MODULE 7 SUB MODULE 7.5 ENGINEERING DRAWINGS, DIAGRAMS & STANDARDS 1 OVERVIEW • Introduction • Types of drawings • Symbols and Abbreviations • Drawing Practices • Dimensions • Tolerance Dimensions • Geometrical Tolerance • Projections • Methods of Graphic Representation • Title Blocks and Numbering Systems 2 INTRODUCTION • Drawings and prints (copies of drawings) are essential tool in the design and manufacture of aircraft and all other manufactured devices and machines. • A drawing is used to describe an object by means of lines and symbols. • The purpose of an engineering drawing is to record and convey the designer’s requirements to other, interested, people. • Therefore, include sufficient information to enable production planning, manufacture, assembly, testing, inspection and subsequent maintenance of the particular component or assembly to be achieved in the most cost-effective manner. 3 TYPES OF DRAWINGS • working drawing: – detail drawing – assembly drawing – installation drawing Other types of drawings include: electrical wiring diagrams sectional drawings exploded view drawings pictorial diagrams schematic diagrams block diagrams logic flowcharts 4 DETAIL DRAWINGS • When an aircraft is designed, a detail drawing is made for every part. • A detail drawing supplies all the information required to construct a part, including all dimensions, materials, and type of finish. • When needed, an enlarged section or a drawing of another view. • When a detail drawing is made, it is carefully and accurately drawn to scale and dimensioned. 5 6 ASSEMBLY DRAWINGS • After individual parts are fabricated, they are assembled into various subassemblies with the aid of an assembly drawing. • An assembly drawing depicts the relationship between two or more parts. • These drawings reference individual parts by their part number and specify the type and number of fasteners needed to join them. 7 8 INSTALLATION DRAWINGS • All sub-assemblies are brought together in an installation drawing. • This type of drawing shows the general arrangement or position of parts with respect to an aircraft and provides the information needed to install them. 9 10 SECTIONAL DRAWINGS • When it is necessary to show the internal construction or shape of a part a sectional drawing is used. • There are four types of sectional drawings: – Revolved section – Removed section – Complete section – Half section 11 REVOLVED SECTION • A portion of an object is turned or revolved to show a different view. • The revolved section drawing is often used to illustrate simple items with no interior parts. • Basically, this drawing shows how a part is sectioned and revolved to illustrate it from a different view. 12 REMOVED SECTION • Is used to illustrate simple objects. However, to do this, the object is cut by a cutting plane line and a section is removed to illustrate another angle. 13 COMPLETE SECTIONS • Complex assemblies like cable connectors are typically shown in complete sections. • It is easy to identify individual parts within a complex assembly. This feature is further enhanced through the proper use of section lines. 14 HALF-SECTIONS • With this type of drawing, typically the upper half of a drawing shows the internal construction of the assembly, while the lower half shows the entire assembly as it appears from the outside. • The half-sectional view allows the inside and outside of a part to be seen at the same time. 15 EXPLODED- VIEW DRAWING • Illustrated parts drawings often make use of exploded view drawings to show every part in an assembly. • In this type of drawing, all parts are typically in their relative positions and expanded outward. • Both its physical appearance and its reference number, which is used on the parts list, identify each part. 16 BLOCK DIAGRAMS • With electrical systems and electronic components becoming more complex, procedures and graphical aids have been developed. One such aid is the block diagram. • A block diagram consists of individual blocks that represent several components such as a printed circuit board or some other type of replaceable module. 17 18 LOGIC FLOWCHARTS • Logic flowcharts are another aid used in troubleshooting. A logic flowchart represents the mechanical, electrical, or electronic action of a system without expressing construction or engineering information. • When using a logic flowchart, go to the oblong START symbol and follow the arrows through the logical testing sequence. 19 20 21 22 23 LOGIC FLOWCHARTS • On most flow charts rectangular boxes explain a procedure, while diamonds identify questions that require a specific answer. • After using a rectangular box to test something, you must match the existing condition before proceeding to the next course of action. • Each diamond has one input and at least two outputs. In order to assure that all discrepancies are addressed, you must follow a flow chart to the oblong END.OF TEST symbol. 24 ELECTRICAL WIRING DIAGRAMS • Wiring diagrams typically identify each component within a system by its part number and its serial number, including any changes that were made during the production run of an aircraft. • Because of this, wiring diagrams are extremely valuable for troubleshooting. 