Course Title: Electronic Circuits II Laboratory Course Code: EEE 206 Name of The Project: N-P-N Transistor Tester Using NE555 IC Date of Submission: January 05, 2025 Submitted To Salma Nazia Rahman Assistant Professor Department of EEE University of Asia Pacific Submitted By A.S. M Mahmudun Hasan Nahin Reg. No.: 22208007 Shihab Ahmmad Raju Reg. No.: 22208021 Ahasan Shamim Dipu Reg. No.: 22208031 Group No.: 03 Section-A-1 Name of The Project: N-P-N Transistor Tester using NE555 IC Objectives of The Project: The objective of this project is to design and develop an N-P-N Transistor Tester using the NE555 IC, enabling users to check the functionality and performance of NPN transistors efficiently. The circuit will verify the operating condition of the transistor by checking its ability of switching between cutoff and saturation states. The circuit will utilize the NE555 timer IC in a simple and cost-effective configuration to produce the required pulses for testing, making it suitable for educational, hobbyist, and small-scale electronic troubleshooting purposes. Research Question: Why is the NE555 IC a suitable choice for designing a low-cost NPN transistor validation tool? Probable Answer: 1. Cost-Effectiveness • • Affordable Price: The NE555 timer IC is one of the most cost-effective integrated circuits available in the market, making it available for students, hobbyists, and small-scale projects. Minimal External Components: The NE555 requires only a few external components (resistors, capacitors, and a power source) to operate. This reduces the overall cost of the circuit compared to other solutions. 2. Versatility of the NE555 IC • • • Astable Mode Functionality: The NE555 can be easily configured in astable mode to generate continuous square wave pulses. These pulses are perfect for driving the base terminal of the NPN transistor during testing. Precise Timing Control: By adjusting the value of the components, the signal frequency and duty cycle of the output pulses can be controlled, allowing the circuit to accommodate various types of NPN transistors. Dual Functionality: The NE555 IC is versatile and can be adapted for other modes (monostable or astable) if future improvements or modifications are required. 3. Reliability and Simplicity • • Stable and Consistent Output: The NE555 IC provides a stable and reliable output signal, ensuring accurate and repeatable testing of NPN transistors. Simple Design: The NE555 IC simplifies to design the circuit. It reduces the complexity compared to microcontroller-based circuits that might require programming. 4. Educational Value • • Widely Taught Component: The NE555 is a fundamental component in electronics education, making it an ideal choice for beginners or educational projects. Students are likely familiar with its operation, which simplifies the learning process. Demonstrates Key Principles: The NE555 IC in this project demonstrates the concepts such as pulse generation, transistor operation, and troubleshooting of electronic components. 5. Compatibility with Testing Requirements • • Base Signal Generation: The NE555 generates the necessary pulses to switch the mode of operation of the NPN transistor between active (ON) and cutoff (OFF) states. Ease of Output Observation: The tester circuit can incorporate simple output indicators, such as LEDs or a multimeter, to observe the transistor's behavior during testing. The NE555 provides clean and consistent pulses, ensuring accurate results. 6. Low Power Consumption • The NE555 IC operates efficiently and requires only a small amount of power to generate the necessary signals. This makes it suitable for battery-powered or portable applications, further enhancing its cost-effectiveness. 7. Alternative Options Would Be Less Practical • • Microcontroller Based Design: While microcontrollers can also generate test signals, they require programming skills, higher costs, and additional peripherals, making them less practical for a low-cost solution. Discrete Components: Using discrete components to build a pulse generator would make the circuit more complex and less reliable than using the NE555 IC. Equipment List: The N-P-N Transistor Tester circuit is built around the NE555 timer IC, which is configured in its astable mode to generate continuous square wave pulses. These pulses are used as input signals to test the switching behavior of the NPN transistor. The key components and working of the circuit are as follows: Key Components: Hardware: 1. NE555 Timer IC: Acts as the pulse generator, producing a stable square wave signal with adjustable frequency and duty cycle. 2. Resistors and Capacitors: Define the timing parameters (frequency and duty cycle) of the NE555 output signal. The frequency of the signal can be adjusted using a variable resistor. 3. NPN Transistor (Under Test): The device being tested for proper functionality. 4. LED: Displays the results of the test. If the LED blinks in sync with the NE555 pulses, the transistor is functional. 5. Power Supply: Provides the necessary voltage for the circuit to operate, typically 9V, depending on the transistor specifications. 