OM-B Non-Normal Training Guidelines B737 Chapter 0 Page 1 REVISION HIGHLIGHTS Revision Highlights 01 Nov 2016 Version 1.0 Revision Highlights If a discrepancy exists with OM-B or FCTM, the OM-B or FCTM will prevail. Revision Highlights Version 1.0 Date 01 Nov 2016 No changes compared to OM-B v11.1, except: Incorporated JAF Memo 2014-101 into chapter 1, Non QRH items “Sliding Window Falling out of Tracks.” TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 0 Page 2 MISCELLANEOUS Ditching 01 Nov 2016 Version 1.0 0. Miscellaneous 0.1 Ditching Refer to also FCTM, Chapter 8, Non-Normal Operations, section Ditching. The distress signal should include Mayday, position, course, speed, altitude, and nature of emergency, intention, time and position of intended touchdown, type of airplane. Maritime distress frequency is 2182khz (HF). The passenger door evacuation slides can be used as flotation devices. Life vests .......................................................................................................... DON Inflate when outside airplane. Loosen tie and collar, consider taking torch, phone etc… For additional information, refer to SEP for Emergency procedures and aircraft interior arrangements. 0.2 Emergency Descent Refer to OM-B and FCTM, Chapter 7 Maneuvers, Rapid Descent. 0.3 Non QRH items 0.3.1 Bomb threat Refer to QRH, Operational Information. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 1 Page 3 AIRPLANE GENERAL, EMERGENCY EQUIPMENT, DOORS, WINDOWS Automatic unlock 01 Nov 2016 Version 1.0 1. Airplane General, Emergency Equipment, Doors, Windows 1.1 Automatic unlock Apply procedure in OM Part A, Chapter 10. 1.2 Cargo door If a CARGO DOOR annunciator light is accompanied by minor pressurization problems (not a rapid or explosive decompression), accomplish the “CARGO DOOR” NNC first. However, FCM should protect himself without delay when the cabin altitude climbs above 10,000 feet. The NNC will protect the cabin floor by reducing pressure differential between the cargo compartment and cabin. 1.3 ELT This NNC applies to the airplane built-in ELT. Refer to SEP for additional information on the portable ELT. The ELT transmits automatically when it reaches its preset G-load limit. An ELT transmitter test is no preflight SOP. This test should be done only between the hour and 5 minutes past the hour for maximum 15 seconds. 1.4 Emergency exit lights not armed If the emergency exit lights switch is off, the lights can still be activated by the switch on the aft flight attendant panel. 1.5 Entry door If pressurization is not normal, redirect passengers away from door. 1.6 Equipment door No remarks. 1.7 Lock fail If the cockpit door access system fails on ground or in flight, engage the deadbolt (position: LOCKED KEY INOPERABLE) to lock the door. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 1 Page 4 AIRPLANE GENERAL, EMERGENCY EQUIPMENT, DOORS, WINDOWS Overwing door 01 Nov 2016 Version 1.0 Flight deck access and door operation using the deadbolt alone will be in accordance with operator-established procedures. Refer to OM Part A, Chapter 10. 1.8 Overwing door Overwing doors are commanded to lock by the PSEU when: 3 of 4 Entry/Service doors are closed and locked and either engine running and the airplane air/grd logic indicates that airplane is in the air or both thrust levers advanced > 53°. If flight lock is not engaged during T/O roll, the Master Caution, DOORS and OVERWING lights illuminate. If the takeoff is rejected for this reason (IAS < 80 KIAS), the lights will extinguish as the thrust lever angle < 53°. 1.9 Passenger oxygen ON Activation is either manual or automatic by a pressure switch above 14000 feet. 1.10 Service door No remarks. 1.11 Tailstrike Refer to chapter 3.2.15. 1.12 Window damage – Forward / Heated side Refer also to FCTM, Chapter 8, Non-Normal Operations, section Windows. Arcing occurs when electrical smoke or sparks are visible. Window arcing/delaminated/shattered/cracked: Determine which pane is cracked by holding a pencil on the crack viewed from different angles. The flight crew must wear oxygen masks until cabin altitude is at or below 10,000 feet. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 1 Page 5 AIRPLANE GENERAL, EMERGENCY EQUIPMENT, DOORS, WINDOWS Window Damage – Unheated Side 01 Nov 2016 Version 1.0 If both forward windows delaminate or forward vision is unsatisfactory, consider accomplishing an autoland if the ILS facility is satisfactory. If needed, the windows may be opened in-flight after depressurizing the airplane. Forward visibility can be maintained by looking out of the open window using care to stay clear of the airstream. 1.13 Window Damage – Unheated Side No additional remarks 1.14 Window Open Refer to FCTM, Chapter 8, Non-Normal Operations, section Windows. Do not reject the takeoff if window opens above 80 knots. If side window opens in flight, it is recommended to reduce airspeed to existing flap maneuvering speed to reduce noise level. 1.15 Non QRH items 1.15.1 Sliding Window Falling out of Tracks In the past, we experienced incidents whereby a cockpit sliding window fell out of the tracks. On one occasion, this caused damage to the circuit breaker panel. Similar events have been reported by other operators where the no 2 window fell down when the pilot attempted to open it. These events can be attributed to the following: The window track has a notch and roller mechanism. Lifting the front handle while the roller is aligned with the notch, will cause the window to leave the track. This is the design removal procedure. So if the operator lifts the handle while closing or opening the window, when the roller reaches the notch the window will possibly fall out. In one of the events the window was closed with the operator standing up and bending over the seat. As the track has a slight up-angle it is possible that pilots apply an upward force to the handle causing the window to fall out. In order to avoid similar incidents: Operate the window with care, avoiding upward force; Operate the window only while seated; Close the window by pushing on the lining – use the handle only for latching. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 2 Page 6 AIR SYSTEMS Auto fail or Unscheduled pressurization change 01 Nov 2016 Version 1.0 2. Air systems 2.1 Auto fail or Unscheduled pressurization change An unscheduled pressurization change may be caused by loss of one or more bleed air sources. Faulty closure of a bleed air valve and consequent loss of duct pressure can occur without illumination of a BLEED TRIP OFF light. Consider a trip reset. Condition: Power failure. High Cabin ROC/D > 2000fpm. High Cabin altitude > 15800 ft. Electrical power sources: AUTO DC bus 1 ALTN: DC bus 2 MAN: DC BAT bus 2.2 Bleed trip off Do not substitute APU as an alternate air source to the inoperative pack (APU bleed is limited to 17000 feet and wing anti-ice unusable on APU bleed). Both engine bleed trip off at high altitude First action in the ‘Bleed trip off NNC’ is switching off the wing A/I. Wing anti-ice is not required at high altitudes because any moisture will be frozen and ice particles will not adhere to the wing. Operating at high altitude with the Wing-Anti-ice system on and while extracting air from the engine's 9th stage may exceed the cooling capability of the precooler if the system is degraded. This may lead to a two engine Bleed Trip Off which would eliminate cabin air flow and may result in loss of cabin pressurization. 2.3 Cabin altitude warning or rapid depressurization Refer also to FCTM, Chapter 8, Non-Normal Operations, section Air Systems and Chapter 7, Maneuvers, section Rapid Descent. Do not confuse the takeoff warning horn (on ground) with the cabin altitude warning horn (in flight). Additional notes: TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 2 Page 7 AIR SYSTEMS Dual bleed 01 Nov 2016 Version 1.0 If the masks fall, the call made on the public adress to advise the cabin for the emergency descent,also advises the SCCM that the FCM are conscious and protected. Monitor TCAS display and maneuver as needed (select BLW on transponder panel as installed). It is recommended to keep the autopilot and autothrottle engaged during the maneuver. The rapid descent is normally made with the landing gear up. However, when structural integrity is in doubt and airspeed must be limited, extension of the landing gear may provide a more satisfactory rate of descent. If the landing gear is to be used during the descent, comply with the landing gear placard speeds. During unpressurized flight, minimize rate of descent or climb to maximum 1000 fpm to ensure crew and passenger comfort. 2.4 Dual bleed Make sure the before taxi set-up has been completed. 2.5 Duct overheat B737-700 Temperature in the related duct > 88°C. Topping sensor failed 60°C. Mixing valves drive to full cold position (AC required). 2.6 Equipment cooling off If an overtemperature occurs on the ground, alerting is provided through the ground crew call horn in the nose wheel well. However, the ground crew call horn may also sound to alert for a battery drain (i.e. IRS not OFF). In flight, losing both supply or both exhaust fans can result in loss of some DU’s after 30 minutes. 2.7 Off schedule descent No remarks. 2.8 Pack B737-800 Condition: Overheat in the cooling cycle: compressor outlet temperature > 185°C or turbine inlet temperature > 99°C. The pack valve closes. Failure of both primary and standby pack controls. The pack will continue to operate unless excessive temperatures cause the pack to trip off TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 2 Page 8 AIR SYSTEMS Pack trip off 01 Nov 2016 Version 1.0 One pack operation: Ground: dispatch maximum FL250. In flight: no limitation. If the remaining pack fails at high altitude, depending on the condition of the air seals in the fuselage, the cabin will climb 1200-2200 fpm. No pack operation: Cabin altitude will increase. Cabin temperature will gradually increase. Comment on communication with cabin crew items in the checklist: Step “Instruct flight attendants”: use standard NITS where the “special” could be simplified by: “Set the cabin light in DIM as for takeoff and landing and switch off the In-flight Entertainment system”. 2.9 Pack trip off B737-700 Condition: Overheat in the cooling cycle. Overheat in the duct downstream of the pack: duct temp > 121°C > ‘duct overheat’. The pack valve closes and the mix valves drive full cold. One pack operation: Ground: dispatch maximum FL250. In flight: no limitation. If the remaining pack fails at high altitude, depending on the condition of the air seals in the fuselage, the cabin will climb 1200-2200 fpm. No pack operation: Cabin altitude will increase. Cabin temperature will gradually increase. Comment on communication with cabin crew items in the checklist: Step “Instruct flight attendants”: use standard NITS where the “special” could be simplified by: “Set the cabin light in DIM as for takeoff and landing and switch off the In-flight Entertainment system”. 2.10 Wing body overheat Condition: bleed air duct leak in the fuselage, engine strut or wing leading edge. Do not rush. Allow one or more minutes after each step in the checklist for the affected temperature sensors to cool. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 2.11 OM-B Non-Normal Training Guidelines B737 Chapter 2 Page 9 AIR SYSTEMS Zone temp 01 Nov 2016 Version 1.0 Zone temp B737-800 Temperature in the related duct > 88°C. Topping sensor failed 60°C or flight deck primary and standby temperature control have failed. Associated trim air modulating valve closes. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 3 Page 10 ANTI-ICE, RAIN Engine cowl anti-ice 01 Nov 2016 Version 1.0 3. Anti-Ice, Rain 3.1 Engine cowl anti-ice No remarks. 3.2 Engine cowl valve open or TAI indication Each cowl anti-ice valve is electrically controlled and pressure actuated. As a result, on ground an increase of thrust up to a maximum of 30% N1 may be required to open the valve. Make sure DUAL BLEED light is extinguished. 3.3 Ice crystal icing Ice crystals are not easily identified as they will not lead to obvious airframe icing. These particles can form ice buildup inside the engine and cause power loss, surge, flameout, high vibration or damage. Typically, engine power loss occurs at high altitude, in clouds, as the airplane is flying above an area of convective weather where little or no weather radar returns are observed at the flight altitude or during convective weather avoidance maneuvers. Other clues are: TAT near 0 °C or St Elmo’s fire and appearance of rain on the windshield. 