j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 4 : 1 5 5 1 e1 5 5 8 Available online at www.sciencedirect.com journal homepage: www.elsevier.com/locate/jmrt Original Article Effect of manganese and homogenization on the phase stability and properties of CueAleBe shape memory alloys Bala Narasimha Guniputi a, Murigendrappa S.M. b,* a b School of Engineering, Malla Reddy University, Hyderabad, 500100, India Department of Mechanical Engineering, National Institute of Technology Karnataka, Surathkal, 575025, India article info abstract Article history: In this study, the effect of addition of manganese to the ternary CueAleBe shape memory Received 7 May 2021 alloys on phase stability, phase transformation temperatures, microstructure, morphology Accepted 8 July 2021 and grain size has been investigated. Secondly, the effect of betatization temperatures and Available online 21 July 2021 time period has been investigated on the phases and properties of CueAleBeeMn SMAs. Results reveal that the addition of manganese in the alloys with Al 11.8 wt.% forms Keywords: coexistence of b01 and g01 martensites, and manganese 1 wt.% forms austenite b1 (DO3). Shape memory alloys DSC studies exhibit two stage reverse transformation attributes to coexistence of mar- CueAleBe tensites. Increase in manganese decreases the transformation temperatures and increase Manganese in betatization temperature and time increases transformation temperatures. Alloying Thermal treatment manganese didn't exhibit significant grain refinement and results reduced shape recovery Phase transformation due to the coexistence of martensites. Two stage transformation © 2021 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). 1. Introduction CueAleBe shape memory alloys (SMAs) are considered as prime alternative to NieTi SMAs in low and intermediate temperature applications [1] due to their good shape recovery, pseudo-elasticity [2], damping, thermal stability, and very economical [3]. Besides, CueAleBe alloys have a prime limitation, i.e., intergranular/brittle failure happens in a shorter functional life attributed to coarse grains as happens in CueAl, CueAleNi and CueZneAl SMAs. CueAleNi SMAs with 14.5 ± 1 wt.% of Al and 3.5 ± 1 wt.% Ni also exhibits transformation temperatures around the room temperature, but these alloys are not extensively used in applications because of the increase in concentration of Al and Ni forms g2 particles at the grain boundaries embrittles the alloy and prevents martensite transformation. Grain boundary embrittlement leads to rapid failure and reduction in functional life. It is learned from the literature, Matushita et al. [4] investigated addition of Mn to binary CueAl alloys improved ductility, and Kainuma et al. [5] observed addition of Al in lower concentrations enhances ductility owing to the decrease in degree-of-order. Addition of Mn as quaternary element to CueAleNi SMAs exhibit magnificent improvement * Corresponding author. E-mail address: smm@nitk.ac.in (M. S.M.). https://doi.org/10.1016/j.jmrt.2021.07.027 2238-7854/© 2021 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http:// creativecommons.org/licenses/by-nc-nd/4.0/). 1552 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 4 : 1 5 5 1 e1 5 5 8 Fig. 1 e Schematic illustration of preparation of CueAleBeeMn SMAs and betatization treatments for specimens. in strength [6], super-plasticity [7], thermoelastic and pseudo elastic properties [8] and functional life [9]. Literature unveils, no detailed investigation reported on the effect of Mn to CueAleBe SMAs and also the effect of betatization temperature and duration on the phase stability and properties, and this stimulates to investigate the effect of variation of wt.% of Mn on the microstructure, phases, transformation temperatures, and shape recovery of the alloys in the current study. 2. Materials and methods a) Preparation and betatization of SMA: In this study, two CueAleBe SMAs of nominal compositions of Cu87.75eAl11.80eBe0.45 and Cu87.5eAl12.00eBe0.45 alloyed with manganese (Mn) in the amounts, i.e., 0.1, 0.2, 0.3, 0.5 and 1.0 wt.