The Boilers Act ,1923 ( As Ammended in 2007) & Boiler Attendents Rules, 2011 Boiler Operation Engineer’s Rules, 2011 DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Act,1923 This includes, Definitions Limitations of the Acts Conditions precedent for manufacturing Boiler and Boiler Component, Inspection during Manufacture, erection Conditions precedent to repairing of Boiler and Boiler Component Powers and Duties of Director, Dy.Director and Asst. Director Boiler and Boiler component Repairing Prohibition of use of Unregistered and Uncertified Boiler DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Act,1923 Registration of boiler Renewal of certificates The duty of Boiler owners The penalties for non-compliance Authority for making Regulations (Central Boiler Board) The powers of central and State Governments to make Rules Appeal against inspectors or Chief Inspector’s orders. Exemptions DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Definitions “Boiler” Means a pressure vessel in which steam is generated for use external to itself by application of heat which is wholly or partly under pressure when steam is shut off but does not include a pressure vessel, I. With Capacity less than 25 liters. (such capacity being measured from the feed check valve to the main steam stop Valve); II. With less than one kilogram per centimeter square design gauge pressure and working gauge pressure; or III. In which water is heated below one hundred degrees centigrade: DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Definitions “Boiler Components” Means steam piping, feed piping, economiser, super heater, any mounting or other fitting and any other external or internal part of a boiler which is subject to pressure exceeding one Kilogram per centimeter square gauge “Steam pipe” Means any pipe through which steam passes if, i. the pressure at which steam passes through such pipe exceeds 3.5 Kilograms per Square centimeter above atmospheric pressure ; or ii. such pipe exceeds 254 millimeters in internal diameter and the pressure of steam exceeds 1 Kilograms per square centimeter above the atmospheric pressure, and includes in either case any connected fitting of a steam pipe: DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Definitions “Competent Authority” Means an institution recognised in such manner as may be prescribed by regulations for issue of certificate to the welders for welding of boiler and boiler components; “ Competent Person” Means a person recognized in such manner as may be prescribed by regulations for inspection and certification of Boilers and boiler components during manufacture, erection and use. All inspectors shall be ipso facto competent person; “Inspecting Authority” Means an institution recognised in such manner as may be prescribed by regulations for the inspection and certification of boilers and boiler components during manufacture All Chief inspectors of Boilers shall be ipso facto Inspecting Authorities DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Definitions “Accident” Means an explosion of boiler, or boiler component, which is Calculated to weaken the strength or an uncontrolled release of water or steam there from, liable to cause death or injury to any person or Damage to any property; “ Owner” includes any person “possessing or” using a boiler as a agent of the owner thereof and any person using a boiler which he has hired or obtained on loan from the owner thereof; “ Manufacture” means manufacture, construction and Fabrication of boiler or boiler component, or both “Manufacturer” means a person engaged in the manufacture; DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : Following are the conditions / situations where Boiler Act is applicable 1. Purchasing of a new boiler as per Section 4C Boiler manufacturer must have facilities for design and construction as prescribed in IBR 1950 . ( boiler manufacturer are recognized by IA) Design and drawings of a boiler is to be approved by IA All the materials, mountings and fittings which are to be used in construction of boiler must meet the specifications as prescribed in regulations Persons engaged for welding of boiler must have welders certificate issued by CI DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : 1. Registration of a boiler 2. Registration of transferred boiler As per Section 6, use of unregistered and uncertified boiler is prohibited No owner of boiler shall use or permit it to be used , Unless boiler has been registered as per Act In case of transferred boiler, such transfer has been reported in prescribed manner Boiler certificate or provisional order authorizing to use a boiler in force At a higher pressure than the maximum pressure recorded in boiler certificate/PO When boiler is not in charge of persons holding proficiency or competency certificate as required by rules DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : Registration of a boiler As per Section 7, An application with such documents (what we call it as a Makers Papers and Construction Drawings )as prescribed in regulations and required fees is to be made to inspector A date is fixed for examination of boiler After inspection of boiler, inspector submits his report to chief inspector Chief inspector may register a boiler and assign registration number or suggest any alteration, addition or renewal if necessary A certificate/PO is issued with a time limit and permitted max. pressure Owner to mark registration number within prescribed time limit. