UFMFSS-30-2 Structural Mechanics Structural Mechanics Part 1, Stress Analysis Version 25/10/2021 Dr Arnaud Marmier UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Introduction: how to use this module 1. There is no secret, you must put the hours in, and you must work outside of the lectorials and tutorials. Attending these is nowhere near enough. Consider that you should work around 10 hours per week per (standard) module. This makes sense, and gives you a ~40 hours week full-time, and also corresponds to roughly 150 hours per 15 credit. With 3 or 4 contact hours per week, that leaves you 6 to 7 hours of independent study per module per week. A bit more or a bit less is fine of course, but if you are doing less than 5 hours per week of independent study on each module, you are cheating yourself. For “Stress analysis”, the first part of “Structural Mechanics”, independent study mostly means solving the weekly problems. I use the term “independent” a bit loosely, I mean “without a member of staff”, and you can work with a group of other students of course! 2. Make sure you have attended (or watched a recording of) the lectorial first! This is important: the lectorials provide context and motivation, cover the important formulae, and solve examples, often using automatic methods (such as spreadsheets) 3. The Efficient Engineer Youtube channel is very well done, with nice animations. You might want to look at the relevant videos (signposted on blackboard and on this booklet) before solving the weekly tutorials questions https://www.youtube.com/c/TheEfficientEngineer 4. You should also watch the lectures for deeper dives into the theory and origin of formulae. Strictly speaking you don’t have to, the lectorials are enough to give you a working, practical, knowledge of the stress analysis methods. But the lectures will help you understand the topic better. 5. Make sure that you attempt a few (typically the first two, more if you can) tutorial problems, BEFORE attending the tutorial session. Again, this is important, you want to use the tutorial to ask questions, to get clarification, to hone your skills, actively, NOT just passively watch someone solve a problem (that already has one or two video solution anyway!). 6. Practice CHECKING your results before looking at solutions. I know this is not natural, but this is a fabulously useful skill, well worth the effort. It will become second nature after a while 7. You can use MDSolids, spreadsheets and/or reputable online calculators for checking purposes. 8. If you get stuck, and your next tutorial session is too far away, you can consult the video solutions. If that doesn’t help enough, you can also post a precise query on the forum. But first check that it has not been covered already before opening a new thread. 9. BOOKS! If you get stuck, and nothing from the extensive material provided on this module is helping, consider borrowing a book from the library. 10. The DEWIS tests (every two weeks or so) are staggered so that you must revisit a topic a couple of weeks after the initial topic was introduced and discussed. These tests are really basic, and if you have followed the previous steps, you should easily get 100% at your first attempt. 1 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis 11. This booklet also contains longer, exam type problems, and detailed solutions. These are great when revising for the exam (they have been taken from past exams), but feel free to look at them any time. 2 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 0: Revision: Reaction forces and moments, bending moment, and 2nd moment of Area Summary From past experience, we have found that many students of stress analysis have forgotten much from the 1st year stress module. PLEASE REVISE AND MAKE SURE YOU CAN PERFORM BASIC CALCULATIONS QUICKLY AND RELIABLY. Three points in particular lead to many marks being wasted at the exams. 1/ Reactions at support: many students forget that a fixed support carries reaction forces along x and y, but also a reaction moment (indeed, without it, the system would not be in static equilibrium, and would rotate!) 2/ Calculation of moments at any given points on beams: the MCQ style format of year1 stress sort of pushed students to use the shear force and bending moment diagrams. This is fine, but in order to progress in year 2, the direct method for the bending moment is much preferable (directly calculate the moments from all the loads to the left -or the right- of the point of interest) 3/ Calculation of 2nd moment of area: these appear very often, for bending and shear problems in particular. They are not difficult calculations and as it is possible to express a cross section as different combinations of rectangles, checking is straightforward. But most students do not check their calculations, and silly errors on 2nd moments of area will carry over and ruin the rest of a problem. Methods marks are all and good, but getting the right answers will yield more marks. Questions 