%, were prepared. Fig. 1 illustrates the steps involved in j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 4 : 1 5 5 1 e1 5 5 8 preparing the SMAs and the different betatization treatments for the SMAs. Table 1 presents the actual composition of the SMAs, and the elemental composition varies from the nominal composition due to volatilization losses. Betatization treatment of 850, 900 C at 15 and 30 min was given only for M1eM5. SMAs are designated as “MXY” where X ¼ 1,2,3,4, …., 10 represents type of alloy (Table 1) and Y ¼ A,B,C,D represents betatization temperature and duration i.e., 850 C/15 min, 850 C/30 min, 900 C/15 min and 900 C/30 min respectively, and the same is shown in Fig. 1. b) Characterization: Initially, the betatized and quenched SMA specimens were mechanically polished to thickness of 0.5 mm. The polished specimens were studied for phases and crystal structure using X-Ray Diffractometer. The phases, martensite variants and sub-structure of the SMAs are confirmed from the selected area diffraction patterns (SAED) and bright field images (BFI) using High Resolution Transmission Electron Microscope (Make: JEOL Model: JEM 2100). Thin foils for TEM analysis were prepared as follows: the specimens of thickness 0.5 mm used for XRD studies was mechanically polished to 0.1 mm and then finely polished into a foil of ~40 mm thickness, and the foils are punched into the form of discs of 43 mm using Disc Punch. The disc specimens are perforated at 5 kV using argon ion-milling. Observations were carried out using a single-tilt specimen stage operated at 200 kV. Also, the polished specimens were studied for microstructure and morphology utilizing optical microscope. Grain sizes of the alloys were determined from the optical micrographs using ASTM E 1382. Phase transformation temperatures of the SMAs were measured using differential scanning calorimeter at a scanning rate of 2 /min. Shape recovery ratio (SRR) was measured by the bend test [10]. 3. Results and discussion 3.1. XRD e phases Fig. 2 presents the X-ray diffractograms of the SMAs betatized at “A” and water quenched (Fig. 1). From the diffractograms, it is observed that SMAs M1A, M2A, M3A, M4A, M5A, M6A, M8A possess a mixture of b01 e 18R and g01 e 2H variants, i.e., Table 1 e Actual composition of alloys (wt.%). S. No Alloy Cu Al Be Mn 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 87.55 87.36 87.32 87.12 86.69 87.24 86.99 87.02 86.71 86.42 11.90 12.00 11.90 11.90 11.90 12.20 12.30 12.20 12.30 12.10 0.43 0.41 0.45 0.43 0.41 0.43 0.43 0.41 0.41 0.42 0.12 0.23 0.33 0.55 1.00 0.13 0.28 0.37 0.58 1.06 1553 coexistence of martensites (b01 þ g01 ). SMAs M7A, M9A and M10A are of pure austenite (b1 e DO3). Literature presents that rapid quenching of CueAleX (X ¼ Ni, Mn, and Be) SMAs from high temperature “b” (A2) phase to room temperature forms metastable phase “b1 ” (DO3) austenite or b01 (18R) and g01 (2H) martensites, depends on wt.% of Al and ternary element. Fig. 3 presents the binary CueAl phase diagram, and exhibits complete martensite of b01 (18R) and g01 (2H) variants below 100 C and in between 11.8e12.2 and 13e14 wt.% of Al respectively. It is worth noting that coexistence of martensites (b01 þ g01 ) occurs in a narrow composition range, i.e., 12.2e13 wt.% of Al (Fig. 3). In the present investigation, coexistence/mixture of martensites forms in the SMAs comprises wt.% of Al in between 11.9 and 12.3, which is lower than CueAl binary alloy as discussed in the preceding paragraph. It is worth noting that addition of manganese to ternary CueAleBe SMA shifts the domain of mixture of martensites (Fig. 3) to lower Al concentration as seen in ternary CueAleMn system [11] (Fig. 4). Alloys with increased addition of Be [1] lowers the eutectoid region and forms the metastable phase b1 e DO3 lower than the CueAl binary system. The coexistence of martensites also observed in CueAleNi [12] and CueZneAleNieMn [13] SMAs dependent on the elemental composition and the quenching medium temperature. The salient observations from the XRD analysis are as follows: (i) Addition of 0.1 wt.% of Mn to ternary CueAleBe SMA with 11.9 Al, 0.43 Be [14] in M1 exhibit the mixture of martensites. In contrast, ternary SMA with same elemental composition exhibit complete b01 martensite. (ii) SMAs with 0.55 wt.% of Mn forms coexistence of b01 and g01 , and >0.55 wt.% of Mn forms metastable austenite “b1 ”. (iii) Besides, SMAs M7 M9 and M10 exhibits pure austenite of DO3 order compared to M2, M4 and M5 due to the increased addition of Al and Be lowers the eutectoid region. (iv) Minor change in wt.