook at the ends of the spiral. 8. xcept where conditions at the jobsite make it impossible, E it is considered good practice to stagger splices of any type. Large-diameter mechanical splices or equipment, for example, make a minimum stagger length preferable. Lap splices, if staggered, may result in shorter lap lengths. 9. Lap splices are prohibited in regions where flexural “ yielding is anticipated because splices are not reliable under cyclic loading into the inelastic range. Consequently, Type 2 full capacity mechanical butt splices can be used to connect integrity reinforcement and improve the blast and/or seismic resistance of concrete structures.” (Corley) 10. Under certain conditions, butt splices of all column bars (other than the design of earthquake-resistant buildings) can be made at one elevation, permitting economical preassembly of bars into “column cages.” But the lap splice length cannot be less than 12 inches. 2.5 CRSI Recommendations to Architects/ Engineers for Splices of Reinforcing Bars 1. he structural drawings and project specifications T should clearly show or describe all splice locations, lap splice lengths, and types of splices permitted or required (ACI 26.6.1.1). 2. ite-cast reinforced concrete construction traditionally S uses lap splices for horizontal and vertical bars where the bar size is #11 or smaller. 3. or #14 and #18 bars, specify mechanical splices or F butt-welded splices only; except lap splices are permitted in compression only to #11 and smaller bars. #11 and smaller bars are sometimes mechanically spliced or butt welded. 4. hen splices are required only for compression, and lap W splices are undesirable, specify end-bearing mechanical splices for economy. 5. undles of #14 and #18 bars are not permitted for B beams under the ACI Building Code, and they are not recommended for general use in buildings. In bridges, 2-bar bundles of #14 or #18 may be used in beams or columns. 6. void manual arc-welded splices in the field wherever A possible. Mechanical splices are recommended in lieu of field-welded splices. 7. here arc-welded splices are specified, the following W are required: A. S pecify low-alloy steel reinforcing bars, conforming to ASTM Specification A706 B. W elded splices of reinforcing bars are required to conform to the requirements of AWS D1.4— “Structural Welding Code—Reinforcing Steel” 2-2 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices CHA PTER 3 Methods of Splicing Methods used for splicing reinforcing bars are: lap splices, mechanical splices and welded splices. 3.1 Lap Splices 3.1.1 General Fig. 3-2 Lap-Splice Connector Fig. 3-1 Contact and Non-Contact Lap Splices When bars of different sizes are lap spliced, the splice length is the larger of: (1) the development length of the larger bar, and (2) the lap splice length of the smaller bar. 3.1.2 Lap-Splice Connector Systems Lap-splice connector systems, as the term is used in this publication, describe proprietary prefabricated plastic or metal boxes or strips of foam containing prefabricated anchorage and lap splice reinforcement. End hooks on the reinforcing bars are fabricated to specified dimensions and have one end factory bent and inserted into a two-piece box of plastic or metal or embedded in a foam plank. The lap-splice connector system is attached to the formwork at a construction joint, with the exposed end hook of each bar projecting back inside the form where it will be embedded in the first concrete pour. After the forms are stripped, the encased or boxed lap splice reinforcement is exposed. Exposing the lap splice reinforcement is accomplished either by removing the form side of the plastic or metal box or extracting the foam. Then the pre-bent lap splice bars are field straightened with a pipe and/or hickey. See Fig. 3-2. The ACI 318 Building Code permits field bending of reinforcing bars that are partially embedded in hardened concrete Concrete Reinforcing Steel Institute when shown on the structural drawings or authorized by the Architect/Engineer. Therefore, approval by the Architect/Engineer should be obtained prior to the use of these systems. These systems have been used in structures in the U. S. with reinforcing bars as large as a #6. Some manufacturers of lapsplice connector systems limit the bar sizes to #3, #4, and #5 only. Available technical literature suggests that successfully field rebending Grade 60 (fy = 60,000 psi) reinforcing bars as large as a #6 depends significantly on several factors or variables including (a) the rebendability characteristics of the particular bars; (b) the radius of the initial bar bend; (c) the rebending axis; (d) the temperature of the bar; and (e) the speed of bending the bar while it is being straightened. Other factors affecting the rebending of reinforcing bars are (a) the deformation pattern; (b) processing of the bars during their manufacture such as heat treatment; (c) mechanical properties; and (d) chemical composition. These factors can be expected to vary between steel mills and individual heats (batches) of steel. The current ASTM specifications for reinforcing bars do not include any requirements regarding rebending. 3.1.3 Bundled Bar Splices Specific requirements are provided for splices of bundled bars in ACI 25.6.1.7. Since individual bar splices within a bundle should not overlap, lap splices must be staggered at least equal to the length of the required lap splice. See Fig. 3-3. If a full mechanical splice or a full butt-welded splice is used, a staggered location of the splice point is recommended to avoid bunching all mechanical splices or welded splices at one point. If end-bearing mechanical splices are used, and full tensile capacity of unspliced bars at each splice point is desired, the length of stagger must be at least equal to the required tension development length of the bars. For compression only end-bearing mechanical splices, a staggered location of the 3-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. This is the predominant method of splicing. Bars may be spaced or in contact. For lap splices, contact splices are preferred for the practical reason that, when wired together, they are more easily secured against displacement during concrete placement. Non-contact lap spliced bars should not be spaced too widely apart, permitting a zigzag crack between bars. Spacing of bars in non-contact lap splices should not exceed one-fifth the lap splice length nor 6 inches. See Fig. 3-1. Reinforcing Bars: Anchorages and Splices Table 3-1 Tension-Compression Mechanical Splices Company Product Name Page No. Bar Sizes Epoxy Coating Splice Type Bar End Prep? Grade 75? Cold-Swaged Coupling Sleeve BarSplice Products Bar-Grip XL B-1 4-18 Y 1, 2 N Y Y NC, E, R, P Cold-Swaged Parallel Threaded Coupler Dextra America, Inc. GRIPTEC B-1 4-18 Y 2 Y Y Y NC, E, R, P Cold-Swaged Taper Threaded BarSplice Products Coupler Taper Threaded Grip-Twist B-1 4-18 Y 2 N Y Y NC, E, R, P Combination Grout-Filled/ Threaded Coupler LENTON LENTON INTERLOK B-1 6-18 Y 2 Y Y Y NC, P Coupling Sleeve with Shear Screw BarSplice Products Double Barrel Zap B-1 4-8 Y 1 N Y Y NC, E, R, P QUICK WEDGE B-1 4-6 Y 1 N N Y NC, E, R, P B-2 4-18 Y 2 N Y Y NC, P Zap Screwlok B-2 4-18 Y 1, 2 N Y Y NC, E, R, P Shear Screw Coupling Sleeve Dayton Superior Corp. Bar Lock B-2 3-18 Y 2 N Y Y NC, E, R, P Shear Screw Coupling Sleeve LENTON LENTON LOCK B-2 3-18 Y 2 N Y Y NC, E, R, P Steel-Filled Coupling Sleeve CADWELD B-2 4-18 N 2 N Y Y NC, E, R, P Xtender HRC 500 Series B-2 4-14 Y 2 Y Y Y NC, E, R, P This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Splice Description Coupling Sleeve with Wedge LENTON Double Grout-Filled Coupling Sleeve Dayton Superior Corp. Ended Grout Sleeve Shear Screw Coupling Sleeve BarSplice Products LENTON Straight Thread Coupler with Headed Upset Bar Ends Reinforcement Corp. ASTM A706? Applications Taper-Threaded Coupler Dayton Superior Corp. Taper Lock B-3 4-18 Y 2 Y Y Y NC, E, P Taper-Threaded Coupler LENTON LENTON B-3 4-18 Y 2 Y Y Y NC, P Taper-Threaded Coupler Headed Reinforcement Corp. HRC 400 Series B-3 4-18 Y 2 Y Y Y NC, P Upset Straight Thread Coupler Dayton Superior Corp. DBDI B-3 4-11 Y 2 N Y Y NC, E, P Upset Straight Thread Coupler Dextra America, Inc. BARTEC B-3 4-18 Y 2 Y Y Y NC, E, R, P Non-Upset Straight Thread Coupler BarSplice Products BarSplicer B-3 4-11 Y 1, 2 N Y Y NC, R, P Non-Upset Straight Thread Coupler Dayton Superior Corp. DBR B-3 4-11 Y 1 Y Y Y NC, R, P Non-Upset Straight Thread Coupler Engineered Devices Corp. B-3 4-11 Y 1 Y Y N NC, R, P Non-Upset Straight Thread Coupler Meadow Burke Products B-3 4-11 Y 1 Y Y N NC, E, P EDC TCS Splice Types: Type 1 = 125% fy Applications: E = Existing Type 2 = 125% fy and 100% fu (ACI) = 125% fy and 100% fu (IBC) 3-2 NC = New CIP P = Precast R = Retrofit Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices The AASHTO LRFD Bridge Design Specifications do not have special requirements for reinforcing bar development and lap splice lengths for earthquake-resistant design. 3.1.5 Development and Lap Splice Length Tables The tables of development and lap splice lengths in Appendix A cover the following: einforcing bars, deformed wires, deformed welded wire R reinforcement and plain welded wire reinforcement. 2. ension development lengths, tension lap splice T lengths, standard hook and headed bar anchorage lengths, compression development and compression lap splice lengths. 3. CI 318 Building Code and the AASHTO LRFD Bridge A Design Specifications. 4. Uncoated and epoxy-coated reinforcing bars. 5. Non-earthquake and earthquake-resistant joints. ACI 25.4.4.1 limits the use of headed reinforcing bars to the following conditions: • fy ≤ 60,000 psi • Bar size ≤ #11 • Normal-weight concrete Fig. 3-3 Staggering of Bundled Bar Splices splice point, usually 2 or 3 feet, is recommended as an installation convenience. Compression capacity for this arrangement is taken as 100 percent. Lap splice lengths for bars in a bundle are based on the lap splice length for the individual bar within the bundle, increased by 20 percent for three-bar bundles and 33 percent for four-bar bundles. • Net bearing area, Abrg , no less than 4 Ab where Ab is the area of the headed bar • Clear concrete cover for bars no less than 2 db , and • Clear spacing between bars no less than 4 db 3.2 Mechanical Splices 3.2.1 Tension-Compression Mechanical Splices 3.1.4 Joints under Earthquake Loading The provisions of Chapters 1 to 17 and 19 to 26 of the ACI 318 Building Code apply for earthquake-resistant design except as modified by the provisions of Chapter 18. Chapter 18 provides modified requirements for tension development of straight bars and standard hook development within a joint, where a joint is defined as the portion of a structure common to intersecting members. Therefore, tables are presented herein for tension development and standard hook development in joints under earthquake loading. Note that ACI 318 18.6.3.3, does not allow lap splicing of reinforcing bars in a joint. Note also that compression development and compression lap splices are applicable for both non-seismic and seismic conditions. One basic type of mechanical splice is known as a “tensioncompression” mechanical splice, which can resist both tensile and compression forces. Descriptions of proprietary tension-compression mechanical splices are presented in Appendix B. Additional information is presented in Table 3-1. For a list of manufacturers, see Appendix D. 3.2.2 Compression-Only Mechanical Splices Another basic type of mechanical splice is known as a “compression-only” mechanical splice, which can resist only compression forces. This type is also known as an “end-bearing” mechanical splice. The use of end-bearing to transfer compression from bar to bar requires that the ends of the reinforcing bars be saw-cut within 1-1/2° of square to the longitudinal axis of the bars. Commercial Table 3-2 Compression-Only Mechanical Splices Company LENTON Product Name Page No. Bar Sizes Epoxy Coating Bar End Prep? Grade 75? ASTM A706? Applications SPEED-SLEEVE B-3 6-18 N N Y Y NC Applications: E = Existing NC = New CIP Concrete Reinforcing Steel Institute P = Precast R = Retrofit 3-3 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. 1. Reinforcing Bars: Anchorages and Splices 3.2.4 Testing Mechanical Splices mechanical splices are used to align bars in compression to ensure compressive force transfers between bars being spliced. Any of the tension-compression mechanical splices listed in Table 3-1 can be used as compression-only mechanical splices. Mechanical splices for steel reinforcing bars are critically important in reinforced concrete construction. ASTM A1034, “Standard Test Methods for Testing Mechanical Splices for Steel Reinforcing Bars”, covers the testing of mechanical splices for reinforcing bars of any Grade, either uncoated or coated. The standard describes the following testing conditions: This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. An illustration of a proprietary end-bearing mechanical splice is presented in Appendix B. Also see Table 3-2. For more information consult the manufacturer, see Appendix D. • Monotonic Tension Test 3.2.3 Dowel Bar Mechanical Splices • Monotonic Compression Test Dowel bar mechanical splices are used to avoid reinforcing bars from penetrating or protruding from forms. They are also known as “tension-compression” mechanical splices, since they can also resist both tensile and compression forces. • Cyclic Load Test • High-Cyclic Fatigue Test • Slip Test • Low-Temperature Test All of the various systems commercially available consist of several components. The coupling component, initially embedded in concrete, is internally threaded and another component, installed after stripping the forms, is externally threaded. The internally threaded component is normally designed to fasten directly to the form face and is usually encased in the first concrete placement. These systems are available in a variety of designs, configurations, sizes, and shapes. An illustration of a dowel bar mechanical splice is presented in Appendix B. For more information, see Table 3-3, Appendix D and consult the manufacturers. It is important to note that A1034 describes only the methods used for testing mechanical splices and does not quantify any testing parameters or acceptance criteria. 3.2.5 Terminology Terminology used in this publication is defined as follows: Bar-End Check—A check, performed by the Fabricator, of the sheared ends of reinforcing bars to determine whether they fit within the mechanical splices intended for splicing the bars. Note: All mechanical splices should be installed in accordance with the manufacturers’ recommendations. Coupler—Threaded device for joining reinforcing bars for the purpose of providing transfer of either axial compression or axial tension or both from one bar to the other. Table 3-3 Dowel Bar Mechanical Splice Systems Company Product Name Page No. Bar Sizes Epoxy Coating Splice Type Bar End Prep? Grade 75? ASTM A706? Applications BarSplice Products BPI BarSplicer B-3 4-11 Y 1, 2 N Y Y NC, R, P BarSplice Products Grip-Twist Flanged Coupler B-3 4-18 Y 2 N Y Y NC, E, R, P Dayton Superior Corp. DBR B-3 4-11 Y 1 Y Y Y NC, R, P Dayton Superior Corp. DBDI B-3 4-11 Y 2 Y Y Y NC, R, P Dextra America, Inc. BARTEC FORMFIXER B-3 4-18 Y 2 Y Y Y NC, E, R Dextra America, Inc. GRIPTEC FORMFIXER B-3 4-18 Y 2 Y Y Y NC, E, R Engineered Devices Corp. EDC TCS B-3 4-11 Y 1 N Y N NC, R, P LENTON LENTON FORM SAVER B-3 4-11 Y 2 Y Y Y NC, R, P Headed Reinforcement Corp. HRC 400 Series B-3 4-11 Y 2 Y Y Y NC, R, P Headed Reinforcement Corp. HRC 520 Series B-3 4-11 Y 2 Y Y Y NC, E, R, P Headed Reinforcement Corp. HRC 620/621 Series B-3 4-11 Y 2 N Y Y NC, E, R, P B-3 4-11 Y 1 Y Y N NC, R, P Meadow Burke Products MB Splice Bars Splice Types: Type 1 = 125% fy Applications: E = Existing Type 2 = 125%fy and 100% fu (ACI) = 125% fy and 100% fu (IBC) 3-4 NC = New CIP P = Precast R = Retrofit Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices Coupling Sleeve—Non-threaded device for joining reinforcing bars for the purpose of providing transfer of either axial compression or axial tension or both from one bar to the other. End-Bearing Sleeve—Device fitting over the abutting ends of two reinforcing bars for the purpose of assuring transfer of only axial compression from one bar to the other. Tension-Compression Mechanical Splices—The ACI 318 Building Code requires that mechanical splices develop in tension or compression, as required, 125 percent of the specified yield strength of the reinforcing bars. Resistance of proprietary mechanical splices to fatigue, stress reversal, dynamic load, long term creep, and other special conditions may vary. Test data should be secured for specific performance information for the proprietary mechanical splices considered. 3.2.6 Design Types 1 and 2 Mechanical Splices Chapter 18 (Earthquake-Resistant Structures) of the ACI 318 Building Code defines Type 1 and Type 2 mechanical splices as: Table 3-5 provides a list of these minimum test loads in pounds required for mechanical splices with ASTM A615 Grades 40, 60, 75, and 80 or ASTM A706 Grade 60 and 80 reinforcing bars. Mechanical splice test loads exceeding the values noted in Table 3-5 are acceptable and the mechanical splice meets the appropriate mechanical splice requirements. The values noted in Table 3-5 for Type 1 correspond to test loads in pounds equivalent to 125% of the specified yield strength of the spliced bar, while values corresponding to Type 2 equate to the minimum specified tensile strength of the spliced bar. ASTM A706 specifies a two-part requirement for the tensile strength of the bar, so the values listed in Table 3-5 are minimum values (see Note B in Table 3-4). To convert test loads to units of stress, the test loads in pounds must be divided by the bar area in square inches to determine the stress in lbs/in.2 Example: A mechanical splice is tested with #11 Grade 60 ASTM A615 reinforcing bars. The mechanical splice breaks at a load of 125,000 pounds. Did the mechanical splice meet Type 1 requirements? Type 2 requirements? From Table 3-5(b), the test load for a Type 1 mechanical splice is 117,000 pounds, which is less than the actual tensile load of 125,000 pounds, so the splice meets Type 1 requirements. • A Type 1 mechanical splice is required to develop, in tension or compression, at least 125 percent of the specified yield strength of the reinforcing bar (ACI 18.2.7.1(a)). • A Type 2 mechanical splice is required to meet the requirements of a Type 1 mechanical splice and also develop the specified tensile strength of the reinforcing bar (ACI 18.2.7.1(b)). Chapter 18 of the ACI 318 Building Code restricts where a Type 1 mechanical splice may be located in a structural member designed to resist earthquake loads but permits a Type 2 mechanical splice to be located anywhere in the structural member, except as noted in 18.9.2.1(c). The International Building Code (IBC) references the ACI 318 Building Code for its definitions of Type 1 and Type 2 mechanical splices. From Table 3-5(b), the test load for a Type 2 mechanical splice is 140,400 pounds, which is greater than the actual tensile load of 125,000 pounds, so the splice does not meet Type 2 requirements. Table 3-4 ACI 318 Minimum Strength Requirements of Mechanical Splices Mechanical Reinforcing Bar Splice Minimum Strength Specified Minimum ASTM Bar Bar Requirements Strengths Specification Grade (Note A) 3.2.7 Minimum Test Loads for Mechanical Splices Table 3-4 lists the minimum yield and tensile strengths of reinforcing bars conforming to ASTM A615 and ASTM A706 and the associated mechanical splice strength requirements for meeting ACI 318 Building Code and IBC Type 1 and Type 2 performance levels. These mechanical splice performance values are the minimum values required by the Code. When evaluating the performance of mechanical splices, it is necessary to test them in a tensile testing machine by gripping on the bar at each end of the splice and pulling it in tension. When the tensile test is completed, the tensile testing machine typically outputs the test load in empirical units of pounds. To properly determine if the mechanical splice meets the Type 1 or Type 2 requirements of ACI 318 Building Code or IBC as required, it is necessary to compare the test values to the minimum values for the bar size tested and the ACI 318 Concrete Reinforcing Steel Institute A615 40 Yield fy (psi) Tensile fu(psi) Type 1 (psi) Type 2 (psi) 40,000 60,000 50,000 60,000 A615 60 60,000 90,000 75,000 90,000 A615 75 75,000 100,000 93,750 100,000 A615 80 80,000 105,000 100,000 105,000 A706 60 60,000B 80,000 75,000 80,000 A706 80 80,000B 100,000 100,000 100,000 Note A: M echanical splice strengths are specified as follows by ACI 318 Building Code and IBC: Section 18.2.7.1(a) specifies that a Type 1 splice shall develop at least 125% of the specified yield strength of the spliced bar. Section 18.2.7.1(b) specifies that a Type 2 splice shall meet Type 1 requirements and develop the specified tensile strength of the spliced bar. Note B: A STM A706 also specifies a maximum yield strength of 78,000 psi for Grade 60 and 98,000 psi for Grade 80. 