GES 34130 Technical Specification of GECOL Ring Main Units with T-off CB (Revision history) - Issued on: Jan. 01, 2007 Amended Jan.01, 2013 Amended Jan.31, 2013 General Electricity Company of Libya Contents 1 SCOPE AND SERVICE CONDITIONS.............................................................................................. 5 1.1 SCOPE .................................................................................................................................................. 5 1.2 SERVICE CONDITIONS ........................................................................................................................... 5 1.2.1 Normal service conditions for indoor RMUs ............................................................................. 5 1.2.2 Normal service conditions for outdoor RMUs ........................................................................... 5 1.2.3 Unusual service conditions ........................................................................................................ 6 2 NORMATIVE REFERENCES ............................................................................................................. 6 3 DEFINITIONS ....................................................................................................................................... 7 4 3.1 NON-EXTENSIBLE RMU ....................................................................................................................... 7 3.2 EXTENSIBLE RMU ............................................................................................................................... 7 KINDS AND RATINGS......................................................................................................................... 7 4.1 4.1.1 Kinds of RMU according to extensibility .......................... 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Закладка не определена. 4.1.2 Kinds of RMU according to insulation material ........................................................................ 7 4.1.3 Specification numbers................................................................................................................ 8 4.2 5 KINDS .................................................................................................................................................. 7 RATINGS............................................................................................................................................... 9 4.2.1 Rated voltage ............................................................................................................................. 9 4.2.2 Rated insulation level ................................................................................................................ 9 4.2.3 Rated duration of short-circuit .................................................................................................. 9 4.2.4 Rated frequency ......................................................................................................................... 9 4.2.5 Rated normal current and temperature rise............................................................................... 9 4.2.6 Rated short-time withstand current ........................................................................................... 9 4.2.7 Rated peak withstand current .................................................................................................. 10 4.2.8 Rated line and cable-charging breaking currents .................................................................... 10 4.2.9 Rated pressure of compressed gas supply for insulation ......................................................... 10 REQUIREMENTS ............................................................................................................................... 10 5.1 REQUIRED STRUCTURE....................................................................................................................... 10 5.1.1 General requirements .............................................................................................................. 10 5.1.2 Enclosure ................................................................................................................................. 10 5.1.3 Degree of protection (IP code) by enclosures .......................................................................... 10 5.1.4 Operation device(s) .................................................................................................................. 11 2/26 Amended 31, Jan-2013 5.1.5 Operation counter..................................................................................................................... 11 5.1.6 Terminations and cable boxes................................................................................................... 11 5.1.7 Glands, only for RMU with EFI ............................................................................................... 11 5.1.8 Bushings ................................................................................................................................... 11 5.1.9 Bus-bars................................................................................................................................... 12 5.1.10 Flammability ....................................................................................................................... 12 5.1.11 Earthing of RMUs .................................................................................................................... 