0.1-0.6 a) Calculate the reactions at the support for the beam depicted in figures 0.1 to 0.6. b) Calculate the bending moment at any point (as functions of x) for the beams depicted in figures 0.1 to 0.6. You might have to use different functions for different segments of each beam. c) Check your results by using MDSolids or an equivalent online calculator. Figure 0.1: simply supported beam with point load 3 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Figure 0.2: simply supported beam with point moment Figure 0.3: cantilever beam with point load Figure 0.4: simply supported beam with UDL Figure 0.5: cantilever beam with UDL Figure 0.6: cantilever beam with UDL and point moment Questions 0.7-0.9 a) Calculate the 2nd moment of area Ixx (assuming standard axes positions) for the cross sections depicted in figures 0.6 to 0.8. Use two different combinations of rectangles (including negative perhaps) in each case.(You might first have to calculate the position of the centroid, for the neutral axis) 4 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis b) Check your results by building a spreadsheet. c) Check your results by using MDSolids or an equivalent online calculator. Figure 0.7: symmetric cross section Figure 0.8: asymmetric box-shape cross section Figure 0.9: asymmetric, T-shape cross section 5 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 1: Deformation under axial loading, principle of superposition, statically indeterminate problems, stress concentrations and elastoplastic materials Summary Deformation under axial loading πΉπ πΏπ πΏ=∑ πΈπ π΄π π πΉππ₯ πΏ=∫ πΈπ΄ Hypotheses necessary for Principle of superposition: 1. The loading must be linearly related to the stress or displacement that is to be determined. 2. The loading must not significantly change the original geometry or configuration of the member. Statically indeterminate problems 1. Static equilibrium equations are not enough, too many unknowns. 2. consider “extra” reactions as redundant and equivalent to an applied load. 3. Remove corresponding support(s), but write a displacement relation(s) (usually equal to 0, but not always). 4. Use superposition to solve. Stress concentrations σπππ₯ = K β σππ£πππππ Elastoplastic materials ε< σπ → σ = E. ε, πΈ ε> σπ → σ = σπ πΈ Question 1.1 The step bar shown in Figure 1.1 is subjected to two axial forces of P and Q (P=10kN and Q=30kN) 1. Determine the internal force on each section. 2. Determine the amount of stress at the midpoint of each section. 3. Determine the deformation of the whole steel rod ( E=200GPa). Figure 1.1: vertical bar 6 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 1.2 Determine the reactions at A and B for the steel bar and loading shown in Fig. 1.2, assuming a close fit at both supports before the loads are applied. Figure 1.2: Statically indeterminate vertical bar Question 1.3 The three A-36 steel bars shown in Figure 1.3 are pin connected to a rigid member. If the applied load on the member is 15 kN, determine the force developed in each bar. Bars AB and EF each have a cross-section area of 50 mm2 and bar CD has a cross-section area of 30 mm2 Figure 1.3: Three bars (statically indeterminate) Question 1.4 Determine the largest axial load P that can be safely supported by a flat steel bar consisting of two portions, both 10 mm thick, and respectively 40 and 60 mm wide, connected by fillets of radius r = 8 mm. Assume an allowable normal stress of 165 MPa. The geometry of the bar is illustrated in Figure 1.4. Figure 1.4: Flat steel bar, stress concentration Question 1.5 A simple rod of length L=500mm and cross sectional area A=60 mm2 is made of elastoplastic material with E = 200GPa and σyield = 300MPa. The rod is subjected to an axial force until it is stretched to 7 mm, and the load is then removed. What is the resulting permanent set? 7 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Exam Question I.1 (2019-2020) A brass stepped bar (Young’s modulus E = 100 GPa) is subjected to two loads, as depicted in Figure I.1-a). Section [AB], [BC] and [BD] have cross-section areas of 500 mm2, 1000 mm2, and 1200 mm2respectively. Figure I.1 (not to scale) a) Calculate the support reaction at D. b) Calculate the internal forces and stresses in sections [AB], [BC] and [CD]. c) Calculate the displacement at point A. The bar is now constrained by a support at A, as depicted in Figure Q1-b). d) Calculate the support reactions at A and D. e) Calculate the internal forces and stresses in sections [AB], [BC] and [CD]. Exam Question I.2 (2018-2019) A 20 mm diameter steel bar (Young’s modulus E = 200 GPa) is subjected to two loads, as depicted in Figure I.2-a Figure I.2 a) Calculate the support reaction at A. b) Calculate the internal forces and stresses in sections [AB], [BC] and [CD]. 