3-5 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Mechanical Splice—The complete assembly of a coupler or a coupling sleeve and possibly additional intervening material or other components to accomplish the splicing of two reinforcing bars Building Code or IBC requirements noted above. Reinforcing Bars: Anchorages and Splices Table 3-5 Test Loads To Reach Minimum Mechanical Splice Tensile Strength This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. (a) ASTM A615, Grade 40 Bars (d) ASTM A615, Grade 80 Bars Bar Size Bar Area (in.2) Test Load @ fy (lbs) Test Load For Type 1 (lbs) Test Load For Type 2 (lbs) #3 0.11 4,400 5,500 6,600 #3 Bar Size Bar Area (in.2) Test Load @ fy (lbs) Test Load For Type 1 (lbs) Test Load For Type 2 (lbs) 0.11 8,800 11,000 11,550 0.20 16,000 20,000 21,000 #4 0.20 8,000 10,000 12,000 #4 #5 0.31 12,400 15,500 18,600 #5 0.31 24,800 31,000 32,550 #6 0.44 17,600 22,000 26,400 #6 0.44 35,200 44,000 46,200 #7 0.60 24,000 30,000 36,000 #7 0.60 48,000 60,000 63,000 #8 0.79 31,600 39,500 47,400 #8 0.79 63,200 79,000 82,950 #9 1.00 40,000 50,000 60,000 #9 1.00 80,000 100,000 105,000 #10 1.27 50,800 63,500 76,200 #10 1.27 101,600 127,000 133,350 #11 1.56 62,400 78,000 93,600 #11 1.56 124,800 156,000 163,800 2.25 180,000 225,000 236,250 4.00 320,000 400,000 420,000 Test Load For Type 1 (lbs) Test Load For Type 2 (lbs) #14 2.25 90,000 112,500 135,000 #14 #18 4.00 160,000 200,000 240,000 #18 (e) ASTM A706, Grade 60 Bars (b) ASTM A615, Grade 60 Bars Test Load For Type 2 (lbs) Bar Size Bar Area (in.2) 8,250 9,900 #3 0.11 6,600 8,250 8,800 15,000 18,000 #4 0.20 12,000 15,000 16,000 23,250 27,900 #5 0.31 18,600 23,250 24,800 26,400 33,000 39,600 #6 0.44 26,400 33,000 35,200 36,000 45,000 54,000 #7 0.60 36,000 45,000 48,000 47,400 59,250 71,100 #8 0.79 47,400 59,250 63,200 1.00 60,000 75,000 80,000 1.27 76,200 95,250 101,600 Bar Size Bar Area (in.2) #3 0.11 6,600 #4 0.20 12,000 #5 0.31 18,600 #6 0.44 #7 0.60 #8 0.79 Test Load @ fy (lbs) Test Load For Type 1 (lbs) #9 1.00 60,000 75,000 90,000 #9 #10 1.27 76,200 95,250 114,300 #10 Test Load @ fy (lbs) #11 1.56 93,600 117,000 140,400 #11 1.56 93,600 117,000 124,800 #14 2.25 135,000 168,750 202,500 #14 2.25 135,000 168,750 180,000 #18 4.00 240,000 300,000 360,000 #18 4.00 240,000 300,000 320,000 Test Load @ fy (lbs) Test Load For Type 1 (lbs) Test Load For Type 2 (lbs) (f) ASTM A706, Grade 80 Bars (c) ASTM A615, Grade 75 Bars Bar Size Bar Area (in.2) Test Load @ fy (lbs) Test Load For Type 1 (lbs) Test Load For Type 2 (lbs) Bar Size Bar Area (in.2) #3 0.11 8,250 10,313 11,000 #3 0.11 8,800 11,000 11,000 #4 0.20 15,000 18,750 20,000 #4 0.20 16,000 20,000 20,000 #5 0.31 23,250 29,063 31,000 #5 0.31 24,800 31,000 31,000 0.44 35,200 44,000 44,000 60,000 60,000 #6 0.44 33,000 41,250 44,000 #6 #7 0.60 45,000 56,250 60,000 #7 0.60 48,000 #8 0.79 59,250 74,063 79,000 #8 0.79 63,200 79,000 79,000 1.00 80,000 100,000 100,000 #9 1.00 75,000 93,750 100,000 #9 #10 1.27 95,250 119,063 127,000 #10 1.27 101,600 127,000 127,000 #11 1.56 117,000 146,250 156,000 #11 1.56 124,800 156,000 156,000 #14 2.25 168,750 210,938 225,000 #14 2.25 180,000 225,000 225,000 #18 4.00 300,000 375,000 400,000 #18 4.00 320,000 400,000 400,000 3-6 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices 3.2.8 Coated Reinforcing Bars This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing bars can have a coating of epoxy or zinc (galvanized) for use as a corrosion-protection system. Mechanical splices of coated reinforcing bars are made with proprietary mechanical splices in a similar way as for uncoated bars. To properly install some types of coupling sleeves on coated bars, the coating has to be completely removed from the ends of the bars over the length of the sleeve. Information on preparation of coated bars for installation of proprietary mechanical splices is presented in Tables 3-1 through 3-3. After installation of mechanical splices on epoxy-coated reinforcing bars, the sleeves and any damaged coating on the bars must be repaired in accordance with the requirements in the project specifications and the Architect/Engineer. For example, see Section 3 in the ACI 301 Specifications. It should be realized that any removal or patching of coatings be done in a well-ventilated area to prevent breathing of toxic fumes. 3.3 Welded Splices 3.3.1 Welding Processes and Materials Electric arc-welding is a commonly used manual welding process in the field. All welding should conform to AWS D1.4 “Structural Welding Code—Reinforcing Steel” of the American Welding Society. The most widely used type of reinforcing bars is carbon-steel conforming to ASTM A615. Usage of low-alloy steel bars conforming to ASTM A706 is increasing. The “weldability” of steel established by its chemical composition limits the applicable welding procedures and establishes preheat requirements.* 3.4 Additional Information For additional information on splicing steel reinforcing bars, see the following CRSI publications: • Introduction to Steel Reinforcing Bar Splices (ETN-M-1). The purpose of this Technical Note is to serve an an introduction to steel reinforcing bars splices (lap, mechanical and welded). • Staggered Lap Splices (ETN-D-2). This Technical Note reviews the stagger requirements of the ACI 318 Code, points out the inconsistencies in the Code in referencing stagger, and recommends how stagger should be measured. • Frequently Asked Questions (FAQ) About Mechanical Splices (ETN-M-4). This Technical Note presents a collection of questions frequently asked concerning mechanical splices for steel reinforcing bars and covers general information, design codes and standards, detailing and placement of mechanical splices, and qualification of mechanical splices. * Chemical analysis is not meaningful for rail-steel and axle-steel (ASTM A996) reinforcing bars. Welding of these types of bars is not recommended. Concrete Reinforcing Steel Institute 3-7 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices CHA PTER 4 Designing and Specifying Splices 4.1 Responsibility This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. The entire responsibility for designing and specifying splices rests upon the Architect/Engineer. Only the party familiar with the structural analysis, probable construction conditions, and final conditions of service can properly evaluate the variables to determine the most efficient and economical splice method. The following discussion is provided to help the Architect/ Engineer in this task. Cast in place construction traditionally uses lap splices for bar sizes #11 and smaller, but mechanical splices and welded splices are also used. #14 and #18 bars must be mechanicallyspliced or butt welded; lap splices are not permitted except for compression only to smaller footing dowels. In precast concrete construction, lap and butt splices are used, including lap welded splices for smaller bars. 4.2 Considerations in Selection of Splice Method Under certain conditions, lap splicing reinforcing bars can cause congestion at the splice locations, and can make their use impractical. Consideration should also be given to the fact that lap-spliced offset-bent bars (e.g., columns) may have to extend inside the bars and, therefore, reduce the design moment strength of the structural member (see Section 7). In precast concrete construction, lack of space between the ends of structural members may preclude the use of lap splices. The decision whether to use lap splices, mechanical splices or welded splices is based partially on economics and partially on design or other practical considerations. From an economics standpoint, a comparison could be made of the cost of a lap splice with the additional lap material, plus the fact that the bars may need to be offset bent (subject to additional fabrication charges), to a mechanical splice that may require end preparation of the bars, plus the cost of splicing material, plus installation. Proprietary mechanical splices are commercially available to perform as compression splices as well as tension splices. End-bearing mechanical splices for compression applications are available. Design of reinforced concrete structures in earthquake-risk areas requires special consideration for splices. Design requirements are covered in “Chapter 18—Earthquake-Resistant Structures” in the ACI 318 Building Code. These provisions apply to special ductile frames and shearwalls.* * For ductile frame detailing, see Section 2.10 in the “ACI Detailing Manual” by ACI/CRSI Committee 315. Concrete Reinforcing Steel Institute 4-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices CHA PTER 5 Applications of End Anchorages and Splices 5.1 Lap Splices of Bars #11 or Smaller for Compression Only Fig. 5-1 Compression Lap Splices for Dowels NOTES: 1. For mechanical splices, the elevation of the top of dowel should be shown on the placing drawings. The placing drawings should also indicate any bar end preparation, i.e., square-cut, chisel-cut, flame-cut, or sheared. Dowels should be preset with a template and be plumb. 2. Where some arrangement of stagger is required, a cross-section plan view with dowel heights located and identified is required on the placing drawings. 3. Mechanically-spliced vertical bars as shown will require free standing installation and tie assembly. The “ACI Detailing Manual” contains recommendations for tie arrangements suitable for free standing assemblies. If design conditions permit mechanical splices of all bars without stagger, the use of pre-assembled cages of column reinforcement will simplify field installation. 4. End-bearing (compression) mechanical splices are usually practical only where the maximum tensile stress in the bar, due to factored loads, is 0.5 fy or less and at least half the bars are staggered. A minimum stagger of 2 feet is recommended. This length is ample for practical erection clearances Fig. 5-2 Mechanically-Spliced Dowels Concrete Reinforcing Steel Institute 5-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. NOTES: 1. I n shallow footings, standard 90° end hooks may be used as a convenience only to support dowels as shown. Hooks do not add to the compression development. See ACI 25.4.3. 2. Where the required compression development length for bars is considerably less than the distance available to the bottom reinforcement, it will usually be more practical to suspend the short straight dowels from a template. 5.2 Mechanically-Spliced Dowels; Various Methods Applicable to All Sizes of Column Bars Reinforcing Bars: Anchorages and Splices This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. 5.3 Non-Staggered Dowel Splices NOTES: 1. When convenient for installation, or where additional floors are to be added to an existing building, the required minimum length for stub dowels varies for different mechanical splices. See individual mechanical splices shown in Appendix B and consult manufacturers in Appendix D. 2. Some mechanical splices can be installed below the surface—their tops flush with the surface. See individual mechanical splices shown in Appendix B and consult manufacturers in Appendix D. Fig. 5-3 Non-Staggered Dowel Splices 5.4 Headed Reinforcing Bars An alternate, effective way to fully anchor or develop reinforcing bars in tension within relatively short embedment lengths is to use headed reinforcing bars rather than bars with standard hooks. Headed bars consist of a nut or plate, having either a round, elliptical or rectangular shape, attached to the end(s) of the bar. Attachment of the head to the bar is accomplished by welding, threading, cold swaging, or shear screw. Another configuration of a headed bar is a bar with an integrally-forged head. ASTM Specification A970 covers the attachment of heads via welding, forging, threading, or cold swaging. Requirements for production and testing of headed bars are included in this specification to ensure adequate quality and testing requirements for those systems. ACI 352R includes a useful discussion of headed bars. Based on a head area ten times the bar area, the 352R document sets a minimum tension development length for headed bars of 0.75 times that of hooked bars. In the ACI 318 Building Code, the minimum tension development length for headed bars is 0.80 times that of hooked bars. Several options of manufacturing headed bars are available. Areas of the heads typically range from 2 to 10 times the bar area. Information on headed bars is presented in Table 5-1. For a list of manufacturers, see Appendix D. For additional information on headed reinforcing bars, see the following CRSI publication: Frequently Asked Questions (FAQ) About Headed Reinforcing Bars (ETN-M-3). This Technical Note presents a collection of questions frequently asked regarding headed steel reinforcing bars and covers general information, product standards, design codes and standards, detailing and placement of headed bars, and qualification of headed bars. Since headed reinforcing bars are intended to replace bars with standard end hooks, the benefits of such an anchorage system are to reduce embedment and simplify bar placement. Headed bars were first used in the construction of reinforced concrete offshore oil platforms. Usage of headed bars has been extended to bridge and building construction. Fig. 5-4 Headed Reinforcing Bars 5-2 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices Table 5-1 Headed Reinforcing Bars Page No. Bar Sizes Epoxy Coating Bar End Prep? Grade 75? ASTM A706? Applications BarSplice Products Barsplicer DoughNUT 5-2 4-11 Y N Y Y NC, E, R, P BarSplice Products Buttonhead BNH/BNX 5-2 4-18 Y N Y Y NC, R, P BarSplice Products Grip Twist TDS/TDX 5-2 4-18 Y N Y Y NC, E, R, P BarSplice Products Zap Screwlok T-Lok 5-2 4-14 Y N Y Y NC, E, R, P Dayton Superior Corp. D368/D370 Type 5 5-2 4-11 Y Y Y Y NC, R, P Dayton Superior Corp. D251/D252 Barlock 5-2 8-18 Y Y Y Y NC, R, P Dayton Superior Corp. D158 Hot Forged End Anchorage 5-2 4-11 Y Y Y Y NC, R, P Dextra America, Inc. BARTEC End Anchorage 5-2 4-18 Y Y Y Y NC, R, P Dextra America, Inc. GRIPTEC End Anchorage 5-2 4-18 Y Y Y Y NC, R, P LENTON LENTON TERMINATOR 5-2 4-18 Y Y Y Y NC, R, P LENTON LENTON T-Headed Bars 5-2 5-14 Y Y Y Y NC, R, P Headed Reinforcement Corp. HRC 100 & 200 Series 5-2 4-18 Y Y Y Y NC, R, P Headed Reinforcement Corp. Xtender HRC 550 Series 5-2 4-14 Y Y Y Y NC, E, R, P Headed Reinforcement Corp. HRC 670 HeadLock 5-2 4-18 Y N Y Y NC, E, R, P Headed Reinforcement Corp. HRC 555 Headed Bars 5-2 4-14 Y Y Y Y NC, R, P Applications: E = Existing NC = New CIP P = Precast Concrete Reinforcing Steel Institute This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Product Name Company R = Retrofit 5-3 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices CHA PTER 6 Sample Detailed Column Schedules 6.1 End-Bearing Mechanical Splices The arrangement of bars in a column should be shown on the structural drawings, considering: A. T hat the fewer the splices at any point, the greater the design moment strength of the column. The stagger arrangement, as shown in the sample column schedule in Fig. 6-1, is preferred where flexure does not control the design, where one or two unspliced bars in each face is sufficient at a splice point, and where the two-story bar lengths can be located near the inflection point where there is little or no moment. Even if single-story bar lengths are preferred, both splice points can be near the inflection point. The stagger arrangement also applies to bars in spirally reinforced columns. NOTES: Following dimensions must be specified by Architect/Engineer. * = Length required to develop design strength in bar. ** = Length required to develop the difference in design moment strength of bars. Fig. 6-1 End-Bearing Mechanical Splices Concrete Reinforcing Steel Institute 6-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. B. T hat a logical and, where possible, symmetrical arrangement of bars should remain after the number of bars is reduced in the upper stories of a building. Reinforcing Bars: Anchorages and Splices 6.2 Tension-Compression Mechanical Splices or Butt-Welded Splices This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Two arrangements are shown suitable for tension compression mechanical splices. See Fig. 6-2. If compressive stress is critical, the splices need not be staggered. In the “no stagger” arrangement, the convenience of pre-assembled cages will often outweigh the cost of additional splices. A distance of 2 feet above the floor line (point of maximum stress in the reinforcing bars) is shown as a minimum to avoid locating splices at the point of maximum stress. It is also a convenience for attachment of temporary clamps during installation of some splices. The stagger arrangement reduces the number of splices by 50 percent and will often permit the use of splices more economical than those designed for 125% fy. See ACI 10.7.5.2.1 and ACI 10.7.5.2.2. The sample column schedules shown are for structural drawings. Similar schedules would be shown by the reinforcing steel Detailer on the placing drawings. Always show direction arrow next to the column plan view to aid in setting dowels and for splices. See Fig. 6-3 for lap splicing #14 or #18 bars to #11 or smaller bars. NOTES: 1. C olumn ties: #4 @ 4 for top and bottom third, #4 @ 8 for middle third. 2. Following dimensions must be specified by Architect/Engineer. * = Length required to develop design strength in bar. ** = Length required to develop the difference in design moment strength of bars. NOTES: 1. For compression-controlled lap splices, use lap length of 30 db unless otherwise noted. 2. For tension-controlled lap splices, provide Class of lap as specified by Architect/Engineer. Lap lengths per tables in Appendix A. 3. When lap splicing bars of different sizes, the length of lap is determined as follows: lap for smaller bar, but may not be less than compression development length of larger bar. Fig. 6-2 Tension-Compression Mechanical Splices or Butt-Welded Splices Fig. 6-3 Lap Splicing #14 or #18 Bars to #11 or Smaller Bars 6-2 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices CHA PTER 7 Field Assembly of Splices and Erection of Reinforcing Bars 7.1 General Horizontal splices are almost always necessary in precast concrete construction. These splices are usually mechanicallyspliced, butt-welded or lap-welded. For welded splices, it is necessary to know the chemical composition of the bars being welded, except for ASTM A706 reinforcing bars. R = As fy (X − Xo )/X Where: R = Reduction of design moment strength Xo = 0.5 h − dc' for offset-bent bar X = 0.5 h − dc for straight bar Fig. 7-1 Reduction of Design Moment Strength for Column with Offset-Bent Bars Vertical splices occur in cast-in-place structural members for essentially the same reasons as for horizontal splices. Lap splices are generally used for bar sizes #11 and smaller, except that in heavily reinforced columns, #11 and smaller bars are frequently mechanically-spliced. Generally, column splices are made at a floor level. An entire column cage (vertical bars and ties or spirals) can then be pre-assembled and set into place. If lap splices are used in critical tension areas, increased lap lengths or spirals or ties must be provided in these locations. When lap splices are provided, the bars that extend up from below may have to come inside of the bars above. When mechanical splices are used, it is necessary to have the bar from below extend up directly under the bar above to which it is to be spliced. See Figs. 7-2 and 7-3. When larger columns with many #14 or #18 bars are used, a column cage with 4 to 8 vertical bars and its ties or spirals is first set and spliced to the vertical column bars from below. Thereafter, the remaining vertical bars are individually lowered inside the column cage and spliced. Erection with staggered splices, multi-story lifts and large size bars may be complicated by certain column tie arrangements. See “Details and Detailing of Concrete Reinforcement,” ACI Detailing Manual for recommended tie arrangements. A point often overlooked in the design for lap splices of offsetbent column vertical bars is the reduction in effective depth of the offset-bent bars. This effect can usually be safely neglected when the stress is always compressive with low reinforcement ratios. If the area of longitudinal reinforcing bars is in excess of 0.04 of the gross column area and large moments, design moment strength should be reduced. An approximation for this reduction, R, is shown in Fig. 7-1: Where column size above is unchanged from that below, “upside down” offset-bent bars are effective to maintain the full design moment strength at column splices. In U.S. practice, this detail is not common, and should be fully illustrated on structural drawings to avoid misunderstandings, whenever its use is deemed necessary. Concrete Reinforcing Steel Institute NOTES: 1. Assumed factored moments above base cause bar tension and factored moment at base = 0. 