12 5.1.12 Interlock .............................................................................................................................. 12 5.1.13 Additional requirement for extensible RMUs ...................................................................... 13 5.1.14 Mimic diagram .................................................................................................................... 13 5.1.15 Dimensions ......................................................................................................................... 13 5.2 REQUIRED PERFORMANCE .................................................................................................................. 13 5.2.1 Ring switch .............................................................................................................................. 13 5.2.2 Circuit breaker ......................................................................................................................... 14 5.2.3 Voltage presence indicating systems ........................................................................................ 14 5.2.4 Fault indicating device ............................................................................................................ 14 5.2.5 FCI (fault current indicator) combined with CT, if requested by GECOL............................... 15 5.2.6 EFI (earth fault indicator) combined with ZCT, if requested by GECOL ................................ 15 5.2.7 Cable testing facility ................................................................................................................ 15 5.2.8 Fluid pressure gauge ............................................................................................................... 16 5.2.9 Manual operation device ......................................................................................................... 16 5.2.10 Requirements for gases in RMUs ........................................................................................ 16 5.2.11 Electromagnetic compatibility (EMC) ..................................................................................... 16 5.2.12 Provision for motorizing the RMU for remote control ........................................................ 16 There shall be all provisions facilitating installing of motors, driven actuators, auxiliary relays and all other accessories for automatic remote operation and signaling for the load break switches and the t eeoff circuit breaker of the RMU. Manufacturer shall provide all drawings for GECOL to enable future in stalling of remote control equipments. Also all ...................................................................................... 16 6 7 TESTS ................................................................................................................................................... 16 6.1 TYPE TESTS ........................................................................................................................................ 16 6.2 ROUTINE TESTS .................................................................................................................................. 17 RATING PLATE .................................................................................................................................. 18 7.1 REQUIREMENTS FOR RATING PLATE .................................................................................................... 18 7.2 INFORMATION OF RATING PLATE ......................................................................................................... 18 3/26 Amended 31, Jan-2013 8 MARKING ........................................................................................................................................... 19 8.1 POSITION-INDICATING DEVICE ........................................................................................................... 19 8.1.1 Letter type and colors of the position-indicating device .......................................................... 19 8.1.2 Symbols and letters of the position-indicating device.............................................................. 19 8.2 SPRING-CHARGE INDICATOR (ONLY FOR SPRING OPERATION TYPE)..................................................... 20 8.2.1 Letter type and colors of the spring-charge indicator ............................................................. 20 8.2.2 Symbols and letters of the spring charge indicator ................................................................. 20 9 PACKING AND DELIVERY .............................................................................................................. 20 10 DOCUMENTS AND CERTIFICATES .............................................................................................. 22 10.1 10.1.1 Service conditions ............................................................................................................... 22 10.1.2 Rated values and characteristics ........................................................................................ 22 10.2 11 INFORMATION TO BE GIVEN BY GECOL ........................................................................................ 22 INFORMATION TO BE GIVEN BY SUPPLIER ....................................................................................... 22 10.2.1 Technical data sheet ............................................................................................................ 