6. Veroboard: A prototyping board used to construct the circuit. 7. Terminal Blocks: It is used to connect the battery. 8. Dip Switch(SPST): It is used to turn on and off the circuit. 9. IC Rails: IC rails are used for easy user interference. It makes the transistor easy to connect and disconnect for the circuit. Software: Proteus Professionals v8.17 Introduction: The N-P-N Transistor Tester using NE555 IC is a simple yet effective circuit designed to test the functionality of NPN transistors. Transistors are fundamental components in electronics, widely used as switches or amplifiers. However, identifying whether a transistor is functioning correctly can sometimes be a challenge, especially for hobbyists or those without access to expensive test equipment. This project aims to address this issue by providing a low-cost, user-friendly solution for testing NPN transistors. The circuit uses the NE555 IC, a highly versatile and widely available timer IC, to generate square wave pulses. These pulses are applied to the base of the NPN transistor under test. If the transistor is functioning properly, it will switch on and off in response to the pulses, allowing current to flow through its collector-emitter path. A visual indicator, such as an LED, is used to visually represent the transistor's operation, making it easy to determine its status. This project is ideal for educational purposes, hobbyists, and small-scale troubleshooting tasks. It demonstrates fundamental principles of transistor operation, pulse generation, and electronic circuit design, making it valuable for beginners and students in electronics. Description: 555 Timer IC: The 555 monolithic timing circuit is a highly stable controller capable of producing accurate time delays, or oscillation. In the time delay mode of operation, the time is precisely controlled by one external resistor and capacitor. For a stable operation as an oscillator, the free running frequency and the duty cycle are both accurately controlled with two external resistors and one capacitor. The circuit may be triggered and reset on falling waveforms, and the output structure can source or sink up to 200mA [1]. Pin Diagram: Fig-1 [1] Pin Configurations: Table-01: Pin Configuration of NE555 IC [2] PIN 1 NAME OF THE PIN GROUND / GND FUNCTION Ground reference voltage, low level voltage (0V). 2 TRIGGER / TRIG Triggers the internal flip-flop with a negative pulse that causes the output switching from low to high when Vtrig drops below 1/3 VCC. 3 OUTPUT / OUT Drives any TTL circuit and can source or sink up to 200mA of current with an output voltage of approximately VCC-1.5V. 4 RESET Resets the internal flip-flop and controls the state of the output on pin 3. Typically connected to a logic "1" level when not in use. 5 CONTROL / CTRL Controls the timing of the 555 timer by varying the width of the output signal independently of the RC timing network. Connected to ground through a 10nF capacitor when not in use. 6 THRESHOLD / THR Resets the flip-flop by causing the output to switch from high to low when the voltage applied to it exceeds 2/3Vcc. Connects directly to the RC timing circuit. 7 DISCHARGE / DIS Discharges the timing capacitor to ground through an internal. Connects to ground when output is low 8 Vcc / V+ SUPPLY Supplies power, typically between 4.5V and 15V for general purpose TTL 555 timers. 555 Timer as Astable Multivibrator: (a) Fig-2:(a) The 555 Timer connected as a astable multivibrator,(b) Waveforms of the Circuit [3] Transistor: A transistor is a fundamental semiconductor device used to control the flow of electrical current in electronic circuits.Transistors revolutionized electronics by replacing bulky vacuum tubes, enabling the creation of compact and efficient devices such as computers, radios, and smartphones. Figure 3 shows a simplified structure for the BJT, the BJT consists of three semiconductor regions: the emitter region (n type), the base region ( p type), and the collector region (n type). Such a transistor is called an npn transistor. A terminal is connected to each of the three semiconductor regions of the transistor, with the terminals labeled emitter (E), base (B), and collector (C). The transistor consists of two pn junctions, the emitter–base junction (EBJ) and the collector–base junction (CBJ). Depending on the bias condition (forward or reverse) of each of these junctions, different modes of operation of the BJT are obtained, as shown in Table-2. The active mode is the one used if the transistor is to operate as an amplifier. Switching applications (e.g., logic circuits) utilize both the cutoff mode and the saturation mode. As the name implies, in the cutoff mode no current flows because both junctions are reverse biased. As we will see shortly, charge carriers of both polarities—that is, electrons and holes—participate in the current-conduction process in a bipolar transistor, which is the reason for the name bipolar [4]. Fig-3: A Simplified Structure of the npn Transistor [4] Table-2-Mode of Operation of a Transistor Mode of Operation Active