FAMILIARIZATION with APPARATUS and EQUIPMENT USED in TESTING of MATERIALS AGGREGATE - ROCKS Laboratory Ovens- laboratory purpose specially designed for drying, baking, conditioning and moisture determination. Muffle Furnaces – designed for higher temperature heating’s Moisture Tester – for accurate moisture reading on site of soil, sand, aggregates. Chapman Flask- use for field determination of the amount of surface moisture in fine aggregates. Sieves – device for separating wanted elements from unwanted material or for characterizing the particle size distributions of sample. Sieve Shaker Motor - operated for sieves when perform sieving tests. Crushing coefficient machine Sample Splitters – designed for the reduction of test samples which are too large in volume to be conveniently handled. It divides samples so that half is representative of the original whole sample. Tribometer – Abrasion Tester – used to determine the resistance to abrasion and wear of cement, concrete and similar materials. Rock Classification Hammer – is used for rock classification tests. Los-Angeles Abrasion Machine – used to determine the resistance of aggregates by abrasion. Volumeter for aggregates – used to determine the resistance to abrasion and wear of cement, concrete and similar materials. Micro-Deval Testing Machine – used to determine the quality of aggregates by abrasion. Jar Mill – designed to reduce to powder any sort of granulometric material (clinker, cement, stones, hard materials) for general purpose laboratory tests. Dry Mixer – designed to mix dry materials like: powders, cement, gypsum and granulometric materials. In a short time it assures a perfect and homogenous mixture. Abrasimeter- suitable to determine the abrasion resistance of glazed tiles and other materials. Aggregate Crushing Value apparatus – used to measure resistance of an aggregate to crushing under a gradually applied compressive load. Buoyancy Balance – used for specific gravity and water absorption test. CONCRETE Core Drill – design to remove a cylinder of material, much like a hole saw. Extruder – to thrust out; force or press out. Portable Rock Shear Box Assembly – used to determine the strength and slope stability of rock size. Climatic Chamber – used to test the effects of specified environmental conditions. Geological Hammer – use for splitting breaking rock. Compression Testing Machine – used to perform compression test on concrete bean specimens. Flexural Testing Machine – used to perform flexural tests on concrete beam specimen Compressometer Static Modulus of Elasticity – used to determine the strain and deformation characteristics of concrete specimens. Simrup Apparatus – designed to measure the tensile strength of concrete beam specimens. Drum Type Mixer – suitable for field mixes of medium strength concrete. 2 0the medium and high workability of fresh Slump Cone – for the determination of the consistency, concrete. 2 0 Vebe’s Consistometer – Vebe consistometer method is based on the same principle of the simple slump cone test method, for the determination of the workability of concrete, but it has the advantage of a mechanized action after removing the slump cone, the concrete undergoes a vibration to determine its slump. A space disk set in contact with the upper surface of the wet concrete, gives the operator the opportunity to determine when the compaction is complete. The operator will count the time necessary to complete the requested vibration, so as to get an indication of the workability of the concrete. Compacting Factor Apparatus – designed to undertake a more precise and sensitive test procedure than the simple slump test. K-slump Tester – to determine the degree of compaction and the workability of fresh concrete. Used for in-situ measurements of inside test moulds. Test results can be correlated against the slump values. Walz Consistometer – to measure the consistency of fresh concrete. Flow Table – used to determine the workability of concrete. Kelly Ball Apparatus – it is used to determine the workability of fresh concrete. The ball is lowered into the concrete and the penetration measured. It can be used on site or in laboratory. Concrete Workability Meter – the concrete workability meter (also known as plastometer) is designed to test concrete for dynamic workability. Plasticity Meter – used for quick and easy measurement of the plasticity of mixtures especially concrete, and so to detect rapidly any excess of water. The measuring system is related to the shear strength applied by a three blade