22 10.2.2 Certificates of type tests and routine tests ........................................................................... 22 10.2.3 Guidelines and manuals...................................................................................................... 22 10.2.4 Safety standards .................................................................................................................. 23 10.2.5 Related drawings ................................................................................................................ 23 WARRANTY ........................................................................................................................................ 23 4/26 Amended 31, Jan-2013 GES (Technical Specification of GECOL) Ring Main Units with T-off CB 1 Scope and service conditions 1.1 Scope (a) This specification covers the ground mounted three-phase ring main units with T-off CB (hereinafter referred as RMUs) designed for indoor or outdoor installation and for the rated voltage of 12kV. This specification does not cover RMUs with T-off fuse. For the RMU with T-off fuse, refer the GES 34135 titled ‘Ring Main Units with T-off Fuses’. (b) This specification is also applicable to the operating devices of the RMUs and to their auxiliary equipment. 1.2 Service conditions 1.2.1 Normal service conditions for indoor RMUs (a) Ambient air temperature - Maximum ambient air temperature: 50 ºC - Maximum 24 hour average value of the ambient air temperature: 35 ºC - Minimum ambient air temperature: -5 ºC (b) The conditions of humidity - Maximum 24 hour average value of the relative humidity: 95% - Maximum one month average value of the relative humidity: 90% - Maximum 24 hour average value of the water vapour pressure: 2.2 kPa - Maximum one month average value of the water vapour pressure: 1.8 kPa 1.2.2 Normal service conditions for outdoor RMUs (a) Ambient air temperature - Maximum ambient air temperature: 50 ºC - Maximum 24 hour average value of the ambient air temperature: 35 ºC - Minimum ambient air temperature: -10 ºC (b) Maximum solar radiation: 1,000 W/m2 (c) Maximum altitude: 1,000 m 5/26 Amended 31, Jan-2013 (d) Maximum pollution level: level II – medium, according to the Table 1 of IEC 60815 1.2.3 Unusual service conditions (a) Pollution For installation in a place of pollution level III or IV, IEC 60815 should be specified. (b) Temperature For installation in a place where the ambient temperature is higher than the normal condition, IEC 60721-2-1 should be specified. (c) Humidity For installation in a place where the humidity is higher than the normal condition, IEC 60721-2-1 should be specified. 2 Normative references The RMU shall conform to the latest edition of following international standards: (a) IEC 60050(441): IEV – Part 441: Switchgear, controlgear, fuses (b) IEC 60059: IEC standard current ratings (c) IEC 60060: all parts, high-voltage test techniques (d) IEC 60071-2: Insulation coordination – Part 2: Application guide (e) IEC 60137: Bushing for alternating voltages above 1kV (f) IEC 60282-1: High-voltage fuses - Part 1: Current-limiting fuses (g) IEC 60376: Specification and acceptance of new sulphur hexafluoride (h) IEC 60427: Synthetic testing of high-voltage alternating current circuit breakers (i) IEC 60480: Guide to the checking of sulphur hexafluoride (SF6) taken from electrical equipment (j) IEC 60529: Degrees of protection provided by enclosures (IP code) (k) IEC 60721-2-1: Classification of environmental conditions - Part 2: Environmental conditions appearing in nature - Temperature and humidity (l) IEC 61634: High-voltage switchgear and controlgear - Use and handling of sulphur hexafluoride in high-voltage switchgear and controlgear (m) IEC 61958: High-voltage prefabricated switchgear and controlgear assemblies – Voltage presence indicating systems (n) IEC 62271-1 (60694): Common specification for high-voltage switchgear and controlgear standards (o) IEC 62271-103 (60265-1): High voltage switches for rated voltage above 1kV and up to 52kV 6/26 Amended 31, Jan-2013 (p) IEC 62271-105: High voltage alternating current switch fuse combination 3 Definitions 3.1 Non-extensible RMU The RMU equipped with 2 ring switches and 1 CB 3.2 Extensible RMU The RMU composed individually and connected to each other upon users’ requests 4 Kinds and ratings 4.1 Kinds 4.1.1 Kinds of RMU according to insulation material Table 1 - Kinds of RMU according to insulation material Rated voltage Kinds of insulation 12kV SF-6 gas insulated O Oil insulated - O : Applicable - : Not applicable Note: Manufacturer may propose and seek the approval of GECOL for any other higher technology insulation materials for the RMU. 7/26 Amended 31, Jan-2013 4.1.2 Specification numbers Table 2 - Specification numbers Spec numbers Rated voltage Description Single line diagram* Ring Main Unit with one 200A CB for T-off, and two 630A loadbreak switches for feeders 3413022 Ring Main Unit with two 200A CB for T-off, and two 630A loadbreak switches for feeders. 3413024 3413026 12 kV Ring Main Unit with one 200A CB for T-off, and three 630A load-break switches for feeders. 3413028 Ring Main Unit with two 200A CB for T-off, and three 630A load-break switches for feeders. 3413030 Ring Main Unit with three 200A CB for T-off, and two 630A loadbreak switches for feeders. 8/26 Amended 31, Jan-2013 *In the single line diagram two independent manual operating mechanisms for ring and earth switches are shown; but ring switches consist of a moving contact assembled with three positions - close, open and earthed are also acceptable. In all cases, the contacts of ring and earth switches shall be designed to prevent simultaneous closing. 