3.4 Probe heat Pitot/static heat malfunctions can cause the altimeter and the airspeed indicator to show erratic indications. Crew coordination, reference to standby instruments and IRS data is used to identify the faulty system. Refer also to Airspeed unreliable. 3.5 Window heat off No remarks. 3.6 Window overheat Condition: The controller has removed power due to excessive temperature OR power loss. Panel with OFF light installed: Overheat or system failure: OFF light illuminates about one minute later. Panel with ON light installed: Overheat: the ON light remains illuminated for about one minute. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 3 Page 11 ANTI-ICE, RAIN Wing anti-ice valve open 01 Nov 2016 Version 1.0 System failure: the ON light extinguishes immediately. Refer to FCOM, Chapter SP.3.1: Window heat system tests. 3.7 Wing anti-ice valve open Each wing anti-ice valve is AC motor operated. The wing leading edge will only be heated if there is pressure: verify the duct pressure indicator. Wing Anti-Ice Operation on the ground: The wing anti-ice VALVE OPEN lights may cycle bright/dim due to the control valves cycling closed/open in response to thrust setting and duct temperature logic. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 4 Page 12 AUTOMATIC FLIGHT Autopilot disengage 01 Nov 2016 Version 1.0 4. Automatic flight 4.1 Autopilot disengage Before manual disengagement, advise PM. Then hold the control wheel firmly and disconnect the autopilot. 4.2 Autothrottle disengage Autoland (CAT II/IIIA) is allowed with autothrottle inoperative. 4.3 No autoland AFDS redundancy is reduced: NO AUTOLAND status annunciation appears on the PFD. 4.4 No land 3 AFDS redundancy is reduced: LAND 2 status annunciation appears on the PFD. A single fault cannot cause a significant deviation from the flight path (fail passive). 4.5 Non QRH items 4.5.1 AFDS mode control panel faults Various pitch or roll modes may become unselectable or ceased to function normally. Typically, these faults do not generate a failure annunciation. Disconnect the autopilot and select both flight director switches to OFF. This clears all engaged modes. Re-engage an autopilot or select a flight director switch to ON. The AFDS default pitch and roll modes should engage. Select the desired AFDS pitch and roll mode. If the fault condition is not corrected, select an alternate pitch or roll mode. Examples are included in the following table: TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 4 Page 13 AUTOMATIC FLIGHT Non QRH items 01 Nov 2016 Version 1.0 Inoperative or faulty autopilot mode HDG SEL LNAV Suggested alternate autopilot mode or crew technique Set desired heading, disconnect AFDS and manually roll wings level on the desired heading, and re-engage the AFDS. The AFDS will hold the established heading. Use HDG SEL to maintain the airplane track on the magenta FMC course. VNAV SPD or VNAV PTH (climb or Use FLCH or V/S. V/S should be descent) selected for descent on final approach. VNAV PTH (cruise) Use altitude hold. If altitude hold is not directly selectable, use FLCH to automatically transition to altitude hold. VOR/LOC Use LNAV. Monitor and fly the approach referencing localizer raw data. G/S Use V/S or VNAV PTH to descend on an ILS CAT I approach. Monitor and fly the approach referencing glideslope raw data. CAT II and III approaches are not allowed. 4.5.2 Autopilot altitude-control system failure One automatic altitude-control system is required for operation in RVSM airspace. Refer to OM Part C / Route Manual / NAV / General Information for in-flight contingencies if applicable. 4.5.3 Flight director A flight director failure in either pitch or roll causes the respective steering bars to disappear. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 5 Page 14 COMMUNICATIONS, DATALINK ACARS failures (as installed) 01 Nov 2016 Version 1.0 5. Communications, Datalink 5.1 ACARS failures (as installed) No remarks. 5.2 Radio transmit continuous (stuck microphone switch) See below: Radio communication failure. 5.3 Non QRH items 5.3.1 Radio communication failure Task distribution by the CPT. It is recommended that F/O is PF. Start timer. Perform the “Radio transmit continuous” NNC. Step 1 If other airplane are also without reply, check the VHF ground frequency. Contact previous (or next) frequency. Contact 121.50. Step 2 Check VHF COM panels. Select a different frequency on all panels at all times. An erratic panel can block all communications on a given frequency. Try VHF 1. Try VHF 2. Try VHF3 (if available for voice). If steps 1 and 2 are unsuccessful, squawk 7600 and ident. Check routing and flight level. Step 3 Check microphones and headphones. Unplug the 6 microphones and headphones (CPT, F/O each have 2 microphones/headphones, the observer has a microphone/headphone, P.A. microphone). Try every mike and headphone on its own ACP and VHF COMM box (CPT on VHF-1 and so on). TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 5 Page 15 COMMUNICATIONS, DATALINK Non QRH items 01 Nov 2016 Version 1.0 Step 4 Audio control panel Check ACP selector in alternate mode. Pull CB of all ACP’s on P6-2. Reset a single ACP and try to communicate using mike and VHF-COM on the same side. Step 5 Try to communicate by any available means as HF, SATCOM (as installed) and ACARS (as installed). Step 6 Apply ICAO and RVSM loss of communication procedures in OM Part C. Guidelines in total loss of 2 way communication prior or after entering NAT region Refer to OM Part C Regional description / Region NAT. 5.3.2 Cockpit voice recorder deactivation Refer to OM Part A, Chapter 11: Handling of accidents and occurrences. 2 hours of flight deck audio is recorded and then erased. Deactivation of the cockpit voice recorder is possible by pulling the voice recorder circuit breaker (P18-2). TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 6 Page 16 ELECTRICAL Workmethod 01 Nov 2016 Version 1.0 6. Electrical Workmethod Apply the following workmethod in case of multiple failures: Consider engine problems (check thrust lever response). Consider a possible failure of an electronic unit (DEU, PSEU, ADIRU). Consider electrical problems. Clear the electrical panel amber lights from top to bottom. After NNC, analyze which systems are lost. 6.1 Battery discharge This is a normal indication when starting APU on battery. 6.2 DRIVE Condition: IDG underfrequency, or IDG low oil pressure caused by IDG failure. IDG automatic disconnect due to high oil temperature. Drive disconnection: hold the switch momentarily. This means you must not hold the switch too long in the disconnect position. The disconnect solenoid may burn if held for about 5 seconds or longer. After disconnection, reactivation of the IDG can only be done on the ground by maintenance personnel. 6.3 ELEC If the light illuminates when changing electrical source, position both AC and DC meter selectors to TEST, read failure on the display. To reset, push and hold MAINT test switch for several seconds. In most cases, this action will clear the fault and the ELEC light will extinguish. If the ELEC light does not extinguish, return to gate for maintenance. 6.4 Loss of both engine driven generators Indications MASTER CAUTION with multiple caution lights and instruments warnings flags on both panels. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 6 Page 17 ELECTRICAL Loss of both engine driven generators 01 Nov 2016 Version 1.0 Not to be confused with “loss of thrust on both engines”. To discriminate between the two situations, check ENG FAIL lights and/or advance the thrust levers and check if engines respond. During takeoff roll CPT PFD is available. Rejecting takeoff above 80 kts is not recommended, as outboard antiskid and RTO autobrakes are inoperative and no automatic extension of speedbrakes available. Inboard antiskid is powered by battery bus. At least the primary engine parameters are available. Airborne CPT becomes PF as his instruments are powered by standby busses. Declare urgency: “PAN-PAN” (x3). Ask for radar vectors if necessary. CAUTION: No altitude alert for level off. CPT PFD, ND and (left) FMC are available. The autothrottle has disconnected. Electric trim is INOP. At flap retraction altitude, it is recommended to keep actual flap setting and maneuvering speed. There is no flap asymmetry protection. Non-normal checklist There is no alternate source for the battery charger. An auxiliary battery operates in parallel with the main battery through the Remote Control Circuit Breaker (RCCB). Power failure AFDS power interruption Values and modes on the MCP may have changed and require verification. Verify FMA. Engage modes as required (recommended: MCP speed, ALT HLD, HDG SEL, F/D). Do not use LNAV & VNAV selection before complete FMC pages check. FMC power interruption (Single FMC installation) More than 10 seconds on the ground: No preflight entries anymore. All other cases: Route is still in memory. Check messages on CDU. Select active waypoint. Buffet alert (ZFW is missing). TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 6 Page 18 ELECTRICAL Source off 01 Nov 2016 Version 1.0 Refill PERFO page. Pressurization power loss In AUTO and ALTN the outflow valve will be stuck in position. Use MAN to recover control of the outflow valve. Electrical If the DRIVE light is illuminated, perform associated NNC. Engines Only right ignition is available, position ignition select switch to R. IRS power loss If transfer bus 2 remains unpowered during more than 5 minutes, back up DC is terminated to the right IRS without any warning on the ISDU. If transfer bus is recovered later on, only the ATTITUDE mode can be recovered. Automatic galley load shedding When operating on one generator, the galley power is shed incrementally. If overload still exists, main bus 1 and 2 are also shed. Landing on battery only WARNING: Declare an emergency: “MAYDAY” (x3). Plan to land at the nearest suitable airport, do not rely on calculated time remaining. Pressurization to MAN (and open outflow valve before landing). No TE flaps & LE devices indication, however F-speeds and speed bars remain in accordance with actual flap setting. TE flaps & LE devices are available, but there is no asymmetry protection. Probe heat (B side) inoperative. Partial antiskid, autobrake, auto speedbrake extension inoperative. Check the Non-Normal Configuration Landing Distance table in the QRH, Performance In-flight. Reverse thrust is available. 6.5 Source off If a source has been selected to power the opposite transfer bus, both transfer busses are powered. 6.6 Standby power off Failure of AC standby, DC standby or BAT bus. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 6 Page 19 ELECTRICAL TR unit 01 Nov 2016 Version 1.0 6.7 TR unit Condition: On the ground: any TR has failed. In flight: TR1 failed or TR2 and TR3 failed. This means that, in flight with the light illuminated, DC BUS 1 or 2 will loose power if the ‘cross bus tie relay’ opens. TR CB’s are not accessible in the cockpit (E&E). TR 1 failure: with any AP or both FD in approach mode, the TR 3 cross bus tie relay will open upon glide slope capture. This results in multiple failures as TR 1 is disconnected from its backup. Upon TOGA push all normal. Solutions: use raw data. maximum one FD in APP mode (AP off). AP on: VOR/LOC with V/S or LNAV /VNAV. 6.8 Transfer bus off With the Transfer Bus circuit breaker popped, the TRANSFER BUS OFF light may not illuminate. Transfer bus 2 off highlights: Pressurization controller should work normally although DCPCS panel is unpowered. Right IRS inoperative after 5 minutes. A/P A inoperative after 5 minutes. Weather radar inoperative. Battery charger inoperative. Engine 2 left ignition inoperative. Flap indicator unserviceable but speed tape maneuvering and placard speeds remain valid. Leading edge and trailing edge flaps should operate normally. Electric stab trim inoperative. Perform Stabilizer Trim Inoperative NNC. Aileron trim inoperative. Consider IRS, Instrument & Source select switching to recover certain instruments. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 20 ENGINES, APU Aborted engine start 01 Nov 2016 Version 1.0 7. Engines, APU Refer to all chapters of the FCTM for engine inoperative information. 7.1 Aborted engine start Workmethod The memory items are performed by the Captain. Advise ground engineer. Aborted engine start NNC. Check CB. Check MEL/DDG. Supplementary start procedure if required. Perform "Before Start checklist" before starting again. EEC abnormal start protection During ground starts, the EEC monitors engine parameters to detect impending hot starts, EGT start limit exceedances and wet starts. Supplementary start procedures Engine starter auto cutout: early starter cutout F/O can hold start switch till 56% N2. no starter cutout apply NNC ‘START VALVE OPEN’. APU failure during engine start: Before first engine reaches idle speed: Check engine: If below self sustaining speed: shut down engine, request pneumatic group and use the pneumatic group to motor for 60”. If above self sustaining speed: when engine stabilizes at idle: GEN on bus. Accomplish the APU NNC, if applicable. After first engine reaches idle speed: Engine generator on BUS. Accomplish the APU NNC, if applicable. Crossbleed start for the other engine. 