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : Renewal of a boiler certificate As per Section 8 , A certificate of boiler is cease .. On the expiry of period for which it is granted When any accident occurs to the boiler When boiler is moved (except portable or vehicular boiler) When any structural alteration, addition or renewal is made to the boiler If chief inspector or inspector is of the opinion that boiler or boiler component is in dangerous condition ( such order with the ground on which the order is made is to be communicated to the boiler owner ) DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : Renewal of a boiler certificate 1. An application is to be made to competent person for renewal 2. Inspection is carried out as prescribed in regulations 3. Competent person to issue certificate if satisfied or refuse to issue cert. if boiler does not conform to the standard prescribed by regulations( Inspecting authority to direct owner in writing to carry out such modifications ,rectifications as it deems necessary) 4. Owner can apply during any time for the renewal during currency of certificate DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Format of Cert & PO CERTIFICATE PROVISIONAL ORDER DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : As per Section 11 , Certificate or PO can be revoked , By chief inspector on the report of inspector or otherwise… 1. If there is reason to believe that certificate / PO is fraudulently obtained or granted erroneously or without sufficient examination 2. If boiler has sustained injury or not in good condition 3. If boiler is not in charge of a person which is required by Rules ( Up to 200 m2 HSA = Second Class B.A., From 200 - 1000 m2 HSA = First class B.A., HSA > 1000 m2 = Proficiency engineer is required) for multiple boilers details rules to be referred DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Attendants Rules,2011: Rule : 3 The owner of a Single boiler or Two or more boilers connected in a battery or of many separate individual boilers should have a Boiler Attendant with a certificate of competency of required class. Rule : 6 Owner to furnish Details of Boiler Attendant within Seven days to Director of Boilers.(details as name, serial no , date and place of issue of certificate) Rule :24 A person having certificate obtained from other state, on application to Chairman of Board , can get endorsed his cert. by paying fee of Rs 100 DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Attendants Rules,2011: Rule : 23 First Class Boiler Attendant Certificate of Competency can take charge of single boiler with steam pipes of any type or capacity or, two or more boilers in a battery or, many separate individual boilers provided total heating surface area does not exceed 1000 sq. meters and such boilers are within a radius of 30 meters in the same premises and belonging to one owner. He is assisted by Second class B.A. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Attendants Rules,2011: Rule : 23 Second Class Boiler Attendant Certificate of Competency can take charge of single boiler with steam pipes of any type or capacity or, not more than three connected boilers in a battery, provided total heating surface area does not exceed 200 sq. meters and such boilers are within a radius of 30 meters in the same premises and belonging to one owner. He is assisted by Second class B.A. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Attendants Rules,2011: Rule : 31 Eligibility criteria to apply in examination Second Class Boiler Attendant Age : not less than 18 years Passed Matriculation or equivalent exam and Not less than Two years experience as a fireman or operator or Asst Fireman or Asst operator or waterman or pump man on steam boiler OR Not less than three years experience as a fitter where boilers are manufactured or erected , operated or repaired. Out of this at least one year exp as a Asst fireman. OR Not less than two years service on a Small Industrial Boiler with a ITI certificate. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Attendants Rules,2011: Rule : 31 Eligibility criteria to apply in examination First Class Boiler Attendant Age : not less than 20 years Not less than Two years experience as a Second class B A as a sole in charge on a boiler with a Heating surface of not less than 50 square meters. OR With a three year course certificate from technical or industrial institution , with one year as an Apprentice in a steam power plant or an engg workshop where engines or boilers are repaired or made and in addition not less than one year experience as a Second class B A as a sole in charge on a boiler with a Heating surface of not less than 50 square meters. Not less than two years service as a Fireman or Asst. Fireman with a Second class BA cert under a First Class BA on a on a boiler with a Heating surface of more than 50 square meters. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : As per Section 12 and Section 13 , Chief inspectors prior written sanction is required , 1. When any structural alteration, addition or renewal is to be made in any registered boiler 2. When any structural alteration, addition or renewal is proposed in any boiler component such repair is to be carried out through a person having Boiler repairer certificate and under the supervision of competent person DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : As per Section 14 , Duty of owner at examination is as , 1. To afford all reasonable facilities for the examination and such information as required, 2. Boiler to be properly prepared in a manner and ready for examination as prescribed in regulations. 