2. For most designs when φPn maximum equals 0.80 φPo, tensile fs < 0.5fs . In special cases with large eccentricities for high wind moments, tensile As furnished ≤ 2 As required. Fig. 7-2 Typical Tied Column, #11 Bars or Smaller 7-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Horizontal splices occur in cast in place reinforced concrete members for two reasons: (1) to provide for construction joints, temporary or permanent, and (2) to provide for continuity in reinforcing bars that are too long to furnish in one piece. Mechanical splices must be used for bar sizes #14 and #18 in horizontal applications in heavily reinforced mats and beams, but can also be used for smaller bar sizes to reduce congestion. Lap splices may be in contact or spaced, but preferably in contact. This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices NOTES: 1. For compression-controlled lap splices, use lap length of 30 db unless otherwise noted. 2. F or tension-controlled lap splices, provide Class of lap as specified by Architect/Engineer. Lap lengths per tables in Appendix A. 3. When lap splicing bars of different sizes, the length of lap is determined as follows: lap for smaller bar, but may not be less than compression development length of larger bar. Fig. 7-3 Columns Resisting Factored Moments, #11 or Smaller Bars 7-2 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices CHA PTER 8 Using the Development and Lap Splice Length Tables 8.1 Introduction This chapter is intended to provide information and guidance on how to correctly use the development and lap splice tables contained within this publication. The examples provided are for informational purposes only. The tables contained in this publication show calculated development lengths for Grade 60 reinforcing bars. Grade multipliers for other Grades, such as Grade 75 or Grade 80 are included. To calculate the development length of a bar whose Grade is not 60, simply multiply the tabulated value for the scenario at hand by the grade multiplier provided in the Table notes. For Grade 75 reinforcing bars, the development and lap splice lengths shown in the tables must be multiplied by 1.25( = 75/60). Example: The table shows a lap splice value of 28" when considering all of the appropriate variable that exist in the situation at hand. Remember, this value is for Grade 60 reinforcing bars ONLY. If you are detailing Grade 75 reinforcing bars and need the lap splice length for that Grade, you must multiply the table value by 1.25. 28" × 1.25 = 35.00 or 35" lap splice length For Grade 80 reinforcing bars, the development and lap splice lengths shown in the tables must be multiplied by 1.33 ( = 80/60). Example: The table shows a lap splice value of 28" when considering all of the appropriate variable that exist in the situation at hand. Remember, this value is for Grade 60 reinforcing bars ONLY. If you are detailing Grade 80 reinforcing bars and need that lap splice value, you must multiply the table value by 1.33. 28" × 1.33 = 37.52 or 38" lap splice length (rounded up to the nearest whole inch) 8.3 Coatings of Reinforcing Steel The tables contained in this publication show calculated development lengths for both uncoated and epoxy-coated reinforcing bars. Note that the development lengths for epoxy-coated bars are longer than those for uncoated bars. This is required per ACI 318 Building Code and is due to the fact that the epoxy coating decreases the bond between the bar and the surrounding concrete, thus increasing the required development length. For purposes of calculating development length, zinc coated (galvanized) reinforcing bars need to be treated as uncoated bars. 8.4 Location of Reinforcing Steel The tables contained in this publication reference Top Bars and Concrete Reinforcing Steel Institute Background The term “top bar” is used to describe reinforcing bars in two ways: 1. he location of horizontal reinforcement in freshly cast T concrete in regard to calculating development length, namely the reinforcement location factor, ψt. 2. he position of horizontal reinforcement inside a conT crete member with respect to other reinforcing bars and concrete surfaces. Drawing a distinction between the uses of this term is important because it has a direct impact on the development length / lap splice length being designed, detailed and placed correctly. Top Bar Definition in the ACI 318 Building Code The location of the reinforcement in freshly cast concrete is discussed in ACI 318, Table 25.4.2.4 - Development of deformed bars and deformed wire in tension. Namely the discussion revolves around the reinforcement location factor, ψt , which is one of the factors used in the expressions for development of deformed bars and deformed wires in tension. According to ACI 318 Table 25.4.2.4, there is a distinction that needs to be made between reinforcing bars with more than 12 inches of freshly cast concrete below the development length or lap splice and reinforcing bars with 12 inches or less of freshly cast concrete below the development length or lap splice. ACI 318, Table 25.4.2.4—Modification factors for developement of deformed bars and deformed wires in tension Modification Factor Casting position[1] ψt Value of Factor Condition More than 12 in. of fresh concrete placed below horizontal reinforcement 1.3 Other 1.0 [1]The reinforcement location or casting position factor ψ accounts t for the position of the reinforcement in freshly placed concrete. The factor 1.3 is based on research (Jirsa and Breen 1981; Jeanty et al. 1988). The application of the casting position factor should be considered in determination of development lengths for inclined reinforcement. Reinforcing bars with more than 12 inches of freshly cast concrete beneath the bars are referred to as “top bars”. Reinforcing bars with 12 inches or less of freshly cast concrete beneath the bars are referred to as “other bars”. 8-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. 8.2 Grades of Reinforcing Steel Other Bars. It is important to clearly understand the difference between these two terms and how to determine if the bars being developed and/or lap spliced are “top bars” or “other bars”. Reinforcing Bars: Anchorages and Splices This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Top Bar Definition for Position of Reinforcement Inside of a Concrete Member The position of the reinforcement inside of a concrete member with respect to other reinforcing bars and concrete surfaces is described by using phrases that identify the location and/or orientation. Examples include but are not limited to “bottom bar”, “top bar”, “side-face bar”, etc. The term “bottom bar” describes a reinforcing bar that is located near the bottom surface of the concrete member. The term “top bar” describes a reinforcing bar labeled as such is located near the top surface of the concrete member. Figure 8-1 illustrates this point. Regardless of the depth of the concrete, the bars in this foundation mat would be described as they are labeled. The description strictly refers to their location within the concrete member. Top Bar Definition for Reinforcing Bar Detailing and Placement Reinforcing Bar Detailers and Placers must understand both of the intended meanings of the term “top bar”. Since the same term is used to describe two characteristics of reinforcing bars, this can easily cause confusion. The “top bar” descriptions in Figure 8-1 are accurate regardless of the depth of the concrete since they only describe the bars’ position inside the concrete member. However, the fact that they are called a top bar based on their position doesn’t always mean they are considered a top bar with respect to calculating development and lap splice lengths. ing drawing or during the course of a conversation, doesn’t automatically mean that it is a top bar in terms of calculating development and lap splice lengths. There are many times where “top bars” require “other bar” development and lap splice lengths. Be careful to draw this important distinction between the intended meaning of the terms when creating drawings, checking drawings or discussing with parties involved in a project. Related Discussion – Horizontal Reinforcing Bars in Walls All horizontal reinforcing bars in cast-in-place walls should be treated as top bars when considering development and lap splice lengths. Technically, the first run of horizontal bars (located a 1/2 space from the top of the footing) and possibly the next few runs of horizontal bars (depending on the c/c spacing) would be treated as “other bars” and the remaining runs would be treated as “top bars” (since they would have more than 12" of concrete cast below them). However, to simplify the detailing and placement of this reinforcing, it is best to treat them all as “top bars”, which in turn allows for consistency in lap splice lengths within the same wall. Figure 8-2 illustrates this point. Example 1: If the depth of the concrete foundation mat is 24", the top bars are considered top bars in terms of position and for calculating development and lap splice lengths since there is more than 12 inches of freshly cast concrete below them. Example 2: If the depth of the concrete foundation mat is 12", the top bars are considered top bars in terms of position but not for calculating development and lap splice lengths since there is less than 12 inches of freshly cast concrete below them. In this case, the bars need to be considered “other bars” for the later purpose. Summary Calling a reinforcing bar a “top bar” to describe its position within a concrete member on a structural drawing, plac- Figure 8-2 Example wall section showing horizontal reinforcing bars Related Discussion – Vertical Reinforcing Bars All vertical reinforcing bars in cast-in-place concrete should be treated as “other bars” when considering development and lap splice lengths. Related Discussion – Bottom Bars Similar to the discussion on the term “top bar” above, the term “bottom bar” describes that the reinforcing bar labeled as such is located near the bottom surface of the concrete member. The description strictly refers to their location within the concrete member. That being said, there are cases where a bottom bar can be a “top bar” in terms of calculating development and lap splice lengths. This of course is based on the amount of freshly cast concrete below it. Figure 8-1 Example section through foundation mat 8-2 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices 8.5 How to Determine When It is Appropriate to Use A1 vs. A3 Tables The A1 tables in Appendix A of this publication are applicable to reinforcing bars in ALL concrete members. The A3 tables in Appendix A of this publication are applicable to reinforcing bars in ALL cast-in-place concrete walls & ALL cast-in-place slabs. A3 Tables, Note 3: When the variable “cb” from Section 25.4.2.3 was calculated, it was assumed that concrete cover controlled. That is, c.-c. spacing was assumed to be greater than 1.0 db plus twice the concrete cover. This means that for each combination of bar size and concrete cover there is a minimum c/c spacing value that must be met. If this value is not exceeded, the A3 tables cannot be used. In these cases, the lap splice values must be obtained from the A1 tables. Additionally, A3 tables can be applied to continuous footings or pile caps. 8.6 Quick Reference Tables To make the tables as user-friendly as possible, there are quick reference tables provided below the tables. These quick reference tables provide calculations for some of the table’s notes. Tables A1(a)–A1(h): Note 4 Quick Reference Bar Size 1db 2db Tables A1(a)–A1(h): Note 8 Quick Reference 3db Bar Size 7db 3db 0.375" 0.750" 1.125" #3 3" 2" 0.500" 1.000" 1.500" #4 4" 2" #5 0.625" 1.250" 1.875" #5 5" 2" Concrete Cover Check #3 #4 1.500" 2.250" #6 1.750" 2.625" #7 2.000" 3.000" #8 2.256" 3.384" #9 2.540" 3.810" #10 1.410" 2.820" 4.230" #11 10" 5" #14 1.693" 3.386" 5.079" #14 12" 6" #18 2.257" 4.514" 6.771" #18 16" 7" #8 #9 #10 #11 0.750" Spacing Check #6 #7 0.875" 1.000" 1.128" 1.270" Tables A3(a)–A3(h): Note 3 Quick Reference Concrete Cover (in inches) IF c/c spacing is greater than or equal to: 6" 7" 7" 8" 9" AND cover is greater than or equal to: 3" 3" 3" 4" 4" Tables A3(a)–A3(h): Note 6 Quick Reference Bar Size 0.75 1 1.5 2 3 Bar Size 7db 3db #3 2" 3" 4" 5" 7" #3 3" 2" #4 2" 3" 4" 5" 7" #4 4" 2" #5 3" 3" 4" 5" 7" #5 5" 2" #6 3" 3" 4" 5" 7" #6 6" 3" #7 3" 3" 4" 5" 7" #7 Required c/c spacing (in inches) THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. #8 3" 3" 4" 5" 7" #9 3" 4" 5" 6" 8" #10 3" 4" 5" 6" 8" #10 #8 #9 IF c/c spacing is greater than or equal to: 7" 7" 8" 9" AND cover is greater than or equal to: 3" 3" 4" 4" #11 3" 4" 5" 6" 8" #11 10" 5" #14 4" 4" 5" 6" 8" #14 12" 6" #18 4" 5" 6" 7" 9" #18 16" 7" THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. For each combination of bar size and concrete cover, the c/c spacing must be greater than the value shown above or VALUES MUST BE DETAILED USING Tables A1(a) – A1(h). Concrete Reinforcing Steel Institute 8-3 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. There is one primary difference between these two sets of tables. The A3 (Wall and Slab) tables are applicable for concrete members that do not have transverse reinforcement present – specifically, stirrups or ties. These tables are based on the more complicated section 25.4.2.3 of the ACI 318 Building Code, with the design simplification that transverse reinforcement is not present. The Ktr factor in Equation 25.4.2.3a, which represents the contribution from confining transverse reinforcement, is equal to zero. The values shown in these A3 tables are applicable to all reinforced, normal weight concrete walls and slabs (elevated and on ground) as long as they meet the requirements outlined in note 3 of the table. Reinforcing Bars: Anchorages and Splices 12 " 1 8.7 Reading the Tables to Find Development/ Lap Splice Values 2#6 Top Work through the A1(c) table from left-to-right and top-tobottom in order to find the correct value. 2' – 0" 2#9 Bot • Size 1' – 6" • Lap Class This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. 2 #9 Bottom Bars: 2 #6 Top Bars: • Uncoated vs. Epoxy-Coated • Top Bar vs. Other Bar • Table A1(c) • #9 • Class A Lap Splice • Uncoated Bars • Other Bars • Note 4 Check = Beam • Note 4 Check = Case 1 • 48" • No multiplier required • 48" is the correct lap splice length • Table A1(c) • #6 • Class B Lap Splice • Uncoated Bars • Top Bars • Note 4 Check = Beam • Note 4 Check = Case 1 • 43" • No multiplier required • 43" is the correct lap splice length • Element and Case 1 vs. Case 2 (Note 4 check) • VALUE FOUND! • Apply any note multipliers (as needed) Example: Select the correct Class B Lap Splice Length for the 2 #6 Top bars and the correct Class A Lap Splice Length for the 2 #9 Bottom bars in the 5,000 psi beam shown: Table A1(c) for 5,000 psi Concrete: Uncoated Bars Bar Size #3 #4 #5 #6 #7 #8 Top Bars Other Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 Case 1 Case 2 Case 1 Case 2 A 17 25 13 19 22 33 19 29 B 22 33 17 25 28 42 25 38 A 22 33 17 26 29 44 26 38 B 29 43 22 33 38 57 33 50 A 28 42 22 32 36 54 32 48 B 36 54 28 42 47 71 42 62 A 33 50 26 38 44 65 38 58 B 43 65 33 50 57 85 50 75 A 49 73 37 56 63 95 56 84 B 63 94 49 73 82 123 73 109 A 55 83 43 64 72 108 64 96 B 72 108 55 83 94 141 83 124 A 63 94 48 72 82 122 72 108 B 81 122 63 94 106 159 94 140 A 70 105 54 81 92 138 81 122 B 91 137 70 105 119 179 105 158 A 78 117 60 90 102 153 90 135 B 101 152 78 117 133 199 117 175 #14 N/A 94 140 72 108 122 183 108 162 #18 N/A 125 187 96 144 163 244 144 216 #9 #10 #11 8-4 Lap Class Epoxy-Coated Bars Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices 1'–2" Work through the A3(b) table from left-to-right and top-tobottom in order to find the correct value. #6 Dowel @10" 1 12 " • Size • Lap Class #5 Dowel @12" • Concrete Cover • Uncoated vs. Epoxy Coated • Top Bar vs. Other Bar Example: Table A3(b) for 4,000 psi concrete Concrete Cover = 0.75 in. #3 #4 #5 #6 #7 #8 #9 #10 #11 Lap Class • Table A3(b) • Note 3 Check = A3 allowed • #5 • Class B Lap Splice • Concrete cover = 1.5" • Uncoated Bars • Other Bars • 19" • No multiplier required • 19" is the correct lap splice length • Table A3(b) • Note 3 Check = A3 allowed • #6 • Class B Lap Splice • Concrete cover = 1.5" • Uncoated Bars • Other Bars • 22" • No multiplier required • 22" is the correct lap splice length Select the correct Class B Lap Splice Lengths for the #5 and #6 dowels in the 4,000 psi wall: Bar Size #5 Dowels: #6 Dowels: • Apply any note multipliers (as needed) Concrete Cover = 1.00 in. Concrete Cover = 1.5 in. Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated Top Top Top Top Top Top Other Other Other Other Other Other A 12 12 15 13 12 12 15 13 12 12 15 13 B 15 12 19 17 15 12 19 17 15 12 19 17 A 19 15 24 22 15 12 20 17 15 12 20 17 B 24 19 32 28 20 15 25 22 20 15 25 22 A 28 21 36 32 22 17 29 26 19 15 24 22 B 36 28 47 41 29 22 38 33 24 19 32 28 A 37 29 49 43 31 24 40 35 22 17 29 26 B 48 37 63 56 40 31 52 46 29 22 38 34 A 60 46 78 69 50 38 65 57 37 28 48 42 B 78 60 102 90 64 50 84 74 48 37 62 55 A 74 57 97 86 62 48 81 71 47 36 61 54 B 96 74 126 111 80 62 105 93 60 47 79 70 A 90 69 117 104 76 58 99 87 57 44 75 66 B 117 90 153 135 98 76 128 113 74 57 97 86 A 108 83 141 125 92 70 120 106 70 54 92 81 B 140 108 183 162 119 92 155 137 91 70 119 105 A 127 98 166 146 108 83 141 125 84 64 109 97 B 165 127 215 190 141 108 184 162 109 84 142 125 Concrete Reinforcing Steel Institute 8-5 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. • VALUE FOUND! This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices CHA PTER 9 References American Association of State Highway and Transportation Officials (AASHTO) AASHTO LRFD Bridge Design Specifications, 7th Edition, 2016 American Concrete Institute (ACI) 318-14/318R-14 Building Code Requirements for Structural Concrete and Commentary 349-13/349R-13 Code Requirements for Nuclear Safety-Related Concrete Structures and Commentary Frequently Asked Questions (FAQ) About Headed Reinforcing Bars (ETN-M-3-14) Frequently Asked Questions (FAQ) About Mechanical Splices (ETN-M-4-14) This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. 