7.2 APU fault No remarks. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 21 ENGINES, APU APU Low oil pressure 01 Nov 2016 Version 1.0 7.3 APU Low oil pressure Normal indication during APU start. 7.4 APU Overspeed No remarks. 7.5 EEC Alternate mode Takeoff: Refer to TOperf for takeoff performance calculations. Assumed temperature reduced thrust is not allowed with the EEC in alternate. Refer to QRH, Performance In-flight: Alternate mode EEC. Loss of either DEU results in a loss of signal to both EEC’s. Both ‘EEC ALTN’ lights illuminate simultaneously. 7.6 Engine control Condition: The EEC detects a non-dispatchable engine control system fault. The light only illuminates on the ground with groundspeed less than 80 knots (takeoff) - 30 knots (landing). 7.7 Engine failure or shutdown Conditions Loss of thrust accompanied by the amber ‘ENG FAIL’ alert on the EGT indicator. Abnormal engine indications. When referred to by another NNC. When operating at reduced thrust use this NNC as guideline. Checklist Do not shutdown an engine without confirmation by the other FCM. Fuel balancing: First check if the imbalance is consistent with failed engine (fuel leak after engine separation). Do not open crossfeed valve if fuel leak is suspected. Accomplish SP ‘Fuel balancing’: procedure can be done by memory. Repeat procedure as needed. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 22 ENGINES, APU Engine failure or shutdown 01 Nov 2016 Version 1.0 Lateral control is not significantly affected when operating with fuel beyond normal balance limits. Flying with the crossfeed valve open and all main pumps on is not recommended by Boeing as this may lead to increasing imbalance due to different output pressure. With center tank fuel, first balance with the center pumps off, then use the center fuel. 7.7.1 Engine failure at or after V1 Refer to OM-B. Note: A correctly calculated assumed temp and/or derate thrust complies with all single engine performance requirements on takeoff. Selecting maximum thrust on the operating engine is normally not required. Selecting maximum thrust is allowed when using assumed temperature calculations with FULL rated thrust only. On derate thrust, increasing thrust could result in loss of directional control. 7.7.2 Engine inoperative cruise/driftdown Refer to OM-B. Note: The crew may decide to deviate from this procedure. Other AFDS modes may be used to ensure the airplane flight path stays under control at all times. According to the present position (MNPS, ETOPS airspace,…) and choice of diversion, the final routing and speeds will be evaluated and decided by the CPT. 7.7.3 Engine failure with landing flaps Pilot Flying Pilot Monitoring First pilot to discover the problem, calls: “ENGINE FAILURE” Adjust thrust and attitude as needed. Monitor flight path and call any significant deviation. Either maintain actual landing flaps Set flaps 15 and set speed. setting or if thrust is insufficient: "FLAPS 15, SPEED BUG PLUS___" GROUND PROXIMTY FLAP INHIBIT (B737-700) add 15knots Switch .................................FLAP INHIBIT (B737-800) add 20knots CPT decides depending on airplane position and weather conditions. Pilot Flying TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 23 ENGINES, APU Engine failure or shutdown 01 Nov 2016 Version 1.0 Recover glide slope and localizer Check speed & attitude Adjust final approac. thrust setting (1 eng) Call "LANDING CHECKLIST" If at 500 ft AAL the airplane is not stable, execute a go-around CPT decides: “GO-AROUND” Pilot Flying If the flaps are at 30 or 40, call “GO-AROUND FLAPS 15” If the flaps are at 15 and the speed is lower than Vref 30/40 + 15/20, call “GOAROUND FLAPS 15” If the flaps are at 15 and the speed is greater or equal to Vref 30/40 + 15/20, call “GO-AROUND FLAPS 1” Pushes a TO/GA switch Set go-around thrust and rotate to the go-around attitude Continue as per One engine inoperative go-around Note: If an engine failure should occur on final approach with flaps in the landing position, the decision to continue the approach or execute a go-around should be made immediately. If the approach is continued and sufficient thrust is available, continue the approach with landing flaps. If the approach is continued and sufficient thrust is not available for landing flaps, retract the flaps to 15 and adjust thrust on the operating engine. Command speed should be increased to 15 knots (B737-700) or 20 knots (B737-800) over the previously set flaps 30 or 40 VREF. This sets a command speed that is equal to at least VREF for flaps 15. Wind additives should be added as needed, if time and conditions permit. Transition from landing flaps to flaps 15 requires a lot of thrust, but once flaps 15 is set and the new target speed is attained a rather large thrust reduction must be made. Be aware of the important pitch-down when an engine fails. With flaps 15, aim for 6 degrees pitch attitude initially; pull back on the control wheel and anticipate with aft trim. No memory items for an engine fire on final (critical phase of flight), wait until after landing. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 24 ENGINES, APU Engine high oil temperature 01 Nov 2016 Version 1.0 If an engine fails during a single channel approach, keep the autopilot engaged if performance is acceptable. Use manual rudder. Disconnect the autopilot for landing or go –around. Low visibility approach: if an engine fails during a dual channel approach, disconnect the autopilot and perform a manual go-around. 7.8 Engine high oil temperature If operating at reduced thrust to keep the oil temperature within the green band, use the ‘ENGINE FAILURE/SHUTDOWN’ checklist as a guideline. 7.9 Engine in-flight start Engine condition evaluation Before attempting an in-flight engine start, gather all relevant information to decide whether an in-flight start should be attempted. Consider engine damage, icing or volcanic ash encounter and their effects on a successful start. On CFM-56, oil pressure will always be near zero on a wind milling engine. Oil quantity may drop to zero on a windmilling engine. Successful starting is only guaranteed in the NNC In-flight start envelope, however a start may (and should) be attempted outside the envelope. Checklist Magenta ‘X-BLD’ indication above the N2 indicator when the airspeed is less than required for a windmill start. Start lever: idle detent at 25% N2 with a minimum of 11%. When using bleed air from operating engine to start the failed engine, the cabin gently depressurizes. Engine start switch in FLT bypasses the ignition selector switch (both igniters operate). Light-up within 30 seconds i.s.o. 10 seconds on the ground. Check starter cut out. 7.10 Engine limit or surge or stall Engine exceedance during takeoff Maximum takeoff EGT is 950°. If an engine exceedance occurs after takeoff thrust is set and the decision is made to continue the takeoff, do not retard the thrust lever in an attempt to control the exceedance. Retarding the thrust levers after thrust is set invalidates takeoff performance. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 25 ENGINES, APU Engine low oil pressure 01 Nov 2016 Version 1.0 When the commander judges that altitude (minimum 400 feet AGL) and airspeed are acceptable, the thrust lever should be retarded until the exceedance is within limits and the appropriate NNC accomplished. EGT indications exceeding limits after takeoff Engines presenting an ample EGT margin in normal operation may show an EGT rise up to 40C at 300 ft compared to the normal EGT in the following conditions: First takeoff of the day: if the engine is not thermally stabilized, the fuel flow required to produce a given thrust is slightly higher, resulting in a higher EGT (up to 10C). Full takeoff thrust. Temperature inversion. These combined EGT rises may lead to exceedance of the EGT limit. Procedure: Apply the maximum assumed temperature using the TOPerf. Consider using A/C bleeds off. Engine surge or stall Indications to recognize the surge or stall could include: Noise Dropping, fluctuating N1 Increasing EGT Vibration Airplane yaw On a self recovering surge or stall, parameters return to normal without crew action. On a non-self recovering surge or stall: Perform the memory items without delay to increase chances of recovery. Ignition, associated pack high and engine and wing anti-ice ON (OAT < 38°C) may help recovery under certain circumstances. Advance throttle slowly and check for normal operations. If operating at reduced thrust, use the ‘ENGINE FAILURE/SHUTDOWN’ checklist as a guideline. 7.11 Engine low oil pressure After engine start: keep thrust at idle and do not taxi if oil pressure is below the red line (Cold Wx: allow 3’30” to reach the minimum operating pressure). If oil pressure is in the yellow band with takeoff thrust set: before 80 kts, reject takeoff. The yellow band is variable depending on N2. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 7.12 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 26 ENGINES, APU Engine oil filter bypass 01 Nov 2016 Version 1.0 Engine oil filter bypass When the engine oil filter bypass light illuminates during a cold engine start, wait until oil temperature is above 25°C before applying checklist. (Cold Wx: allow 3’30” to stabilize). If operating at reduced thrust to keep the light out, use the ‘Engine Failure/Shutdown’ checklist as a guideline. 7.13 High engine vibration Engine shutdown is not required, as AVM indications will decrease with thrust reduction. If the AVM indication does not decrease when the thrust lever is retarded, other engine problems may be indicated. If engine indications are unusual, accomplish the Engine Limit or Surge or Stall NNC. 7.14 Loss of thrust on both engines Dual engine failure is a situation that demands prompt action regardless of altitude or airspeed. Accomplish memory items and establish the appropriate airspeed to immediately attempt a windmill restart. There is a higher probability that a windmill start will succeed if the restart attempt is made as soon as possible (or immediately after recognizing an engine failure) to take advantage of high engine RPM. Use of higher airspeeds and altitudes below 30,000 feet improves the probability of a restart. Loss of thrust at higher altitudes may require descent to a lower altitude to improve windmill starting capability. The in-flight start envelope defines the region where windmill starts were demonstrated during certification. It should be noted that this envelope does not define the only areas where a windmill start may be successful. The LOSS OF THRUST ON BOTH ENGINES NNC is written to ensure that flight crews take advantage of the high RPM at engine failure regardless of altitude or airspeed. Initiate the memory items portion of the LOSS OF THRUST ON BOTH ENGINES NNC before attempting an APU start for the reasons identified above. If the windmill restart is not successful, an APU start should be initiated as soon as practical to provide electrical power and starter assist during follow-on engine start attempts. During a windmill restart, EGT may exceed the displayed limit for one-engine starts. During restart attempts with both engines failed, use the takeoff EGT limit. A hung or stalled in-flight start is normally indicated by stagnant RPM and increasing EGT. During start, engines may accelerate to idle slowly but action should not be taken if RPM is increasing and EGT is not near or rapidly approaching the limit. Note: when electrical power is restored, do not confuse the establishment of APU generator power with the establishment of engine generator power at idle RPM and advance the thrust lever prematurely. Condition: TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 27 ENGINES, APU One engine inoperative landing 01 Nov 2016 Version 1.0 If both TFR BUS OFF lights illuminate, check engine response (N1 and EGT) to thrust lever movement. Check amber ‘ENG FAIL’ indication on the EGT indicators. With APU running, below FL200 or when N2 drops below 11%, reduce speed to flaps up speed, to increase gliding range. Turn away from heavy rain or volcanic ash and towards a nearby airport. 