3. In case of registration drawings,specifications,certificates and other particulars as prescribed in regulations. if owner fails to provide above , boiler examination is refused and chief inspector shall direct an owner to file fresh application for registration or renewal. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : As per Section 15 , Owner is bound to produce certificate or PO to , 1. District Magistrate,CoP, or Magistrate of First class having jurisdiction in that area where boiler is situated or 2. Chief Inspector , Inspector, or Any Inspector appointed under Factories Act 1948 3. Any person specially authorized in writing by DM Or CoP As per Section 16, Preceding owner to make over Boiler certificate/PO to new owner DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Users : As per Section 17 , An Inspector for the purpose of inspecting or examining a boiler or steam pipe , can enter any place or building at all reasonable times within his jurisdiction when he has reason to believe that boiler is in use. As per Section 18 , Owner or person in charge to report in writing of any Accident to boiler or boiler component within 24 hours to inspector with description of accident ,detail of injury etc. Every person is bound to answer questions of Inspector in writing to investigate the accident. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Penalties : SECTION 6(a) Use of Boiler without REGISTRATION. SECTION 23 Fine up to Rs. One Lakh & for Continuing Offence Additional Fine Rs. One Thousand for each day SECTION 6(b) Use of Boiler without reporting of TRANSFER of Boiler from one state to another. SECTION 24 (a) Imprisonment up to Two years OR with Fine up to Rs. One Lakh OR with Both. SECTION 6(c) Use of Boiler without valid CERTIFICATE/PO. SECTION 23 Fine up to Rs. One Lakh & for Continuing Offence Additional Fine Rs. One Thousand for each day SECTION 6(d) Use of Boiler at a Higher than the MAX. PRESSURE certified in Certificate/PO. SECTION 23 Fine up to Rs. One Lakh & for Continuing Offence Additional Fine Rs. One Thousand for each day SECTION 6(e) Use of Boiler without BOE/BA as required by BOE/BA Rules,2011. SECTION 30 For First Offence Rs. One Thousand & For Subsequent Offence Up to Rs One Lakh. SECTION 11 CERT/PO can be Revoked. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Penalties : SECTION 7(6) Owner fails to engrave allotted Registration number within a One month from the date of receipt. SECTION 24 (b) Imprisonment up to Two years OR with Fine up to One Lakh Rs. OR with Both. SECTION 9 Refuse to Surrender a Provisional order SECTION 22(i) Fine up to Rs Five Thousand SECTION 12 Any structural Alteration, Addition or Renewal in Registered Boiler without prior sanction of CIB SECTION 24 (c) Imprisonment up to Two years OR with Fine up to One Lakh Rs. OR with Both. SECTION 13 SECTION 24 (c) Any Structural Alteration, Addition or Renewal in Imprisonment up to Two years OR with Fine up to Boiler Component without prior sanction of CIB. One Lakh Rs. OR with Both. Such Structural alteration, Addition or Renewal shall be made by a person having Boiler Repairer certificate. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Penalties : SECTION 15 SECTION 22 Owner is bound to produce CERT/PO to DM/CoP/1st Fine up to Rs Five Thousand CLASS MAGISTRATE of that area of Jurisdiction/ CIB/ BI/ FI SECTION 16 Preceding owner is bound to hand over current CERT/Po to New owner SECTION 22 Fine up to Rs Five Thousand SECTION 18 Fails to report an Accident to a Boiler or boiler component within 24 Hours of an accident. SECTION 24 (d) Imprisonment up to Two years OR with Fine up to Rs. One Lakh OR with Both SECTION 25(1) Removes,alters,defaces,renders invisible or tempers with the Registration number SECTION 25 Fine up to Rs. One Lakh DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Penalties : SECTIOM 25(2) Fraudantly marks Registration number which is not allotted to it. SECTION 25 Imprisonment up to Two years OR with Fine up to Rs One Lakh OR with Both REG. 396 Allows another person to go inside a Boiler without effective disconnection from steam or hot water side from any other Boiler or Fuel. SECTION 24 (f) Imprisonment up to Two years OR with Fine up to Rs One Lakh OR with Both REG. 380 SECTION 24 (e) Tempering with safety valve of a Boiler and render it Imprisonment up to 2 years OR with Fine up to One inoperative at the Max pressure granted. Lakh Rs. OR with Both SECTION 30 Contravening with any Rule or Regulation SECTION 30 For First Offence Rs. One Thousand & For Subsequent Offence Up to Rs One Lakh. DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Penalties : REG 392 (8) Boiler repairer is found indulging in violating the provision of the Boiler Act/Regulation The firm shall be black listed and renewal shall not be done in any case REG 606 Certified Welder is bound to produce his certificate to IA/CIB/Competent Person SECTION 30 For First Offence Rs. One Thousand & For Subsequent Offence Up to Rs One Lakh. REG 604 Reg 617 Non certified welder shall not be engaged for Fine up to Rs Five Thousand welding in Boiler/steam pipe/erection/fabrication or any repair of Boiler or steam pipe. REG 615 Employer or welder is failed to maintain record ( particulars of each welder and work handled by him) Reg 617 Fine up to Rs 2500 DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT Boiler Act , 1923 DIRECTOR OF BOILERS , GOVERNMENT OF GUJARAT