301-16 Specifications for Structural Concrete Concrete Reinforcing Steel Institute (CRSI) Introduction to Steel Reinforcing Bar Splices (ETN-M-1-13) Staggered Lap Splices (ETN-D-2-13) International Code Council (ICC) 2015 International Building Code 352R-10 Recommendations for Design of Beam-Column Connections in Monolithic Reinforced Concrete Structures SP-66 (04) ACI Detailing Manual American Society for Testing and Materials (ASTM) A615/A615M-16 Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement A706/A706M-16 Standard Specification for Deformed and Plain Low-Alloy Steel Bars for Concrete Reinforcement A970/A970M-16 Standard Specification for Headed Steel Bars for Concrete Reinforcement A996/A996M-16Standard Specification for Rail-Steel and Axle-Steel Deformed Bars for Concrete Reinforcement A1034/A1034M-15 Standard Test Methods for Testing Mechanical Splices for Steel Reinforcing Bars American Society of Mechanical Engineers (ASME) BPVC-III-2-2017Code for Concrete Reactor Vessels and Containments American Welding Society (AWS) AWS D1.4/D1.4M: 2011 Structural Welding Code— Reinforcing Steel Applicability of Seismic Design in Mitigating Progressive Collapse W. Gene Corley; CTL Group; Skokie, Illinois; 2002. Concrete Reinforcing Steel Institute 9-1 Reinforcing Bars: Anchorages and Splices Contact Information This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. American Association of State Highway and Transportation Officials 444 North Capitol Street N.W., Suite 249 Washington, DC 20001 Phone: (202) 624-5800 Fax: (202) 624-5806 Website: www.aashto.org American Concrete Institute 38800 Country Club Drive Farmington Hills, Michigan 48331-3439 Tel: (248) 848-3700 Fax: (248) 848-3701 Web: www.concrete.org American Society of Mechanical Engineers Two Park Ave New York, NY 10016-5990 Phone: (800) 843-2763 Fax: (202) 429-9417 Website: www.asme.org American Society for Testing and Materials 100 Barr Harbor Drive West Conshohocken, PA 19428-2959 Phone: (610) 832-9500 Fax: (610) 832-9555 Website: www.astm.org American Welding Society 550 N.W. LeJeune Road Miami, FL 33126 Phone: (305) 443-9353 Fax: (305) 443-7559 Website: www.aws.org Concrete Reinforcing Steel Institute 933 N. Plum Grove Road Schaumburg, IL 60173 Phone: (847) 517-1200 Fax: (847) 517-1206 Website: www.crsi.org CTL Group 5400 Old Orchard Road Skokie, IL 60077-1030 Phone: (847) 965-7500 Fax: (847) 965-6541 Website: www.ctlgroup.com International Code Council 500 New Jersey Ave, NW Washington, DC 20001-2070 Phone: (888) 422-7233 Fax: (202) 783-2348 Website: www.iccsafe.org 9-2 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A APPENDI X A Development and Lap Splice Tables Bar Size Lap Class A B A B A B A B A B A B A B A B A B N/A N/A #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 22 32 17 25 28 42 22 32 29 43 22 33 37 56 29 43 36 54 28 41 47 70 36 54 43 64 33 50 56 84 43 64 63 94 48 72 81 122 63 94 72 107 55 82 93 139 72 107 81 121 62 93 105 157 81 121 91 136 70 105 118 177 91 136 101 151 78 116 131 196 101 151 121 181 93 139 161 241 124 186 Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 28 42 25 37 37 55 32 48 38 56 33 50 49 73 43 64 47 70 41 62 61 91 54 80 56 84 50 74 73 109 64 96 82 123 72 108 106 159 94 140 93 140 82 124 121 182 107 161 105 158 93 139 137 205 121 181 119 178 105 157 154 231 136 204 132 197 116 174 171 256 151 226 158 237 139 209 210 316 186 278 Concrete cover at least 1.0 db and c.-c. spacing at least 2.0 db Case 1 Concrete cover at least 1.0 db and c.-c. spacing at least 3.0 db Case 2 Concrete cover less than 1.0 db or c.-c. spacing less than 3.0 db All Others Concrete cover less than 1.0 db or c.-c. spacing less than 2.0 db See Table on the right. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 6. ACI 318-14 does not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Case 1 lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table on the right. 9. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Concrete Reinforcing Steel Institute Spacing Check Case 1 Beams, Columns Case 2 Concrete Cover Check Tables A1(a)–A1(h): Note 4 Quick Reference NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are Bar Size 2db 1db in inches. 0.375" 0.750" #3 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, #4 0.500" 1.000" Sections 25.4.2.2 and 25.5.2, respectively. #5 0.625" 1.250" 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum Code requirements. #6 0.750" 1.500" 4. Cases 1 and 2, which depend on the type of structural element, concrete cover, and center-to#7 0.875" 1.750" center spacing of the bars, are defined as: #8 1.000" 2.000" #9 1.128" 2.256" #10 1.270" 2.540" #11 1.410" 2.820" #14 1.693" 3.386" #18 2.257" 4.514" Tables A1(a)–A1(h): Note 8 Quick Reference 3db 1.125" 1.500" 1.875" 2.250" 2.625" 3.000" 3.384" 3.810" 4.230" 5.079" 6.771" Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" multiplied by 0.918 AND IF c/c #6 6" 3" for top bars or 0.8 cover is spacing #7 7" 3" greater #8 is greater 7" 3" for other bars. This than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" A-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Tables A1(a) – Tension Development & Lap Splice Lengths for Bars (ACI 318, Section 25.4.2.2) f 'c = 3,000 psi Reinforcing Bars: Anchorages and Splices—Appendix A This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Tables A1(b) – Tension Development & Lap Splice Lengths for Bars (ACI 318, Section 25.4.2.2) f 'c = 4,000 psi Bar Size Lap Class A B A B A B A B A B A B A B A B A B N/A N/A #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 19 28 15 22 24 36 19 28 25 37 19 29 32 48 25 37 31 47 24 36 40 60 31 47 37 56 29 43 48 72 37 56 54 81 42 63 70 106 54 81 62 93 48 71 80 121 62 93 70 105 54 81 91 136 70 105 79 118 61 91 102 153 79 118 87 131 67 101 113 170 87 131 105 157 81 121 139 209 107 161 Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 24 37 22 32 32 47 28 42 33 49 29 43 42 63 37 56 41 61 36 54 53 79 47 70 49 73 43 64 63 95 56 84 71 106 63 94 92 138 81 122 81 121 71 107 105 158 93 139 91 137 81 121 119 178 105 157 103 154 91 136 133 200 118 177 114 171 101 151 148 222 131 196 137 205 121 181 182 273 161 241 Reference Table A1(a) Notes. Tables A1(c) – Tension Development & Lap Splice Lengths for Bars (ACI 318, Section 25.4.2.2) f 'c = 5,000 psi Bar Size Lap Class #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 A B A B A B A B A B A B A B A B A B N/A N/A Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 17 25 13 19 22 33 17 25 22 33 17 26 29 43 22 33 28 42 22 32 36 54 28 42 33 50 26 38 43 65 33 50 49 73 37 56 63 94 49 73 55 83 43 64 72 108 55 83 63 94 48 72 81 122 63 94 70 105 54 81 91 137 70 105 78 117 60 90 101 152 78 117 94 140 72 108 125 187 96 144 Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 22 33 19 29 28 42 25 38 29 44 26 38 38 57 33 50 36 54 32 48 47 71 42 62 44 65 38 58 57 85 50 75 63 95 56 84 82 123 73 109 72 108 64 96 94 141 83 124 82 122 72 108 106 159 94 140 92 138 81 122 119 179 105 158 102 153 90 135 133 199 117 175 122 183 108 162 163 244 144 216 Reference Table A1(a) Notes. A-2 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A1(d) – Tension Development & Lap Splice Lengths for Bars (ACI 318, Section 25.4.2.2) f 'c = 6,000 psi Lap Class A B A B A B A B A B A B A B A B A B N/A N/A #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 15 23 12 18 20 30 15 23 20 31 16 24 26 40 20 31 25 38 20 29 33 49 25 38 31 46 24 35 40 59 31 46 44 66 34 51 58 86 44 66 51 76 39 58 66 98 51 76 57 85 44 66 74 111 57 85 64 96 49 74 83 125 64 96 71 107 55 82 93 139 71 107 86 128 66 99 114 171 88 131 Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 20 30 18 26 26 39 23 34 27 40 24 35 35 52 31 46 33 50 29 44 43 64 38 57 40 60 35 53 52 77 46 68 58 87 51 77 75 113 66 99 66 99 58 87 86 129 76 114 75 112 66 99 97 145 85 128 84 126 74 111 109 163 96 144 93 140 82 123 121 181 107 160 112 168 99 148 149 223 131 197 Reference Table A1(a) Notes. Tables A1(e) – Tension Development & Lap Splice Lengths for Bars (ACI 318, Section 25.4.2.2) f 'c = 7,000 psi Bar Size Lap Class A B A B A B A B A B A B A B A B A B N/A N/A #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 14 21 12 16 18 28 14 21 19 28 15 22 25 37 19 28 24 35 18 27 31 46 24 35 28 42 22 33 37 55 28 42 41 61 32 47 53 80 41 61 47 70 36 54 61 91 47 70 53 79 41 61 69 103 53 79 59 89 46 69 77 116 59 89 66 99 51 76 86 128 66 99 79 119 61 91 106 158 81 122 Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 19 28 16 25 24 36 21 32 25 37 22 33 32 48 28 42 31 46 27 41 40 60 35 53 37 55 33 49 48 72 42 63 54 80 47 71 70 104 61 92 61 92 54 81 80 119 70 105 69 103 61 91 90 134 79 119 78 116 69 103 101 151 89 133 86 129 76 114 112 168 99 148 103 155 91 137 138 207 122 182 Reference Table A1(a) Notes. Concrete Reinforcing Steel Institute A-3 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Bar Size Reinforcing Bars: Anchorages and Splices—Appendix A This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Tables A1(f) – Tension Development & Lap Splice Lengths for Bars (ACI 318, Section 25.4.2.2) f 'c = 8,000 psi Bar Size Lap Class A B A B A B A B A B A B A B A B A B N/A N/A #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 13 20 12 15 17 26 13 20 18 26 14 20 23 34 18 26 22 33 17 25 29 43 22 33 26 40 20 30 34 51 26 40 38 58 30 44 50 75 38 58 44 66 34 51 57 85 44 66 49 74 38 57 64 96 49 74 56 83 43 64 72 108 56 83 62 93 48 71 80 120 62 93 74 111 57 85 99 148 76 114 Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 17 26 15 23 23 34 20 30 23 35 20 30 30 45 26 40 29 43 25 38 37 56 33 49 35 52 30 46 45 67 40 59 50 75 44 66 65 98 58 86 57 86 51 76 74 111 66 98 65 97 57 85 84 126 74 111 73 109 64 96 94 142 83 125 81 121 71 107 105 157 93 139 97 145 85 128 129 193 114 171 Reference Table A1(h) Notes. Tables A1(g) – Tension Development & Lap Splice Lengths for Bars (ACI 318, Section 25.4.2.2) f 'c = 9,000 psi Bar Size Lap Class #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 A B A B A B A B A B A B A B A B A B N/A N/A Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 13 19 12 15 16 24 13 19 17 25 13 19 22 32 17 25 21 31 16 24 27 40 21 31 25 37 19 29 32 48 25 37 36 54 28 42 47 70 36 54 41 62 32 48 54 80 41 62 47 70 36 54 61 91 47 70 53 79 40 61 68 102 53 79 58 87 45 67 76 113 58 87 70 105 54 81 93 139 72 107 Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 16 24 15 22 21 32 19 28 22 33 19 29 28 42 25 37 27 41 24 36 35 53 31 47 33 49 29 43 42 63 37 56 47 71 42 63 61 92 54 81 54 81 48 71 70 105 62 93 61 91 54 81 79 119 70 105 69 103 61 91 89 133 79 118 76 114 67 101 99 148 87 131 91 137 81 121 122 182 107 161 Reference Table A1(h) Notes. A-4 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A1(h) – Tension Development & Lap Splice Lengths for Bars (ACI 318, Section 25.4.2.2) f 'c = 10,000 psi #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.2 and 25.5.2, respectively. 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum Code requirements. 4. Cases 1 and 2, which depend on the type of structural element, concrete cover, and center-tocenter spacing of the bars, are defined as: Case 1 Beams, Columns Case 2 Concrete cover at least 1.0 db and c.-c. spacing at least 2.0 db Case 1 Concrete cover at least 1.0 db and c.-c. spacing at least 3.0 db Case 2 Concrete cover less than 1.0 db or c.-c. spacing less than 3.0 db All Others Concrete cover less than 1.0 db or c.-c. spacing less than 2.0 db See Table on the right. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 6. ACI 318-14 does not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Case 1 lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table on the right. 9. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Concrete Reinforcing Steel Institute Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 16 23 14 21 20 30 18 27 21 31 18 27 27 40 24 35 26 39 23 34 33 50 30 44 31 46 27 41 40 60 35 53 45 67 40 59 58 87 51 77 51 77 45 68 67 100 59 88 58 87 51 76 75 112 66 99 65 97 57 86 85 127 75 112 72 108 64 95 94 141 83 124 87 130 76 115 115 173 102 153 Tables A1(a)–A1(h): Note 4 Quick Reference Bar Size #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 1db 0.375" 0.500" 0.625" 0.750" 0.875" 1.000" 1.128" 1.270" 1.410" 1.693" 2.257" Spacing Check A B A B A B A B A B A B A B A B A B N/A N/A #3 Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 12 18 12 14 16 23 12 18 16 24 12 18 21 31 16 24 20 30 15 23 26 38 20 30 24 35 18 27 31 46 24 35 34 51 27 40 45 67 34 51 39 59 30 45 51 76 39 59 44 66 34 51 57 86 44 66 50 75 38 57 65 97 50 75 55 83 43 64 72 108 55 83 66 99 51 76 88 132 68 102 Concrete Cover Check Lap Class 2db 0.750" 1.000" 1.250" 1.500" 1.750" 2.000" 2.256" 2.540" 2.820" 3.386" 4.514" 3db 1.125" 1.500" 1.875" 2.250" 2.625" 3.000" 3.384" 3.810" 4.230" 5.079" 6.771" Tables A1(a)–A1(h): Note 8 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" multiplied by 0.918 AND IF c/c #6 6" 3" for top bars or 0.8 cover is spacing #7 7" 3" for other bars. This greater #8 is greater 7" 3" than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" A-5 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Bar Size Reinforcing Bars: Anchorages and Splices—Appendix A Tables A2(a) – Tension Development & Lap Splice Lengths for Bars (AASHTO) f 'c = 3,000 psi This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Bar Size #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Lap Class A B C A B C A B C A B C A B C A B C A B C A B C A B C N/A N/A Uncoated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 12 13 12 12 13 17 12 12 17 22 13 16 14 17 12 12 18 22 13 16 23 29 17 21 17 21 12 15 22 28 16 20 29 36 21 26 22 27 16 20 28 35 20 25 37 46 27 33 30 37 21 27 39 48 28 34 50 63 36 45 39 49 28 35 51 63 36 45 66 83 47 59 49 62 35 44 64 80 46 57 84 105 60 75 63 78 45 56 81 102 58 73 106 133 76 95 77 96 55 69 100 125 71 89 130 163 93 117 105 131 75 93 135 169 97 121 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Articles 5.11.2.1 and 5.11.5.3, respectively. 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum AASHTO requirements. 4. Categories 1 and 2, which depend on side concrete cover, and center-to-center spacing of the bars, are defined as: Category 1 Side concrete cover at least 3 in. and c.-c. spacing at least 6 in. Category 2 Side concrete cover less than 3 in. or c.-c. spacing less than 6 in. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd , Class B = 1.3 ℓd and Class C = 1.7 ℓd (AASHTO, Article 5.11.5.3.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of AASHTO 5.11.2.1. 6. The AASHTO LRFD Bridge Specifications do not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Category 1 lengths may be multiplied by 0.988 (for top bars) or 0.800 (for other bars). See Table on the right. A-6 Epoxy-Coated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 13 16 12 14 16 20 14 18 21 26 19 23 17 21 15 18 22 27 19 24 28 35 25 31 21 26 18 23 27 33 24 30 35 44 31 39 27 33 23 29 34 43 30 38 45 56 40 49 36 45 32 40 47 58 41 52 61 76 54 67 47 59 42 52 62 77 54 68 80 100 71 89 60 75 53 66 78 97 69 86 102 127 90 112 76 95 67 84 99 123 87 109 129 161 114 142 93 117 82 103 121 151 107 134 158 198 140 175 127 159 112 140 164 205 145 181 9.For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Tables A2(a)–A2(h): Note 8 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" AND IF c/c #6 6" 3" multiplied by 0.988 cover is spacing #7 7" 3" for top bars or 0.800 for other bars. This greater #8 is greater 7" 3" than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A2(b) – Tension Development & Lap Splice Lengths for Bars (AASHTO) f 'c = 4,000 psi Bar Size #4 #5 #6 #7 #8 9# #10 #11 #14 #18 A B C A B C A B C A B C A B C A B C A B C A B C A B C N/A N/A Uncoated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 12 13 12 12 13 17 12 12 17 22 13 16 14 17 12 12 18 22 13 16 23 29 17 21 17 21 12 15 22 28 16 20 29 36 21 26 20 26 15 18 27 33 19 24 35 43 25 31 26 32 19 23 33 42 24 30 44 54 31 39 34 42 24 30 44 55 31 39 57 72 41 51 43 53 31 38 56 69 40 50 73 91 52 65 54 68 39 48 70 88 50 63 92 115 66 82 67 83 48 59 86 108 62 77 113 141 81 101 91 113 65 81 117 146 84 105 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Articles 5.11.2.1 and 5.11.5.3, respectively. 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum AASHTO requirements. 4. Categories 1 and 2, which depend on side concrete cover, and center-to-center spacing of the bars, are defined as: Category 1 Side concrete cover at least 3 in. and c.-c. spacing at least 6 in. Category 2 Side concrete cover less than 3 in. or c.-c. spacing less than 6 in. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd , Class B = 1.3 ℓd and Class C = 1.7 ℓd (AASHTO, Article 5.11.5.3.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of AASHTO 5.11.2.1. 6. The AASHTO LRFD Bridge Specifications do not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Category 1 lengths may be multiplied by 0.988 (for top bars) or 0.800 (for other bars). See Table on the right. Concrete Reinforcing Steel Institute Epoxy-Coated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 13 16 12 14 16 20 14 18 21 26 19 23 17 21 15 18 22 27 19 24 28 35 25 31 21 26 18 23 27 33 24 30 35 44 31 39 25 31 22 27 32 40 28 35 42 52 37 46 31 39 28 34 41 51 36 45 53 66 47 58 41 51 36 45 53 67 47 59 70 87 61 77 52 65 46 57 67 84 59 74 88 110 78 97 66 82 58 73 86 107 75 94 112 140 99 123 81 101 71 89 105 131 93 116 137 171 121 151 110 137 97 121 142 178 126 157 9.For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Tables A2(a)–A2(h): Note 8 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" AND IF c/c #6 6" 3" multiplied by 0.988 cover is spacing #7 7" 3" for top bars or 0.800 for other bars. This greater #8 is greater 7" 3" than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" A-7 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. #3 Lap Class Reinforcing Bars: Anchorages and Splices—Appendix A Tables A2(c) – Tension Development & Lap Splice Lengths for Bars (AASHTO) f 'c = 5,000 psi This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Bar Size #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Lap Class A B C A B C A B C A B C A B C A B C A B C A B C A B C N/A N/A Uncoated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 12 13 12 12 13 17 12 12 17 22 13 16 14 17 12 12 18 22 13 16 23 29 17 21 17 21 12 15 22 28 16 20 29 36 21 26 20 26 15 18 27 33 19 24 35 43 25 31 24 30 17 21 31 39 22 28 40 50 29 36 30 38 22 27 39 49 28 35 51 64 37 46 38 48 27 34 50 62 36 44 65 81 46 58 49 61 35 43 63 79 45 56 82 103 59 74 60 74 43 53 77 97 55 69 101 126 72 90 81 101 58 72 105 131 75 94 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Articles 5.11.2.1 and 5.11.5.3, respectively. 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum AASHTO requirements. 4. Categories 1 and 2, which depend on side concrete cover, and center-to-center spacing of the bars, are defined as: Category 1 Side concrete cover at least 3 in. and c.-c. spacing at least 6 in. Category 2 Side concrete cover less than 3 in. or c.-c. spacing less than 6 in. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd , Class B = 1.3 ℓd and Class C = 1.7 ℓd (AASHTO, Article 5.11.5.3.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of AASHTO 5.11.2.1. 6. The AASHTO LRFD Bridge Specifications do not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Category 1 lengths may be multiplied by 0.988 (for top bars) or 0.800 (for other bars). See Table on the right. A-8 Epoxy-Coated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 13 16 12 14 16 20 14 18 21 26 19 23 17 21 15 18 22 27 19 24 28 35 25 31 21 26 18 23 27 33 24 30 35 44 31 39 25 31 22 27 32 40 28 35 42 52 37 46 29 36 26 32 37 47 33 41 49 61 43 54 37 46 32 41 48 60 42 53 62 78 55 69 46 58 41 51 60 75 53 66 79 98 70 87 59 74 52 65 77 96 68 84 100 125 88 110 72 90 64 80 94 117 83 104 123 153 108 135 98 123 87 108 127 159 112 140 9.For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Tables A2(a)–A2(h): Note 8 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" AND IF c/c #6 6" 3" multiplied by 0.988 cover is spacing #7 7" 3" for top bars or 0.800 for other bars. This greater #8 is greater 7" 3" than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A2(d) – Tension Development & Lap Splice Lengths for Bars (AASHTO) f 'c = 6,000 psi Bar Size #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 A B C A B C A B C A B C A B C A B C A B C A B C A B C N/A N/A Uncoated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 12 13 12 12 13 17 12 12 17 22 13 16 14 17 12 12 18 22 13 16 23 29 17 21 17 21 12 15 22 28 16 20 29 36 21 26 20 26 15 18 27 33 19 24 35 43 25 31 24 30 17 21 31 39 22 28 40 50 29 36 28 35 20 25 36 45 26 32 47 59 34 42 35 44 25 31 45 57 33 41 59 74 42 53 44 55 32 40 58 72 41 51 75 94 54 67 54 68 39 49 71 88 51 63 92 115 66 82 74 92 53 66 96 120 68 86 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Articles 5.11.2.1 and 5.11.5.3, respectively. 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum AASHTO requirements. 4. Categories 1 and 2, which depend on side concrete cover, and center-to-center spacing of the bars, are defined as: Category 1 Side concrete cover at least 3 in. and c.-c. spacing at least 6 in. Category 2 Side concrete cover less than 3 in. or c.-c. spacing less than 6 in. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd , Class B = 1.3 ℓd and Class C = 1.7 ℓd (AASHTO, Article 5.11.5.3.