4.2 Ratings 4.2.1 Rated voltage The rated voltage shall be determined in accordance with the Table 3 of this specification. Table 3 - Rated voltages Nominal voltage 11kV Rated voltage 12kV 4.2.2 Rated insulation level The rated withstand voltages shall be determined in accordance with the Table 4 of this specification. Table 4 - Rated insulation level Rated voltage 12kV Rated power-frequency withstand voltage (kVrms)* 28 Rated lightning impulse withstand voltage (kVpeak)** 75 * The test voltage shall be raised to the test value and maintained for 1 min. ** The test shall be performed with voltages of both polarities using the standard lightning impulse 1.2/50 μs according to IEC 60060-1. 4.2.3 Rated duration of short-circuit The rated duration of short-circuit shall be 2 s. 4.2.4 Rated frequency The rated frequency shall be 50 Hz. 4.2.5 Rated normal current and temperature rise (a) The rated (normal) current is the r.m.s. value of the current which the switch of the RMU shall be able to carry continuously under the rated voltage and the rated frequency with a temperature rise not exceeding the values specified in the Table 3 of IEC 60694. (b) The rated current of the ring switch shall comply with GECOL’s request from the values in the Table 5 of this specification. 4.2.6 Rated short-time withstand current The rated short-time withstand current of the ring switch shall be selected from the 9/26 Amended 31, Jan-2013 values preferred in the Table 5 of this specification upon GECOL’s request. 4.2.7 Rated peak withstand current The rated peak withstand current of the ring switch shall be selected from the values preferred in the Table 5 of this specification upon GECOL’s request. Table 5 - Standard values of ratings related to the current Rated voltage (kV) 12 Rated shorttime withstand current (kA) 16 Rated peak withstand current (kApeak) 40 630 20 50 630 Rated normal current (A) 4.2.8 Rated line and cable-charging breaking currents The rated line and cable-charging breaking currents of the ring switch shall not be less than the value in the Table 6 of this specification. Table 6 - Rated line and cable-charging breaking currents Rated voltage 12kV Rated line-charging breaking currents (A) 1 Rated cable-charging breaking currents (A) 10 4.2.9 Rated pressure of compressed gas supply for insulation The rated pressure of compressed gas supply for insulation, if any, shall be stated by the supplier. 5 Requirements 5.1 Required structure 5.1.1 General requirements All accessories for installation, operation and maintenance, such as mounting frames, operating rods, nuts & bolts, and so on, shall be provided with the RMU. 5.1.2 Enclosure The enclosure of the RMU shall be made of equal to or better than the rolled steel with antirust, and the thickness of the enclosure shall not be less than 3 mm. 5.1.3 Degree of protection (IP code) by enclosures (a) The IP code of the RMU shall be equal to or better than the value in the Table 7 of this specification. 10/26 Amended 31, Jan-2013 Table 7 - IP code of RMU Installation condition Indoor installation Outdoor installation All-purpose 51 54 5.1.4 Operation device(s) The operation device(s) to close, open and earth the main contact shall be provided with the RMU and meet the followings. (a) The operation shall be possible in the front of the RMU. (b) The operation device(s) shall be three-position switch(es), and be arranged in order close - opened - earthed. 5.1.5 Operation counter (a) If requested by GECOL, at least a five-digit operation counter shall be provided respectively to count the number of switching operation. The operation counter shall be incremented by one for each operation. (b) The size of the digit shall be at least 5 mm high. The color of the digit shall be black and its background color shall be white. 5.1.6 Terminations and cable boxes (a) The termination for the ring switch shall be inside the cable box and suitable for threecore XLPE insulated aluminum or copper cable with its size of up to 3c x 300 mm2. (b) The termination for the T-off switch (or fused switch) shall be inside the cable box and suitable for three-core XLPE insulated aluminum or copper cable with its size of up to 3c x 240 mm2. (c) Each cable box shall be structured to be able to be equipped with a gland. (d) All devices and equipment for cable terminations shall be provided by the supplier. 5.1.7 Glands, only for RMU with EFI The glands shall be electrically separated from the enclosure of the RMU, and the dielectric characteristics of the insulation between gland and enclosure shall meet the requirements listed below. (a) Power frequency withstand voltage: 2 kV at least (b) Impulse withstand voltage: 6 kV at least 5.1.8 Bushings (a) The current ratings of bushings shall not be less than those of the RMU. (b) The nominal creepage distance of bushings shall not be less than the values in the 11/26 Amended 31, Jan-2013 Table 8 of this specification. Table 8 - The minimum nominal creepage distance of bushings Pollution level Rated voltage III - Heavy 12kV 345 Note 1: Application factor of 1.15 is already applied. Note 2: The factor for average diameter of bushing (Dm) = 1.0 (less than 300 mm) 5.1.9 Bus-bars The rated current of the bus-bar shall not be less than that of the RMU. 5.1.10 Flammability (a) The materials shall be chosen and the parts shall be designed such that they retard the propagation of any flame resulting from accidental overheating in the RMU. (b) Insulating parts shall be of non-inflammable or self-extinguishing materials and shall not emit noxious or explosive vapor. 