8 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis c) Calculate the displacement at point D The bar is now constrained by a support at D, as depicted in Figure I.2-b. d) Calculate the support reactions at A and D. e) Calculate the internal forces and stresses in sections [AB], [BC] and [CD]. Exam Question I.3 (resit 2018-2019) An aluminium bar (Young’s modulus E = 70 GPa) is subjected to two loads, as depicted in Figure I.3. Figure I.3 Questions a)-c) refer to Figure I.3-a). a) Calculate the support reaction at A. b) Calculate the internal forces and stresses in sections [AB] and [BC]. c) Calculate the displacement at point C. The uppermost load is now replaced by a support at C, as depicted in Figure I.3-b). d) Calculate the support reactions at A and C. e) Calculate the internal forces and stresses in sections [AB] and [BC]. Exam Question I.4 (resit 2017-2018) The rigid bar EFGH in Figure I.4 is suspended from four identical wires of length L, Young’s modulus E and cross section area A. (Note that this is a statically indeterminate problem) 9 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Figure I.4 a) How many support reactions are unknown ? b) How many independent equations can you write using static equilibrium only? c) Write these “static equilibrium” equations d) Write enough “compatibility” equations to have a solvable system (hint: the displacements at points E, F, G, and H are related as the bar is rigid and remains straight, but not horizontal) e) Solve the system of equation to calculate the reactions at the support as functions of the load P 10 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 2: Eccentric loading, Unsymmetric bending, and bending of composite beams Summary Eccentric loading Point C is centroid (on neutral axes) πΉ=π π = πβπ πΉ ππ¦ − π΄ πΌ (careful with signs! Always check tension/compression) ππ₯ = (ππ₯ )ππππ‘πππ + (ππ₯ )πππππππ = Unsymmetric bending Point C is centroid (on neutral axes) π = ππ¦ + ππ§ ππ¦ = π β sin(π) ππ§ = π β cos(π) ππ₯ = (ππ₯ )πππππππ/π¦ + (ππ₯ )πππππππ/π§ = ππ¦ π§ ππ§ π¦ − πΌπ¦ πΌπ§ (careful with signs! Always check tension/compression) tan(π) = πΌπ§ tan(π) πΌπ¦ Bending of composite beams loading Strain is continuous, linear π¦ ππ₯ = − π Stress is discontinuous πΈ1 π¦ π πΈ2 π¦ = πΈ2 β ππ₯ = − π ππ₯1 = πΈ1 β ππ₯ = − ππ₯2 Can replace material1 by material2, different area 11 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis π= πΈ2 πΈ1 Can then find position of neutral axis (centroid of transformed sections) Can also find stress distribution of transformed section (usual bending methods), and finally ππ¦ π1π₯ = ππ₯ = − πΌ π2π₯ = π β ππ₯ Question 2.1 A cast-iron machine part is acted upon by a 3 kN-m couple as shown in Figure 2.1. Knowing that E = 190 GPa, v=0.3 and neglecting the effects of fillets, determine 1. The maximum tensile and compressive stresses 2. The radius of curvature 3. The radius of anticlastic curvature Figure 2.1 Cantilevered beam Question 2.2 The largest allowable stresses for the cast iron link are 30 MPa in tension and 120 MPa in compression. Determine the largest force P which can be applied to the link. Figure 2.2: Link, eccentric loading 12 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 2.3 The rectangular cross section shown in Figure 3.3 is subjected to a bending moment of 12 kN.m. 1. Determine the normal stress developed at each corner of the section, and 2. Specify the orientation of the neutral axis. Figure 2.3: Beam in unsymmetric bending Question 2.4 A bar is made from bonded pieces of steel (Es = 200GPa) and brass (Eb = 100GPa). Determine the maximum stress in the steel and brass when a moment Mx=5 kN.m is applied to the bar. Figure 2.4: Composite beam Question 2.5 A concrete floor slab is reinforced with 16 mm diameter steel rods, as shown in Figure 3.5. The modulus of elasticity is 200 MPa for steel and 25 MPa for concrete. With an applied bending moment of 4.5 kN.m for each 300 mm width of the slab, determine the maximum stress in the concrete and steel. Figure 2.5: Composite beam 13 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Exam Question II.1 (2018-2019) A composite beam (cross section depicted in Figure Q2) is made of an alumium foam core (grey, E = 10 GPa) and aluminium skin (white, E = 70 GPa). Figure II.1 a) Choose a reference material and calculate a composite beam ratio π. b) Calculate the second moments of area πΌπ¦π¦ and πΌπ§π§ . c) The beam is subjected to a positive bending moment ππ¦ of 3 kN·m (top in tension, bottom in compression). Calculate the minimum and maximum values of stress in the core and in the skin (four values). d) The beam is subjected to a positive bending moment ππ§ of 5 kN·m (left in tension, right in compression). Calculate the minimum and maximum values of stress in the core and in the skin (four values). Exam Question II.2 (2018-2019) A beam of cross section as depicted in Figure II.2 is subjected to a bending moment of 5 kN·m, acting at 25° from the y axis, and passing through the centre of mass of the crosssection. Figure II.2 14 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis a) Determine the position of the centre of mass and of the the neutral axes y-y and z-z b) Calculate the second moments