25 26 PICTORIAL DIAGRAMS • Pilot's handbooks and some training manuals often use pictorial diagrams of electrical and hydraulic systems. • In a pictorial diagram pictures of components are used instead of the conventional electrical symbols found in schematic diagrams. • In most cases, pictorial diagrams help a person visualize the operation of a specific system. 27 28 SCHEMATIC DIAGRAMS • A schematic diagram is used to illustrate a principle of operation and, therefore, does not show parts as they actually appear or function. • However, schematic diagrams do indicate the location of components with respect to each other and in the case of a hydraulic system, the direction of fluid flow. • Because of this, schematic diagrams are best utilized for troubleshooting. 29 30 31 SYMBOLS AND ABBREVIATIONS 32 Purpose: • A symbol is a visible sign used instead of a word or words to represent ideas, operations, quantities, qualities, relations, or positions. MATERIAL SYMBOLS • A symbol is a visible sign used instead of a word or words to represent ideas, operations, quantities, qualities, relations, or positions. 33 MATERIAL SYMBOLS 34 FINISH AND SURFACE-ROUGHNESS SYMBOLS • The surface of a metal part is "finished" by performing a machining, coating, or handfinishing operation on that surface. Scraping, filefitting, reaming, lathe turning, shaping, and grinding are some finishing operations. • On many existing blueprints the symbol for a finished surface is a letter V with its point touching the surface to be finished, drawn with an angle of 60 between the sides of the V. 35 FINISH AND SURFACE-ROUGHNESS SYMBOLS • Numbers may be placed within the angle formed by the sides of the V to represent the type of finish to be applied to that particular surface. When a part is to be finished on all surfaces, the abbreviation F.A.O. is sometimes used to represent "finish all over.“ • Many manufacturers in the aerospace industry have adopted the root-mean-square (rms) microinch system of surface-roughness designation. 36 • The NAS Committee has selected a series of preferred roughness numbers that cover the range of aircraft requirements. These numbers are 2, 5, 10, 20, 40, 100, 250, and 500. They indicate maximum allowable or acceptable roughness of the surface on which they are specified in rms micro-inches. • Rms 500. This is a very rough, low-grade machine surface resulting from heavy cuts. • The extremely smooth finishes are indicated by rms 10, 5 & 2. 37 500 250 100 40 20 10 5 2 38 ELECTRICAL SYMBOLS 39 40 41 42 43 44 45 46 47 48 ABBREVIATIONS • The use of abbreviations is not encouraged in the aerospace industry except where a saving of space is necessary. Use of capital letters is preferred on drawings and generally restricts the use of small (lowercase) letters to reports, manuals and other technical publications, where they are used along with capital letters. • The period (.) is used after an abbreviation only when the abbreviation spells an English word. For example ADD. for additional, and AIL. for aileron are used with periods because the words add and ail are common English words. 49 50 DRAWING PRACTICES 51 Types of Lines • Visible lines : A visible line consists of a mediumweight solid line and is the most common type of line used on most drawings. • Hidden lines indicate invisible edges or contours. Hidden lines consist of a dashed line of medium weight. • Centerlines are made up of alternating long and short dashes and are used to show the middle of a symmetrical part. In the case of a hole, the exact center is marked by the intersection of two short dashes. 52 • Extension lines are light lines that extend from the point where a measurement is made. These lines do not actually touch the visible lines of an object, but are approximately 1/16 inch from a part's edge. • Dimension lines are light lines that are broken in the center so a dimension can be inserted. • Cutting-plane lines consist of medium or heavy alternating long dashes and two short dashes with an arrowhead at each end. A cutting-plane line is used to indicate the plane in which a sectional view of an object is taken. 53 • Phantom lines are light lines made of alternating long dashes and two short dashes. These lines indicate the presence of another part and are included for reference or to indicate a part's alternate position. • Short break lines are used across small dimensions to show that a part continues. Break lines are medium weight lines that are often drawn freehand. • Long break lines are used across a large part and consist of a light line with a series of irregular breaks or zigzags. Long break lines usually extend beyond the solid lines indicating the edges of the part. 54 • Leader lines are light lines with arrowheads that extend from a note, number, or information box to a part. To minimize confusion, leader lines should never cross a dimension line, an extension line, or another leader line. • Section lines are used to show differences in types of materials or exposed surfaces. Although different section lines can illustrate various materials, if the materials used are listed in the bill of materials, the symbol for cast iron is frequently used to represent all metals 55 56 LETTERING 57 • For an aircraft drawing: accurately portrays information. Therefore, lettering is often used to help identify some items. • For legibility, ease of reading, and speed, all lettering is done freehand, using single-stroke Gothic upper-case letters. • When it comes to placing letters on a diagram it is common practice to draw very light guidelines and to space letters so there is approximately the same distance between them for uniformity. Fractions are always made with a horizontal division line and numbers should be two thirds as high as whole numbers. 