5.1.11 Earthing of RMUs (a) The frame of each device shall be provided with a reliable earthing terminal having a clamping screw or bolt for connection to an earthing conductor suitable for fault conditions. (b) The diameter of the clamping screw or bolt shall be at least 12 mm. (c) The connecting point shall be marked with the "protective earth" symbol as below, and the size of the symbol shall be at least 10 mm. 5.1.12 Interlock The interlock shall be provided to make sure of followings. (a) The operation of the ring switch and/or the fuse-switch shall not be able to move directly from the close position to the earthed position nor from the earthed position to the close position. (b) Operating of the cable test cover shall be blocked unless associated ring switch or fuse-switch is at the ‘Earth’ position. (c) Closing operation of the ring switch and/or fuse-switch with the test plug inserted and/or cover open shall be blocked. (d) Fuse changing from the fuse-switch in any position other than ‘Earth’ position shall be blocked. 12/26 Amended 31, Jan-2013 (e) Closing fuse switch to ‘close’ shall be blocked where as; - The fuse access cover not properly closed - Fuse switch in ‘Earth’ position - Fuse holder not correctly in position - Any fuse blown (f) Opening of cable boxes without the associated ring switch in the ‘Earth’ position shall be blocked. 5.1.13 Additional requirement for extensible RMUs (a) The extensible RMU shall be structured so that the RMU can be extended to both sizes with proper means. (b) The device for extension shall be properly protected not to damage to operators or other electric devices electrically or mechanically. 5.1.14 Mimic diagram The mimic diagram shall be provided on the front side of the RMU with the necessary graphical symbols and indicators. The mimic diagram shall contain at least the following devices. (a) Bus-bar(s) (b) Switch position indicators (including the earthed switch) (c) Switch operating buttons (including the earthed switch) (d) Transformer symbols (if any) 5.1.15 Dimensions All dimensions of the RMU shall be stated by the supplier, and approved by GECOL. 5.2 Required performance 5.2.1 Ring switch (a) The ring switch of the RMU shall be able to break and make the rated normal current of the value in the Table 5 of this specification. (b) The ring switch of the RMU shall be able to withstand the rated short-time withstand current and peak withstand current specified in the Table 5 of this specification. (c) The ring switch of the RMU shall be able to break and make the rated line and cable charging breaking current specified in the Table 6 of this specification. (d) The ring switch shall consist of a moving contact assembled with three positions close, open and earthed. Two independent manual operating mechanisms for ring and earth switches are also acceptable. In this case, the contacts of ring and earth switches 13/26 Amended 31, Jan-2013 shall be designed to prevent simultaneous closing. The contact of the earth switch shall be designed to have the same short circuit capacity as that of the ring switch. 5.2.2 Circuit breaker (a) The rating of the CB shall be in compliance with the sub-clauses listed below. - Rated voltage: 12 kV - Rated current: not less than 200 A - Rated short-circuit breaking current: not less than 16 kA (b) The CB shall be equipped with a bushing CT per each phase for protection purpose, and the accuracy class of the CT shall be equivalent to or better than 10P class. The CT shall conform to the GES titled ‘Current Transformer’. (c) The CB shall be equipped with the devices to release the signals for tripping the CB when the current of each phase through the CB exceeds the value specified, and also equipped with the device to release the signal for tripping the CB when the zero sequence current through the CB exceeds the value specified. - The relay(s) on the CB are acceptable. - The tripping coils with fuses are acceptable. (Refer to the Appendix B of this specification) - Others equivalent to or better than the methods listed above are acceptable, if approved by GECOL. (d) Unless otherwise mentioned above, the GES titled ‘High Voltage Alternating-current Circuit-breakers’ shall be taken into consideration. (e) There shall be the possibility of tripping the CB by a normally open contact from the thermometer for protecting the distribution transformer fed by the RMU. The connecting points of the thermometer contact wires shall be well marked and made accessible for connection on site. 5.2.3 Voltage presence indicating systems (a) The voltage presence indicating systems to check the presence of voltage in the cables shall be provided with the ring switch respectively, and in compliance with IEC 61958. (b) The indicator shall be designed so that the lamp shall be turned off normally and can be only turned on when required by operators. 5.2.4 Fault indicating device The RMU shall be equipped with the fault indicating device including its instrument transformer, such as CT or ZCT. The kind of fault indicating device shall be in compliance with GECOL’s request. Unless otherwise mentioned by GECOL, FCI shall be provided. 