VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _1_ of _18_ Revision: B Revision Date: 10/21/2022 Work Instruction No.: CQMSWI 8.3n – Product Design and Development Drafting Manual ED LL RO NT CO UN DO M CU Drafting Manual EN This policy and procedure is applicable to the Research and Engineering Department of Preformed Line Products. T The purpose of this manual is to establish uniform drafting procedures. 1 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _2_ of _18_ Revision: B Revision Date: 10/21/2022 Section 1: Drawing Format 1-1 1-1-1 1-1-2 1-1-3 1-1-4 1-1-5 1-1-6 1-1-7 1-1-8 1-1-9 1-1-10 1-1-11 1-1-12 1-1-13 NT CO UN Sheet Sizes Drawing Zones Views Section View Cutting Plane Placement of Sections Section Views on Separate Sheet Section Identification Letters Notes Note Location Material Note Overmolding Draft Angles Multiple Components 2-1 ED LL RO Section 2: Dimensioning and Tolerancing 2-1-1 2-1-2 2-1-3 2-1-4 2-1-5 2-1-6 2-1-7 2-1-8 2-1-9 2-1-10 2-1-11 2-1-12 2-1-13 2-1-14 M CU DO Dimensioning Rules Baseline Dimensioning Hole and Slot Dimensioning Reference Dimensioning Tolerance Scheme Angle Dimensions Typical Dimensions Overall Dimensions Decimal Dimensions Tolerances Standard Tolerance Block Note Tolerances Parting Lines Datums EN T 2 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _3_ of _18_ Revision: B Revision Date: 10/21/2022 Section 3: Title Blocks 3-1 3-1-1 3-1-2 3-1-3 3-1-4 3-1-5 3-1-6 3-1-7 3-1-8 3-1-9 3-1-10 3-1-11 3-1-12 3-1-13 3-1-14 3-1-15 3-1-16 3-1-17 Section 4: Revision ED LL RO NT CO UN Units Do Not Scale This Print Angle Projection Used Tolerances Unless Noted Q.C. Legend Title Drawn By Approved By Approved By Part Number Drawing Number Scale Sheet Number Origin Revision Letter List of Gages and IDs Gage List Description M 5-1 EN QC Legends Bubble Dimensions QC Labels Numbering Convention CU Section 5: QC Legend 4-1-1 4-1-2 4-1-3 4-1-4 4-1-5 4-1-6 4-1-7 DO REV REV DATE DRWN APVD APVD CHANGE NUMBER DESCRIPTION 4-1 5-1-1 5-1-2 5-1-3 5-1-4 Section 6: Sample Drawing T Section 7: Sources of Information 7-1 Section 8: Revisions 8-1 6-1 3 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _4_ of _18_ Revision: B Revision Date: 10/21/2022 1-1 Drawing Format 1-1-1 Sheet Sizes. The standard sheet sizes that will be used are: “A” = 8-1/2” x 11” and “B” = 11” x 17”. Older legacy drawings may be formatted to other sheet sizes. Upon revision they should be formatted to a standard sheet size. NT CO UN 1-1-2 Drawing Zones. All sheets will contain a drawing zone. The zones will be listed in alphanumeric format. (See Fig. 1-1-2) ED LL RO (Fig 1-1-2) 1-1-3 Views. There will be three views drawn for each part. (two minimum). For part drawings, the Isometric view will always be in the upper right hand corner, above or beside drawing notes. The Isometric view may be scaled down to fit. (See Fig. 1-1-3) M CU DO EN T (Fig. 1-1-3) 4 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _5_ of _18_ Revision: B Revision Date: 10/21/2022 1-1-4 Section View Cutting Plane. A section or sectional view is one obtained by cutting away part of an object to show the shape and construction at the cutting plane. Sectional views are not made from another sectional view, except for clarity. ED LL RO NT CO UN 1-1-5 Placement of Sections. Sectional views are placed as closely as practicable behind the arrows showing the direction from which the view was taken. See Fig 1-1-5. When it is absolutely necessary to rotate a sectional view, the degree of rotation and direction are specified beneath the view. Cutting planes of a single section of a symmetrical part are not necessary, but when two or more sections are taken, all sections shall be identified. Sectional views shall be in line of projection, or otherwise identified if for some valid reason. (Fig. 1-1-5) DO M CU 1-1-6 Section Views on Separate Sheet. Section views should appear on the same sheet as the subassembly, assembly or detail drawing from which they are taken. When it is necessary to draw section views on a separate sheet, views and cutting plane indications should be suitably cross-referenced by zone designations. When a section view appears on a sheet separated from one containing the cutting plane indication, the view will