7.15 One engine inoperative landing General During one engine inoperative flight, autothrottle use is not recommended. Single engine landing configuration is flaps 15. Fail operational B737 is certified for one engine inoperative landing with flaps 30. Due to mixed variant flying considerations, always use flaps 15. It is recommended to disconnect the autopilot(s) not later than passing minimums. During a single autopilot or manual approach the pilot must use rudder pedal input and rudder trim to maintain an in-trim condition. Rudder trim zero on final is not mandatory. The body attitude when established on a 3° glide path will be around 2,5° instead of 1º for the 2 engines approach. Flare technique: very little increase in body attitude for a positive touchdown and leave some thrust until touchdown. Patterns Refer to FCOM QRH, Chapter MAN, Flight patterns. One engine inoperative autoland are not authorized. CAT I minima are applicable. One engine inoperative non-ILS approach: the procedure for one engine inoperative is similar to the normal approach. One engine inoperative circling approach: maintain gear up and flaps 10 while circling. Call “GEAR DOWN, FLAPS 15” before turning base and aim for Vtarget for one engine inoperative. One engine inoperative visual approach: the procedure is the same as for a normal visual circuit, except use flaps 15 for landing. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 28 ENGINES, APU One engine inoperative landing 01 Nov 2016 Version 1.0 One engine inoperative go-around Procedure Pilot Flying At the same time: Push the TO/GA switch Call "GO-AROUND, FLAPS 1” Pilot Monitoring Position the FLAP lever to 1 and monitor flap retraction Verify or execute: The rotation to go–around attitude Thrust increase Verify that the thrust is sufficient for the go-around. Verify a positive rate of climb on the altimeter and call "POSITIVE RATE". Verify a positive rate of climb on the altimeter and call: "GEAR UP". Set the landing gear lever to UP. Verify that the missed approach altitude is set. If the airspeed is within the amber band limit bank angle to 15°. Above 400 feet radio altitude, verify or Observe mode annunciation. select a roll mode and verify proper mode annunciation. Verify that the missed approach route is tracked. At acceleration height, call "FLAPS ___" Set the FLAP lever as directed. according to the flap retraction schedule. Monitor flaps and slats retraction. After flap retraction to the planned flap setting, select LVL CHG. VNAV may be selected if the flaps are up. Call: “SELECT THRUST” MAX CONTINUOUS Select max. continuous thrust on CDU. Set thrust as needed. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 29 ENGINES, APU Reverser 01 Nov 2016 Version 1.0 Pilot Flying Pilot Monitoring Verify that the missed approach altitude is captured. Set the landing gear lever to OFF after landing gear retraction is complete. Set the engine start switches as needed. Call "AFTER TAKEOFF CHECKLIST” Do the AFTER TAKEOFF checklist. Engine failure during go-around Perform normal go-around procedures. F/D remains valid. Maintain flaps 15 until retraction altitude. Retract flaps on the normal flaps / speed schedule. During a dual channel autopilot go-around disconnect the autopilot. Go-around after a F/D approach F/D has one-engine logic. Go-around after a single channel approach The A/P disconnects at TO/GA push. The F/D go-around mode is active at the moment of the TOGA engagement, but the one-engine logic becomes active the moment the engine fails. Go-around after a dual channel approach The F/D & A/P go-around mode are activated at TOGA push. If the engine fails before or during go-around engagement, immediately disconnect the A/P. The A/P has no "one engine out" go-around logic since third axis is missing (yaw). Go-around acceleration altitude Review missed approach phase in OM Part C, chapter LEGENDS / PANS OPS. According to PANS-OPS 4, the acceleration segment in the GA is not calculated. Use MSA or final level-off altitude of the missed approach as acceleration altitude. 7.16 Reverser Condition: Isolation valve or thrust reverser control valve is not in the commanded position. Thrust reverser sleeve position sensors are in disagreement. Auto-restow circuit has been activated. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 7.17 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 30 ENGINES, APU Reverser unlocked (in flight) 01 Nov 2016 Version 1.0 Reverser unlocked (in flight) Amber REV indication above the N1 indicator. Thrust lever remains in last position and EEC commands thrust to idle. Checklist: If a controllability or a safe flightpath is impaired, consider shutting down by memory (start lever cut off) the affected engine after confirmation by PF. 7.18 Start valve open Condition: the start valve has opened or no starter cutout during engine start. Position the engine start switch off by memory, but there is no urgency (checklist has reference items only). 7.19 Volcanic ash Refer to OM Part A, Chapter 8: Flight preparation: if flight is planned near potential contamination zones, review and brief actions in advance. In-flight procedures. Postflight reporting. Always avoid and stay upwind of volcanic ash and dust. If airspeed is unreliable, refer to QRH, Chapter Performance Inflight, Flight with Unreliable Airspeed. If vision through windshield is obscured, diversion to an airport where an autoland can be made should be considered. 7.20 Non QRH items 7.20.1 APU Low oil quantity / APU Maint The APU requires oil servicing. Further use of the APU during several hours is allowed. However, if the blue light illuminates due to an oil leak, the APU will fail and damage may occur. 7.20.2 Engine oil quantity There is no warning associated with this problem. There is no minimum engine oil quantity indication limit and no procedure which require crew action. An indication of a sudden loss of oil quantity without abnormal indications of oil pressure and/or oil temperature is most likely a malfunction in the oil quantity indication system. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 7 Page 31 ENGINES, APU Non QRH items 01 Nov 2016 Version 1.0 Do not shutdown an engine only for low or decreasing oil quantity if other parameters are normal. A slow decrease in indicated oil quantity could be due to: An oil leak. An oil consumption problem. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 8 Page 32 FIRE PROTECTION APU Detection inoperative 01 Nov 2016 Version 1.0 8. Fire protection 8.1 APU Detection inoperative No remarks. 8.2 APU Fire If an APU fire is detected, the APU shuts down automatically; still this needs to be confirmed twice with the APU fire warning switch and the APU switch, by memory. 8.3 Cargo fire WARNING: plan to land at the nearest suitable airport, even if smoke stops. On the ground, false cargo fire warnings can occur due to disinfectant sprays, GPU exhaust etc. In such cases, good crew management and communications between flight deck crew and ground staff is needed to ensure that correct action is taken. YB861, YB863, YJ952, YR101 – YR118 (OO-JAA, OO-JAD, OO-JAH, OO-JAU, OO-JAV, OO-JAX, OO-JAY, OO-JEF, OO-JJH, OO-JJI) Two fire bottles installed; the second bottle discharge is disabled automatically upon landing or by disarming the system. YC488, YK909 –YM652 (OO-CAN, OO-JAF, OO-JAO, OO-JAQ, OO-JAR, OOJAS, OO-JBG, OO-JLO, OO-JOS) One fire bottle is installed. 8.4 Cargo fire detector fault No remarks. 8.5 Engine fire separation or engine severe damage or Checklist After memory items and if the fire warning light extinguishes check fire loop FAULT light. If the FAULT light is illuminated, consider the fire is not extinguished. A fire test is not required. Failures such as fan blade separation can cause high levels of airframe vibration. Normally, reducing airspeed and descending should reduce vibrations. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 8 Page 33 FIRE PROTECTION Engine fire/overheat detector fault 01 Nov 2016 Version 1.0 Fuel balancing Check if the imbalance is consistent with failed engine (fuel leak after engine separation). Do not open crossfeed valve if fuel leak is suspected. Accomplish SP ‘Fuel balancing’: procedure can be done by memory. Repeat procedure as needed. Lateral control is not significantly affected when operating with fuel beyond normal balance limits. Flying with the crossfeed valve open and all main pumps on is not recommended as this may lead to increasing imbalance due to different output pressure. With center tank fuel, first balance with the center pumps off, then use the center fuel. 8.6 Engine fire/overheat detector fault Condition: Both loops or the selected loop has failed. No ‘MASTER CAUTION’ light contrary to the ‘APU DET INOP’ light. 8.7 Engine overheat Contrary to ‘ENGINE LIMIT’ NNC the thrust lever should be closed to idle immediately: Light on in idle: perform ‘ENGINE FIRE’ NNC. Light off in idle: use the ‘Engine Failure or Shutdown’ NNC as a guideline for approach, while the engine can remain in idle. 8.8 Engine tailpipe fire Engine tailpipe fire can occur during startup or after the engine is shutdown. Both cases are covered by the NNC. A tailpipe fire is typically reported by the ground crew without engine fire warning in the cockpit. A tailpipe fire will not trigger the engine fire warning loop because the loop is positioned further forward. When fuel contacts hot engine exhaust parts, a fire is likely. The fuel can be the result of a leak or a faulty fuel control unit. An oil puddle in the exhaust (due to engine design) can also ignite. This can even occur 10 min. after engine shutdown. The NNC procedure will ensure sufficient air from the APU and then motor the engine to blow-out the fire. If the fire cannot be extinguished, evacuate the airplane. The ‘ENGINE FIRE’ NNC is inappropriate because the engine fire extinguishing agent is not effective against a fire inside the tailpipe. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 8 Page 34 FIRE PROTECTION Lavatory smoke 01 Nov 2016 Version 1.0 8.9 Lavatory smoke There are no cockpit annunciations of lavatory smoke (except on OO-JAD, OO-JAH, OO-JAU, OO-JAV, OO-JAX, OO-JAY and OO-JEF) or fire extinguisher operation. If required, accomplish the Smoke, Fire or Fumes checklist. Refer also to the related OM Part B Chapter. Be aware that in the event the cabin is over-pressurized, airplane lavatory ionization smoke detectors could “false warn.” In such cases, good crew management and communications between flight deck crew and cabin attendants is needed to ensure that correct action is taken. 8.10 Smoke or fumes removal It is important that the crew understands that this checklist is performed after being directed by the Smoke, Fire or Fumes checklist as some initial steps (oxygen, goggles…) are accomplish in this checklist. Afterwards, return to the Smoke, Fire or Fumes checklist. This procedure must be used when concentration of smoke requires its removal from the flight deck or the cabin. Two cases are covered in the ‘Smoke or Fumes Removal’ NNC: Both PACKS are OFF: open window and cabin air will flow forward to the cockpit and exit via the open window. One or both PACKS in AUTO: open aft outflow valve and cockpit air will flow aft to the cabin and exit through the aft outflow valve. As the air current is opposite, never open cockpit window with packs operating. Once the smoke is evacuated the crew should re-establish normal pressurization. 8.11 Smoke, fire or fumes Except if source is visually confirmed to be extinguished and the smoke or fumes are decreasing: Plan to land at the nearest suitable airport. Do not delay landing to execute this checklist. Landing at the nearest suitable airport implies immediate diversion to a runway. However, if the smoke, fire or fumes situation is severe enough, the flight crew should consider an overweight landing, a tailwind landing, an off-airport landing, or a ditching. Additional immediate actions Lock the flight deck door. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 8 Page 35 FIRE PROTECTION Wheel well fire 01 Nov 2016 Version 1.0 Declare an emergency and ask vectors to the nearest suitable airfield, including military. Do not waste time in trying to locate the source of smoke or fire. Checklist Do not rush. Do not select passenger oxygen system on, it is useless (the masks dilute the oxygen with cabin air) and may activate a fire with the extra oxygen. Typical sources on the flight deck are the air conditioning outlets (air conditioning smoke) or the instrument or circuit breaker panels (electrical smoke). If smoke enters via the flight deck door, communicate with the (S)CCM to locate the origin of the smoke in cabin (galley, overhead bins, toilet, ceiling, floor, etc). Comments on communication with cabin crew items in the checklist: Step “Establish crew and cabin communication” / “Instruct cabin crew to turn off”: the SCCM will contact the flight deck via the interphone (as usual). The Captain will keep the door closed. Air conditioning smoke Air conditioning smoke is often caused by the recirculation fans. De-icing fluid entering the APU air inlet may also cause air conditioning smoke at takeoff. Do not use the No Bleed Takeoff procedure after airplane de-icing. If required, select the unpressurized takeoff procedure to increase takeoff performance. Electrical smoke If electrical smoke appears when switching on an electrical system, first switch the system off (most probable cause) before starting the checklist. If CB’s have popped out, do not reset. No instrument transfer switching. 