14/26 Amended 31, Jan-2013 5.2.5 FCI (fault current indicator) combined with CT, if requested by GECOL (a) The 3 CTs and fault current indicator shall be provided with the RMU. (b) The inner diameter of the CT shall cover cable up to 300 mm2. (c) The CT shall be so structured to be installed on the cable of each phase respectively. (d) The rated primary current of the CT shall be in compliance with GECOL’s request. Unless otherwise mentioned by GECOL, it shall comply with the rated current of the ring switch. (e) The rated secondary current of the CT shall be in compliance with the FCI. (f) The target of the fault indicator shall be automatically reset under the normal condition. (g) The operation current of the earth fault indicator shall be stated by the supplier, and the operation current of the earth fault indicator shall be between 2 In ~ 3 In (where, In: load current). (h) The FCI shall be able to operate for 4 hours under the fault condition of the system. (i) The FCI shall be so structured to be installed on the front side of the enclosure. (j) Unless otherwise mentioned above, refer to the GES titled ‘Zero-phase-sequence Current Transformers’. 5.2.6 EFI (earth fault indicator) combined with ZCT, if requested by GECOL (a) The ZCT and earth fault indicator shall be provided with the RMU. (b) The inner diameter of the ZCT shall cover armored cable up to 3c x 300 mm2. (c) The rated primary zero-phase current of the ZCT shall be in compliance with GECOL’s request. Unless otherwise mentioned by GECOL, it shall be specified by the supplier. (d) The rated secondary zero-phase current of the ZCT shall be in compliance with the EFI. (e) The target of the fault indicator shall be automatically reset under the normal condition. (f) The operation current of the earth fault indicator shall be stated by the supplier, and the operation current of the earth fault indicator shall be between 2 In ~ 3 In (where, In: load current). (g) The earth fault indicator shall be able to operate for 4 hours under the fault condition of the system. (h) Unless otherwise mentioned above, refer to the GES titled ‘Zero-phase-sequence Current Transformers’. 5.2.7 Cable testing facility The RMU shall have test bushings or test probe insertion facility for high voltage and 15/26 Amended 31, Jan-2013 current injection tests for the cables terminated at the ring switches. Disconnection of cables for testing purpose is not acceptable. 5.2.8 SF6 pressure gauge If SF6-gas insulated RMU, the gas pressure gauge shall be equipped with the RMU, and operational pressure range shall be indicated on the gas pressure gauge. 5.2.9 Manual operation device The operating mechanisms shall be accessible by removing the front plate. The operating handle shall have anti-reflex action and shall be stored at the front of the RMU. The operating handle shall be used commonly for all operations of both ring and fuseswitches. Operating handle inserts shall have appropriate marking to avoid wrong insertion of handle during switching operations. Physical force required for operating any mechanism shall not exceed 400 N. 5.2.10 Requirements for gases in RMUs (a) For RMUs with gas, the supplier shall specify the type and the required quantity, quality and density of the gas to be used in RMUs and provide GECOL with necessary instructions for renewing the gas and maintaining its required quantity and quality. (b) For SF6-filled RMUs, new sulphur hexafluoride shall comply with related provisions of IEC 60376. 5.2.11 Electromagnetic compatibility (EMC) The secondary system shall be able to withstand electromagnetic disturbances in compliance with the clause 5.18 of IEC 60694. 5.2.12 Provision for motorizing the RMU for remote control There shall be all provisions facilitating installing of motors, driven actuators, auxiliary relays and all other accessories for automatic remote operation and signaling for the load break switches and the tee-off circuit breaker of the RMU. Manufacturer shall provide all drawings for GECOL to enable future installing of remote control equipments. Also all 6 Tests 6.1 Type tests The type tests shall be carried out in accordance with the clause 6 of IEC 62271-200 and the clause 6 of IEC 62271-105, and the type tests for RMUs are listed in the Table 9 of this specification. Table 9 - Type test Rating Ring 16/26 Related Fuse- Related Amended 31, Jan-2013 switch clauses 60265-1 switch clauses 62271-105 Dielectric tests O 6.2 O 6.2 Measurement of the resistance of the main circuit O 6.4 O 6.4 Temperature-rise tests O 6.5 O 6.5 Short-time withstand current and peak withstand current tests O 6.6 - - Verification of protection O 6.7 O 6.7 Tightness tests O 6.8 O 6.8 EMC tests O 6.9 O 6.9 Making & breaking test O 6.101 O 6.101 Mechanical operation test O 6.102 O 6.102 Mechanical shock tests on fuses - - O 6.103 Thermal test with long pre-arcing time of fuse - - O 6.104 Internal arcing test O 6.106 of O 6.106 of 62271-200 62271-200 O : Mandatory Note: For type tests of T-off CB, the GES 34110 titled ‘High-voltage Alternating-current Circuit Breakers’ shall be referred. 