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of AASHTO 5.11.2.1. 6. The AASHTO LRFD Bridge Specifications do not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Category 1 lengths may be multiplied by 0.988 (for top bars) or 0.800 (for other bars). See Table on the right. Concrete Reinforcing Steel Institute Epoxy-Coated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 13 16 12 14 16 20 14 18 21 26 19 23 17 21 15 18 22 27 19 24 28 35 25 31 21 26 18 23 27 33 24 30 35 44 31 39 25 31 22 27 32 40 28 35 42 52 37 46 29 36 26 32 37 47 33 41 49 61 43 54 34 42 30 37 44 54 38 48 57 71 50 63 42 53 37 47 55 69 49 61 72 90 64 79 54 67 48 59 70 87 62 77 91 114 81 101 66 82 58 73 86 107 76 95 112 140 99 124 90 112 79 99 116 145 103 128 9.For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Tables A2(a)–A2(h): Note 8 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" AND IF c/c #6 6" 3" multiplied by 0.988 cover is spacing #7 7" 3" for top bars or 0.800 for other bars. This greater #8 is greater 7" 3" than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" A-9 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. #3 Lap Class Reinforcing Bars: Anchorages and Splices—Appendix A Tables A2(e) – Tension Development & Lap Splice Lengths for Bars (AASHTO) f 'c = 7,000 psi This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Bar Size #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Lap Class A B C A B C A B C A B C A B C A B C A B C A B C A B C N/A N/A Uncoated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 12 13 12 12 13 17 12 12 17 22 13 16 14 17 12 12 18 22 13 16 23 29 17 21 17 21 12 15 22 28 16 20 29 36 21 26 20 26 15 18 27 33 19 24 35 43 25 31 24 30 17 21 31 39 22 28 40 50 29 36 27 34 20 24 35 44 25 32 46 57 33 41 32 40 23 29 42 53 30 38 55 69 39 49 41 51 29 37 53 67 38 48 70 87 50 62 50 63 36 45 65 82 47 58 86 107 61 76 69 86 49 61 89 111 63 79 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Articles 5.11.2.1 and 5.11.5.3, respectively. 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum AASHTO requirements. 4. Categories 1 and 2, which depend on side concrete cover, and center-to-center spacing of the bars, are defined as: Category 1 Side concrete cover at least 3 in. and c.-c. spacing at least 6 in. Category 2 Side concrete cover less than 3 in. or c.-c. spacing less than 6 in. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd , Class B = 1.3 ℓd and Class C = 1.7 ℓd (AASHTO, Article 5.11.5.3.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of AASHTO 5.11.2.1. 6. The AASHTO LRFD Bridge Specifications do not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Category 1 lengths may be multiplied by 0.988 (for top bars) or 0.800 (for other bars). See Table on the right. A-10 Epoxy-Coated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 13 16 12 14 16 20 14 18 21 26 19 23 17 21 15 18 22 27 19 24 28 35 25 31 21 26 18 23 27 33 24 30 35 44 31 39 25 31 22 27 32 40 28 35 42 52 37 46 29 36 26 32 37 47 33 41 49 61 43 54 33 41 29 36 43 53 38 47 56 70 49 61 39 49 35 43 51 64 45 56 67 83 59 73 50 62 44 55 65 81 57 71 85 106 75 93 61 76 54 67 79 99 70 88 104 130 92 114 83 104 73 92 108 134 95 119 9.For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Tables A2(a)–A2(h): Note 8 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" AND IF c/c #6 6" 3" multiplied by 0.988 cover is spacing #7 7" 3" for top bars or 0.800 for other bars. This greater #8 is greater 7" 3" than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A2(f) – Tension Development & Lap Splice Lengths for Bars (AASHTO) f 'c = 8,000 psi Bar Size #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 A B C A B C A B C A B C A B C A B C A B C A B C A B C N/A N/A Uncoated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 12 13 12 12 13 17 12 12 17 22 13 16 14 17 12 12 18 22 13 16 23 29 17 21 17 21 12 15 22 28 16 20 29 36 21 26 20 26 15 18 27 33 19 24 35 43 25 31 24 30 17 21 31 39 22 28 40 50 29 36 27 34 20 24 35 44 25 32 46 57 33 41 31 38 22 27 40 50 28 35 52 65 37 46 38 48 28 34 50 62 36 45 65 81 47 58 47 59 34 42 61 76 44 55 80 100 57 71 64 80 46 57 83 104 59 74 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Articles 5.11.2.1 and 5.11.5.3, respectively. 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum AASHTO requirements. 4. Categories 1 and 2, which depend on side concrete cover, and center-to-center spacing of the bars, are defined as: Category 1 Side concrete cover at least 3 in. and c.-c. spacing at least 6 in. Category 2 Side concrete cover less than 3 in. or c.-c. spacing less than 6 in. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd , Class B = 1.3 ℓd and Class C = 1.7 ℓd (AASHTO, Article 5.11.5.3.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of AASHTO 5.11.2.1. 6. The AASHTO LRFD Bridge Specifications do not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Category 1 lengths may be multiplied by 0.988 (for top bars) or 0.800 (for other bars). See Table on the right. Concrete Reinforcing Steel Institute Epoxy-Coated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 13 16 12 14 16 20 14 18 21 26 19 23 17 21 15 18 22 27 19 24 28 35 25 31 21 26 18 23 27 33 24 30 35 44 31 39 25 31 22 27 32 40 28 35 42 52 37 46 29 36 26 32 37 47 33 41 49 61 43 54 33 41 29 36 43 53 38 47 56 70 49 61 37 46 33 41 48 60 43 53 63 79 56 69 47 58 41 51 61 76 53 67 79 99 70 87 57 71 51 63 74 93 66 82 97 121 86 107 78 97 69 86 101 126 89 111 9.For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Tables A2(a)–A2(h): Note 8 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" AND IF c/c #6 6" 3" multiplied by 0.988 cover is spacing #7 7" 3" for top bars or 0.800 for other bars. This greater #8 is greater 7" 3" than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" A-11 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. #3 Lap Class Reinforcing Bars: Anchorages and Splices—Appendix A Tables A2(g) – Tension Development & Lap Splice Lengths for Bars (AASHTO) f 'c = 9,000 psi This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Bar Size #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Lap Class A B C A B C A B C A B C A B C A B C A B C A B C A B C N/A N/A Uncoated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 12 13 12 12 13 17 12 12 17 22 13 16 14 17 12 12 18 22 13 16 23 29 17 21 17 21 12 15 22 28 16 20 29 36 21 26 20 26 15 18 27 33 19 24 35 43 25 31 24 30 17 21 31 39 22 28 40 50 29 36 27 34 20 24 35 44 25 32 46 57 33 41 31 38 22 27 40 50 28 35 52 65 37 46 36 45 26 32 47 59 34 42 61 77 44 55 45 56 32 40 58 72 41 52 75 94 54 67 61 76 43 54 78 98 56 70 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Articles 5.11.2.1 and 5.11.5.3, respectively. 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum AASHTO requirements. 4. Categories 1 and 2, which depend on side concrete cover, and center-to-center spacing of the bars, are defined as: Category 1 Side concrete cover at least 3 in. and c.-c. spacing at least 6 in. Category 2 Side concrete cover less than 3 in. or c.-c. spacing less than 6 in. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd , Class B = 1.3 ℓd and Class C = 1.7 ℓd (AASHTO, Article 5.11.5.3.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of AASHTO 5.11.2.1. 6. The AASHTO LRFD Bridge Specifications do not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Category 1 lengths may be multiplied by 0.988 (for top bars) or 0.800 (for other bars). See Table on the right. A-12 Epoxy-Coated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 13 16 12 14 16 20 14 18 21 26 19 23 17 21 15 18 22 27 19 24 28 35 25 31 21 26 18 23 27 33 24 30 35 44 31 39 25 31 22 27 32 40 28 35 42 52 37 46 29 36 26 32 37 47 33 41 49 61 43 54 33 41 29 36 43 53 38 47 56 70 49 61 37 46 33 41 48 60 43 53 63 79 56 69 44 55 39 48 57 71 50 63 75 93 66 82 54 67 48 59 70 88 62 77 92 114 81 101 73 92 65 81 95 119 84 105 9.For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Tables A2(a)–A2(h): Note 8 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" AND IF c/c #6 6" 3" multiplied by 0.988 cover is spacing #7 7" 3" for top bars or 0.800 for other bars. This greater #8 is greater 7" 3" than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A2(h) – Tension Development & Lap Splice Lengths for Bars (AASHTO) f 'c = 10,000 psi Bar Size #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 A B C A B C A B C A B C A B C A B C A B C A B C A B C N/A N/A Uncoated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 12 13 12 12 13 17 12 12 17 22 13 16 14 17 12 12 18 22 13 16 23 29 17 21 17 21 12 15 22 28 16 20 29 36 21 26 20 26 15 18 27 33 19 24 35 43 25 31 24 30 17 21 31 39 22 28 40 50 29 36 27 34 20 24 35 44 25 32 46 57 33 41 31 38 22 27 40 50 28 35 52 65 37 46 34 43 25 31 45 56 32 40 58 73 42 52 42 53 30 38 55 68 39 49 72 89 51 64 57 72 41 51 74 93 53 66 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Articles 5.11.2.1 and 5.11.5.3, respectively. 3. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum AASHTO requirements. 4. Categories 1 and 2, which depend on side concrete cover, and center-to-center spacing of the bars, are defined as: Category 1 Side concrete cover at least 3 in. and c.-c. spacing at least 6 in. Category 2 Side concrete cover less than 3 in. or c.-c. spacing less than 6 in. 5. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd , Class B = 1.3 ℓd and Class C = 1.7 ℓd (AASHTO, Article 5.11.5.3.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of AASHTO 5.11.2.1. 6. The AASHTO LRFD Bridge Specifications do not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 7. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 8. For epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then Category 1 lengths may be multiplied by 0.988 (for top bars) or 0.800 (for other bars). See Table on the right. Concrete Reinforcing Steel Institute Epoxy-Coated Bars Top Bars Other Bars Cat. 1 Cat. 2 Cat. 1 Cat. 2 13 16 12 14 16 20 14 18 21 26 19 23 17 21 15 18 22 27 19 24 28 35 25 31 21 26 18 23 27 33 24 30 35 44 31 39 25 31 22 27 32 40 28 35 42 52 37 46 29 36 26 32 37 47 33 41 49 61 43 54 33 41 29 36 43 53 38 47 56 70 49 61 37 46 33 41 48 60 43 53 63 79 56 69 42 52 37 46 54 68 48 60 71 88 62 78 51 64 45 56 66 83 59 73 87 109 77 96 70 87 62 77 90 113 80 99 9.For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 10. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 11. Galvanized bars are treated the same as uncoated bars. Tables A2(a)–A2(h): Note 8 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" AND IF c/c #6 6" 3" multiplied by 0.988 cover is spacing #7 7" 3" for top bars or 0.800 for other bars. This greater #8 is greater 7" 3" than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" A-13 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. #3 Lap Class A-14 A B A B A B A B A B A B A B A B A B Concrete Cover = 0.75 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 13 12 17 15 17 13 22 20 22 17 28 25 28 22 37 32 32 24 41 37 41 32 54 47 43 33 56 50 56 43 73 64 69 53 90 80 90 69 117 104 86 66 112 99 111 86 146 128 104 80 136 120 135 104 176 155 125 96 163 144 162 125 212 187 146 113 191 169 190 146 248 219 Concrete Cover = 1.50 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 13 12 17 15 17 13 22 20 17 13 23 20 23 17 29 26 22 17 28 25 28 22 37 32 26 20 34 30 34 26 44 39 43 33 55 49 55 43 72 64 54 41 70 62 70 54 91 80 66 51 86 76 86 66 112 99 81 62 106 93 105 81 137 121 97 74 126 111 125 97 164 145 1 3" 3" 3" 3" 3" 3" 4" 4" 4" 1.5 4" 4" 4" 4" 4" 4" 5" 5" 5" 2 5" 5" 5" 5" 5" 5" 6" 6" 6" 3 7" 7" 7" 7" 7" 7" 8" 8" 8" Concrete Cover (in inches) 0.75 2" 2" 3" 3" 3" 3" 3" 3" 3" Required c/c spacing (in inches) For each combination of bar size and concrete cover, the c/c spacing must be greater than the value shown above or VALUES MUST BE DETAILED USING Tables A1(a) – A1(h). #3 #4 #5 #6 #7 #8 #9 #10 #11 Bar Size Tables A3(a)–A3(h): Note 3 Quick Reference Concrete Cover = 1.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 13 12 17 15 17 13 22 20 17 13 23 20 23 17 29 26 26 20 34 30 33 26 44 38 35 27 46 41 46 35 60 53 57 44 75 66 74 57 97 86 72 55 93 82 93 72 121 107 87 67 114 101 113 87 148 131 106 81 138 122 137 106 179 158 125 96 163 144 162 125 212 187 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.3 and 25.5.2, respectively, with bar sizes limited to #3 through #11. 3. When the variable “cb” from Section 25.4.2.3 was calculated, it was assumed that concrete cover controlled. That is, c.-c. spacing was assumed to be greater than 1.0 db plus twice the concrete cover. See Table at right. 4. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 5. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 6. F or epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db, then lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 7. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 8. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 9. Galvanized bars are treated the same as uncoated bars. #11 #10 #9 #8 #7 #6 #5 #4 #3 Bar Lap Size Class Concrete Cover = 3.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 13 12 17 15 17 13 22 20 17 13 23 20 23 17 29 26 22 17 28 25 28 22 37 32 26 20 34 30 34 26 44 39 38 29 49 43 49 38 64 56 43 33 56 50 56 43 73 64 48 37 63 56 63 48 82 73 55 42 71 63 71 55 93 82 61 47 79 70 79 61 103 91 9" 10" #10 8" 7" 7" 6" #11 #9 #8 #7 #6 5" #5 AND cover is greater than or equal to: 4" #4 IF c/c spacing is greater than or equal to: 2" 3" #3 5" 4" 4" 3" 3" 3" 2" 2" 3d b 7db Bar Size THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. Tables A3(a)–A3(h): Note 6 Quick Reference Concrete Cover = 2.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 13 12 17 15 17 13 22 20 17 13 23 20 23 17 29 26 22 17 28 25 28 22 37 32 26 20 34 30 34 26 44 39 38 29 49 43 49 38 64 56 43 33 56 50 56 43 73 64 53 41 70 61 69 53 90 80 66 51 86 76 85 66 111 98 79 61 103 91 102 79 134 118 Tables A3(a) – Tension Development & Lap Splice Lengths for Bars in Walls and Slabs (ACI 318, Section 25.4.2.3) f 'c = 3,000 psi This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices—Appendix A Concrete Reinforcing Steel Institute A-15 Concrete Cover = 1.50 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 15 13 15 12 19 17 15 12 20 17 20 15 25 22 19 15 24 22 24 19 32 28 22 17 29 26 29 22 38 34 37 28 48 42 48 37 62 55 47 36 61 54 60 47 79 70 57 44 75 66 74 57 97 86 70 54 92 81 91 70 119 105 84 64 109 97 109 84 142 125 0.75 2" 2" 3" 3" 3" 3" 3" 3" 3" 1 3" 3" 3" 3" 3" 3" 4" 4" 4" 1.5 4" 4" 4" 4" 4" 4" 5" 5" 5" 2 5" 5" 5" 5" 5" 5" 6" 6" 6" 3 7" 7" 7" 7" 7" 7" 8" 8" 8" Concrete Cover (in inches) Required c/c spacing (in inches) For each combination of bar size and concrete cover, the c/c spacing must be greater than the value shown above or VALUES MUST BE DETAILED USING Tables A1(a) – A1(h). #3 #4 #5 #6 #7 #8 #9 #10 #11 Bar Size Tables A3(a)–A3(h): Note 3 Quick Reference Concrete Cover = 1.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 15 13 15 12 19 17 15 12 20 17 20 15 25 22 22 17 29 26 29 22 38 33 31 24 40 35 40 31 52 46 50 38 65 57 64 50 84 74 62 48 81 71 80 62 105 93 76 58 99 87 98 76 128 113 92 70 120 106 119 92 155 137 108 83 141 125 141 108 184 162 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.3 and 25.5.2, respectively, with bar sizes limited to #3 through #11. 3. When the variable “cb” from Section 25.4.2.3 was calculated, it was assumed that concrete cover controlled. That is, c.-c. spacing was assumed to be greater than 1.0 db plus twice the concrete cover. See Table at right. 4. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 5. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 6. F or epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db, then lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 7. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 8. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 9. Galvanized bars are treated the same as uncoated bars. #11 #10 #9 A B A B A B A B A B A B A B A B A B Concrete Cover = 0.75 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 15 13 15 12 19 17 19 15 24 22 24 19 32 28 28 21 36 32 36 28 47 41 37 29 49 43 48 37 63 56 60 46 78 69 78 60 102 90 74 57 97 86 96 74 126 111 90 69 117 104 117 90 153 135 108 83 141 125 140 108 183 162 127 98 166 146 165 127 215 190 Concrete Cover = 3.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 15 13 15 12 19 17 15 12 20 17 20 15 25 22 19 15 24 22 24 19 32 28 22 17 29 26 29 22 38 34 33 25 43 38 42 33 55 49 37 29 49 43 48 37 63 56 42 32 55 48 55 42 71 63 47 36 62 55 61 47 80 71 52 40 69 60 68 52 89 79 9" 10" #11 8" 7" 7" #10 #9 #8 #7 6" AND cover is greater than or equal to: 5" #5 IF c/c spacing is greater than or equal to: 4" #4 #6 2" 3" #3 5" 4" 4" 3" 3" 3" 2" 2" 3d b 7db Bar Size THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. Tables A3(a)–A3(h): Note 6 Quick Reference Concrete Cover = 2.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 15 13 15 12 19 17 15 12 20 17 20 15 25 22 19 15 24 22 24 19 32 28 22 17 29 26 29 22 38 34 33 25 43 38 42 33 55 49 37 29 49 43 48 37 63 56 46 36 60 53 60 46 78 69 57 44 74 66 74 57 97 85 68 53 89 79 89 68 116 102 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Concrete Reinforcing Steel Institute #8 #7 #6 #5 #4 #3 Bar Lap Size Class Tables A3(b) – Tension Development & Lap Splice Lengths for Bars in Walls and Slabs (ACI 318, Section 25.4.2.3) f 'c = 4,000 psi Reinforcing Bars: Anchorages and Splices—Appendix A A-16 A B A B A B A B A B A B A B A B A B Concrete Cover = 0.75 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 13 12 13 12 17 15 17 13 22 19 22 17 28 25 25 19 32 28 32 25 42 37 33 26 44 38 43 33 57 50 54 41 70 62 70 54 91 80 66 51 87 77 86 66 113 100 80 62 105 93 104 80 136 120 97 74 126 111 126 97 164 145 113 87 148 131 147 113 192 170 Concrete Cover = 1.50 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 13 12 13 12 17 15 14 12 18 16 18 14 23 20 17 13 22 19 22 17 28 25 20 16 26 23 26 20 34 30 33 25 43 38 43 33 56 49 42 32 54 48 54 42 71 62 51 40 67 59 67 51 87 77 63 48 82 72 82 63 107 94 75 58 98 86 97 75 127 112 0.75 2" 2" 3" 3" 3" 3" 3" 3" 3" 1 3" 3" 3" 3" 3" 3" 4" 4" 4" 1.5 4" 4" 4" 4" 4" 4" 5" 5" 5" 2 5" 5" 5" 5" 5" 5" 6" 6" 6" 3 7" 7" 7" 7" 7" 7" 8" 8" 8" Concrete Cover (in inches) Required c/c spacing (in inches) For each combination of bar size and concrete cover, the c/c spacing must be greater than the value shown above or VALUES MUST BE DETAILED USING Tables A1(a) – A1(h). #3 #4 #5 #6 #7 #8 #9 #10 #11 Bar Size Tables A3(a)–A3(h): Note 3 Quick Reference Concrete Cover = 1.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 13 12 13 12 17 15 14 12 18 16 18 14 23 20 20 15 26 23 26 20 34 30 27 21 36 32 35 27 46 41 44 34 58 51 58 44 75 66 55 43 72 64 72 55 94 83 68 52 88 78 88 68 115 101 82 63 107 94 106 82 139 123 97 75 126 112 126 97 164 145 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.3 and 25.5.2, respectively, with bar sizes limited to #3 through #11. 3. When the variable “cb” from Section 25.4.2.3 was calculated, it was assumed that concrete cover controlled. That is, c.-c. spacing was assumed to be greater than 1.0 db plus twice the concrete cover. See Table at right. 4. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 5. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 6. F or epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db, then lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 7. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 8. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 9. Galvanized bars are treated the same as uncoated bars. #11 #10 #9 8# #7 #6 #5 #4 #3 Bar Lap Size Class Concrete Cover = 3.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 13 12 13 12 17 15 14 12 18 16 18 14 23 20 17 13 22 19 22 17 28 25 20 16 26 23 26 20 34 30 29 23 38 34 38 29 50 44 33 26 44 38 43 33 57 50 38 29 49 43 49 38 64 56 42 33 55 49 55 42 72 63 47 36 61 54 61 47 80 70 9" 10" #11 8" 7" 7" 6" #10 #9 #8 #7 #6 5" #5 AND cover is greater than or equal to: 4" #4 IF c/c spacing is greater than or equal to: 2" 3" #3 5" 4" 4" 3" 3" 3" 2" 2" 3d b 7db Bar Size THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. Tables A3(a)–A3(h): Note 6 Quick Reference Concrete Cover = 2.