8.12 Wheel well fire Refer also to FCTM, Chapter 8, Non-Normal Operations, section Wheel Well Fire. WARNING: plan to land at the nearest suitable airport, even if the warning ceases. Decision making: A wheel well fire may affect other systems. After a wheel well fire, one or more tires may be deflated and /or wheels may be locked. Refer also to chapter ‘flat tire/tire burst’. Consider cabin preparation for emergency landing. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 8 Page 36 FIRE PROTECTION Wheel well fire 01 Nov 2016 Version 1.0 Keep landing gear down, unless fuel critical or performance requirements. The system will not detect hot brakes alone, without an associated fire. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 9 Page 37 FLIGHT CONTROLS All flaps up landing 01 Nov 2016 Version 1.0 9. Flight controls Refer also to FCTM, Chapter 8, Non-Normal Operations, section Flight Controls. 9.1 All flaps up landing The TRAILING EDGE FLAPS UP LANDING NNC will redirect you to this checklist in case the training edge flaps are up and the leading edge devices are not in the full extended position. Try wing anti-ice to heat the mechanism. Tire speed limit is 225 mph or 195 kts (GS). Approach and landing technique: Reduce speed from minimum clean to final approach speed when established on final (typically 10NM) and before intercepting the descent profile. Use manual control of thrust levers. Due to automatic speed protection, autothrottle use may result in higher than desired speed on final. Aim for the 1000 feet markings and avoid floating (no or minor flare). Use maximum reverse thrust and an autobrake setting consistent with the available runway length. 9.2 Auto slat fail No crew action required. 9.3 Elevator tab vibration There are many causes of airframe vibration, including free-play in movable surfaces, system or engine malfunctions, and environmental factors. Elevator tab vibration can occur during any phase of flight and is characterized as a clearly noticeable moderate to severe vertical motion in the flight deck and aft cabin. The vibration occurrence should be reported to maintenance for resolution before further flight. The logbook entry should emphasize that the vibration suspected to be in the area of the elevator tab and tab control system. 9.4 Feel differential pressure Light illuminates if more then 25% difference between hydraulic system A and B computer metered pressure, caused by: Failure of either hydraulic system, or Failure of either elevator feel pitot system, or Erroneous activation of the elevator feel shift module (EFS). If the FEEL DIFF PRESS light illuminates at the same time with hydraulic system malfunctions, priority must be given to the hydraulic system NNC. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 9 Page 38 FLIGHT CONTROLS Flap load relief (as installed) 01 Nov 2016 Version 1.0 The elevator feel computer utilizes hydraulic system A or B pressure whichever is providing higher pressure. The EFS module increases the elevator feel force (hydraulic A pressure) if the angle of attack is near the stall. 9.5 Flap load relief (as installed) Not all models have the annunciator light installed. System activates at F40, F30 and, if SFP option is available, F25, F15, F10. 9.6 Flight control low pressure Flight control switch positioned to standby rudder: Closes the shutoff valves to the rudder, aileron and elevator PCU. Activates standby pump and opens the shutoff valve to the standby rudder PCU. Deactivates the flight control ‘LOW PRESSURE’ light. 9.7 Jammed or Restricted Flight Controls Overpower the jammed or restricted system. Roll: aileron transfer mechanism. Pitch: control column override. Yaw: with FFM (Force Fight Monitor) all three input rods have individual jam override mechanisms. Flight controls can freeze due to freezing water, excessive grease and even de-icing fluid. 9.8 Leading edge flaps transit General note to handle flaps/slats NNC: If an abnormal trailing edge flaps condition exists together with an abnormal leading edge flaps/slats condition, first accomplish the applicable Trailing Edge NNC. Skew means inboard and outboard end are not aligned. 9.9 Mach trim fail Mach info from the ADIRU is used by both FCC’s to reposition the elevator feel and centering unit, this adjusts the control column neutral position. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 9.10 OM-B Non-Normal Training Guidelines B737 Chapter 9 Page 39 FLIGHT CONTROLS Runaway stabilizer 01 Nov 2016 Version 1.0 Runaway stabilizer Note: If the dual brake system which holds the stab trim jack screw into position has failed, holding the control wheel firmly or moving the control wheel opposite to the pitch movement, can aggravate the aerodynamic runaway. Release the control wheel force and use electric trim. Overview of possible failures and result of memory items: Autopilot trim runaway: disengaging A/P solves the problem. Electric trim switch or motor: control column cutout switch (by holding control column firmly) or stab trim cut out switches will solve the problem. Aerodynamic runaway and electric trim motors have also failed (normally trim should be sufficiently powerful to stop an aerodynamic runaway): momentarily release column to stop the elevator from moving the stabilizer, grasp trim wheel, trim manually. After completing the Non-Normal checklist, do not reset the stab trim cutout switches in an attempt to troubleshoot. The NTSB recommends landing at nearest suitable airport after a runaway stabilizer. This is not in the NNC, however it is company policy. With manual trim available, it is not required to perform the Stabilizer Trim Inoperative NNC. 9.11 Speed brake do not arm Failure of the automatic speed brake system: manually deploy the speedbrakes upon landing. Increase required landing distance according to QRH PI (table footnote). 9.12 Speed trim fail The speed trim system (STS) is a speed stability augmentation system. The purpose of the STS is to return the airplane to a trimmed speed by commanding the stabilizer in a direction opposite to the speed change. 9.13 Speedbrake extended If the light is illuminated on the ground and either TLA is beyond 30°, the takeoff warning horn will sound. 9.14 Stabilizer out of trim STABILIZER OUT OF TRIM light below 800 feet RA during a dual channel approach causes both autopilots to disengage. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 9.15 OM-B Non-Normal Training Guidelines B737 Chapter 9 Page 40 FLIGHT CONTROLS Stabilizer trim inoperative 01 Nov 2016 Version 1.0 Stabilizer trim inoperative Force applied to the trim wheels causes a disconnect clutch to disengage. Therefore steady pressure on the manual trim handles is required until the desired trim is attained. Note: during the approach the PM can assist the PF by holding his/her hands at the control column below the control wheel and by reducing the stick forces at the command of the PF. 9.16 Standby rudder on If the STBY RUD ON light illuminates with no other flight deck indications: this is caused by the FFM standby hydraulic auto-on logic. 9.17 Trailing edge flap asymmetry The flap asymmetry can be caused by a mechanical failure in the flaps drive mechanism or a faulty signal in the flaps indicator. If a flap asymmetry occurs by a mechanical fault, a roll will be indicated on the PFD. This can only be corrected by using aileron trim. The centering mechanism will be displaced and a new control wheel neutral position will be obtained. The FSEU monitors the TE flaps for flap asymmetry and flap skew. During an asymmetry the needles on the flap indicator show actual position, in a skew condition one pointer will be 15° apart. Trailing edge flap asymmetry on final L or R flap needle less than 15: execute a go-around and apply appropriate NNC. L and R flap needle 15 or more: consider to continuing the approach applying following actions by memory: Verify runway length 2000m (6000ft) or more. Maintain Vref flaps 15 white bug). Apply aileron trim. Flap inhibit (time permitting). 9.18 Trailing edge flap disagree In case of flap disagree after takeoff, it is not recommend to retract the flaps using the alternate flaps operation. Three cases are covered: F30 or greater: continue normal landing with Vref 30 TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 9 Page 41 FLIGHT CONTROLS Trailing edge flaps up landing 01 Nov 2016 Version 1.0 F15 and less then F30: NNC will direct you to land with existing flaps. Less than F15: NNC will direct you to perform an alternate flaps extension to F15. If flaps are retracted after go-around, the LED will not retract. Maximum speed 230 kts. Drag penalty with LED extended: FF + 10%. 9.19 Trailing edge flaps up landing Approach and landing technique: Reduce speed from minimum clean to final approach speed when established on final (typically 10NM) and before intercepting the descent profile. Use manual control of thrust levers. Due to automatic speed protection, autothrottle use may result in higher than desired speed on final. Aim for the 1000 feet markings and avoid floating (no or minor flare). Use maximum reverse thrust and an autobrake setting consistent with the available runway length. 9.20 Yaw damper The yaw damper is disengaged if the system B FLT CONTROL switch is positioned to OFF or STBY RUD. After loss of hydraulic system B pressure, the Y/D will normally disengage. 9.21 Non QRH items 9.21.1 Trailing edge uncommanded motion This condition is an uncommanded flap movement that can be caused by erratic flap position transmitters, feedback loop error or hydraulic actuator problem. Normally the FSEU will automatically close the trailing edge bypass valve. By memory: alternate flap switch ARM. This closes the trailing edge bypass valve and stops the motion. Perform ‘Trailing edge flap disagree’ NNC. 9.21.2 FSEU failure No more indication of flaps position (TE and LE). No asymmetry protection. The information displayed on the speed tape remains correct. LED are stuck in the last position. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 10 Page 42 FLIGHT INSTRUMENTS, DISPLAYS Airspeed unreliable 01 Nov 2016 Version 1.0 10. Flight instruments, displays Refer also to FCTM, Chapter 8, Non-Normal Operations, section Flight Instruments, Displays. 10.1 Airspeed unreliable It is very important to recognize this problem as soon as possible. Early recognition requires familiarity with the interrelationship of attitude, thrust setting, and airspeed. Know the approximate pitch attitude for each phase of flight. Apply the memory items. The problem can also result from an ADIRU problem. Refer to chapter ‘Non QRH items’ below. 10.2 ALT Disagree No additional remarks. 10.3 AOA Disagree No additional remarks. 10.4 CDS Fault Amber ‘Common Display System FAULT’ annunciation on the lower left corner of the PFD: a non-dispatchable fault has occurred. White ‘CDS MAINT’ annunciation on the lower left corner of the PFD: a dispatchable fault has occurred (no NNC available). 10.5 Display failure Display unit failure automatic switching: refer to FCOM, Chapter 10.21. 10.6 Display control panel With the displays CONTROL PANEL select switch positioned to both on 1, the LH EFIS control panel controls all DU’s and vice versa. 10.7 Display source Condition: A single DEU has been selected, either manually or automatically, to drive all six display units. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 10 Page 43 FLIGHT INSTRUMENTS, DISPLAYS Flight recorder off 01 Nov 2016 Version 1.0 As the display source selector normally is in the ‘auto’ position, no switching is required. Each DEU has 9 circuit cards. A partial failure of the DEU can cause the amber ‘DSPLY SOURCE’ annunciation on the PFD, without the other indications as listed in the NNC. 10.8 Flight recorder off Power failure, loss of input data or electronic malfunction. 10.9 IAS Disagree No remarks. 10.10 Non QRH items 10.10.1 Transfer switching Remarks valid for all transfer switching: Do not transfer in a rush Do not transfer in a critical phase of flight Do not transfer for electrical problems (or smoke) Transfer in agreement with the other pilot. 