be oriented as it would appear if directly projected from the cutting plane and properly cross-referenced. EN 1-1-7 Section Identification Letters. Section letters are always used in pairs, A-A, B-B, C-C, etc. Should a drawing require so many sections that the single letters of the alphabet are exhausted, further sections may be identified by the use of combinations of different letters such as AA-AA, AB-AB, AC-AC, etc. The letters I, O and Q are not used as section letters. Once a letter or combination of letters is established on a released drawing, it is not reused for another section, view, or detail on the same drawing. T 5 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _6_ of _18_ Revision: B Revision Date: 10/21/2022 1-1-8 Notes. Use notes to clarify features that are more accurately defined by words than by pictures and dimensions. Notes may also be used to give instructions for the application of special treatments and/or processes or to supplement standard symbols. Any information relating to the drawing or its use may be placed in the notes. 1-1-9 Note Location. Notes will be located in upper right corner of first sheet. NT CO UN 1-1-10 Material Note. Notes will have a generic material call out and will not specify supplier information or trade names (Noryl). The material will be a critical feature and will call out the material part number (when available) and will have a reference to material certification being required. Material notes will typically be NOTE 1. (See Fig. 1-1-10) NOTES: [C] 1. MATERIAL: ALUMINUM ALLOY 6061-T6 OR 6082-T6 PLP MATERIAL P/N: 00040248 (MATERIAL CERTIFICATION REQUIRED) ED LL RO (Fig. 1-1-10) 1-1-11 Over Molding. Overmold fill locations, sealing areas and other features will have a visual [V] or a critical [C] QC symbol that is clearly defined on the drawing. (Fig 1-1-11) M CU DO EN T 1-1-12 Draft Angles. Drafts are to be included in the model. It may be necessary to identify whether a dimension is a + draft or a – draft in critical areas. Drawings should include note number 2 where applicable. (See figure 1-1-12) 6 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _7_ of _18_ Revision: B Revision Date: 10/21/2022 (Fig 1-1-12) 1-1-13 Multiple Components. When multiple components are made from the same basic part print the layout should follow the layout below. Utilize one sheet if possible. NT CO UN 5.00 1.00 2.50 NOTES: 1. MATERIAL: ......... (MATERIAL CERTIFICATION REQUIRED) 2. XXXX 3. SEE SHEET 2 FOR ADDITIONAL PARTS 4. SEE LAST SHEET FOR ISOMETRIC VIEWS OF THE PART P/N: 8080XXX1 Non-common dimensions and notes to be shown on subsequent sheets. Subsequent sheets must include reference back to original sheet in the notes Ø1.00 THRU ED LL RO 3.00 NOTES: 1.50 1. SEE SHEET 1 FOR COMMON DIMENSIONS AND DRAWING NOTES. 2. SEE LAST SHEET FOR ISOMETRIC VIEWS OF THE PART. P/N: 8080XXX2 Final sheet should show isometric views with a summary table clearly annotating the difference in the features of the parts PART No. HOLE 8080XXX1 N 8080XXX2 Y (PLP REF ONLY) GENERIC PART NAME: PLP_STD_A6 DO NOTES: P/N: 8080XXX1 P/N: 8080XXX2 1. SEE PRECEDING SHEETS FOR DIMENSIONS AND DRAWING NOTES 2-1 Dimensioning and Tolerancing M CU (Fig 1-1-13) EN 2-1-1 Dimensioning Rules. a. Dimension, extension and leader lines shall not cross each other unless absolutely necessary. When it is unavoidable, a dimension line is never broken except for insertion of the dimension. An extension or leader line shall not run through a dimension nor shall it be broken except where it passes through or adjacent to arrowheads. b. Sufficient dimensions shall be shown to clearly define size, shape and position of each feature. c. A feature shall not be located by more than one toleranced dimension in one direction. d. A dimension shall be enclosed in parenthesis when it is repeated on the same drawing, specified on a subordinate document, an accumulation of other dimensions, or shown for information purposes. This is called a reference dimension. T 7 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _8_ of _18_ Revision: B Revision Date: 10/21/2022 ED LL RO NT CO UN e. Dimensions are shown outside the outline of the part, unless clarity dictates otherwise. f. Dimensions are selected and arranged