6.2 Routine tests The routine tests shall be performed in accordance with the clause 7 of IEC 62271-1 and clause 7 of IEC 62271-105, and the routine tests for RMUs and the related clauses are listed below; (a) Dielectric test on the main circuit: 7.1 of IEC 62271-1 (b) Tests on auxiliary and control circuits: 7.2 of IEC 62271-1 (c) Measurement of the resistance of the main circuit: 7.3 of IEC 62271-1 (d) Tightness test: 7.4 of IEC 62271-1 (e) Design and visual checks: 7.5 of IEC 62271-1 (f) Mechanical operation tests: 7.102 of IEC 62271-200 / 7.101 of IEC 62271-105 (g) Tests after erection on site: 7.105 of IEC 62271-200 For routine tests of T-off CB, the GES 34110 titled ‘High-voltage Alternating-current Circuit Breakers’ shall be referred. The routine tests shall be repeated in the presence of GECOL’s representatives on 10% of the quantity to be offered, chosen at random, subject to a minimum of 2 Nos. per each type of the RMUs. 17/26 Amended 31, Jan-2013 7 Rating plate 7.1 Requirements for rating plate (a) The rating plate shall be plainly visible in the position of normal service and installation. (b) For outdoor RMUs, the rating plates and their fixings shall be weatherproof and corrosion-proof. (c) If the RMUs consist of several parts, each part shall be equipped with a rating plate. (d) The letters on the rating plate shall be marked by means of lasting visibility during the life of the RMU. (e) The font, size and colors of letters shall comply with the Table 10 of this specification. Table 10 – Letter font, size and colors of the rating plate Letter type Font Roman Size 4 mm high at least Black, dark gray, depressed engraving White, silver or light gray Letters Colors Background 7.2 Information of rating plate The information of rating plate shall be in accordance with Table 11 of this specification. Table 11 - Rating plate information Ring switch Fuse-switch Supplier and/or manufacturer Rating Unit O O Type designation and serial number O O Year and Month of manufacture O O Rated voltage kV O O Rated lightning impulse withstand voltage kV O O Rated power frequency withstand voltage kV O O Rated frequency Hz O O Rated normal current A O O Rated duration of short circuit s O O Rated short-time withstand current (for main and kA O O kA O O Maximum & Minimum pressure of insulation MPa O O Weight kg O O Dimensions mm O O O O earthing circuits) Rated peak withstand current (for main and earthing circuits) Relevant standard with date of issue 18/26 Amended 31, Jan-2013 O : The marking of these values is mandatory. 8 Marking 8.1 Position-indicating device The position-indicating device for the contact position of the main circuit shall be possible to easily check the state of the position-indicating device when operating locally. 8.1.1 Letter type and colors of the position-indicating device (a) The colors of the position-indicating device shall comply with the Table 12 of this specification. Table 12 - Colors of the position-indicating device Position Color Symbol or letter Open Closed Background Green The color Contrasting with the background * Earthed Red Yellow * The color of green, red and yellow shall be excluded. (b) The letter font of the position-indicating device shall be ‘Roman font’, the size of the position-indicating device shall be at least 30 mm high. 8.1.2 Symbols and letters of the position-indicating device (a) The Symbols and letters of the position-indicating device shall comply with the Table 13 of this specification. Table 13 - Symbols of the position-indicating device Position Symbol Letter Open OFF* / OPEN Closed ON* / CLOSE Earthed EARTH* * : The preferred means are marked ‘*’. (b) Alternatively, in the case of a multi-function device, the positions may be marked with 19/26 Amended 31, Jan-2013 graphical symbols for diagrams of IEC 60617. 8.2 Spring-charge indicator (only for spring operation type) The spring-charge indicator shall be possible to easily check the state of the charging device when operating locally. 8.2.1 Letter type and colors of the spring-charge indicator (a) The colors of the spring charge indicator shall comply with the Table 12 of this specification. Table 14 - colors of the spring charge indicator Position Charged Discharged Color Symbol or letter The color Contrasting with the background * Background Black White * The color of green, red and yellow shall be excluded. (b) The letter font of the spring charge indicator shall be ‘Roman font’, the size of the position-indicating device shall be at least 30 mm high. 8.2.2 Symbols and letters of the spring charge indicator The symbols and letters of the spring charge indicator shall comply with the Table 13 of this specification. Table 15 - Symbols of the position-indicating device Position Symbol Charged Letter CHARGE Specified by supplier Discharged 9 DISCHARGE Packing and delivery The supplier shall provide packing of the RMUs to prevent their damage or deterioration during transit to their final destination and long period of storage. The packing shall be sufficient to withstand, without limitation, rough handling during transit and exposure to extreme temperatures, salt and precipitation during transit and open storage. (a) All RMUs and their components shall be shipped from the factory to the specified site. (b) The RMU shall be wrapped in vinyl sheets of proper thickness to prevent ingress of humidity. The sufficient dehumidifying agent shall be inside the packing. The switch 20/26 Amended 31, Jan-2013 shall be on a wooden pallet and the base of switch shall be tied to the pallet with galvanized steel bolts and nuts. A wooden box shall cover the whole switch and shall be connected to the pallet without any looseness or disconnection. The pallet and packing case shall be suitable for handling by forklift truck and they shall have enough strength and thickness for protection of the switch. The wood material should be disinfected to avoid import of insects or virus. (c) The size and weight of packing cases shall be taken into consideration, where appropriate, the remoteness of the RMUs’ final destination and the absence of heavy handling facilities at