10.10.2 ADIRU failure Autopilot and autothrottle should be closely monitored. Select the autopilot and transponder on the reliable side. 10.10.3 Primary altimeter system failure in WATRS / MNPS / RVSM airspace Two fully serviceable independent primary altitude measurement systems must be operational in RVSM airspace. With 1 ADIRU available, RVSM requirements are not met anymore. At least 2 primary altimeters must at all times agree within plus or minus 200FT. If one primary altimeter system fails Refer to OM Part C / Route Manual / NAV / General Information for in-flight Contingencies. Use the same procedure in the WATRS area. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 10 Page 44 FLIGHT INSTRUMENTS, DISPLAYS Non QRH items 01 Nov 2016 Version 1.0 If both primary altimeter system fail Refer to OM Part C / Route Manual / NAV / General Information for in-flight Contingencies. Use the same procedure in the WATRS area. If both primary altimeters diverge by more than 200FT Refer to OM Part C / Route Manual / NAV / General Information for in-flight Contingencies. Use the same procedure in the WATRS area. 10.10.4 Undetected erroneous radio altitude Condition: one or two installed Low Range Radio Altimeters (LRRAs) produce undetected erroneous altitude. Single erroneous altitude reading If one LRRA provides an erroneous altitude reading, the airplane effects may include any of the following: Large differences between displayed radio altitude Inability to engage both autopilots in dual channel approach (APP) mode Unexpected removal of the F/D command bars during approach on the pilot’s side with the erroneous radio altimeter display. Unexpected configuration warnings after takeoff, during approach or during go-around. Inappropriate FMA indication of autothrottle RETARD mode during approach phase with the airplane above 27 ft AGL. There will also be corresponding thrust lever movement towards the idle stop. The FMA will continue to indicate RETARD after the thrust levers have reached the idle stop rather than change to ARM. Procedure Whether in automated or manual flight, flight crews must carefully monitor primary flight instruments (airspeed, attitude etc.) for aircraft performance and the FMA for autoflight modes. Early intervention prevents unsatisfactory airplane performance or a degraded flight path. If the left and right LRRA disagree significantly, or if either one appears to be providing an erroneous altitude reading, disengage the automation. Do not use the autoland system if either the left or right LRRA appears to be providing an erroneous altitude reading. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 11 Page 45 FMC MANAGEMENT, NAVIGATION ADS-B Out Failure 01 Nov 2016 Version 1.0 11. FMC management, Navigation 11.1 ADS-B Out Failure No remarks. 11.2 FMC disagree RNP approach capability could be impaired. 11.3 FMC Disagree - vertical RNP approach capability could be impaired. 11.4 FMC Fail Dual FMC (as installed): LH CDU LH FMC is master and RH FMC synchronizes Different symptoms for LH and RH FMC fail RH CDU LH FMC RH FMC LH ND RH ND Dashed arrow: both on L Failure of all FMC(‘s): Indications: If in LNAV/VNAV amber flashing A/P light, A/P reversion to CWS R/P. Amber FMC alert light + FAIL light on CDU + "FMC" on CDU. On EHSI: MAP and VTK (vertical track) flags. On TMAP: A/T LIM indication. Actions: Resume conventional navigation (full VOR/ILS rose and NAV box in MANUAL and freq.). Speed schedule 300 / M.78. Select required A/P modes (ALT HLD or LVL CHG and HDG SEL). Apply NNC. Check CB’s. If no recovery: No RNAV capability. Present position entry via the ISDU. Set N1 and SPD REF bugs manually for T/O, climb, cruise and G/A using the QRH PI section. Note that the max cont. thrust is equal to the max climb thrust. Use QRH PI section for approach speeds. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 11 Page 46 FMC MANAGEMENT, NAVIGATION FMC/CDU Alerting message 01 Nov 2016 Version 1.0 A/T works with A/T computer calculating a degraded N1 limit. If failure occurs during early climb with reduced thrust, throttles advance to this climb limit. 11.5 FMC/CDU Alerting message FMC messages are categorized as: Alerting messages Entry error messages Advisory messages Refer to FCOM, Chapter 11.60: FMC/CDU messages. 11.6 GPS With both GPS sensor units failed RNP 10 time limitation is limited to: 6.2 hours without radio position updating. This time starts when the IRS are placed in the navigation mode; 5.9 hours of flight time following DME/DME update; 5.7 hours following VOR/DME update. 11.7 IRS DC Fail No remarks. 11.8 IRS Fault Indications: Errors in mapping, wind, drift and groundspeed. Autopilot disconnects, no re-engagement. Master caution + IRS + IRS fault on overhead panel. COMP flag (symbol gen. receive different pitch and roll info). Checklist If the FAULT remains illuminated after switching from NAV to ATT mode, cycle the system to OFF, then back to ATT. It takes approximately 30 seconds for the ATT outputs to become valid if ATT is selected from NAV mode, and 57 seconds if ATT is selected from OFF or if a power interrupt occurs. Under some gyro turn-on conditions, ATT mode alignment may be delayed up to 2 minutes. When attitude recovered, enter heading (2 ways): on POS INIT page (3 digits, format 000) or SET IRS HDG on IRS data display (Litton: 4 digits, format 0000, Honeywell: H + 3 digits; format H000). Using IRS in ATT mode: drift of heading will occur. Drift can be up to 15º per hour. Therefore heading must be regularly crosschecked and synchronized (with other IRS). TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 11 Page 47 FMC MANAGEMENT, NAVIGATION IRS ON DC 01 Nov 2016 Version 1.0 On ground: Stop the airplane: during alignment airplane shall not move. Perform a normal 10 min alignment cycle by switching the IRS mode selector OFF and then to NAV. MEL: 1 IRS may be INOP (for day VMC flight). ISDU action codes for which pilot’s action is possible: 03: Excess motion, realign. 04: Align fault, check PPos. 08: PPos missing, enter PPos. 09: Heading missing (ATT ref), enter magnetic heading. 12: 3+3T test failure, re-enter PPos. 11.9 IRS ON DC IRS operating on switched hot battery bus. 11.10 Unable reqd nav perf RNP Make sure the RNP is set in accordance with approach, PRNAV or BRNAV requirements. If PRNAV requirements cannot be met, revert to BRNAV and advise ATC: “(Callsign), UNABLE TO CONTINUE (SID, STAR,…) DUE TO (reason)”. If BRNAV requirements cannot be met, discontinue RNAV and advise ATC: ”(Callsign), NEGATIVE RNAV”. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 12 Page 48 FUEL Config 01 Nov 2016 Version 1.0 12. Fuel Refer also to FCTM, Chapter 8, Non-Normal Operations, section Fuel. 12.1 Config No remarks. 12.2 Crossfeed selector inoperative On two engines operation, it is possible to maintain fuel balance: If crossfeed is closed: use differential thrust. If crossfeed is open: selective use of fuel pumps. Select a fuel pump on the low fuel quantity side off (one at a time). If the imbalance increases further, select both fuel pumps on that side off. The airplane can safely land well passed the fuel imbalance limitations. On one engine, if unable to maintain fuel balance, land ASAP. 12.3 Fuel filter bypass Filter is contaminated: not due to ice because the fuel is heated by fuel/oil heat exchanger just before entering the filter. No corrective action possible. 12.4 Fuel leak engine Anytime an unexpected fuel quantity indication, FMC fuel message or imbalance condition is experienced, a fuel leak should be considered as possible cause. Compare actual fuel burn to OFP fuel. When a fuel leak is suspected, try to determine whether it is an engine fuel leak or a tank leak. A tank leak is very rare and will most probably have an external cause (foreign object damage, tire burst, mid-air collision, missile…). Time permitting, check visually for a suspected leak. If an engine leak is suspected, perform the appropriate non-normal checklist. The checklist leads first to isolate the center tank from the left and right sides. Observation of fuel consumption on the main tanks only will confirm or deny the leak and will determine on which side is the leak. If the engine fuel leak is confirmed, the engine on the side of the leak must be shutdown to prevent a loss of fuel and to prevent a fire. If a wing tank leak is suspected, no special procedure exists. Consider normal fuel management, opening the crossfeed valve is allowed to prevent fuel starvation of the related engine. Monitor fuel status closely. If crossfeed is kept closed and fuel TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 12 Page 49 FUEL Fuel pump low pressure 01 Nov 2016 Version 1.0 quantity approaches zero, complete engine failure and shutdown NNCL on related engine. Verify also Fuel Quantity Indication Inoperative as needed. 12.5 Fuel pump low pressure Suction feed from main tank: if no thrust deterioration or engine flameout occurs at high altitude, no descent is required because the effect will not occur later (no dissolved air restricting fuel flow). Suction feed from the center tank is not possible: with both CENTER tank fuel pump LOW PRESSURE light illuminated. During taxi: While turning, the center tank fuel pump inlets can be uncovered as fuel is forced away due to centrifugal force. After the airplane has stabilized and fuel is no longer forced away from the inlets, if the LOW PRESSURE light(s) remain illuminated, automatic shutoff may have occurred. If more than 453 kg of fuel remain in the center tank, the affected center tank fuel pump switch should be turned OFF, then ON, to reactivate the fuel pump. If the LOW PRESSURE light was due to an uncovered fuel pump inlet, the light will remain extinguished. However, if the LOW PRESSURE light was due to an inoperative fuel pump or other fault, the LOW PRESSURE light will illuminate again. In this situation, the FUEL PUMP LOW PRESSURE non-normal checklist must be done. 12.6 Fuel quantity indication inoperative Fuel quantity indicator malfunctions are most often seen as blanking of digital readouts, fluctuating indications, off scale readings (high or low) or a frozen indicator. Use information from OFP, such as Flight log, to calculate the actual fuel on board. Calculated gross weight, and in some FMC’s also calculated fuel weight, can manually be entered in the FMC. 12.7 Fuel temperature low To determine the minimum in-flight fuel temperature, if the actual freeze point of the fuel loaded is unknown, use the following maximum freeze temperature: JET A-1: -47°C JET A: -40°C JP-8: -47°C If different types of fuel have been mixed, use the highest freezing point of the fuel used in the last three fuel uplifts. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 12.8 OM-B Non-Normal Training Guidelines B737 Chapter 12 Page 50 FUEL Imbal 01 Nov 2016 Version 1.0 Imbal The crew should consider the following when performing fuel balancing procedures: Use of the Fuel Balancing Supplementary Procedure in conjunction with good crew coordination reduces the possibility of crew errors. Routine fuel balancing when not near the imbalance limit increases the possibility of crew errors and does not significantly improve fuel consumption. During critical phases of flight, fuel balancing should be delayed until workload permits. This reduces the possibility crew errors and allows crew attention to be focused on flight path control. Fuel imbalances that occur during approach need not be addressed if the reason for the imbalance is obvious (e.g. engine failure or thrust asymmetry, etc.). 12.9 Low fuel operation Amber ‘LOW’ indication if related main tank quantity is below 900 kg. Approach and Landing In a low fuel condition, the clean configuration should be maintained as long as possible during the descent and approach to conserve fuel. However, initiate configuration changes early enough to provide a smooth, slow deceleration to final approach speed to prevent fuel from running forward in the tanks. A normal landing configuration and airspeed appropriate for the wind conditions are recommended. Runway conditions permitting, heavy braking and high levels of reverse thrust should be avoided to prevent uncovering all fuel pumps and possible engine flameout during landing roll. Go-Around If a go-around is necessary, apply thrust slowly and smoothly and maintain the minimum nose-up body attitude required for a safe climb gradient. Avoid rapid acceleration of the airplane. If any wing tank fuel pump low pressure light illuminates, do not turn the fuel pump switches off. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 13 Page 51 HYDRAULICS Hydraulic pump low pressure 01 Nov 2016 Version 1.0 13. Hydraulics Refer also to FCTM, Chapter 8, Non-Normal Operations, section Hydraulics. 