to minimize the accumulation of tolerances between related features. g. Each dimension shall be expressed clearly so that it can be interpreted in only one way. h. The drawing should define a part without specifying manufacturing methods. Thus, only the diameter of a hole is given without indicating whether it is to be drilled, reamed, punched, or made by any other operation. Exception to this rule would be in the case of quality assurance, environmental information, or manufacturing process is essential to engineering requirements. When this occurs, it shall be specified on the drawing or referenced to a separate document. i. Chain dimensions should be avoided unless basic dimension are used. j. Object lines or extension lines should not be used as dimension lines. k. Dimensioning to hidden lines shall be avoided unless clarity dictates otherwise. l. Maximum and minimum limits must be such that parts will assemble and function under all dimensional conditions that are within limits. M CU DO EN T 8 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _9_ of _18_ Revision: B Revision Date: 10/21/2022 2-1-2 Baseline Dimensioning. Baseline dimensioning is to be used unless features are required to be local for part function. These dimensions will be constructed or interpreted to be from the theoretical datum’s, not from part features, which may vary due to part tolerance or draft. (See Fig. 2-1-2) ED LL RO NT CO UN (Fig 2-1-2) 2-1-3 Hole and Slot Dimensions. All hole and slot sizes are to be dimensioned and toleranced on the view where the true shape is shown. All features and holes used for alignment need to show dimensional locations. (See Fig. 2-1-3) M CU DO EN (Fig 2-1-3) T 9 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _10_ of _18_ Revision: B Revision Date: 10/21/2022 NT CO UN 2-1-4 Reference Dimensioning. All reference dimensions will be shown inside parenthesis. (See Fig. 2-1-4)(Fig 2-1-4) ED LL RO 2-1-5 Tolerance Scheme. Three tolerance schemes will be utilized. 1. Symmetrical ± .XXX 2. Plus - Minus + .XXX - .XXX 3. Limits X.XXX X.XXX CU DO 2-1-6 Angle Dimensions. All angle dimensions will use the decimal degree method. Example: 36.5° M EN T 10 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _11_ of _18_ Revision: B Revision Date: 10/21/2022 2-1-7 Typical Dimensions. Typical dimensions will be shown with how many and capital letter “X”. (See Fig. 2-1-7) ED LL RO NT CO UN (Fig 2-1-7) 2-1-8 Overall Dimensions. Drawings to include overall dimensions on the face of each axis.(See Fig. 2-1-8) M CU DO EN T (Fig 2-1-8) 11 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _12_ of _18_ Revision: B Revision Date: 10/21/2022 2-1-9 Decimal Dimensions. When a critical dimension is involved, it must have an assigned tolerance or use block tolerance. If it is not a critical dimension two decimal places can be used. If a dimension is under a value of 1.00, there will be no leading zero. NT CO UN Example: Value under 1.00 (Critical) Value under 1.00 (Non-critical) Critical dimension Non-critical dimension .875 ±.015 .88 1.250 ±.030, or 1.25 ±.03 1.25 Note: Critical dimensions should have their own tolerance. The tolerance should not be driven by the title block tolerance. ED LL RO 2-1-10 Tolerances. Tolerance and dimension decimal places must match each other. Example: 5.00 ± .10 5.000 ± .025 Note: Every dimension should have a tolerance unless it is identified as a reference dimension. DO 2-1-11 Standard Tolerance Block. Block will be located in the title block. (See Fig. 3-1-15) CU 2-1-12 Note Tolerances. Tolerances must be included for notes such as Hardness, Coating Thickness, etc. A minimum or maximum figure is allowable. Also, general tolerances for items such as castings, etc. may be called out. M Example: Hardness to Rockwell C (25 min., 34 max.) or Rc 25-34 EN 2-1-13 Parting Lines. Parting lines are optional. If parting lines are used they must be clearly defined on the face of the drawing. The lines should be a heavier weight then the object line. T 2-1-14 Datums. When using a datum you must use geometric tolerancing. The only two that we will be using are flatness and perpendicularity. Example: 12 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _13_ of _18_ Revision: B Revision Date: 10/21/2022 3-1 Title Blocks (See Fig 3-1-15) 3-1-1 Units (1). The default unit of measure will be INCH. Metric units will be displayed in millimeters [mm]. Dual dimensioning will be denoted as INCH / [mm]. NT CO UN 3-1-2 Do not scale this print (2). This is to ensure that no one scales a print that is not on its appropriate size drawing. 