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 13 12 13 12 17 15 14 12 18 16 18 14 23 20 17 13 22 19 22 17 28 25 20 16 26 23 26 20 34 30 29 23 38 34 38 29 50 44 33 26 44 38 43 33 57 50 41 32 54 48 54 41 70 62 51 39 67 59 66 51 86 76 61 47 80 70 79 61 104 92 Tables A3(c) – Tension Development & Lap Splice Lengths for Bars in Walls and Slabs (ACI 318, Section 25.4.2.3) f 'c = 5,000 psi This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices—Appendix A Concrete Reinforcing Steel Institute A-17 Concrete Cover = 1.50 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 16 14 12 12 16 14 16 12 21 18 15 12 20 18 20 15 26 23 18 14 24 21 24 18 31 27 30 23 39 35 39 30 51 45 38 29 50 44 49 38 64 57 47 36 61 54 61 47 79 70 57 44 75 66 74 57 97 86 68 53 89 79 89 68 116 102 0.75 2" 2" 3" 3" 3" 3" 3" 3" 3" 1 3" 3" 3" 3" 3" 3" 4" 4" 4" 1.5 4" 4" 4" 4" 4" 4" 5" 5" 5" 2 5" 5" 5" 5" 5" 5" 6" 6" 6" 3 7" 7" 7" 7" 7" 7" 8" 8" 8" Concrete Cover (in inches) Required c/c spacing (in inches) For each combination of bar size and concrete cover, the c/c spacing must be greater than the value shown above or VALUES MUST BE DETAILED USING Tables A1(a) – A1(h). #3 #4 #5 #6 #7 #8 #9 #10 #11 Bar Size Tables A3(a)–A3(h): Note 3 Quick Reference Concrete Cover = 1.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 16 14 12 12 16 14 16 12 21 18 18 14 24 21 24 18 31 27 25 19 33 29 32 25 42 37 41 31 53 47 53 41 69 61 51 39 66 58 66 51 86 76 62 48 81 71 80 62 105 92 75 58 98 86 97 75 127 112 88 68 115 102 115 88 150 132 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.3 and 25.5.2, respectively, with bar sizes limited to #3 through #11. 3. When the variable “cb” from Section 25.4.2.3 was calculated, it was assumed that concrete cover controlled. That is, c.-c. spacing was assumed to be greater than 1.0 db plus twice the concrete cover. See Table at right. 4. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 5. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 6. F or epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db, then lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 7. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 8. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 9. Galvanized bars are treated the same as uncoated bars. #11 #10 #9 A B A B A B A B A B A B A B A B A B Concrete Cover = 0.75 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 16 14 15 12 20 18 20 15 26 23 23 17 29 26 29 23 38 34 31 24 40 35 40 31 52 46 49 38 64 56 64 49 83 73 61 47 79 70 79 61 103 91 73 57 96 85 95 73 125 110 88 68 115 102 115 88 150 132 103 80 135 119 134 103 176 155 Concrete Cover = 3.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 16 14 12 12 16 14 16 12 21 18 15 12 20 18 20 15 26 23 18 14 24 21 24 18 31 27 27 21 35 31 35 27 45 40 31 24 40 35 40 31 52 46 34 27 45 40 45 34 58 51 39 30 50 45 50 39 66 58 43 33 56 49 56 43 73 64 9" 10" #11 8" 7" 7" #10 #9 #8 #7 6" AND cover is greater than or equal to: 5" #5 IF c/c spacing is greater than or equal to: 4" #4 #6 2" 3" #3 5" 4" 4" 3" 3" 3" 2" 2" 3db 7d b Bar Size THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. Tables A3(a)–A3(h): Note 6 Quick Reference Concrete Cover = 2.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 16 14 12 12 16 14 16 12 21 18 15 12 20 18 20 15 26 23 18 14 24 21 24 18 31 27 27 21 35 31 35 27 45 40 31 24 40 35 40 31 52 46 38 29 49 44 49 38 64 57 47 36 61 54 60 47 79 70 56 43 73 64 72 56 95 84 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Concrete Reinforcing Steel Institute #8 #7 #6 #5 #4 #3 Bar Lap Size Class Tables A3(d) – Tension Development & Lap Splice Lengths for Bars in Walls and Slabs (ACI 318, Section 25.4.2.3) f 'c = 6,000 psi Reinforcing Bars: Anchorages and Splices—Appendix A A-18 A B A B A B A B A B A B A B A B A B Concrete Cover = 0.75 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 15 13 14 12 19 16 18 14 24 21 21 16 27 24 27 21 35 31 28 22 37 33 37 28 48 42 45 35 59 52 59 45 77 68 56 43 73 65 73 56 95 84 68 52 89 78 88 68 115 102 82 63 107 94 106 82 139 122 96 74 125 111 125 96 163 144 Concrete Cover = 1.50 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 15 13 12 12 15 13 15 12 19 17 14 12 19 16 18 14 24 21 17 13 22 20 22 17 29 25 28 22 36 32 36 28 47 42 35 27 46 41 46 35 60 53 43 33 57 50 56 43 74 65 53 41 69 61 69 53 90 80 63 49 83 73 82 63 107 95 0.75 2" 2" 3" 3" 3" 3" 3" 3" 3" 1 3" 3" 3" 3" 3" 3" 4" 4" 4" 1.5 4" 4" 4" 4" 4" 4" 5" 5" 5" 2 5" 5" 5" 5" 5" 5" 6" 6" 6" 3 7" 7" 7" 7" 7" 7" 8" 8" 8" Concrete Cover (in inches) Required c/c spacing (in inches) For each combination of bar size and concrete cover, the c/c spacing must be greater than the value shown above or VALUES MUST BE DETAILED USING Tables A1(a) – A1(h). #3 #4 #5 #6 #7 #8 #9 #10 #11 Bar Size Tables A3(a)–A3(h): Note 3 Quick Reference Concrete Cover = 1.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 15 13 12 12 15 13 15 12 19 17 17 13 22 20 22 17 29 25 23 18 30 27 30 23 39 35 38 29 49 43 49 38 64 56 47 36 61 54 61 47 80 70 57 44 75 66 74 57 97 86 69 53 90 80 90 69 118 104 82 63 107 94 106 82 139 123 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.3 and 25.5.2, respectively, with bar sizes limited to #3 through #11. 3. When the variable “cb” from Section 25.4.2.3 was calculated, it was assumed that concrete cover controlled. That is, c.-c. spacing was assumed to be greater than 1.0 db plus twice the concrete cover. See Table at right. 4. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 5. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 6. F or epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db, then lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 7. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 8. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 9. Galvanized bars are treated the same as uncoated bars. #11 #10 #9 #8 #7 #6 #5 #4 #3 Bar Lap Size Class Concrete Cover = 3.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 15 13 12 12 15 13 15 12 19 17 14 12 19 16 18 14 24 21 17 13 22 20 22 17 29 25 25 19 32 29 32 25 42 37 28 22 37 33 37 28 48 42 32 25 42 37 41 32 54 48 36 28 47 41 46 36 61 54 40 31 52 46 52 40 67 59 9" 10" #11 8" 7" 7" 6" #10 #9 #8 #7 #6 5" #5 AND cover is greater than or equal to: 4" #4 IF c/c spacing is greater than or equal to: 2" 3" #3 5" 4" 4" 3" 3" 3" 2" 2" 3d b 7db Bar Size THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. Tables A3(a)–A3(h): Note 6 Quick Reference Concrete Cover = 2.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 15 13 12 12 15 13 15 12 19 17 14 12 19 16 18 14 24 21 17 13 22 20 22 17 29 25 25 19 32 29 32 25 42 37 28 22 37 33 37 28 48 42 35 27 46 40 45 35 59 52 43 33 56 50 56 43 73 64 52 40 68 60 67 52 88 77 Tables A3(e) – Tension Development & Lap Splice Lengths for Bars in Walls and Slabs (ACI 318, Section 25.4.2.3) f 'c = 7,000 psi This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices—Appendix A Concrete Reinforcing Steel Institute A-19 Concrete Cover = 1.50 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 14 12 12 12 14 12 14 12 18 16 13 12 17 15 17 13 23 20 16 12 21 18 21 16 27 24 26 20 34 30 34 26 44 39 33 25 43 38 43 33 56 49 41 31 53 47 53 41 69 61 50 38 65 57 65 50 84 74 59 46 77 68 77 59 101 89 0.75 2" 2" 3" 3" 3" 3" 3" 3" 3" 1 3" 3" 3" 3" 3" 3" 4" 4" 4" 1.5 4" 4" 4" 4" 4" 4" 5" 5" 5" 2 5" 5" 5" 5" 5" 5" 6" 6" 6" 3 7" 7" 7" 7" 7" 7" 8" 8" 8" Concrete Cover (in inches) Required c/c spacing (in inches) For each combination of bar size and concrete cover, the c/c spacing must be greater than the value shown above or VALUES MUST BE DETAILED USING Tables A1(a) – A1(h). #3 #4 #5 #6 #7 #8 #9 #10 #11 Bar Size Tables A3(a)–A3(h): Note 3 Quick Reference Concrete Cover = 1.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 14 12 12 12 14 12 14 12 18 16 16 12 21 18 21 16 27 24 22 17 28 25 28 22 37 32 35 27 46 40 46 35 60 53 44 34 57 51 57 44 74 66 54 41 70 62 69 54 91 80 65 50 85 75 84 65 110 97 77 59 100 88 99 77 130 115 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.3 and 25.5.2, respectively, with bar sizes limited to #3 through #11. 3. When the variable “cb” from Section 25.4.2.3 was calculated, it was assumed that concrete cover controlled. That is, c.-c. spacing was assumed to be greater than 1.0 db plus twice the concrete cover. See Table at right. 4. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 5. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 6. F or epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db, then lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 7. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 8. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 9. Galvanized bars are treated the same as uncoated bars. #11 #10 #9 A B A B A B A B A B A B A B A B A B Concrete Cover = 0.75 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 14 12 13 12 17 15 17 13 23 20 20 15 25 22 25 20 33 29 26 20 35 30 34 26 45 40 42 33 55 49 55 42 72 64 53 41 69 61 68 53 89 79 64 49 83 73 83 64 108 95 76 59 100 88 99 76 130 115 90 69 117 103 116 90 152 134 Concrete Cover = 3.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 14 12 12 12 14 12 14 12 18 16 13 12 17 15 17 13 23 20 16 12 21 18 21 16 27 24 23 18 30 27 30 23 39 35 26 20 35 30 34 26 45 40 30 23 39 34 39 30 50 45 34 26 44 39 43 34 57 50 37 29 49 43 48 37 63 56 9" 10" #11 8" 7" 7" #10 #9 #8 #7 6" AND cover is greater than or equal to: 5" #5 IF c/c spacing is greater than or equal to: 4" #4 #6 2" 3" #3 5" 4" 4" 3" 3" 3" 2" 2" 3d b 7db Bar Size THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. Tables A3(a)–A3(h): Note 6 Quick Reference Concrete Cover = 2.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 14 12 12 12 14 12 14 12 18 16 13 12 17 15 17 13 23 20 16 12 21 18 21 16 27 24 23 18 30 27 30 23 39 35 26 20 35 30 34 26 45 40 33 25 43 38 42 33 55 49 40 31 53 46 52 40 68 60 48 37 63 56 63 48 82 72 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Concrete Reinforcing Steel Institute #8 #7 #6 #5 #4 #3 Bar Lap Size Class Tables A3(f) – Tension Development & Lap Splice Lengths for Bars in Walls and Slabs (ACI 318, Section 25.4.2.3) f 'c = 8,000 psi Reinforcing Bars: Anchorages and Splices—Appendix A A-20 A B A B A B A B A B A B A B A B A B Concrete Cover = 0.75 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 13 12 13 12 16 15 16 13 21 19 18 14 24 21 24 18 31 28 25 19 33 29 32 25 42 37 40 31 52 46 52 40 68 60 50 38 65 57 64 50 84 74 60 46 78 69 78 60 102 90 72 56 94 83 94 72 122 108 85 65 110 98 110 85 144 127 Concrete Cover = 1.50 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 13 12 12 12 13 12 13 12 17 15 13 12 16 15 16 13 21 19 15 12 20 17 20 15 25 22 25 19 32 28 32 25 42 37 31 24 41 36 40 31 53 47 38 30 50 44 50 38 65 57 47 36 61 54 61 47 79 70 56 43 73 64 73 56 95 84 0.75 2" 2" 3" 3" 3" 3" 3" 3" 3" 1 3" 3" 3" 3" 3" 3" 4" 4" 4" 1.5 4" 4" 4" 4" 4" 4" 5" 5" 5" 2 5" 5" 5" 5" 5" 5" 6" 6" 6" 3 7" 7" 7" 7" 7" 7" 8" 8" 8" Concrete Cover (in inches) Required c/c spacing (in inches) For each combination of bar size and concrete cover, the c/c spacing must be greater than the value shown above or VALUES MUST BE DETAILED USING Tables A1(a) – A1(h). #3 #4 #5 #6 #7 #8 #9 #10 #11 Bar Size Tables A3(a)–A3(h): Note 3 Quick Reference Concrete Cover = 1.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 13 12 12 12 13 12 13 12 17 15 15 12 19 17 19 15 25 22 20 16 27 24 27 20 35 31 33 26 43 38 43 33 56 50 41 32 54 48 54 41 70 62 50 39 66 58 66 50 86 76 61 47 80 70 79 61 104 92 72 56 94 83 94 72 123 108 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.3 and 25.5.2, respectively, with bar sizes limited to #3 through #11. 3. When the variable “cb” from Section 25.4.2.3 was calculated, it was assumed that concrete cover controlled. That is, c.-c. spacing was assumed to be greater than 1.0 db plus twice the concrete cover. See Table at right. 4. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 5. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 6. F or epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db, then lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 7. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 8. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 9. Galvanized bars are treated the same as uncoated bars. #11 #10 #9 #8 #7 #6 #5 #4 #3 Bar Lap Size Class Concrete Cover = 3.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 13 12 12 12 13 12 13 12 17 15 13 12 16 15 16 13 21 19 15 12 20 17 20 15 25 22 22 17 29 25 28 22 37 33 25 19 33 29 32 25 42 37 28 22 37 32 36 28 48 42 32 24 41 36 41 32 54 47 35 27 46 40 46 35 59 52 9" 10" #11 8" 7" 7" 6" #10 #9 #8 #7 #6 5" #5 AND cover is greater than or equal to: 4" #4 IF c/c spacing is greater than or equal to: 2" 3" #3 5" 4" 4" 3" 3" 3" 2" 2" 3d b 7db Bar Size THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. Tables A3(a)–A3(h): Note 6 Quick Reference Concrete Cover = 2.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 13 12 12 12 13 12 13 12 17 15 13 12 16 15 16 13 21 19 15 12 20 17 20 15 25 22 22 17 29 25 28 22 37 33 25 19 33 29 32 25 42 37 31 24 40 36 40 31 52 46 38 29 50 44 49 38 64 57 46 35 60 53 59 46 77 68 Tables A3(g) – Tension Development & Lap Splice Lengths for Bars in Walls and Slabs (ACI 318, Section 25.4.2.3) f 'c = 9,000 psi This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices—Appendix A Concrete Reinforcing Steel Institute A-21 Concrete Cover = 1.50 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 12 12 12 12 13 12 12 12 16 14 12 12 16 14 16 12 20 18 14 12 19 17 19 14 24 21 23 18 31 27 30 23 40 35 30 23 39 34 38 30 50 44 36 28 47 42 47 36 62 54 44 34 58 51 58 44 75 67 53 41 69 61 69 53 90 79 0.75 2" 2" 3" 3" 3" 3" 3" 3" 3" 1 3" 3" 3" 3" 3" 3" 4" 4" 4" 1.5 4" 4" 4" 4" 4" 4" 5" 5" 5" 2 5" 5" 5" 5" 5" 5" 6" 6" 6" 3 7" 7" 7" 7" 7" 7" 8" 8" 8" Concrete Cover (in inches) Required c/c spacing (in inches) For each combination of bar size and concrete cover, the c/c spacing must be greater than the value shown above or VALUES MUST BE DETAILED USING Tables A1(a) – A1(h). #3 #4 #5 #6 #7 #8 #9 #10 #11 Bar Size Tables A3(a)–A3(h): Note 3 Quick Reference Concrete Cover = 1.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 12 12 12 12 13 12 12 12 16 14 14 12 19 16 18 14 24 21 19 15 25 22 25 19 33 29 31 24 41 36 41 31 53 47 39 30 51 45 51 39 67 59 48 37 63 55 62 48 81 72 58 45 76 67 75 58 98 87 69 53 90 79 89 69 116 103 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.3 and 25.5.2, respectively, with bar sizes limited to #3 through #11. 3. When the variable “cb” from Section 25.4.2.3 was calculated, it was assumed that concrete cover controlled. That is, c.-c. spacing was assumed to be greater than 1.0 db plus twice the concrete cover. See Table at right. 4. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0 ℓd and Class B = 1.3 ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 5. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 6. F or epoxy-coated bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db, then lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 7. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 8. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 9. Galvanized bars are treated the same as uncoated bars. #11 #10 #9 A B A B A B A B A B A B A B A B A B Concrete Cover = 0.75 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 12 12 12 12 16 14 16 12 20 18 18 14 23 20 23 18 30 26 24 18 31 27 31 24 40 35 38 29 50 44 49 38 64 57 47 36 61 54 61 47 80 71 57 44 74 66 74 57 97 85 68 53 89 79 89 68 116 102 80 62 105 93 104 80 136 120 Concrete Cover = 3.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 12 12 12 12 13 12 12 12 16 14 12 12 16 14 16 12 20 18 14 12 19 17 19 14 24 21 21 16 27 24 27 21 35 31 24 18 31 27 31 24 40 35 27 21 35 31 35 27 45 40 30 23 39 35 39 30 51 45 33 26 43 38 43 33 56 50 9" 10" #11 8" 7" 7" 6" #10 #9 #8 #7 #6 5" #5 AND cover is greater than or equal to: 4" #4 IF c/c spacing is greater than or equal to: 2" 3" #3 5" 4" 4" 3" 3" 3" 2" 2" 3d b 7db Bar Size THEN epoxy-coated values may be multiplied by 0.918 for top bars or 0.8 for other bars. This should be approved by the engineer PRIOR to detailing/fabrication. Tables A3(a)–A3(h): Note 6 Quick Reference Concrete Cover = 2.00 in. Uncoated Epoxy-Coated Bars Bars Top Other Top Other 12 12 12 12 12 12 12 12 12 12 13 12 12 12 16 14 12 12 16 14 16 12 20 18 14 12 19 17 19 14 24 21 21 16 27 24 27 21 35 31 24 18 31 27 31 24 40 35 29 23 38 34 38 29 50 44 36 28 47 42 47 36 61 54 43 33 57 50 56 43 73 65 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Concrete Reinforcing Steel Institute #8 #7 #6 #5 #4 #3 Bar Lap Size Class Tables A3(h) – Tension Development & Lap Splice Lengths for Bars in Walls and Slabs (ACI 318, Section 25.4.2.3) f 'c = 10,000 psi Reinforcing Bars: Anchorages and Splices—Appendix A Reinforcing Bars: Anchorages and Splices—Appendix A Tables A4(a) – Tension Development Lengths for Bars in Seismic Joints (ACI 318) f 'c = 3,000 psi This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Bar Size Uncoated f 'c = 4,000 psi Epoxy-Coated Uncoated Epoxy-Coated Top Other Top Other Top Other Top Other #3 22 16 27 24 21 15 26 23 #4 30 21 36 32 26 19 31 28 #5 37 27 45 40 32 23 39 35 #6 45 32 54 48 39 28 47 41 #7 52 37 63 56 45 32 55 48 #8 59 42 72 63 51 37 62 55 #9 67 48 81 72 58 41 70 62 #10 75 54 91 81 65 47 79 70 #11 83 60 101 89 72 52 88 77 Tables A4(b) – Tension Development Lengths for Bars in Seismic Joints (ACI 318) f 'c = 5,000 psi Bar Size Uncoated f 'c = 6,000 psi Epoxy-Coated Uncoated Epoxy-Coated Top Other Top Other Top Other Top Other #3 21 15 26 23 21 15 26 23 #4 23 17 28 25 21 15 26 23 #5 29 21 35 31 26 19 32 28 #6 35 25 42 37 32 23 38 34 #7 40 29 49 43 37 26 45 39 #8 46 33 56 49 42 30 51 45 #9 52 37 63 56 47 34 57 51 #10 58 42 71 62 53 38 65 57 #11 65 46 79 69 59 42 72 63 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated values are in inches. 2. Tension development of straight bars is calculated per ACI 318-14, Section 18.8.5.3, with bar sizes limited to #3 through #11. 3. Normal weight concrete is limited to a minimum of 3,000 psi (ACI 318-14, Table 19.2.1.1). 4. Lightweight aggregate concrete is limited to a minimum of 3,000 psi and a maximum of 5,000 psi (ACI 318-14, Table 19.2.1.1). For lightweight aggregate concrete, multiply the tabulated values by 1.33. 5. For epoxy-coated straight bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then development lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 6. ACI 318, Section 18.6.3.3, does not permit lap splicing reinforcing bars in seismic joints. 7. Galvanized bars are treated the same as uncoated bars. A-22 Tables A4(a)–A4(d): Note 5 Quick Reference Bar 7db 3db Size 3" 2" THEN epoxy-coated #3 #4 4" 2" lengths may be IF c/c AND #5 5" 2" multiplied by 0.918 for top bars or 0.8 spacing cover is #6 6" 3" greater #7 is greater 7" 3" for other bars. This than or than or #8 7" 3" should be approved by the Engineer equal to: 8" equal to: 4" #9 PRIOR to detailing #10 9" 4" and fabrication. #11 10" 5" Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A4(c) – Tension Development Lengths for Bars in Seismic Joints (ACI 318) f 'c = 7,000 psi Bar Size Uncoated f 'c = 8,000 psi Epoxy-Coated Uncoated Epoxy-Coated Other Top Other Top Other Top Other 21 15 26 23 21 15 26 23 #4 21 15 26 23 21 15 26 23 #5 24 18 30 26 23 16 28 24 #6 29 21 35 31 27 20 33 29 #7 34 24 41 37 32 23 39 34 #8 39 28 47 42 36 26 44 39 #9 44 31 53 47 41 29 50 44 #10 49 35 60 53 46 33 56 49 #11 55 39 66 59 51 37 62 55 Tables A4(d) – Tension Development Lengths for Bars in Seismic Joints (ACI 318) f 'c = 9,000 psi Bar Size Uncoated f 'c = 10,000 psi Epoxy-Coated Uncoated Epoxy-Coated Top Other Top Other Top Other Top Other #3 21 15 26 23 21 15 26 23 #4 21 15 26 23 21 15 26 23 #5 22 16 26 23 21 15 26 23 #6 26 19 31 28 25 18 30 26 #7 30 22 36 32 29 20 35 31 #8 34 25 42 37 33 23 40 35 #9 39 28 47 41 37 26 45 39 #10 44 31 53 47 41 30 50 44 #11 48 35 59 52 46 33 56 49 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated values are in inches. 2. Tension development of straight bars is calculated per ACI 318-14, Section 18.8.5.3, with bar sizes limited to #3 through #11. 3. Normal weight concrete is limited to a minimum of 3,000 psi (ACI 318-14, Table 19.2.1.1). 4. Lightweight aggregate concrete is limited to a minimum of 3,000 psi and a maximum of 5,000 psi (ACI 318-14, Table 19.2.1.1). For lightweight aggregate concrete, multiply the tabulated values by 1.33. 5. For epoxy-coated straight bars, if the c.-c. spacing is at least 7.0 db and the concrete cover is at least 3.0 db , then development lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table at right. 6. ACI 318, Section 18.6.3.3, does not permit lap splicing reinforcing bars in seismic joints. 