13.1 Hydraulic pump low pressure Blinking hydraulic low pressure lights During normal operations, variations in hydraulic quantity indications occur when: the system becomes pressurized after engine start. raising or lowering the landing gear or leading edge devices. cold soaking occurs during long periods of cruise. These variations have little effect on systems operation. Due to freezing of accumulated water in the reservoir pressurization system, the hydraulic system may not be properly pressurized. Foaming can occur at higher altitudes and can be recognized by pressure fluctuations and blinking of the related LOW PRESSURE lights. The MASTER CAUTION and HYD annunciator lights may also illuminate momentarily. This problem can usually be solved by selecting a cruising level below FL340. 13.2 Hydraulic pump overheat No remarks. 13.3 Loss of system A Manual gear extension, gear cannot be retracted - Drag penalty for diversion: FF + 50%. If alternate nose wheel steering is inoperative or not installed: If any crosswind exists, consideration should be given to landing on a runway where braking action is reported as good or better. Braking action becomes the primary means of directional control below approximately 60 knots where the rudder becomes less effective. If controllability is satisfactory, taxi clear of the runway using differential thrust and brakes. Continued taxi with nose wheel steering inoperative is not recommended due to airplane control difficulties and heat build-up in the brakes. Request towing equipment. 13.4 Loss of system B Flaps 15 to avoid retraction with alternate system during go-around. Flap extension rate is slow (approx. 2 minutes to flaps 15). TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 13 Page 52 HYDRAULICS Manual reversion or loss of system A and loss of system B 01 Nov 2016 Version 1.0 Antiskid and hydroplane protection are available with alternate brakes. Locked wheel and touchdown protection are available with alternate brakes. Go-around: trailing edge flaps can be retracted. Leading edge devices cannot be retracted. Observe maximum speed 230 knots and consider fuel flow + 10%. 13.5 Manual reversion or loss of system A and loss of system B Airplane control Manual control of ailerons: max bank 20º. Manual control of elevators: a dead band exists therefore trim the airplane slightly nose up and keep a light forward pressure on stick. Rudder has standby hydraulic power: do not over-control. Standby Yaw Damper assists in roll control. Electrical and manual stabilizer trim remains available. Fly a long straight-in approach. Keep thrust changes small and slow to allow for pitch trim changes. Landing configuration and approach airspeed should be established on the runway centerline so that only a slight reduction in thrust is required to achieve the landing profile. Do not make a flat approach. Anticipate that the airplane tends to pitch down as thrust is reduced for touchdown. To help reduce the pitch down tendency, trim slightly nose up on approach and initiate the flare at a higher than normal altitude. Although trimming during the flare is not normally recommended, the high control column forces required during landing in this situation can be reduced by adding a small amount of nose up trim during the flare. No speedbrakes: airplane has tendency to float or bounce. Brakes have accumulator pressure only: on touchdown apply steady moderate braking, no pumping. F/O calls out Brake Accumulator pressure readings during landing roll. The last 800-1000 PSI is precharge pressure that can not be used for braking (braking action nil). Thrust reversers have standby pressure but operate slowly. Nose wheel steering is inoperative: If any crosswind exists, consideration should be given to landing on a runway where braking action is reported as good or better. Braking action becomes the primary means of directional control below approximately 60 knots where the rudder becomes less effective. If controllability is satisfactory, taxi clear of the runway using differential thrust and brakes. Continued taxi with nose wheel steering inoperative is not recommended due to airplane control difficulties and heat build-up in the brakes. Request towing equipment. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 13 Page 53 HYDRAULICS Standby hydraulic low pressure 01 Nov 2016 Version 1.0 Management “MAYDAY (x3), (callsign)….severe flight control problem, we request minimum 2000 feet vertical separation and keep runway free for our landing. We will need a 10nm straight-in final.” Prepare cabin emergency evacuation. Longest runway (limited braking capacity). Runway with minimum crosswind (max 15 Kts). Reduce landing weight to practical minimum. Do not make an overweight landing. Captain takes controls for approach and landing. Establish the airplane on final in speed and in trim before intercepting glide (recommended to intercept glide early). 13.6 Standby hydraulic low pressure No remarks. 13.7 Standby hydraulic low quantity System B hydraulic fluid level will decrease to 72%. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 14 Page 54 LANDING GEAR Antiskid inoperative 01 Nov 2016 Version 1.0 14. Landing gear Refer also to FCTM, Chapter 8, Non-Normal Operations, section Landing Gear. 14.1 Antiskid inoperative Parking brake valve stuck closed: this problem can be recognized by the ANTISKID INOP light illuminating when releasing the parking brakes. Operation with Antiskid failure: Before takeoff: new takeoff calculations (TOperf). 14.2 Auto brake disarm No remarks. 14.3 Brake pressure indicator zero PSI Checklist: actual hydraulic system pressure is available brake for braking. Accumulator braking is lost. 14.4 Gear disagree No remarks. 14.5 Landing gear lever jammed in the up position Decision making: Check total fuel quantity: to avoid that a crew becomes pre-occupied with a landing gear problem while too much fuel is consumed to safely terminate the flight. 14.6 Gear lever will not move up after takeoff No memory items. Checklist starts with trouble shooting to identify the cause: Failure of the landing gear lever lock solenoid: don’t forget to check the Gear lever latch CB after completing the non-normal checklist. Failure of the air/ground system or failure of the ground spoiler bypass valve to close. CAUTION: Do not use the speed brakes in flight because the ground spoilers may extend. Do not arm the speedbrakes because they may extend before touchdown TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 14 Page 55 LANDING GEAR Manual gear extension 01 Nov 2016 Version 1.0 NNC requires pulling the takeoff warning cutout CB to silence the horn. All systems remain in ground mode. After landing the pulled CB can be reset if some systems do not operate satisfactory. 14.7 Manual gear extension Recycling the landing gear in an attempt to extend the remaining gear is not recommended. This may cause additional damage. Manual gear extension handles mechanically unlock the gear up lock. Afterwards the landing gear extends by freefall and air load. 14.8 Partial or all gear up landing Recycling the landing gear in an attempt to extend the remaining gear is not recommended. This may cause additional damage. Preparation A gear up or a partial gear up landing is preferable to running out of fuel attempting to solve a gear problem. Prepare cabin for emergency landing. After full stop, evacuate as needed. Land at the most suitable airport with adequate runway and fire fighting capability. Foaming the runway is not necessary. Landing procedure Plan a normal approach and flare profile with normal speeds and normal rate of descent. Attempt to keep the airplane on the runway: at speeds below 60 knots, use nose wheel/rudder pedal steering, if available, and differential braking as needed. Plan to land on all available gear. The landing gear absorbs the initial shock and delays touchdown of airplane body parts. Attempt to fly the area with the unsafe indication smoothly to the runway at the lowest speed possible, but before losing flight control effectiveness. A smooth touchdown at a low speed helps to reduce airplane damage and offers a better chance of keeping the airplane on the runway. Carefully review Landing Procedure in QRH. Speedbrakes: Since the airplane is easier to control before body parts make ground contact, speedbrakes should be extended only when stopping distance is critical. Extending the speedbrakes before all gear, or the nose or the engine nacelle have contacted the runway may compromise controllability of the airplane. Delay extending the speedbrakes until after the nose and both sides of the airplane have completed touchdown. Extending the speedbrakes after a complete touchdown also creates a risk of not being able to stow the TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 14 Page 56 LANDING GEAR Partial or all gear up landing 01 Nov 2016 Version 1.0 speedbrakes after the airplane has come to a rest. If this is the case, there would be an increase in the probability of injuring passengers if the over wing exits are used for evacuation. Some crews may elect to avoid the use of speedbrakes during any landing with a partial gear indication. However, most partial gear indications are the result of an indicator malfunction rather than an actual gear up condition. If the crew elects not to use speedbrakes during landing, be aware that stopping distance may rapidly become critical if all gear remain extended throughout touchdown and rollout. Reversers: Reverse thrust should be used only when stopping distance is critical. An engine making ground contact could suffer sufficient damage such that the thrust reverser mechanism may not operate. Selecting reverse thrust with any gear not extended may produce an additional asymmetric condition that makes directional control more difficult. If reverse thrust is needed, keep in mind that the airplane is easier to control before body parts make ground contact. If the thrust reversers are deployed before all gear, or the nose or the engine nacelle in the case of a gear that does not extend, have made contact with the runway, the airplane will complete touchdown sooner and at a higher speed. Both main gear extended (nose gear up) Land in the center of the runway. After touchdown, lower the nose gently before losing elevator effectiveness. Nose gear only extended Land in the center of the runway. Use normal approach and flare attitude maintaining back pressure on the control until ground contact. The engines contact the ground prior the nose gear. One main gear extended and nose gear extended Land on the side of the runway that corresponds to the extended main gear down. Maintain the wings level as long as possible Brake on the opposite side of the unsupported wing to keep the airplane rolling straight. One main gear only extended Land on the side of the runway that corresponds to the extended main gear down. Maintain wings level as long as possible. Brake on the opposite side of the unsupported wing to keep the airplane rolling straight. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 14 Page 57 LANDING GEAR Non QRH items 01 Nov 2016 Version 1.0 All gear up or partially extended Land in the center of the runway. The engines contact the ground first. There is adequate rudder available to maintain directional control during initial portion of the ground slide. Attempt to maintain the centerline while rudder control is available. 14.9 Non QRH items 14.9.1 Flat tire / tire burst Refer to Operational Procedure. 14.9.2 Smoking or hot brakes Smoking brakes can be reported by ground personnel or can be spotted during external inspection. One of the possible reasons to have a smoking brake is excessive lubrication grease on a hot brake. A brake and / or wheel change will be noted in the ATL to increase crew awareness of added grease. Apply the recommended brake cooling schedule from the QRH and take all necessary steps to prevent damage to the airplane and ground personal. Fuelling operation should be delayed; It is not recommended to cool wheels, tires or brakes with water, foam or other liquid, except as noted in the Airplane Maintenance Manual following a high energy stop and only then after allowing the components to cool 'naturally' for at least one hour. If for any reason a liquid or foam is sprayed on the brake an inspection is necessary by an engineer. Approaching the landing gear of an aircraft that may have either hot brakes or damaged tires presents a safety hazard. The preferred method of approaching the tires is depicted on the following graphic showing the safe zones (green) and the associated tire safety areas. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 14 Page 58 LANDING GEAR Non QRH items 01 Nov 2016 Version 1.0 Approach main gear along green arrows. Never enter shaded areas when there is a suspect hot brake or tire. Stay at least 8 meters away from the tire or rim until temperature returns to ambient. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 15 Page 59 WARNING SYSTEMS Altitude alert 01 Nov 2016 Version 1.0 15. Warning systems Refer also to FCTM, Chapter 8, Non-Normal Operations, section Warning Systems. 15.1 Altitude alert Altitude alerting is inhibited when flaps are 25 or more, or when the G/S is captured with F/D or A/P engaged. 15.2 Ground proximity inoperative No remarks 15.3 Landing configuration No remarks. 15.4 Overspeed Refer also to FCTM, Chapter 8, Non-Normal Operations, section Overspeed. During cruise, the typical causes of overspeed events are windshear encounters or high altitude wave activity. Although autothrottle logic provides for more aggressive control of speed as the airplane approaches VMO or MMO, there are some windshear and wave activity speed changes that are beyond the capability of the autothrottle system to prevent short term overspeeds. When correcting an overspeed during cruise at high altitude, avoid reducing thrust to idle which results in slow engine acceleration back to cruise thrust and may result in over-controlling the airspeed or a loss of altitude. If autothrottle corrections are not satisfactory, temporarily deploying partial speedbrakes can assist in reducing speed and avoiding the need for idle thrust. 15.5 PSEU Condition: Internal fault. An overwing exit lock fails to disengage when commanded to unlock. Simple faults cause the PSEU light to illuminate upon recall. 15.6 Tailstrike Refer also to FCTM, Chapter 8, Non-Normal Operations, section Tailstrike. Tailstrike on takeoff risk factors are: TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 15 Page 60 WARNING SYSTEMS Takeoff configuration 01 Nov 2016 Version 1.0 Mistrimmed stabilizer Early rotation Trimming during rotation Excessive rotation rate Improper use of flight director Pitch attitude approximately 11° (B737-800) - 15° (B737-700) (flaps 1 is most critical) Wing contamination (upper wing most critical) Tailstrike on landing risk factors are: Unstabilized approach Holding off in the flare Trimming in the flare Mishandling of crosswind Over-rotation during go-around Subtract 2° from the takeoff tailstrike pitch attitude to obtain the landing tailstrike pitch attitude with wings level and gear struts compressed. 15.7 Takeoff configuration Same horn as cabin altitude warning, but works only on the ground. 15.8 Warning horn (intermittent) or warning light – cabin altitude or takeoff configuration Attention not to confuse two different possible conditions which require different memory items. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 16 Page 61 MANEUVERS Approach to stall or stall recovery 01 Nov 2016 Version 1.0 16. Maneuvers 16.1 Approach to stall or stall recovery For recovery actions, refer to QRH, Chapter Maneuvers, Section 1, Approach to stall or stall recovery. Lateral control is maintained with ailerons. Rudder control should not be used because it causes yaw and the resultant roll is undesirable. 16.2 Rejected takeoff For rejected takeoff actions, refer to QRH, Chapter Maneuvers, Section 1, Rejected takeoff. Rejecting a takeoff near V1 has often resulted in the airplane stopping beyond the end of the runway. Referring to the condition ‘unsafe or unable to fly’, the CPT should only reject the takeoff if he is convinced that the airplane cannot fly. The decision to reject the takeoff is the responsibility of the captain and must be made before V1 speed so that the maneuver can be initiated not later than V1. If a failure occurs and the captain decides to continue, the call is “GO”. The reject decision shall be communicated to ATC as follow: “(CALLSIGN) STOPPING” “(CALLSIGN) AIRPLANE STOPPED” Consider a MAYDAY call If a life threatening situation develops, refer to Chapter 11. 16.3 Terrain avoidance For terrain avoidance actions, refer to QRH, Chapter Maneuvers, Section 1, Ground proximity warning system (GPWS) response. No GPWS warning signals or announcements shall be ignored. There are airports located in difficult terrain where one or more warning envelopes may be exceeded resulting in warnings at a given approach position or at take-off. For these airports it is an absolute must to include the predicted GPWS warnings into the approach and departure briefing. If a terrain avoidance maneuver must be executed, either pilot will call: “TERRAIN GO”. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 16 Page 62 MANEUVERS Traffic avoidance 01 Nov 2016 Version 1.0 When holding, pilots shall be aware of the possibility that a nuisance warning may be generated by an airplane holding 1,000 ft below and that a subsequent terrain avoidance maneuver may lead to a conflict with other traffic holding above. Terrain ahead of the airplane may exceed available climb performance. A GPWS caution or warning alert does not guarantee terrain clearance. Do not attempt to engage the autopilot and/or autothrottle until terrain clearance is assured. 16.4 Traffic avoidance For traffic avoidance actions, refer to QRH, Chapter Maneuvers, Section 1, Traffic avoidance. Refer also to OM Part A, Chapter 8. 16.5 Upset recovery For upset recovery actions, refer to QRH, Chapter Maneuvers, Section 1, Upset recovery. 16.6 Windshear Refer to FCOM, Supplementary procedures, Section 16, Adverse weather. For windshear escape actions, refer to QRH, Chapter Maneuvers, Section 1, Windshear. Refer also to OM Part A, Chapter 8. If a windshear escape maneuver must be executed, either pilot will call: “WINDSHEAR GO”. When windshear was encountered during approach and is no longer a factor: Regain speed. When speed is above maneuvering speed for actual flaps setting, PF calls: “GO-AROUND” A normal go-around maneuver is executed considering actual flaps and gear configurations. When windshear was encountered during/after take off and is no longer a factor: Regain speed. When speed is above maneuvering speed for actual flaps setting, a normal Take off maneuver is executing considering actual flap and gear configuration. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 17 Page 63 OTHER PROCEDURES Crew incapacitation 01 Nov 2016 Version 1.0 17. Other procedures 17.1 Crew incapacitation Refer also to OM Part A, Chapter 4 and Chapter 8. 17.1.1 Autoland When a pilot incapacitation occurs during the final of a planned autoland, the approach may be continued provided FMA indications are normal for autoland and the incapacitated pilot does not affect the flight controls. If the CPT is the incapacitated pilot, the F/O takes control of the airplane and says at loud voice "I HAVE CONTROL". The F/O continues the approach and landing and keeps the autopilot engaged. Actions of the F/O are: Monitor the flight path. Monitor FMA. At autocall “APPROACHING MINIMUMS”, start looking outside and wait for the "MINIMUMS" auto callout. If runway is in sight at the minimums, autoland may be continued. Operate the reversers after touchdown. Operate the brakes when necessary to override the autobrakes and bring the airplane to a full stop. Do not attempt to leave the runway. When the airplane is stopped: Advice ATC. Advice SCCM as per OM Part A. Contact handling agent for ambulance + stairs and for towing Start the APU. Shutdown the engines after APU is started and APU generator is powering the electrical system. Accomplish the shutdown checklist in read and do. 17.2 Distress communication and alerting ATC to emergencies Refer to OM Part A, chapter 8. Refer to OM Part C, Emergency section. 17.3 Exceeding cosmic radiation limits Refer to OM Part A, Chapter 8 TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 17.4 OM-B Non-Normal Training Guidelines B737 Chapter 17 Page 64 OTHER PROCEDURES Lightning strikes 01 Nov 2016 Version 1.0 Lightning strikes A lightning strike can puncture the skin of an airplane; however serious accidents due to lightning strikes are extremely rare. Nearby lightning can blind the pilot rendering him momentarily unable to navigate either by instrument or by visual reference. Lightning can also induce permanent errors in the magnetic compass and lightning discharges, even distant ones, can disrupt radio communications on low and medium frequencies. If there is a possibility of lightning strike, increase the general lighting in the cockpit to avoid blindness. In the event of lightning strike conduct the following procedure: In flight: Check all radio communication and navigational equipment and the weather radar. Record the lightning strike in the ATL and file an ASR. On ground, check: Compensation of the (standby) compass. Signs of damage on fuselage, wings, radome, tail structure. Antenna's, pitot tubes. All control trailing edges and static discharges. Radio and navigation equipment. A qualified mechanic needs to check the airplane after a lightning strike Lightning intensity and frequency have no simple relationship to other storm parameters. But as a rule, severe storms have a high frequency of lightning. 17.5 Overweight landing 17.5.1 Conditions An overweight landing is recommended when: A malfunction that seriously affects the airworthiness of the airplane. A condition where an expeditious landing would reduce the exposure to a degrading level of safety. One engine inoperative. Although a one engine out condition affects the airplane performance and handling characteristics, a landing must be considered in order to reduce the exposure to additional problems with the remaining engine. A serious illness requiring immediate medical attention. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 17 Page 65 OTHER PROCEDURES Overweight landing 01 Nov 2016 Version 1.0 An overweight landing is permitted when: A landing due to failures not directly affecting the airworthiness of the airplane. An unplanned diversion. An overweight landing is not recommended when: Hydraulic or braking system failures affecting the braking performance. Tire failures. Flight control troubles that would adversely affect the handling of the airplane. 17.5.2 Procedure Preparation Verify landing distance in QRH, Performance In-flight. Verify if distances are factored. If the tabulated landing distance is unfactored, add the minimum safety factor of 15%. Use of flaps 30 rather than flaps 40 is recommended to provide increased margin to flap placard speed. Wind correction may be limited by the flap placards and load relief system. If stopping distance is a concern, reduce the landing weight as much as possible by holding at low altitude with a high drag configuration (gear down) to achieve maximum fuel burn-off. Use the longest runway but avoid tailwind. Set autobrakes to maximize use of the available runway. The Autoland System should not be used for overweight landings. Approach and landing Observe flap placard speeds during flap extension Extend the landing gear approximately one minute early for each unit of brake temperature above normal. Fly a normal profile, monitor rate of descent, make a normal landing, do not float Bleed off all headwind correction prior touchdown. Immediately after touchdown, verify speedbrake lever UP and using maximum reverse thrust, do not wait for nose gear touchdown, however fly the nose wheels smoothly onto the runway without delay. Do not attempt do hold the nose wheels off the runway. As soon as stopping is assured in the remaining runway, turn the autobrakes off and continue slowing the airplane with reverse thrust. If stopping in the remaining runway is in doubt, continue use of autobrakes or take over manually and apply up to maximum braking as needed. After landing, refer to QRH, Performance In-flight, Recommended Brake Cooling Schedule. CAUTION: even moderate brake use may result in tire deflation. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737 OM-B Non-Normal Training Guidelines B737 Chapter 17 Page 66 OTHER PROCEDURES Roll controllability 01 Nov 2016 Version 1.0 Note landing weight and rate of descent in the ATL, make an ASR. An inspection by a JAR 145 mechanic is required. 17.6 Roll controllability Should aileron control be insufficient to control bank angle at low speed (e.g. during unwanted rudder deflection): Reduce angle of attack. Consider to increase airspeed for the same result. Use pitch trim sparingly. The minimum speed at which ailerons can control bank with a deflected rudder is called the crossover speed. Crossover speed is directly related to the angle of attack. This means that if control of bank is lost due to an uncommanded rudder deflection the pilot should reduce the angle of attack to recover the airplane. TUI Airlines Belgium trading as TUIfly OM-B Non-Normal Training Guidelines B737