Saturation Cut-off Active Reverse E-B junction Reverse Forward Forward Reverse C-B junction Reverse Reverse Forward Forward Switching Operation of a Transistor: Using a transistor as a switch is the simplest application of the device. A transistor can be extensively used for switching operations, either for opening or closing a circuit. On the other hand, the basic concept behind the operation of a transistor as a switch relies on its mode of operation. Generally, the low-voltage DC is turned on or off by transistors in this mode. Both PNP and NPN transistors can be utilized as switches. A basic terminal transistor can be handled differently from a signal amplifier by biasing both NPN and PNP bipolar transistors with an “ON / OFF” static switch. One of the main uses of the transistor to transform a DC signal “ON” or “OFF” is solid-state switches. Some devices, including LEDs, only require several milliamperes of DC voltages at the logical level and can be directly controlled via the logical gate output. High-power devices such as generators, solenoids or lamps usually need more power to use transistor switches than the usual logic gate. Transistor Switch’s Working Regions or Operating Modes The saturation zone and cut-off area are also known as the transistor switch’s working regions. This implies that, by switching between its “top-off” (saturation) and “absolute OFF,” the transistor is used as a switch to basically overwrite its Q-Point and the voltage divider circuit that is needed for amplification. Cut-off Region The “cut-off” area is at the bottom of the curves, the blue, shaded area and the yellow zone on the left is the transistor “saturation” region. The transistor’s operating specifications include the base current (IB), the collector current (IC) and the emitter-collector voltage (VCE). Characteristics of Cut-off Region The transistor is used as an “open switch” • The bases and input are grounded (0v) • The base emission voltage is VBE > 0.7 V • The basic emitter is reversed • The full-OFF (cut-off area) transistor (“Collector Flow = 0”) • VOUT = VCC = “1′′” • No collector current flows (IC = 0) Instead, we can describe the “cut-off region” or “OFF mode,” both in reverse bias, with Vb < 0.7 V and IC = 0, when using a bipolar transistor as a switch. • Saturation Region In this mode or region, the highest base current is applied, leading to the overall collector current, causing the average collector-emitter voltage to fall and the leakage surface as small as possible and the maximum current that flows across this transistor. That is why the “Fully ON” transistor is triggered. Alternatively, we can define the “saturation field” or “ON step,” all junctions forward, VW > 0.7 V and IK = complete when using a bipolar transistor as a switch. Let us consider a base-biased transistor in a CE configuration. When we extend the voltage rule of Kirchhoff to the circuit’s input and output side, we can write, VBB = IBRB + VBE … (1) VCE = VCC – ICRC … (2) VBB is the input voltage (Vi), and VCE is the output voltage DC (Vo). That’s why we get, Vi = IBRB + VBE Vo = VCC – ICRC First, let’s look at the shift in Vo as Vi rises from zero. A Silicon junction transistor remains in a cutoff state as long as Vi is less than 0.6 V. Also, IC= 0. Vo= VCC. Thus, the transistor switches into an active state when Vi goes past 0.6 V. IC >0, and Vo is also decreasing (because ICRC is increasing). Originally, with rising Vi, IC increases almost linearly. Vo also decreases linearly until its value drops below 1 V. Post this, the change becomes non-linear, and the transistor moves into the state of saturation. Vo continues to decrease on increasing Vi but never becomes zero. Here’s a Vo vs Vi plot (also referred to as the transition features of a reference transistor). When Vi is low and the transistor is unable to forward bias, Vo is high(= VCC). If Vi is sufficiently high to saturate the transistor, Vo is very low (~0). It is also switched off when a transistor is not conducting. On the other side, it is turned on when it is in a state of depletion. Bringing these components together, imagine a resistor that determines the low and high values below and above those points of voltage. Such levels suit the transistor’s cutoff and saturation. We might say in such a situation that a small input turns off the transistor, and a high input switches on it. These circuits are designed to prevent the transistor from staying in an active state. This is how a transistor can act as a switch [5]. Working Principle of the Suggested Design: 1. The NE555 timer IC is configured in astable mode, which generates a continuous square wave as an output. The frequency and duty cycle of the pulses can be adjusted by changing the pot value connected to the IC. 2. The square wave output from the NE555 is connected to the base terminal of the NPN transistor. This serves as the control signal for switching the transistor on and off. 3. When the base of the transistor receives a HIGH signal (logic 1) from the NE555 output, the transistor enters saturation mode, allowing current to flow from the collector to the emitter. 