3-1-3 Angle Projection Used (3): Third Angle by default for PLP engineering drawings. 3-1-4 Tolerances Unless Noted (4): Also referred to as block tolerance. 3-1-5 Q.C. Legends (5). Critical and visual inspection dimensions are to be indicated. ED LL RO 3-1-6 Title (6). The drawing title should be brief and distinguishable between similar items. All top level assembly drawings will be named by Marketing and all other drawings will be named by the Engineer and/or the designer. Part description will come first, followed by part usage. 3-1-7 Drawn By (7). Initials of person who has made the drawing. 3-1-8 Approved By (8). Initials of the engineer prior to release. It is the Engineer’s responsibility to ensure the drawings are accurate. 3-1-9 Approved By (9). Initials of the Engineer Manager prior to release. DO 3-1-10 Part Number (10). The Specifications Group will assign all part numbers. CU 3-1-11 Drawing Number (11). The Specifications Group will assign all drawing numbers. The drawing number will be numeric only. (Example: 1267) 3-1-12 Scale (12). The scale of the drawing may be annotated in this section. Drawing scale is only accurate when printed actual size. M EN 3-1-13 Sheet Number (13). This shows how many sheets there are to a drawing. There will always be a value in this section even if there is only one page. Example: (1 of 1) T 3-1-14 Origin (14). The number that originated the request (NPR-10xxxxx). 3-1-15 Revision letter (15). The corresponding revision letter must match the latest revision. Capital letters to be used. Letters “O”, “I” and “Q” shall not be used. 3-1-16 List of Gages and IDs (23). This list displays common measurement instruments used for PLP’s products. 3-1-17 Gage List Description (24). This text describes the use of the list of gages and IDs. 13 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _14_ of _18_ Revision: B Revision Date: 10/21/2022 ED LL RO NT CO UN (Fig 3-1-15) 4-1 Revisions (See Fig 3-1-15) 4-1-1 REV (16) Capital letters, Documents up to three revision histories in ascending alphabetical order. When a revision gets to the letter Z, the sequence that will be used is AA through AZ, then BA through BZ, etc. Latest revision must match the title block revision. CU DO 4-1-2 REV DATE (17) Date when the revised drawing is complete. Date format to be day.month.year (dd.mm.yyyy). (REV DATE is for archival reference only. Effective date of the revision is the release date of the engineering part revision.) 4-1-3 DRWN (18) Initials of person making the revision change. 4-1-4 APVD (19): Initials of Engineer approving the revision change. M 4-1-5 APVD (20): Initials of Engineering Manager approving the revision change. EN 4-1-6 CHANGE NUMBER (21) Change Request or NPR that initiated the change. T 4-1-7 DESCRIPTION (22) Describes the changes made and the appropriate zone (location) of the changes. 5-1 QC Legends 14 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _15_ of _18_ Revision: B Revision Date: 10/21/2022 5-1-1 QC Legends. Critical [C] and Visual [V] features are inspection features for QC. ED LL RO NT CO UN 5-1-2 Bubble Dimensions. Dimensions that reflect what the part is measuring vs. what the part should be. A bubble dimension allows QC to accept the measured dimension until the tool is corrected. It shows the current allowable dimension, as well as what the dimension should be when the tool is fixed. (Fig 5-1-2) 5-1-3 QC Labels: Critical [C] and Visual [V] features are those that are to be inspected routinely by QC. Critical features are those which can be measured, and for which base dimensions and tolerance limits are specified. Visual features are those which cannot be measured. DO M CU In the case of flexible materials, or materials which become flexible when very thin (plastics, rubbers, etc.), features such as flash, parting line mismatch, and gate vestiges should be identified as Visual [V] when the allowable limit is less than or equal to .010” [0,25mm], and as critical when the allowable limit is greater than .010” [0,25mm]. EN The label block denotes, at minimum, whether the feature is Critical [C] or Visual [V] and the gaging assignment for critical features not located in the notes. The [C] or [V] denotation will appear in the upper left quadrant of the label block, left side of the label block, or will constitute the entire contents of the block. The label block may also denote the feature identification number (in the lower left of the label block), the number of features to be measured (in the upper right quadrant or right half of the label block) in the case of typical features, and the gaging assignment (in the lower right of the label block) in the case of critical features not located in the notes. The gaging assignment letters are to be specified by either engineering or quality. T 15 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _16_ of _18_ Revision: B Revision Date: 10/21/2022 NT CO UN ED LL RO 5-1-4 Numbering Convention: All dimensions that are indicated as Critical or Visual features will be numbered on the drawing. It is suggested that numbering start with the left most Critical feature and move around the drawing clockwise until all Critical features are numbered. Continue to number in the same fashion, starting with the left most visual call-out, and move around the drawing clockwise. For Critical or Visual features with multiple locations, the dimension will be numbered once. A print with multiple layout sheets shall start numbering on the first inspection sheet and continue onto the subsequent sheets following the standard conventions outlined above. Prints containing multiple parts on a single drawing, indicated by multiple QC legends, may be repeated for each individual part. M CU DO EN T 16 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _17_ of _18_ Revision: B Revision Date: 10/21/2022 6-1 Sample Drawing ED LL RO NT CO UN 7-1 Sources of Information: DO PLP Drafting Committee M CU Giesecke, Mitchell, Spencer, Hill, Loving, Dygdon. Engineering Graphics, Fourth Edition 1987 Lieblich. Drawing Requirements Manual, Ninth Edition 1995 EN T 17 VERIFY MOST CURRENT REVISION Process Owner: JLH Page: _18_ of _18_ Revision: B Revision Date: 10/21/2022 8-1 Revisions Revision Date Reformatted cover page and changed drawing on page 17 to denote change in Bubble dimension from ‘New Tool’ ‘Current Tool’ to “New Part,” “Current Part.” NT CO UN 1 Comments 2 9/9/05 5/22/2015 ED LL RO Major changes throughout to make document reflect current procedures done on drawings Sect 1-1-1: Updated sheet size references Sect 1-1-3: Updated figure image Sect 1-1-5: Updated figure image Sect 1-1-10: Updated Material Note requirements Sect 1-1-10: Update figure image Sect 1-1-11: Update figure image Sect 1-1-12: Update figure image Sect 2-1-2: Update figure image Sect 2-1-3: Update figure image Sect 2-1-4: Update figure image Sect 2-1-5: Updated Tolerance Scheme notation Sect 2-1-6: Update figure image Sect 2-1-7: Update figure image Sect 2-1-8: Update figure image Sect 2-1-9: Updated Critical Examples with Tolerance Sect 2-1-11: Removed figure, added new figure reference Sect 3-1: Updated all sections and figure based on current title block being used. Sect 4-1: Updated all sections and figure reference based on current revision block being used. Sect 5-1-2: Update figure image Sect 5-1-3: Added new section for QC Labels Sect 6-1: Update figure image Transferred from 2008 to 2015 ISO 9001 Standard. Document header changed Changes made as a result of adding gaging assignments to drawings. Sect 3-1: Updated figure image Sect 3-1-16: Added List of Gages and IDs Sect 3-1-17: Added Gage List Description Sect 5-1-2: Updated figure image Sect 5-1-3: Added gaging assignment descriptions and updated figure image Sect 5-1-4: Added Numbering Convention Sect 6-1: Updated figure image Updated cover page PLP brand logo Sect 1-1-11 Updated image display Sect 2-1-9: updated Critical dimensions to show 2 and 3 decimal places Sect 3-1-15 Updated title block image with new PLP logo Sect 6-1 Updated Sample drawing with new PLP logo Approval 10/18/2017 9/24/2018 M CU A DO - EN B 10/21/2022 T 18