heads to the mixture under test. Concrete Penetrometer – used to determine the setting time of the mortar fraction in concrete mixes with the slump greater than zero, by testing mortar sieved from mix. Air Entrainment Meter – it records directly the percentage of air enclosed in freshly mixed concrete by operating according to the air pressure principle. Unit Weight Measure – used to determine the weight per cubic meter of freshly mixed and compacted concrete. Joisel Apparatus – used to separate the various elements of the fresh concrete such as cement, sand, and aggregates. RAM (Rapid Analysis Machine) – used for the determination of cement content in fresh concrete , coarse and fine aggregate, fly ash and GGBF slag content can also be determined. Moulds – used in molding. Vibrating Tables – used for the compaction of concrete specimens in laboratory. Specimen Grinding Machine – designed to grind and polish cubic and cylindrical specimens of concrete, rocks, and natural stones. Curing Tanks – used for concrete specimens. Core Drilling Machines – design to remove a cylinder of material much like a hole saw. Specimen Cutting Machine – used to cut concrete specimens and any type of construction materials like blocks, tiles, pipes, rocks cores etc. Ultrasonic Pulse Velocity Tester – to measure materials characteristics by using ultrasonic pulses. Automatic Concrete Water Permeability Apparatus – designed to carry out water permeability test on cubic concrete specimens max. Hydraulic Press – is a device using a hydraulic cylinder to generate a compressive force. It uses the hydraulic equivalent of a mechanical fever. Rapid Chloride Ion Penetration Meter – like water permeability test, this is also one of the test to determine the durability of concrete. 2 0 2 0 BITUMEN-ASPHALT Automatic Binder Extraction Unit – used to perform reliable analysis on bituminous mixture utilizing non-flammable non-explosion solvents, for quantitative determination of binder or bitumen contained in pavement samples and hot mixed mixture. Air Bath – use for softening bitumen before performing a range of test including ductility, flash point, penetration , loss on heating. Reflux Extractor – use for asphalt content determination in bituminous concrete. Universal Extruder – it can extrude Marshall, CBR, and Standard and Modified Proctor specimen. Asphalt Testing System – MATTA – this apparatus is a general purpose testing machine developed to carry out a range of tests on asphalt. Universal Testing Machine UTM-5P – allows asphalt to be tested for its ability to simulate repeated axial loading conditions, replicating traffic conditions. Fatigue Tester of Asphalt Beams – is a stand-alone system for fatigue life testing of asphalt beams subjected to repeated flexural bending, giving a measure of maximum tensile strength, maximum tensile strain and flexural stiffness. Penetrometer –used to determine the consistency of a bituminous sampler under fixed conditions of load, time and temperature. Asphalt Oven – used for drying asphalt. Fraas Apparatus – used to determine the breaking point of semisolid and solid bitumen. Viscometer – used to determine the viscosity of cut-back bitumen and road oil. Duriez Test Set – used to determine the mechanical and physical properties of bituminous mixtures. Tar Viscometer – use in determining viscosity of cut-back bitumen and road oil. Viscosity is measured by determining the time taken by 50 cc of the material to flow from a cup through a specified orifice. CEMENT-MORTAR Bulk Density of Cement – this apparatus is used for the measurement of the apparent density (bulk density) of powder and non-cohesive materials. It consists of sieve funnel with tripod, unit weight measure 1 liter capacity with hopper, spatula, straight edge, large spoon. Flow Cone Apparatus – used for viscosity and fluidity determinations of mortars, muds, grouts, fluid materials etc. Automatic Recording Vicat Apparatus – used to determine the initial and final setting time of a hydraulic binder. Vicat Apparatus- used for setting time and consistency of cement. Flame Photometer – used to determine the alkali content of cement. Length Comparator – used to measure the length variations of cement specimens in autoclave soundness test. It can also be used to measure linear shrinkage of specimens. Thermostatic Bench Cabinet – for curing cement, mortar, concrete specimens. Automatic Mortar Mixer – expressly designed for the efficient mixing of cement pastes and mortar, with two automatic sequences of mixing cycle. 2 0