7. Galvanized bars are treated the same as uncoated bars. Concrete Reinforcing Steel Institute Tables A4(a)–A4(d): Note 5 Quick Reference Bar 7db 3db Size 3" 2" THEN epoxy-coated #3 #4 4" 2" lengths may be IF c/c AND #5 5" 2" multiplied by 0.918 for top bars or 0.8 spacing cover is #6 6" 3" greater #7 is greater 7" 3" for other bars. This than or than or #8 7" 3" should be approved by the Engineer equal to: 8" equal to: 4" #9 PRIOR to detailing #10 9" 4" and fabrication. #11 10" 5" A-23 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Top #3 Reinforcing Bars: Anchorages and Splices—Appendix A Table A5 – Compression Development & Lap Splice Lengths for Bars (ACI 318, AASHTO) This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Bar Size Compression Length (in.) per Concrete Strength (psi) 3000 4000 5000 6000 7000 8000 9000 ≥10,000 Lap Splice #3 9 8 8 8 8 8 8 8 12 #4 11 10 9 9 9 9 9 9 15 #5 14 12 12 12 12 12 12 12 19 #6 17 15 14 14 14 14 14 14 23 #7 19 17 16 16 16 16 16 16 27 #8 22 19 18 18 18 18 18 18 30 #9 25 22 21 21 21 21 21 21 34 #10 28 24 23 23 23 23 23 23 38 #11 31 27 26 26 26 26 26 26 43 #14 37 32 31 31 31 31 31 31 N/A #18 50 43 41 41 41 41 41 41 N/A NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated values are in inches. 2. Compression development lengths are calculated per ACI 318-14, Section 25.4.9 or the AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Article 5.11.2.2. 3. Compression lap splice lengths are calculated per ACI 318-14, Section 25.5.5 or the AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Article 5.11.5.5. 4. For compression development lengths, if bars are enclosed in spirals or ties per ACI 318-14, Table 25.4.9.3, or AASHTO, Article 5.11.2.2.2, then a modification factor of 0.75 may be applied but the length must be not less than 8 in. 5. For compression lap splice lengths: a. If bars are enclosed in a tied compression member per ACI 318-14, Section 10.7.5.2.1, or AASHTO, Article 5.11.5.5.1, then a modification factor of 0.83 may be applied but the length must not be less than 12 in. b. If bars are enclosed in a spirally-reinforced compression member per ACI 318-14, Section 10.7.5.2.1, or AASHTO, Article 5.11.5.5.1, then a modification factor of 0.75 may be applied but the length must not be less than 12 in. 6. ACI 318-14 and AASHTO do not allow compression lap splices of #14 and #18 bars, except to #11 and smaller bars. 7. For Grade 75 reinforcing bars, compression development lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 8. For Grade 75 reinforcing bars, compression lap splice lengths must be multiplied by 1.45. Likewise, multiply by 1.60 for Grade 80 and 2.20 for Grade 100. 9. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 10. Galvanized bars are treated the same as uncoated bars. A-24 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A6(a) – Tension Development & Lap Splice Lengths for Bars, as Bar Diameter Multiples (ACI 318, Section 25.4.2.2) f 'c = 3,000 psi Bar Size Lap Class B A #7 to #18 B Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 75db 112db 66db 99db 72db 93db 74db 111db 57db 86db 93db 139db 72db 107db 107db 55db 82db 97db 146db 86db 128db 121db 182db 107db 161db 140db 82db 124db f ' = 4,000 psi c Bar Size Lap Class A #3 to #6 B A #7 to #18 B f 'c = 5,000 psi Bar Size Lap Class A #3 to #6 B A #7 to #18 B Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 74db 38db 57db 50db 64db 96db 50db 74db 80db 121db 62db 93db 62db 93db 48db 71db Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 65db 97db 57db 86db 84db 126db 74db 111db 105db 158db 93db 139db 81db 121db 71db 107db Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 66db 34db 51db 44db Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 58db 87db 51db 77db 55db 72db 58db 86db 44db 66db 72db 108db 55db 83db 83db 43db 64db 75db 113db 66db 100db 94db 141db 83db 124db 108db 64db 96db Case 1 Case 2 Case 1 Case 2 Concrete cover at least 1.0db and c.-c. spacing at least 2.0db Concrete cover less than 1.0db or c.-c. spacing less than 2.0db Concrete cover at least 1.0db and c.-c. spacing at least 3.0db Concrete cover less than 1.0db or c.-c. spacing less than 3.0db See Table to the right. 6. Lap splice lengths (minimum of 12 inches) are multiples of tension development lengths; Class A = 1.0ℓd and Class B = 1.3ℓd (ACI 318-14, Table 25.5.2.1). When determining the lap splice length, ℓd is calculated without the 12-inch minimum of ACI 25.4.2.1. 7. ACI 318-14 does not allow tension lap splices of #14 or #18 bars. The tabulated values for those bar sizes are the tension development lengths. 8. Top bars are horizontal bars with more than 12 in. of concrete cast below the bars. 9. For epoxy-coated bars, if the c.-c. spacing is at least 7.0db and the concrete cover is at least 3.0db , then Case 1 lengths may be multiplied by 0.918 (for top bars) or 0.8 (for other bars). See Table to the right. 10. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 11. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 12. Galvanized bars are treated the same as uncoated bars. Concrete Reinforcing Steel Institute 1db 0.375" 0.500" 0.625" 0.750" 0.875" 1.000" 1.128" 1.270" 1.410" 1.693" 2.257" Spacing Check Beams, Columns All Others Bar Size #3 #4 #5 #6 #7 #8 #9 #10 #11 #14 #18 Concrete Cover Check Tables A6(a)–A6(b): Note 5 Quick Reference 1. ACI 318-14 facilitates expressing tension development lengths and tension lap splice lengths as multiples of bar diameters. 2. Tabulated values are based on a minimum yield strength of 60,000 psi. 3. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.2 and 25.5.2, respectively. Minimum length is 12 in. 4. Tabulated values for beams or columns are based on transverse reinforcement and concrete cover meeting minimum Code requirements. 5. Cases 1 and 2, which depend on the type of structural element, concrete cover, and center-tocenter spacing of the bars, are defined as: 2db 0.750" 1.000" 1.250" 1.500" 1.750" 2.000" 2.256" 2.540" 2.820" 3.386" 4.514" 3db 1.125" 1.500" 1.875" 2.250" 2.625" 3.000" 3.384" 3.810" 4.230" 5.079" 6.771" Tables A6(a)–A6(b): Note 9 Quick Reference Bar 7db 3db Size 3" 2" #3 #4 4" 2" THEN epoxy-coated lengths may be #5 5" 2" AND IF c/c #6 6" 3" multiplied by 0.918 for top bars or 0.8 cover is spacing #7 7" 3" greater #8 is greater 7" 3" for other bars. This than or than or #9 8" 4" should be approved by the Engineer #10 equal to: 9" equal to: 4" PRIOR to detailing #11 10" 5" and fabrication. #14 12" 6" #18 16" 7" A-25 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. A #3 to #6 Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 86db 44db 66db 57db Reinforcing Bars: Anchorages and Splices—Appendix A This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Tables A6(b) – Tension Development & Lap Splice Lengths for Bars, as Bar Diameter Multiples (ACI 318, Section 25.4.2.2) f 'c = 6,000 psi Bar Size #3 to #6 #7 to #18 Lap Class A B A B Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 61db 31db 47db 41db Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 53db 79db 47db 70db 51db 66db 53db 79db 41db 61db 66db 98db 51db 76db 76db 39db 58db 69db 103db 61db 91db 86db 129db 76db 114db 99db 58db 87db f ' = 7,000 psi c Bar Size #3 to #6 #7 to #18 Lap Class A B A B Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 56db 29db 43db 38db 49db 73db 38db 56db 61db 91db 47db 70db 47db 70db 36db 54db Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 49db 73db 43db 65db 64db 95db 56db 84db 80db 119db 70db 105db 61db 92db 54db 81db f 'c = 8,000 psi Bar Size #3 to #6 #7 to #18 Lap Class A B A B Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 53db 27db 41db 35db Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 46db 69db 41db 61db 44db 57db 46db 68db 35db 53db 57db 85db 44db 66db 66db 34db 51db 60db 89db 53db 79db 74db 111db 66db 98db 86db 51db 76db f 'c = 9,000 psi Bar Size #3 to #6 #7 to #18 Lap Class A B A B Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 50db 26db 38db 33db Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 43db 65db 38db 57db 41db 54db 43db 64db 33db 50db 54db 80db 41db 62db 62db 32db 48db 56db 84db 50db 74db 70db 105db 62db 93db 81db 48db 71db f 'c = 10,000 psi Bar Size #3 to #6 #7 to #18 Lap Class A B A B Uncoated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 47db 24db 36db 32db Epoxy-Coated Bars Top Bars Other Bars Case 1 Case 2 Case 1 Case 2 41db 61db 36db 54db 39db 51db 41db 61db 32db 47db 51db 76db 39db 59db 59db 30db 45db 53db 80db 47db 71db 67db 100db 59db 88db 77db 45db 68db Reference Table A6(a) Notes. A-26 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A7(a) – Tension Development Lengths for Standard Hooks (ACI 318, AASHTO) Bar Size f 'c = 3,000 psi f 'c = 4,000 psi f 'c = 5,000 psi f 'c = 6,000 psi Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated 9 10 7 9 7 8 6 7 #4 11 13 10 12 9 10 8 10 #5 14 17 12 15 11 13 10 12 #6 17 20 15 17 13 16 12 14 #7 19 23 17 20 15 18 14 17 #8 22 27 19 23 17 21 16 19 #9 25 30 22 26 19 23 18 21 #10 28 34 24 29 22 26 20 24 #11 31 37 27 32 24 29 22 27 #14 37 45 32 39 29 35 27 32 #18 50 60 43 52 39 46 35 42 Reference Table A7(b) Notes. Tables A7(b) – Tension Development Lengths for Standard Hooks (ACI 318, AASHTO) Bar Size f 'c = 7,000 psi f 'c = 8,000 psi f 'c = 9,000 psi f 'c ≥ 10,000 psi Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated #3 6 7 6 6 6 6 6 6 #4 7 9 7 8 7 8 6 7 #5 9 11 9 10 8 10 8 9 #6 11 13 10 12 10 12 9 11 #7 13 15 12 14 11 14 11 13 #8 15 18 14 16 13 15 12 15 #9 16 20 15 18 15 17 14 17 #10 19 22 17 21 16 20 16 19 #11 21 25 19 23 18 22 17 21 #14 25 29 23 28 22 26 21 25 #18 33 39 31 37 29 35 27 33 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated values are in inches. 2. Tension development lengths of standard hooks are calculated per ACI 318-14, Section 25.4.3 or the AASHTO LRFD Bridge Design Specifications (7th Edition, 2016), Article 5.11.2.4. 3. For standard hooks in bar sizes #3 through #11 only: a. If concrete cover conforms to ACI 318-14 (Table 25.4.3.2) or AASHTO (Article 5.11.2.4.2), then a modification factor of 0.7 may be applied but the length must not be less than 8.0 db nor 6 in. b. If hook is enclosed in ties or stirrups per ACI 318-14 (Table 25.4.3.2) or AASHTO (Article 5.11.2.4.2), then a modification factor of 0.8 may be applied but the length must not be less than 8.0 db nor 6 in. 4. For Grade 75 reinforcing bars, lengths must be multiplied by 1.25. Likewise, multiply by 1.33 for Grade 80 and 1.67 for Grade 100. 5. For lightweight aggregate concrete, multiply the tabulated values by 1.33. 6. Galvanized bars are treated the same as uncoated bars. Concrete Reinforcing Steel Institute A-27 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. #3 Reinforcing Bars: Anchorages and Splices—Appendix A Tables A8(a) – Tension Development Lengths for Headed Bars (ACI 318) This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Bar Size f 'c = 3,000 psi f 'c = 4,000 psi f 'c = 5,000 psi f 'c = 6,000 psi Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated #3 7 8 6 7 6 6 6 6 #4 9 11 8 9 7 8 6 8 #5 11 13 10 12 9 10 8 10 #6 13 16 12 14 10 13 10 11 #7 16 19 14 16 12 15 11 13 #8 18 21 15 19 14 17 13 15 #9 20 24 17 21 16 19 14 17 #10 23 27 20 23 18 21 16 19 #11 25 30 22 26 19 23 18 21 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated values are in inches. 2. Tension development lengths of headed bars are calculated per ACI 318-14, Section 25.4.4. 3. As required by ACI 318: a. Concrete is limited to a maximum f 'c of 6,000 psi and must be normalweight. b. Bar size is limited to a maximum of #11 and fy not exceed 60,000 psi. c. Net bearing area of the head must be at least 4 Ab . d. Concrete cover on the bar must be at least 2 db and c.-c. spacing of bars must be at least 5 db . 4. Galvanized bars are treated the same as uncoated bars. Tables A8(b) – Tension Development Lengths for Headed Bars (ACI 318) Bar Size f 'c = 7,000 psi f 'c = 8,000 psi f 'c = 9,000 psi f 'c = 10,000 psi Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated #3 6 6 6 6 6 6 6 6 #4 6 7 6 7 6 6 6 6 #5 7 9 7 8 7 8 6 8 #6 9 11 8 10 8 9 8 9 #7 10 12 10 12 9 11 9 10 #8 12 14 11 13 10 12 10 12 #9 13 16 12 15 12 14 11 13 #10 15 18 14 17 13 16 12 15 #11 16 20 15 18 15 17 14 17 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated values are in inches. 2. Tension development lengths of headed bars are calculated per ACI 318-14, Section 25.4.4. 3. As required by ACI 318: a. Concrete is limited to a maximum f 'c of 6,000 psi and must be normalweight. b. Bar size is limited to a maximum of #11 and fy not exceed 60,000 psi. c. Net bearing area of the head must be at least 4 Ab . d. Concrete cover on the bar must be at least 2 db and c.-c. spacing of bars must be at least 5 db . 4. Galvanized bars are treated the same as uncoated bars. A-28 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Tables A9(a) – Tension Development Lengths for Standard Hooks in Seismic Joints (ACI 318) Bar Size f 'c = 3,000 psi f 'c = 4,000 psi f 'c = 5,000 psi f 'c = 6,000 psi Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated 7 8 6 7 6 7 6 7 #4 9 10 8 9 7 8 6 7 #5 11 13 9 11 8 10 8 9 #6 13 15 11 13 10 12 9 11 #7 15 18 13 16 12 14 11 13 #8 17 21 15 18 13 16 12 15 #9 19 23 17 20 15 18 14 16 #10 22 26 19 23 17 20 15 18 #11 24 29 21 25 19 22 17 20 Reference Table A9 (b) Notes. Tables A9(b) – Tension Development Lengths for Standard Hooks in Seismic Joints (ACI 318) Bar Size f 'c = 7,000 psi f 'c = 8,000 psi f 'c = 9,000 psi f 'c = 10,000 psi Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated Uncoated Epoxy-Coated #3 6 7 6 7 6 7 6 7 #4 6 7 6 7 6 7 6 7 #5 7 9 7 8 6 8 6 7 #6 9 10 8 10 8 9 7 9 #7 10 12 9 11 9 11 8 10 #8 11 14 11 13 10 12 10 11 #9 13 15 12 14 11 13 11 13 #10 14 17 13 16 13 15 12 14 #11 16 19 15 18 14 17 13 16 NOTES: 1. Tabulated values are based on a minimum yield strength of 60,000 psi. Tabulated values are in inches. 2. Tension development of standard hooks is calculated per ACI 318-14, Section 18.8.5.1, with bar sizes limited to #3 through #11. 3. Normal weight concrete is limited to a minimum of 3,000 psi (ACI 318-14, Table 19.2.1.1). 4. Lightweight aggregate concrete is limited to a minimum of 3,000 psi and a maximum of 5,000 psi (ACI 318-14, Table 19.2.1.1). 5. Galvanized bars are treated the same as uncoated bars. Concrete Reinforcing Steel Institute A-29 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. #3 Reinforcing Bars: Anchorages and Splices—Appendix A This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Table A10 – Tension Development & Lap Splice Lengths for Deformed Wires (ACI 318, Section 25.4.2.2) f 'c = 4,000 psi Wire Size Uncoated Wires Development Epoxy-Coated Wires Class B Lap Development Class B Lap Top Other Top Other Top Other Top Other D4 14 12 18 14 19 16 24 21 D5 16 12 21 16 21 18 27 24 D6 17 13 22 17 23 20 29 26 D7 19 14 24 19 24 22 32 28 D8 20 15 26 20 26 23 34 30 D9 21 16 27 21 28 24 36 32 D10 22 17 29 22 29 26 38 33 D11 23 18 30 23 30 27 40 35 D12 24 19 32 24 32 28 41 36 D13 25 20 33 25 33 29 43 38 D14 26 20 34 26 34 30 45 39 D15 27 21 35 27 36 31 46 41 D16 28 22 36 28 37 32 48 42 D17 29 22 38 29 38 33 49 43 D18 30 23 39 30 39 34 51 45 D19 31 24 40 31 40 35 52 46 D20 31 24 41 31 41 36 53 47 D21 32 25 42 32 42 37 54 48 D22 33 25 43 33 43 38 56 49 D23 34 26 44 34 44 39 57 50 D24 34 27 45 34 45 40 58 51 D25 35 27 46 35 46 40 59 52 D26 36 28 46 36 47 41 61 53 D27 36 28 47 36 48 42 62 55 D28 37 29 48 37 48 43 63 56 D29 38 29 49 38 49 44 64 57 D30 38 30 50 38 50 44 65 57 D31 39 30 51 39 51 45 66 58 NOTES: 1. Tabulated values are based on a minimum yield strength of 75,000 psi. Lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 318-14, Sections 25.4.2.2 and 25.5.2, respectively. 3. Top wires are horizontal wires with more than 12 inches of concrete cast below the wires. 4. For epoxy-coated wires, concrete cover was assumed at least 3.0 db and c.-c. spacing at least 7.0 db , so a 1.2 factor was used. 5. Galvanized wires are treated the same as uncoated wires. A-30 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Table A11 – Tension Development Lengths for Deformed Welded Wire Reinforcement (ACI 318) f 'c = 4,000 psi Top WWR per Wire Spacing (in.) 4 6 8 Other WWR per Wire Spacing (in.) 12 4 6 8 12 D4 8 8 8 8 8 8 8 8 D5 8 8 8 8 8 8 8 8 D6 8 8 8 8 8 8 8 8 D7 9 9 9 9 8 8 8 8 D8 9 9 9 9 8 8 8 8 D9 10 10 10 10 8 8 8 8 D10 11 11 11 11 8 8 8 8 D11 11 11 11 11 9 9 9 9 D12 12 12 12 12 9 9 9 9 D13 12 12 12 12 9 9 9 9 D14 13 12 12 12 10 10 10 10 D15 14 13 13 13 11 10 10 10 D16 15 13 13 13 12 10 10 10 D17 16 14 14 14 12 11 11 11 D18 17 14 14 14 13 11 11 11 D19 18 14 14 14 14 11 11 11 D20 19 15 15 15 14 11 11 11 D21 20 15 15 15 15 12 12 12 D22 20 16 16 16 16 12 12 12 D23 21 16 16 16 16 12 12 12 D24 22 16 16 16 17 13 13 13 D25 23 17 17 17 18 13 13 13 D26 24 17 17 17 19 13 13 13 D27 25 17 17 17 19 13 13 13 D28 26 17 17 17 20 14 14 14 D29 27 18 18 18 21 14 14 14 D30 28 19 18 18 21 14 14 14 D31 29 19 18 18 22 15 14 14 NOTES: 1. Tabulated values are based on a minimum yield strength of 70,000 psi. Lengths are in inches. 2. Tension development lengths are calculated per ACI 318-14, Section 25.4.6. It was assumed that there was at least one cross wire within the development length and not less than 2 inches from the critical section. 3. Top WWR is horizontal WWR with more than 12 inches of concrete cast below the WWR. 4. Galvanized WWR are treated the same as uncoated WWR. Concrete Reinforcing Steel Institute A-31 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Wire Size Reinforcing Bars: Anchorages and Splices—Appendix A This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Table A12 – Tension Lap Splice Lengths for Deformed Welded Wire Reinforcement (ACI 318) f 'c = 4,000 psi Wire Size Top WWR per Wire Spacing (in.) 4 6 8 Other WWR per Wire Spacing (in.) 12 4 6 8 12 D4 9 9 9 9 8 8 8 8 D5 10 10 10 10 8 8 8 8 D6 11 11 11 11 8 8 8 8 D7 11 11 11 11 9 9 9 9 D8 12 12 12 12 9 9 9 9 D9 13 13 13 13 10 10 10 10 D10 14 14 14 14 11 11 11 11 D11 14 14 14 14 11 11 11 11 D12 15 15 15 15 12 12 12 12 D13 16 16 16 16 12 12 12 12 D14 17 16 16 16 13 12 12 12 D15 18 17 17 17 14 13 13 13 D16 19 17 17 17 15 13 13 13 D17 21 18 18 18 16 14 14 14 D18 22 18 18 18 17 14 14 14 D19 23 19 19 19 18 14 14 14 D20 24 19 19 19 19 15 15 15 D21 25 20 20 20 20 15 15 15 D22 26 20 20 20 20 16 16 16 D23 28 21 21 21 21 16 16 16 D24 29 21 21 21 22 16 16 16 D25 30 21 21 21 23 17 17 17 D26 31 22 22 22 24 17 17 17 D27 32 22 22 22 25 17 17 17 D28 34 23 23 23 26 17 17 17 D29 35 23 23 23 27 18 18 18 D30 36 24 23 23 28 19 18 18 D31 37 25 24 24 29 19 18 18 NOTES: 1. Tabulated values are based on a minimum yield strength of 70,000 psi. Lengths are in inches. 2. Tension lap splice lengths are calculated per ACI 318-14, Section 25.5.3. It was assumed that there was at least one cross wire within the development length and not less than 2 inches from the critical section. 3. Top WWR is horizontal WWR with more than 12 inches of concrete cast below the WWR. 4. Galvanized WWR are treated the same as uncoated WWR. A-32 Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix A Table A13 – Tension Development & Lap Splice Lengths for Plain Welded Wire Reinforcement (ACI 318) f 'c = 4,000 psi W0.5 to W5.5 W6 W8 W10 W12 W14 W16 W18 W20 W22 W24 W26 W28 W30 W31 W45 Wire Spacing Development Length (in.) 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 4 6 12 6 6 6 6 6 6 6 6 6 7 6 6 9 6 6 10 7 6 11 8 6 13 9 6 14 10 6 16 10 6 17 11 6 18 12 6 20 13 7 21 14 7 22 15 7 32 21 11 NOTES: 1. Tabulated values are based on a minimum yield strength of 56,000 psi (smaller than size 1.2) or 65,000 psi (size 1.2 and larger). Lengths are in inches. 2. Tension development lengths and tension lap splice lengths are calculated per ACI 31814, Sections 25.4.7 and 25.5.4, respectively. Concrete Reinforcing Steel Institute Lap Splice Length (in.) per Cross Wire Spacing (in.) 4 6 6 6 7 6 6 9 6 6 11 7 6 13 9 6 15 10 6 17 11 6 19 13 7 21 14 7 23 16 8 25 17 9 27 18 9 29 20 10 32 21 11 33 22 11 47 32 16 6 8 8 8 8 8 8 9 8 8 11 8 8 13 9 8 15 10 8 17 11 8 19 13 8 21 14 8 23 16 8 25 17 9 27 18 9 29 20 10 32 21 11 33 22 11 47 32 16 8 10 10 10 10 10 10 10 10 10 11 10 10 13 10 10 15 10 10 17 11 10 19 13 10 21 14 10 23 16 10 25 17 10 27 18 10 29 20 10 32 21 11 33 22 11 47 32 16 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 15 14 14 17 14 14 19 14 14 21 14 14 23 16 14 25 17 14 27 18 14 29 20 14 32 21 14 33 22 14 47 32 16 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Wire Size 3. For lap splice lengths, area of steel provided was assumed to be less than twice the area of steel required (ACI 25.5.4.1). 