% of Be didn't exhibit phase and martensite modification and Mn plays a significant role in the modification of phases followed by Al and Be. 3.2. Microstructure and morphology Fig. 5 shows the microstructures of betatized and quenched CueAleBeeMn SMAs, and it is evident that the grains are coarse and bimodal. Increase in Mn didn't exhibit significant grain refinement [7], and increase in betatization temperature and duration increases the grain size. The average grain size of the SMAs are 537.25 ± 10, 470.35 ± 13, 547.27 ± 20, 524.26 ± 16, 460.28 ± 13, 590.23 ± 13, 573.65 ± 13, 327 ± 20, 582.64 ± 11 and 593.28 ± 13 mm for M1, M2, M3, M4, M5, M6, M7, M8, M9 and M10, respectively. Microstructures reveals that SMAs consists mixture of very thin and coarse martensite plates at different locations and orientations. Martensite plates in the form of clustered thin and sharp needles in zigzag configuration is b01 , and martensite plates is in the form 1554 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 4 : 1 5 5 1 e1 5 5 8 Fig. 2 e X-ray diffractograms of a) M1A, M2A, M3A, M4A and M5A b) M6A, M7A, M8A M9A and M10A. of thick plates is g01 . TEM analysis were performed on SMAs to confirm the type of martensite variants as studied from XRD and microstructures. Bright field images and Selected Area Electron Diffraction patterns were obtained at different regions of SMA using HRTEM. SAED patterns are indexed using “Crystbox” [15] Fig. 6a presents the bright field micrograph Fig. 3 e CueAl phase diagram e adopted and modified [19]. with very thin and narrow martensite plates and its corresponding SAED pattern in Fig. 6b confirms b01 martensite [16,17] configuration Fig. 6c presents the bright field Fig. 4 e Pseudo binary phase diagram of CueAleMn e adopted and modified [11]. j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 4 : 1 5 5 1 e1 5 5 8 1555 Fig. 5 e Microstructures of CueAleBeeMn SMAs at 50£. micrograph with parallel and coarse plates and its corresponding SAED pattern in Fig. 6d confirms g01 martensite of 2H configuration. Thus, it is confirmed that the SMAs possess coexistence of martensites. Besides, SMAs M9 and M10 exhibits pure austenite of DO3 order confirms from the X-ray diffractograms (Fig. 1). 3.3. DSC e phase transformation temperatures Fig. 7 depicts the thermograms of the water quenched CueAleBeeMn SMAs. Increase in wt.% of Al, Be, and Mn decreases the transformation temperatures. Alloys M1, M3, M4, M5, M6 and M8 exhibit two endothermic peaks represents two- Fig. 6 e Bright Field Transmission Electron Micrographs of M4A (a) 18R martensite (c) 2H martensite and corresponding Select Area Electron Diffraction Patterns (SAED) (b) 18R martensite taken along [010] axis. (c) 2H martensite taken along [293] axis. 1556 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 4 : 1 5 5 1 e1 5 5 8 Fig. 7 e Thermograms of CueAleBeeMn SMAs at betatization A. stage reverse transformation, whereas M2, M7, M9, and M10 exhibit only one endothermic event representing a singlestage reverse transformation. Two stage reverse transformation is due to the coexistence of martensites [12,13]. The first endothermic peak (Fig. 7) in the lower temperature side represents the transformation of b01 /b1 and the second endothermic peak in the higher temperature side represents the transformation of g01 /b1 . Single stage transformation i.e., b01 þ g01 /b1 , attributes to the existence of only b01 martensite or b1 austenite in the SMAs as discussed in sec 3.1 and 3.2. It is Fig. 8 e Thermograms of M1, M2, M3, M4 and M5 M1A SMAs betatized at A, B, C and D. also observed that, no interval/gap in transformation between b01 /b1 and g01 /b1 , and the size and shape of the peaks describes the enthalpy required for reverse transformation. Fig. 8 presents the thermograms of betatized and water quenched CueAleBeeMn SMAs at betatization temperatures of 850, 900 C for 15 and 30 min. It is observed from the endothermic events of M1A,B,C,D SMAs is that M1A exhibits twostage reverse transformation, in contrast M1B, M1C and M1D, exhibits single stage transformation. Thermograms of M2A,B,C,D SMAs presents that M2A and M2B exhibit transformation in single step whereas in M2c and M2D exhibits two 1557 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 4 : 1 5 5 1 e1 5 5 8 steps attributes to coexistence of martensites as confirmed from XRD and microscopy. It is worth noting that the endothermic event 2 of M1B, M1C, M1D, M2A and M2B is broader as compared to rest of the betatized SMAs in their respective group. Broadening of the peak is due to the mixture of two peaks into one i.e., the transformation temperature As2 of the SMAs starts at ~32 C and ~61 C for M1A,B,C,D and M2A,B,C,D respectively. Thus, it is to be said that these alloys exhibit mixture of martensites. Thermograms of M3A,B,C,D, M4A,B,C,D and M5A,B,C,D displays that all the SMAs exhibit two stage transformation. It is also observed that from the thermograms (Fig. 8) the transformation temperatures Mf1, Ms1, As1, Af1, As2 and Af2 increases with increase in betatization temperature and duration. 