58 • The letters on a drawing are normally in a range of ⅛ inch to as large as one inch high and may be drawn vertically or on a slant. Slanted letters make an angle of 68º from the horizontal. • The spacing of letters and words is important so that each word and figure will be clear and distinct from the others. 59 60 61 DIMENSIONS 62 • Dimension figures must be written clearly and neatly to avoid confusion and possible errors. They should be written above and parallel to the dimension line and as close to its center as possible. • Arrowheads terminating the dimension lines must just touch the corresponding outlines, or centerlines, or extension lines. The size of arrowheads depends on the thickness of visible outlines and must be one and the same for all dimension lines of a given drawing. Extension lines must extend 2 to 5 mm beyond the ends of the arrowheads. 63 • When dimensioning very narrow spaces do as shown in figure (b). As is seen from the figure (b), if there is no room for arrowheads at the ends of dimension lines, arrange in a continuous chain, draw a leader line and place the dimension next. • On half-sectioned views with an axis of symmetry it is permissible to dimension as in figure (c). In this case the dimension line must extend somewhat beyond the axis of symmetry. 64 65 66 67 68 TOLERANCE DIMENSIONS • A toleranced dimension defines limits of size of a feature, and also has bearing on the geometrical form of the feature. 69 PROCESS AND IDENTIFICATION MARKINGS • Drawings will often call for identification markings on parts, and will indicate both the position of the markings and the method of application, e.g. rubber stamp. In addition, it is sometimes necessary to mark the component to show that a particular process has been carried out, and this will also be specified on the drawing. 70 71 72 PROJECTIONS 73 PROJECTIONS • Engineering drawing is based on projection drawing, which studies practical methods of representation of geometrical solids and their combinations, various objects, parts of machines, instruments, and apparatus. • Projection drawing is especially important for developing three-dimensional visualization and habits of logical reasoning. 74 METHODS OF GRAPHIC REPRFSENTATION • The projection is a view of an object "thrown' onto a plane by means of straight lines or rays which are usually drawn through definitive or significant points of the object up to where they pierce the plane. • The points at which the rays intersect with the plane are called the projections of the points and the plane is called the plane of projection. • If all the rays called the projecting lines, or projectors, issue from one point O, then the projection of the object on the plane of projection is called the central projection of this object. 75 76 AXONOMETRIC PROJECTION • An axonometric projection of an object by placing the file in front of the plane and drawing a series of projecting lines, but this time parallel to each other, as if the center of projection is removed to infinity from the plane of projection. • Axonometric projection provides a clear but distorted representation. Right angles in actual object are seen as acute and obtuse angles, circles are projected as ellipses, etc. 77 78 ORTHOGRAPHIC PROJECTION. • All working drawings of individual parts of machines units, devices, instruments etc. are made using orthographic projections with all projecting rays parallel to each other. • In orthographic projection it is customary to place the principal edges and faces of the object parallel to the plane of projection • In orthographic projection faces, corners, and edges will be projected on the plane undistorted, also in true size. 79 • In orthographic projection there are six possible views from which an object can be drawn: the front, rear, top, bottom, left side, and right side. • Each view is drawn as if you put an object in a transparent box and viewed it from one of the box faces. All rays extending from the part are parallel and perpendicular to the side they are viewed from. • Most common, in a three-view drawing the front, right side, and top views are illustrated. 