all points in transit. (d) The RMUs shall be packed one by one even though the numbers of RMUs to be supplied is plural. (e) Each shipment shall include a detailed packing list identifying all items by part number, including hardware. (f) All material shall be carefully loaded for protection during shipment. (g) Small parts and fasteners shall be carefully boxed, crated, bagged or otherwise containerized and protected for shipment. (h) All materials shall be arranged to allow safe unloading at the site. (i) There shall be handling instruction to minimize damage. The outer packing must be clearly marked on at least four (4) sides as follows; (a) Name of the procuring department (b) Name of the supplier (c) Contract description and number (d) Loading place (e) Final destination (f) Gross weight (g) Net weight (h) Special lifting instructions, if any (i) Special handling instructions, if any (j) Relevant pollution or environment classifications, if any 21/26 Amended 31, Jan-2013 10 Documents and certificates 10.1 Information to be given by GECOL 10.1.1 Service conditions Excluding the normal conditions referred to the clause 1.2.1 and 1.2.2 of this specification, service conditions at which the RMU will be located shall be stated by GECOL. 10.1.2 Rated values and characteristics The specific ratings shall be stated by GECOL. (a) Kind of RMU (Non-extensible with CB / Extensible (ring switch) / Extensible (CB)) (b) Insulation material (SF-6 gas only): (c) Rated voltage: (d) Rated normal current of the ring switch: (e) Rated short-time withstand current: (f) Installation condition (Indoor / Outdoor): (g) Pollution level (equal to below II / III / IV): (h) Type of fault indicator (None / FCI (default) / EFI): (i) Others 10.2 Information to be given by supplier 10.2.1 Technical data sheet The technical data sheet shall be filled and provided by supplier according to the annex A of this specification. 10.2.2 Certificates of type tests and routine tests (a) The certificates of type tests according to clause 6.1 of this specification shall be provided by supplier. (b) The certificates of routine tests according to clause 6.2 of this specification shall be provided by supplier if required by GECOL. 10.2.3 Guidelines and manuals The supplier should provide instructions for the transport, storage, installation, operation and maintenance of a RMU. The instructions for the transport and storage should be given before delivery, and the instructions for the installation, operation and maintenance should be given by the time of delivery at the latest. The guidelines and manual shall be provided by means of softcopy as well as hardcopy. 22/26 Amended 31, Jan-2013 (a) The instructions for installation shall be provided by the supplier according to the clause 10.2 of IEC 60694. (b) The instructions for operation shall be provided by the supplier according to the clause 10.3 of IEC 60694. (c) The instructions for maintenance shall be provided by the supplier according to the clause 10.4 of IEC 60694. (d) The schedule for maintenance shall be specified by supplier. 10.2.4 Safety standards The safety standards for installation, operation and maintenance shall be provided by supplier according to the clause 11 of IEC 60694. 10.2.5 Related drawings The related drawings including the shape and dimensions of the RMUs shall be provided by supplier. 11 Warranty The supplier shall provide the full warranty on all equipment supplied during the period specified below. The warranty shall cover all parts and all costs, which are directly attributable to the supplier. Warranty coverage shall begin on the date that the equipment is received. The warranty period shall be 3 years. 23/26 Amended 31, Jan-2013 Annex A Technical Data Sheet No. Description Particulars General 1 Manufacturer 2 Indoor or outdoor 3 Temperature class Ratings and characteristics 4 Rated voltage 5 Rated insulation level 6 Rated frequency 7 Rated normal current Rated breaking current 8 - Active load current 9 - Closed loop current 10 - Transformer off-load current 11 - Cable charging current 12 Rated short-circuit making current 13 Rated duration of short-circuit Constructional features 14 Mass of complete switch 15 Gas pressure and limits of gas pressure Minimum clearances in air 16 Between poles 17 To earth 18 Type of fault indicator, if any 19 Overall dimensions Signature : Designation : Name of Tenderer : Date : 24/26 Amended 31, Jan-2013 Annex B Simple concept of the CB tripped by tripping coil with LV fuse 1. Linked with ZCT CB ZCT Trip coil Fuse Note 1: The rated current of the fuse shall depend on the rated secondary current of the ZCT and the rated current of the fuse shall be stated by the supplier. Note 2: The ZCT shall be in compliance with the GES titled ‘Zero-phase-sequence Current Transformers’. 2. Linked with 3 CTs CTs CB Trip coil Fuse Trip coil Fuse Trip coil Fuse Note 3: The rated current of the fuse shall depend on the rated secondary current of the CTs and the rated current of the fuse shall be stated by the supplier. Note 4: The CTs shall be in compliance with the GES titled ‘Current Transformers’. Note 5: The fuse and the trip coil for neutral line of CTs can also apply. 25/26 Amended 31, Jan-2013 Annex C Interfaces for connection between RMU and cable For 630 A For 400 A Dia 56±0.2 Dia 56±0.2 Dia 46±0.2 Dia 46±0.2 Dia 25 For 200 A Dia 44.5±0.2 Dia 32.5±0.2 0 Dia 14 -0.04 min M16x2-6H Dia 30.9±0.2 0 Dia 7.9 -0.05 30 min 40 35 90±0.2 90±0.2 0 48-0.2 10± 1 12± 0.2 12± 0.2 Dia 48.5±0.2 Dia 70±0.2 Dia 70±0.2