3.4. Shape recovery ratio The prepared SMAs were hot rolled at 800 C into a sheet of thickness 0.5 mm, and each SMA sheets are betatized at 850 C, 900 C for 15 min and 30 min and quenched directly into water at room temperature (Fig. 1). Shape recovery ratio of the SMAs were investigated experimentally by bend test (Fig. 9). The quenched sheets are bent around a mandrel (deformed) and then unloaded, viz. from AeA to AeB, this angle measured as qd . The deformed MXY SMA sheets are heated at the temperature Af þ 10 C as shown in the thermograms, and it tends to attain the original position with or without residual strain, i.e., AeC or AeA, respectively, this angle measured as qr . The shape recovery ratio computed using Eq. (1). qd qr h¼ qd (1) where qd e angle after deformation andqr e residual angle after recovery. The recovery ratio of each SMA were calculated using Eq. (1) and tabulated in Table 2. It is observed that increase in addition of manganese decreases shape recovery, and increase in betatization temperature and duration further Table 2 e Shape recovery ratio of the MXY SMAs. M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 A B C D 83 81 82 79 76 81 Austenite (RT) 80 Austenite (RT) Austenite (RT) 80 77 78 78 74 e 62 58 56 57 54 e 59 54 52 41 43 e e e e reduces the recovery of the SMAs and stabilized. The reduction in shape/strain recovery attributes to (i) Increase in addition of Mn shifts the domain of coexistence of martensites to lower side of Al as discussed in sec 3.1, which increases the proportion of coexistence of martensites in the SMAs causes lattice mismatch/disorder [18] (ii) Increase in manganese and betatization temperature increases the width of 2H martensite plates (Fig. 6) and random orientations (Fig. 5) restrict the martensite plate movement (iii) Broader endothermic peak i.e., g01 (2H) lags in transformation requires additional energy for the reverse transformation as compared to b01 and the same can be seen from the thermograms attributes to the coarser martensite plates. 4. Conclusions Effect of addition of manganese and betatization at 850 C, 900 C for 15 and 30 min were studied on the phase stability, microstructure, transformation temperatures and shape recovery ratio of CueAleBe polycrystalline shape memory alloys. The conclusions drawn from the investigation are as follows: Addition and increase in manganese didn't exhibit significant grain refinement. Fig. 9 e Schematic of bend test for shape recovery ratio. 1558 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 1 ; 1 4 : 1 5 5 1 e1 5 5 8 Manganese with 0.55 wt.% and Al 11.8 wt.% forms coexistence of b01 and g01 martensites in both eutectoid and hypo eutectoid Al SMAs. Addition of Mn > 0.55 wt.% to eutectoid and hyper eutectoid Al SMAs exhibit pure austenite of DO3 order. Addition and increase in manganese decrease the transformation temperatures. SMAs with coexistence of martensites exhibit two stage reverse transformation. SMAs exhibit maximum recovery of 83%, and SMAs with coexistence of martensites are not suitable for rapid response (recovery) applications. Declaration of Competing Interest The authors declare that we have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper. Acknowledgement This study is financially supported by the Department of Science and Technology, Government of India, under Project No: EMR/2016/001247. Authors would like to express their gratitude to Prof. Miloslav Klinger, Institute of Physics of the Czech Academy of Sciences for providing the “Crystbox” Tool for indexing the SAED patterns. Authors would like to thank Dr. K. Jeyadheepan, Sastra Deemed University for the support in SAED indexing. references [1] Higuchi A, Suzuki K, Matsumoto Y, Sugimoto K, Komatsu S, Nakamura Y. Shape memory effect in Cu-Al-Be ternary alloys. J Phys Colloq 1982;43. C4-767. [2] Montecinos S, Cuniberti A, Sepúlveda A. Grain size and pseudoelastic behaviour of a Cu-Al-Be alloy. 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