80 81 82 1st Angle Projection or 3rd Angle Projection • In 1st angle projections, each view shows what would be seen by looking on the far side of an adjacent view. • But in 3rd angle projections, each view shows what would be seen by looking on the near side of an adjacent view. 83 84 AXONOMETRIC PROJECTIONS • Axonometric projections differ from orthographic projections in that in axonometry an object is projected only onto one plane of projection called the axonometric {or picture) plane. • The drawing of the object is placed on the picture plane so as to expose three sides. • In mechanical engineering axonometric projections are used as an auxiliary to orthographic projections of a mechanical part when the necessity is felt to give a clearer picture of its shapes, which are difficult to visualize from the orthographic projections. 85 86 87 AXONOMETRIC PROJECTIONS • There are two such axonometric projections largely in use. They are – Isometric Drawings Projections) – Oblique Drawings Projections). (Rectangular Isometric (Rectangular Dimetric 88 Isometric Drawings • With Isometric Drawings, the object is rotated so three sides are visible. • In other words, to make an isometric drawing, an object is rotated so that three views are visible and touching the drawing plane. • Also note that the three sides of the object are drawn at an angle of 120º. 89 90 OBLIQUE DRAWINGS • An oblique drawing is a drawing with one object face parallel to the drawing plane. • In other words, two axes are perpendicular to each other, with the front of the object identical to the front view of an orthographic drawing. • The depth axis of the oblique drawing is typically 45 degrees. 91 92 OBLIQUE DRAWINGS • There are two special types of oblique drawings. • They are : – The cabinet drawing, and – The cavalier drawing 93 Cabinet drawing • A cabinet drawing gets its name from drawings used for cabinetwork. • In these drawings, the oblique side is at a 45 degree angle to the front side and is 1/2 the scale. • This allows for an accurate and undistorted front view. The remainder of the drawing is present only to illustrate depth. 94 Cavalier drawings • Use the same scale for the front view as the oblique side lines. • However, the oblique sides are still set at a 45 degree angle to the front view. • This creates a distorted picture of an object's true proportions. • These drawings are primarily used when detailing is required on the oblique side. 95 PERSPECTIVE DRAWINGS • A perspective drawing is used when you need to see an object similar to the way the human eye sees it. • The basic difference between a perspective drawing and an oblique or isometric drawing is that on a perspective drawing the lines, or rays of an object meet at a distant point on the horizon. • This point is referred to as the vanishing point. 96 97 98 TITLE BLOCKS AND NUMBERING SYSTEMS 99 100 101 102 • TITLE BLOCKS – The title block is the index to the drawing, it provides all necessary information that is not shown in or near the actual drawing. • THE DRAWING, OR PRINT NUMBER – It is customarily printed in large numerals. When a drawing consists of more than one sheet, the basic drawing number and the sheet number identify each sheet. 103 • THE DRAWING SIZE – In general, drawing sizes are established according to MIL-STD-2A. FLAT SIZES ROLL SIZES SIZE WIDTH LENGTH (inch) (inch) A 8½ 11 B 11 17 C 17 22 D 22 34 SIZE E 34 44 K F 28 40 T G H J WIDTH LENGTH (inch) (inch) 11 34 11 42 28 50 34 50 40 50 104 • ZONE NUMBER – Roll-size drawings are usually divided into zones to make it easy to find what the blueprint reader is looking for. – The zoning is identified by alphabetical and numerical entries in the margin and by subdivision of the margin. – The size of the zone spacing is designed to suit the type and scope of' the drawing. – Zoning can also be employed on flat sheet drawings if necessary to clarify locations. 105 • NAME OF PART, UNIT OR ASSEMBLY – The name of the part, unit, or assembly is given first followed by descriptive terms: , the name of a carburetor air intake flange would read: "FLANGE, CARBURETOR AIR INTAKE. • REVISION – It will be noted here whether any revisions have been made in the drawing, the disposition and date of the revision, the name or initial of the person making it, an indication of approval, and the serial number on which it is to be effective. – The disposition of previously made parts may also be indicated. 106 • DIMENSIONS AND LIMITS – Limits and tolerances are shown in a supplementary block adjacent to the basic title block. • PART NUMBER – Each part of an aerospace vehicle always has a number of its own. The part numbers of the material or items are shown in the title block. – Some manufacturers, when they make drawings of parts, make their item part number and the drawing number the same. 107 • RIGHT-HAND AND LEFT-HAND PARTS – The usual practice in drawing a part for one side only is to show the left-hand part and lefthand part number and also gives the righthand part number, which is the same as the basic number with –2 added. – For example, the title block might read "135795-1, LH SHOWN; 135795-2, RH OPPOSITE." 108 • STATION NUMBERS – A station numbering system can be used to help the print reader find such things as fuselage frames, wing frames, and stabilizer frames. – When a print reads "FUSELAGE FRAME-STA. 182," that means that the frame is 182 in back of station zero. 109 110 THANK YOU!!! 111