4. Conversely, when the base receives a LOW signal (logic 0), the transistor turns off, and no current flows through its collector-emitter junction. 5. An LED is connected in the collector terminal of the transistor. If the transistor functions correctly, the LED will blink in sync with the square wave pulses, visually confirming the transistor's capability of changing mode of operation. Circuit Diagram: PCB Layout: 3D Visualization: Fig: Front View Fig: Bottom View Cost Analysis: Product NE555 Timer IC Base 8 Pin Battery 9V Blue Screw Terminal Connector 2 Pin 9V Battery Connector IC Rail 100uF 16V Capacitor 100 ohm resistor 1K ohm resistor 2.2k ohm resistor 2N222 Transistor Dip Switch- 1 position Variable Resistor Pot 10k Veroboard Others Quantity 1 1 1 1 1 1 1 1 2 1 1 1 1 1 Price(BDT) 15.06 5.03 70.05 13.00 10.08 33.15 2.99 1.98 2.50 0.75 5.00 16.86 26.39 35.00 80.00 Total= Subtotal(BDT) 15.06 5.03 70.05 3.00 10.08 33.15 2.99 1.98 5.00 0.75 5.00 16.86 26.39 35.00 80.00 310.34(BDT) Comparison of Existing Methods to Proposed Design: a. Commercial Transistor Testers • Advantages of Commercial Testers: 1. High precision and multifunctional (e.g., can test both NPN and PNP transistors). 2. Can test additional parameters like gain (hFE), leakage current, etc. • Limitations Compared to Proposed Design: 1. Expensive and not cost-effective for hobbyists or students. 2. May be overly complex for simple testing needs. b. Multimeters • Advantages of Multimeters: 1. Widely available and easy to use for basic transistor testing (e.g., checking continuity and junction polarity). • Limitations Compared to Proposed Design: 1. Cannot dynamically test the switching behavior of a transistor. 2. Does not provide a visual or continuous indication of performance like your LED-based tester. c. Discrete Component-Based Testers • Advantages of Discrete Testers: 1. Does not rely on integrated circuits, showcasing the basic principles of transistor operation. • Limitations Compared to Proposed Design: 1. Bulky and complicated circuits with more components required. 2. Less reliable and harder to troubleshoot due to increased connections. d. Microcontroller Based Testers • Advantages of Microcontroller Testers: 1. Highly customizable and capable of testing both NPN and PNP transistors, as well as advanced parameters like gain. 2. Programmable for various applications. • Limitations Compared to Proposed Design: 1. Higher cost and complexity. 2. Requires programming knowledge and additional components like oscillators and displays. Result: (a) (b) Fig:(a) NPN Transistor Tester Circuit Simulation Output, (b) Output Waveforms(Yellow-555 Timer Output, BlueCollector Terminal, Red- Base Terminal) The result of this project is a fully functional and cost-effective n-p-n transistor analyzer that reliably determines the operational status of NPN transistors. Areas for Improvement The proposed tester might be limited compared to more advanced tools, such as: 1. The circuit cannot test FET transistors or other parameters like gain and leakage current. 2. It is not suitable for high-power consuming transistors. 3. It can test single transistors at a time. Discussions: The Social and Economic Impact of the N-P-N Transistor Tester prototype: The proposed model of the tester is a simple, low-cost tool designed to test NPN transistors, but its impact extends beyond its technical utility. The project has several social and economic implications, particularly in the context of education, technology access, and sustainability. Below is a detailed explanation of its social and economic impact: Social Impact 1. Enhanced Accessibility to Technology • • • Bridging the Knowledge Gap: The tester is accessible to students, hobbyists, and electronics enthusiasts in low-resource settings, where expensive test equipment like multimeters or professional transistor testers might not be affordable. Promotes DIY Culture: The model Encourages individuals, especially in developing countries, to repair and reuse electronic devices rather than discarding them due to lack of testing tools. This fosters a culture of selfreliance and problem-solving. Hands-On Learning: The design promotes practical, hands-on learning of electronics concepts, such as transistor operation, circuit design, and timer IC functionality. This can inspire interest in STEM (Science, Technology, Engineering, and Mathematics) fields, especially among young learners. 2. Empowering Education • • Ideal for Electronics Education: The tester can be used as an excellent teaching aid in schools, colleges, and technical institutions. It provides students with a tangible way to understand the functionality of transistors and timer ICs. Low-Cost Lab Equipment: For educational institutions in low-income areas, this design can be used as a low-cost alternative to expensive laboratory equipment, making electronics education more inclusive and accessible. 