4. Galvanized WWR are treated the same as uncoated WWR. A-33 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices—Appendix B APPENDI X B Mechanical Splices B.1 Tension-Compression Mechanical Splices Combination Grout-Filled/Threaded Coupler Cold-Swaged Coupling Sleeve Fig. B-3 Combination Grout-Filled/Threaded Coupler The cold-swaged coupling sleeve uses a hydraulic swaging press with special dies to deform the sleeve around the ends of the spliced reinforcing bars to produce positive mechanical interlock with the reinforcing bars. Bars to be spliced are inserted equal distances into the sleeve. Bars may be shear-cut, flame-cut, or saw-cut, however, a bar-end check is recommended. Bars of different sizes can be spliced with this system. This mechanical splice can also be used for joining reinforcing bars to structural steel members. Longer sleeves are required for splicing epoxy-coated reinforcing bars. Primarily used for precast construction, this type of mechanical splice combines two common mechanical splicing techniques. One end of the sleeve is attached and secured to a reinforcing bar by means of threading. The splice is then completed when the other bar end is inserted into the sleeve and the space between the bar and the sleeve is filled with high-strength grout. The wide mouth opening of the sleeve allows for minor bar misalignment. The wide mouth also allows for transitioning between different bar sizes. Cold-Swaged Threaded Coupler Coupling Sleeve With Wedge Pin Fig. B-2 Cold-Swaged Threaded Coupler The cold-swaged threaded coupler consists of pre-threaded male and female components, which are swaged onto the reinforcing bars using a swaging press with special dies. No threads are required on the bar ends. Splicing of the bars is completed by installing one pre-threaded component into the other. A three-piece position coupler is available for splicing bent bars that cannot be rotated. Optional details include transition couplers for splicing different bar sizes, couplers used to connect bars to structural steel members, and couplers with flanges having nail holes. Threads are sealed and protected for future extension applications. Concrete Reinforcing Steel Institute Coupling Sleeve with Wedge or Shear Screw Designed primarily for splicing smaller bars, sizes #3 through #6, the coupling sleeve is oval in cross-section permitting the overlapping of two reinforcing bars of the same diameter in the sleeve. Each bar extends out of the sleeve about one bar diameter. After the sleeve is correctly positioned, a wedge-shaped round pin is driven through a hole in the flat face of the sleeve. The wedge passes between the bars and extends through a hole opposite the hole of insertion. The wedge pin is driven with a hand held hydraulic ram. Coupling Sleeve With Shear Screw This coupling sleeve consists of a ductile iron sleeve with two internal wedges. Two series of cone-pointed screws are arranged along the sleeve length, opposite a wedge-shaped profile in the sleeve. Each reinforcing bar extends out of the sleeve by approximately one bar diameter. No special bar end preparation is required. As the screws are tightened, they indent into the surface of the bars, and wedge the bars into the converging sides of the sleeve profile. Screws can be tightened using suitable impact wrenches or hand-held ratchet wrenches. The heads of the screws shear off at a prescribed tightening torque. Bar sizes #3 through #8 plus bars of different sizes either Fig. B-4 Coupling Sleeve With Shear uncoated or epoxy-coated can be spliced usScrew or Wedge Pin ing this coupling sleeve. B-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Fig. B-1 Cold-Swaged Coupling Sleeve Reinforcing Bars: Anchorages and Splices—Appendix B This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Grout-Filled Coupling Sleeve Steel-Filled Coupling Sleeve Fig. B-7 Steel-Filled Coupling Sleeve Fig. B-5 Grout-Filled Coupling Sleeve The double-frustum-shaped coupling sleeve is filled with a cement based, non-shrink, high-early strength grout. Reinforcing bars to be spliced are inserted into the sleeve to meet at the center of the sleeve. The space between bar and sleeve is filled with non-shrink grout to transfer stress between the external deformations on the bar and internal deformations in the sleeve. No special end preparation of the bars is required. The relatively wide sleeves also can accommodate minor bar misalignments, and combinations of different size bars. The steel filled coupling sleeve is a mechanical splice in which molten metal or “steel filler” interlocks the grooves inside the sleeve with the deformations on the reinforcing bar. Special details permit use as end anchorages or connections to structural steel members. Shear-cut, flame-cut, or saw-cut ends of the bar can be used as the “steel filler” fills the space between the ends of the bars, however, a bar-end check is recommended. Straight Thread Coupler with Upset Bar Ends Shear Screw Coupling Sleeve Fig. B-8 Straight Thread Coupler with Upset Bar Ends Fig. B-6 Shear Screw Coupling Sleeve This type of mechanical splice consists of a coupling sleeve with shearhead screws which are designed to shear off at a specified torque. The reinforcing bars are inserted to meet at a stop at the center of the coupling sleeve and the screws are tightened. The tightening process embeds the pointed screws into the bars. For one type of splice, the screws force the bars into contact with internal gripping rails. For the other type of splice, the screws force the bars to wedge into the coupling sleeve’s converging interior wall. The heads of the screws shear off at a prescribed tightening torque. The screws can be tightened using a standard socket wrench or pneumatic impact wrench. For making a splice between two fixed bars, coupling sleeves without a center stop are available. This sleeve can be slipped completely onto one bar and subsequently repositioned over the two bar ends. B-2 This mechanical splice consists of forming heads on the ends of the reinforcing bars to be connected using a hydraulic machine from the splice manufacturer. This splice is designed to fit between closely-spaced bars. The upset bar ends are butted up to each other and are held in place using a male and female straight threaded coupler that is positioned onto the bars prior to forming the heads. The coupler is installed by turning either the male or female component and tightening to the manufacturer’s recommended torque; no rotation of the bar is required. Bent or curved bars can be spliced with the same mechanical splice. Adaptations permit use for end anchorages in concrete or connections to threaded rods. Bar ends may be sheared, flame-cut or saw-cut. Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix B Taper-Threaded Coupler Non-Upset Straight Thread Coupler Fig. B-11 Non-Upset Straight Thread Coupler Fig. B-9 Taper-Threaded Coupler This is a mechanical splice consisting of a taper-threaded coupler that joins reinforcing bars with matching taper threads. The coupler is installed by turning the bar or sleeve with wrenches to the manufacturer’s specified torque. For splicing bent or curved bars, special three-piece position couplers are used. Adaptations permit use for end anchorages in concrete or connections to structural steel members. Bar ends may be shear-cut or saw-cut. Bar ends require taper threading over a specified length. Upset Straight Thread Coupler Since the cutting of threads reduces the net cross-sectional area of the reinforcing bar, some manufacturers use bars one size larger while other manufacturers use bars with tensile and yield strengths sufficient to overcome the loss of net area by thread cutting. This type of splice is in three pieces (the two bar ends and the internally threaded coupler). These systems are also available as weld-on couplers, transitional couplers, and positional couplers. B.2 Compression-Only Mechanical Splices Fig. B-12 (a) Bolted Strap Coupling Sleeve Fig. B-10 Upset Straight Thread Coupler This is a mechanical splice consisting of a coupler with internal straight threads at each end that joins two upset end reinforcing bars with matching external threads. Upsetting the bar ends permits the cross-sectional area in the threaded portion to be greater than the bar cross-sectional area. This type of splice can either be in three pieces (the two bar ends and internally threaded coupler) or in two pieces with the coupler integrally forged or pre-assembled onto the bar end. These systems are also available as weld-on couplers, transitional couplers, positional couplers, and headed bars. Fig. B-12 (b) Tube/Bolt Coupling Sleeve B.3 Dowel Bar Mechanical Splices Fig. B-13 Dowel Bar Mechanical Splice Concrete Reinforcing Steel Institute B-3 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. This is a mechanical splice consisting of a coupler with internal straight threads at each end that joins two reinforcing bars with matching external threads. This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices—Appendix C APPENDI X C Supporting Formulas for Tables in Appendix A C.1 Tension Development Length— ACI 25.4.2.2 Atr = Total cross-sectional area of all transverse reinforcement within spacing s, in.2 fc l (ACI 25.4.1.4) 1. SQRFC = Smaller of 100 or 2. Calculate development length (ACI 25.4.2.2) Ktr = 40 Atr / (s n) s = spacing of transverse reinforcement, in. Where: #6 bar and smaller and deformed wire: #7 bar and larger: Note: (cb + Ktr )/db ≤ 2.5 ℓdb = db(1/20)fy /SQRFC 3. alculate concrete cover and c.-c. spacing expressed as C multiples of bar diameter, db. 3. 4. Refer to chart below to determine whether Case 1 or Case 2: 4. Structural Concrete Element Cover Beams, Column < db All Others < db 5. ≥ 2 db , < 3 db ≥ 3 db 2 2 2 2 1 1 2 2 2 2 2 1 ≥ db ≥ db Apply cover/spacing modification factor: Case 1: ℓd = 1.0 ℓdb ℓd = ℓd /0.75 If fct is specified: ℓd = ℓd /Factor 5. Top bar effect and epoxy coating (ACI Table 25.4.2.4) Other Bar Uncoated ℓd = 1.3ℓd ℓd = 1.0ℓd Epoxy-Coated ℓd = 1.7ℓd ℓd = 1.5ℓd Minimum length (ACI 25.4.2.1) Top Bar Other Bar Uncoated ℓd = 1.3ℓd ℓd = 1.0ℓd Epoxy-Coated ℓd = 1.7ℓd ℓd = 1.5ℓd 1. If #6 and smaller and deformed wire: ℓd = 0.8 ℓd If #7 and larger: ℓd = 1.0 ℓd Minimum length (ACI 25.4.2.1) Basic development length (AASHTO 5.11.2.1.1) ℓd = Greater of 1.25Ab fy / fc l or 0.4db fy (for #3 to #11 bars) ℓd = 2.70 fy / ℓd = 3.5fy / 2. fc l (for #14 bar) fc l (for #18 bar) Lightweight aggregate concrete (AASHTO 5.11.2.1.2) ℓd = 1.3 ℓd If fct is not specified: If fct is specified: C.2 Tension Development Length— ACI 25.4.2.3 fc l (ACI 25.4.1.4) 1. SQRFC = Smaller of 100 or 2. Calculate cb, Atr, and Ktr (ACI 12.2.3) cb = smaller of: B. Bar size (ACI Table 25.4.2.4) C.3 Tension Development Length—AASHTO ℓd ≥ 12 in. A. Top bar effect and epoxy coating (ACI Table 25.4.2.4) ℓd ≥ 12 in. Top Bar 8. ℓd = ℓd/Factor Where Factor = fct /6.7 SQRFC ≤ 1.0 7. Where Factor = fct /6.7 SQRFC ≤ 1.0 7. If fct is specified: Lightweight aggregate concrete (ACI Table 25.4.2.4) If fct not specified: Lightweight aggregate concrete (ACI Table 25.4.2.4) If fct not specified: ℓd = ℓd/0.75 6. Case 2: ℓd = 1.5 ℓdb 6. ℓd = (3/40)( fy /SQRFC )db /((c + Ktr )/db ) Case, per c.-c. Bar Spacing < 2 db Calculate development length (ACI 25.4.2.3) istance from center of bar to nearest conD crete surface ne-half the center-to-center distance O spacing of the bar Concrete Reinforcing Steel Institute ℓd = Factor × ℓd Where Factor = 0.22 3. fc l / fct ≥ 1.0 Top bar effect and epoxy coating (AASHTO 5.11.2.1.2) Top Bar Other Bar Uncoated ℓd = 1.4ℓd ℓd = 1.0ℓd Epoxy-Coated ℓd = 1.7ℓd ℓd = 1.5ℓd C-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. n = number of bars being developed or spliced ℓdb = db(1/25)fy /SQRFC Reinforcing Bars: Anchorages and Splices—Appendix C 4. If extra cover/spacing in accordance with AASHTO 5.11.2.1.3 ℓd = 0.8ℓd (i.e. Category 1) Otherwise, ℓd = 1.0ℓd (i.e. Category 2) 5. If bars are enclosed in spirals in accordance with AASHTO 5.11.2.1.3 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. 2. Calculate development length (ACI 25.4.4.2) ℓdt = 0.016db fy /SQRFC f l (ACI 318 only, ACI 25.4.1.4) 1. SQRFC = Smaller of 100 or 2. Basic development length (ACI 25.4.9, AASHTO 5.11.2.2.1) c ℓdc = Greater of 0.02db fy /SQRFC or 0.0003db fy Lightweight aggregate concrete (ACI only, ACI Table 25.4.9.3) ℓdc = ℓdc /Factor Where Factor = fct /6.7 SQRFC ≤ 1.0 4. If spirals or ties in accordance with ACI Table 25.4.9.3, AASHTO 5.11.2.2.2 ℓdc = 0.75ℓdc 5. C.7 Tension Lap Splice Length—ACI 318 1. alculate tension development length (see Section C.1 C or C.2). Tension development length, ℓd , is calculated without the 12-inch minimum of ACI 25.4.2.1. 2. Lap Class (ACI Table 25.5.2.1) If Class A: LAP = ℓd If Class B: LAP = 1.3ℓd 3. C.8 Tension Lap Splice Length—AASHTO 1. alculate tension development length (see Section C.3). C Tension development length, ℓd , is calculated without the 12-inch minimum of AASHTO 5.11.2.1.1. 2. Lap Class (AASHTO 5.11.5.3.1) If Class A: LAP = ℓd C.5 Tension Development Length of Standard Hooks—ACI 318, AASHTO SQRFC = Smaller of 100 or 2. Basic development length (ACI 25.4.3.1, AASHTO 5.11.2.4.1) ℓdh = 0.02db fy /SQRFC 3. If extra cover in accordance with ACI Table 25.4.3.2, AASHTO 5.11.2.4.2 ℓdh = 0.7ℓdh 4. If Class B: LAP = 1.3ℓd fc l (ACI 318 only, ACI 25.4.1.4) 1. If ties/stirrups in accordance with ACI Table 25.4.3.2, AASHTO 5.11.2.4.2 If Class C: LAP = 1.7ℓd 3. If lightweight aggregate concrete (ACI Table 25.4.3.2, AASHTO 5.11.2.4.2) If fct is not specified: ℓdh = ℓdh /0.75 If fct is specified: ℓdh = ℓdh /Factor Where Factor = fct /6.7 SQRFC ≤ 1.0 6. If epoxy-coated (ACI Table 25.4.3.2, AASHTO 5.11.2.4.2) ℓdh = 1.2ℓdh 7. Minimum length (ACI 25.4.3.1, AASHTO 5.11.2.4.1) ℓdh ≥ 8db , 6 in. C-2 Minimum length (AASHTO 5.11.5.3.1) LAP ≥ 12 in. C.9 Compression Lap Splice Length— ACI 318, AASHTO 1. ℓdh = 0.8 ℓdh 5. Minimum length (ACI Table 25.5.2.1) LAP ≥ 12 in. Minimum length (ACI 25.4.9.1, AASHTO 5.11.2.2.1) ℓdc ≥ 8 in. Minimum length (ACI 25.4.4.2) ℓdt ≥ 8db , 6 in. If fct is not specified: ℓdc = ℓdc/0.75 If fct is specified: If epoxy coated (ACI 25.4.4.3) ℓdt = 1.2ℓdt 4. C.4 C ompression Development Length— ACI 318, AASHTO 3. SQRFC = Smaller of 100 or Minimum length (AASHTO 5.11.2.1.1) ℓd ≥ 12 in. fc l (ACI 25.4.1.4) 1. 3. ℓd = 0.75ℓd 6. C.6 Tension Development of Headed Bars—ACI 318 2. Basic lap length (ACI 25.5.5.1, AASHTO 5.11.5.5) If fy ≤ 60,000 psi: LAP = 0.0005fy db If fy > 60,000 psi: LAP = (0.0009fy − 24)db Minimum length (ACI 25.5.5.1, AASHTO 5.11.5.5.1) LAP ≥ 12 in. 3. If f 'c < 3000 psi (ACI 25.5.5.1, AASHTO 5.11.5.5.1) LAP = (4/3) LAP 4. Compression member and minimum length If tied compression member in accordance with ACI 10.7.5.2.1(a), AASHTO 5.11.5.5.1 LAP = 0.83 × LAP ≥ 12 in. Concrete Reinforcing Steel Institute Reinforcing Bars: Anchorages and Splices—Appendix C If spiral compression member in accordance with ACI 10.7.5.2.1(b), AASHTO 5.11.5.5.1 LAP = 0.75 LAP ≥ 12 in. C.10 Tension Development Length for Bars in Seismic Joints—ACI 318 Basic development length (ACI 18.8.5.1) ℓd = Greater of 8 db , 6 in., or fy db /(65 fc l ) 2. If lightweight aggregate concrete (ACI 18.8.5.1) 1. alculate tension development length (see ACI 25.5.4.1 C and Section C.12). Ignore minimum tension development length of 6 in. 2. If (As provided ) is less than 2 × (As required ) (ACI 25.5.4.1): LAP = Greater of: Cross-wire spacing + 2 in., 1.5ℓd , 6 in. If (As provided ) is at least 2 × (As required ) (ACI 25.5.4.2): LAP = Greater of: 1.5ℓd , 2 in. ℓd = 1.33ℓd 3. C.15 Tension Lap Splice Length of Deformed Welded Wire Reinforcement—ACI 318 Top bar effect (ACI 18.8.5.3) If top bar: ℓd = 3.25ℓd If other bar: ℓd = 2.5ℓd C.11 Tension Development Length for Standard Hooks in Seismic Joints— ACI 318 1. alculate tension development length (see Section C.13). C Ignore minimum tension development length of 8 in. 2. L AP = Greater of: 1.3ℓd , 8 in. Basic hook development (ACI 18.8.5.1) ℓdh = Greater of 8 db , 6 in., or fy db /(65 2. 1. fc l ) If lightweight aggregate concrete (ACI 18.8.5.1) ℓdh = 1.33ℓdh C.12 Tension Development Length of Plain Welded Wire Reinforcement—ACI 318 fc l (ACI 25.4.1.4) 1. S QRFC = Smaller of 100 or 2. Calculate development length (ACI 25.4.7.1) ℓd = 0.27(Aw /sw )(fy /SQRFC ) 3. Lightweight aggregate concrete (ACI Table 25.4.2.4) If fct not specified: ℓd = ℓd /0.75 If fct is specified: ℓd = ℓd /Factor Where Factor = fct /6.7 SQRFC ≤ 1.0 4. Minimum length (ACI 25.4.7.1) ℓd ≥ 6 in. C.13 Tension Development Length of Deformed Welded Wire Reinforcement—ACI 318 1. alculate tension development length (see ACI 25.4.6.1 C and Section C.1 or C.2). Minimum tension development length is 8 in. 2. Calculate WRF × ℓd where WRF = Wire Reinforcement Factor ACI 25.4.6.2): A. If at least one cross-wire within development length and cross-wire is at least 2 in. from critical section: WRF = Greater of: ( fy − 35,000)/fy , 5db /sw ≤ 1.0 B. Otherwise: WRF = 1.0 Concrete Reinforcing Steel Institute C-3 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. 1. C.14 Tension Lap Splice Length of Plain Welded Wire Reinforcement—ACI 318 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices—Appendix D CHA PTER D Mechanical Splice Manufacturers Engineered Devices Corporation (EDC) 25 Bergen Turnpike Ridgefield Park, New Jersey 07660 Tel: (201) 641-2880 Fax: (201) 641-0847 www.edconline.com Dayton Superior Corporation (Dayton) 1125 Byers Road Miamisburg, OH 45342 Tel: (937) 866-0711 Fax: (937) 866-1558 www.daytonsuperior.com Headed Reinforcement Corp. (HRC) 11200 Condor Avenue Fountain Valley, CA 92708 Tel: (714) 557-1455 Fax: (714) 557-4460 www.hrc-usa.com Dextra America, Inc. (Dextra) P.O. Box 28306 Bellingham, WA 98228 Tel: (360) 527-0800 Fax: (360) 527-0801 www.dextragroup.com LENTON 34600 Solon Road Solon, OH 44139 Tel: (440) 248-0100 Fax: (440) 248-0723 www.erico.com/lenton.asp Mechanical Splice Meadow Burke (Meadow) 5110 Santa Fe Road Tampa, FL 33619 Tel: (813) 387-4064 Fax: (813) 247-1424 www.meadowburke.com Mechanical Splice Manufacturer BarSplice Dayton Dextra EDC HRC LENTON Meadow Tension-Compression Mechanical Splice Cold-Swaged Coupling Sleeve X Cold-Swaged Parallel Threaded Coupler Cold-Swaged Taper Threaded Coupler X X Combination Grout-Filled/Threaded Coupler Coupling Sleeve with Shear Screw or Wedge X X Grout-Filled Coupling Sleeve Shear Screw Coupling Sleeve X X X X X X Steel-Filled Coupling Sleeve X Straight Thread Coupler with Upset Bar Ends X Taper-Threaded Coupler X Upset Straight Thread Coupler Non-Upset Straight Thread Coupler X X X X X X X X Compression-Only Mechanical Splice Bolted Strap Coupling Sleeve X Tube/Bolt Coupling Sleeve X Dowel Bar Mechanical Splice Dowel Bar Mechanical Splice X X X X X X Friction Welded X X Grout Filled X X Headed Reinforcing Bars Cold-Swaged X Hot-Forged X X X Shear Screw X X X Taper Threaded X X X Upset Straight Threaded Non-Upset Straight Threaded Concrete Reinforcing Steel Institute X X X X X D-1 This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. BarSplice Products, Inc. (BarSplice) 4900 Webster Street Dayton, OH 45414 Tel: (937) 275-8700 Fax: (937) 275-9566 www.barsplice.com This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices Notes This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Concrete Reinforcing Steel Institute This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices Notes Concrete Reinforcing Steel Institute This publication is licensed to Victor Jones, vjones@harrisrebar.com. Document sharing is prohibited. Reinforcing Bars: Anchorages and Splices The definitive source for information on development and splicing of reinforcing bars. Features technical data on mechanical splices including load tests for Type 1 and Type 2 splices, Grades 40 to 80. Includes extensive tables of development and lap splice lengths for Grade 60 uncoated and epoxy-coated reinforcing bars with 3,000 to 10,000 psi concrete compressive strengths. Also includes: development and lap splice length tables for welded wire reinforcement, expanded information on headed bars, and supporting formulas for all development and lap splice tables. Sixth edition conforms to ACI 318-14 and AASHTO LRFD Bridge Design Specifications, 2016. ISBN 9781943961405 Concrete Reinforcing Steel Institute ❘ ❘ ❘ 933 North Plum Grove Road Schaumburg, IL 60173 Tel. 847.517.1200 www.crsi.org 9 781943 961405 10-SPLICES-2017
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