3. Fostering Repair Culture • Promotes Electronics Repair: With an affordable transistor tester, Individuals and small repair shops can diagnose and repair electronic devices instead of replacing faulty components blindly or discarding entire devices due to affordability. This reduces e-waste and promotes a repair-and-reuse culture. 4. Encourages Sustainability • • Reduction in Electronic Waste (E-Waste): By identifying faulty transistors in circuits, the design helps prevent unnecessary disposal of electronic devices. This contributes to reducing environmental pollution caused by e-waste. Awareness of Sustainable Practices: As users engage with this project, they become more aware of the importance of reusing components and reducing electronic waste. Economic Impact 1. Cost-Effective Solution • Affordable Testing Tool: The tester is highly cost-effective compared to commercial transistor testers or advanced testing equipment. This makes it • economically viable for small-scale electronics businesses, repair shops, and educational institutions. Minimal Investment: The design uses readily available, inexpensive components (such as NE555 IC, resistors, capacitors, LED), keeping the overall cost low. This ensures that even those with limited financial resources can build or acquire it. 2. Support for Small Businesses and Repair Shops • • Boosting Local Electronics Repair: Affordable tools like this tester empower small repair shops to offer efficient and reliable services. This creates opportunities for entrepreneurship, particularly in developing regions where access to advanced testing tools is limited. Reducing Repair Costs: By providing an affordable way to diagnose faulty NPN transistors, the tester reduces repair costs for consumers and businesses, making electronics repair more economical. 3. Promoting Local Manufacturing • • Encourages Local Production: This design can be manufactured locally using easily sourced components. This can boost local manufacturing industries, providing income and employment opportunities. Revenue Generation: Entrepreneurs can assemble and sell these testers as low-cost, portable diagnostic tools, especially in regions where commercial testers are expensive or unavailable. 4. Reduced Dependency on Imported Tools • By providing an alternative to expensive, imported testing equipment, this design reduces dependency on foreign products. This is especially beneficial for developing countries striving to build self-reliant industries. 5. Long-Term Savings • • For Individuals: Instead of purchasing new transistors or devices due to uncertainty about a component's functionality, users can identify and replace only the faulty components, saving money. For Businesses: Electronics companies and repair services can save on testing equipment costs while improving efficiency in diagnosing faulty transistors. Broader Impacts 1. Democratization of Technology • This design lowers the barriers to entry for working with and understanding electronics, ensuring that even those with limited financial resources or technical expertise can participate in the field of electronics. 2. Empowerment of Underprivileged Communities • By providing affordable and accessible tools like this tester can empower underprivileged communities to engage in electronics repair, education, and innovation. This can improve livelihoods and foster technological development at the grassroots level. 3. Contribution to the Circular Economy • The tester supports the principles of a circular economy by enabling the repair and reuse of electronic components, thereby reducing waste and conserving resources. Conclusion: The developed prototype of the transistor analyzing tool using 555 timer exemplifies how innovative thinking and basic electronic components can be combined to address practical challenges. The project is a testament to the power of simplicity and the importance of accessibility in technology. By offering an affordable, easy-to-use, and effective solution for testing transistors, the design has the potential to make a meaningful impact in education, repair, and sustainability. In conclusion, the project not only achieves its intended purpose but also opens doors for further exploration and innovation in the field of electronics. It is an excellent example of how small, low-cost designs can create significant social, economic, and environmental benefits. References [1] P. S. L. Products, "ALL DATASHEET.COM," 31 08 1994. [Online]. Available: https://www.alldatasheet.com/manufacture/view.jsp?Searchword=NE555%20SIGNETICS. [Accessed 04 01 2025]. [2] K. Thakur, "EIM TECHMOLOGY," 06 2024. [Online]. Available: https://www.eimtechnology.com/blogs/articles/pin-configuration-of-555timer?srsltid=AfmBOoorAh5c3INjSIhhYfmkU2_4cwCMLssuSd39PtKeUZJzlMVEbNHG. [Accessed 04 01 2025]. [3] K. C. S. Adel S. Sedra, "18.7.3 An Astable Multivibrator Using the 555 IC,7th ed.," in Microelectronic Circuits, New York Oxford, OXFORD UNIVERSITY PRESS, 2015, pp. 1420-1422. [4] K. C. S. Adel S. Sedra, "6.1.1 Simplified Structure and Modes of Operation," in Microelectronic Circuit, New York, OXFORD UNIVERSITY PRESS, 2015, pp. 306-307. [5] "BYJU'S," [Online]. Available: https://byjus.com/jee/transistor-as-a-switch/. [Accessed 05 01 2025].