of area πΌπ¦π¦ and πΌπ§π§ . c) Calculate the moments ππ¦ and ππ§ . d) Calculate the maximum tensile and compressive stresses. Indicate their locations on a sketch. e) Calculate the angle of the neutral axis for this moment. Draw the neutral axis on the sketch started in d). Exam Question II.3 (resit 2018-2019) A composite beam (cross section depicted in Figure II.3-a) is made of brass (strip A) (E = 101 GPa) and mild steel (strip B) (E = 210 GPa). Figure II.3 Questions a)-c) refer to Figure II.3-a). a) Calculate the position of the neutral axis. b) Calculate the second moment of area of the composite beam πΌπ¦π¦ . c) If the beam is subjected to a positive bending moment ππ¦ of 10 kN·m, calculate the minimum and maximum values of stress in the steel and in the brass (four values). The height of the steel strip is now a variable, β, as shown in Figure II.3-b). d) Determine the height β of the steel strip so that the neutral axis of the beam is located at the seam of the two metals. e) For β as calculated in d), calculate the maximum bending moment this beam can support if the allowable bending stress is 250 MPa for the steel and 55 MPa for the brass. 15 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 3: Slope, elastic curve and deflection of beams Summary π 2 π¦ 1 π(π₯) ≈ = ππ₯ 2 π πΈπΌ π ≈ π‘ππ(π) = π¦≈ ππ¦ 1 ≈ ∫ π(π₯)ππ₯ + πΆ1 ππ₯ πΈπΌ 1 ∫ ππ₯ ∫ π(π₯)ππ₯ + πΆ1 π₯ + πΆ2 πΈπΌ Question 3.1 For the loading shown in Figure 3.1, determine a) the equation of the elastic curve for the cantilever beam AB, b) the deflection at the free end Figure 3.1: cantilevered beam c) the slope at the free end. Question 3.2 For the loading shown in Figure 3.2, determine a) the equation of the elastic curve for the cantilever beam AB, b) the deflection at the free end Figure 3.2: Another cantilevered beam c) the slope at the free end. Question 3.3 The simply supported prismatic beam AB carries a uniformly distributed load w per unit length (Figure 3.3). Determine a) the equation of the elastic curve b) the maximum deflection of the beam. Figure 3.3: Another beam Question 3.4 Determine the reactions at the support for the beam in Figure 3.4. Figure 3.4: Yet another beam Question 3.5 For the uniform beam, determine the reaction at A, derive the equation for the elastic curve, and determine the slope at A. (Note that the beam is statically indeterminate) Figure 3.5: Annoying beam 16 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 3.6 For the uniform beam, derive the equation of the elastic curve (deflection). Figure 3.6: Beam with discontinuity Question 3.7 For the uniform beam, derive the equation of the elastic curve (deflection). Figure 3.7: Statically indeterminate beam with discontinuity. Fun! Exam Question III.1 (2019-2020) A simply supported beam (Young’s modulus πΈ, second moment of area πΌ) is supported and loaded as shown in Figure III.1. Figure III.1. Simply supported beam a) Calculate the reactions at the supports in term of the uniformly distributed load π€ and beam length πΏ. b) Determine the bending moment between A and B as a function of π€, π₯ and πΏ. c) Determine the bending moment between B and C as a function of π€, π₯ and πΏ. d) Express the slope at any point of the beam as functions of πΈ, πΌ, π€, π₯ and πΏ (no need to solve the integration constants at this stage). e) Express the deflection at any point of the beam as functions of πΈ, πΌ, π€, π₯ and πΏ (no need to solve the integration constants at this stage). f) Calculate all the integration constants as functions of πΏ and and π€, and write the functions for the deflection. Note: it is possible to use Macauley’s methods to solve this problem in a more compact way. In this case , subquestions b) and c) are aggregated. Exam Question III.2 (2018-2019) A simply supported beam (Young’s modulus πΈ, second moment of area πΌ) is supported and loaded as shown in Figure III.2. 17 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Figure III.2 a) Calculate the reactions at the supports in term of the load π and beam length πΏ. b) Determine the bending moment between A and B as a function of π, π₯ and πΏ (do not forget to include the effect of the reaction at A!). c) Determine the bending moment between B and C as a function of π, π₯ and πΏ. d) Express the slope at any point of the beam as functions of πΈ, πΌ, π, π₯ and πΏ (no need to solve the integration constants at this stage). e) Express the deflection at any point of the beam as functions of πΈ, πΌ,π, π₯ and πΏ (no need to solve the integration constants at this stage). f) Calculate all the integration constants as functions of πΏ and and π. Exam Question III.3 (resit 2018-2019) A cantilevered beam (Young’s modulus πΈ, second moment of area πΌ) is supported and loaded as shown in Figure III.3. Figure III.3 a) Calculate the reactions at the supports π π΄ and ππ΄ in term of the load π€ and the length πΏ. b) Determine the bending moment between A and B as a function of π€, π₯ and πΏ. (do not forget to include the effect of the reactions at A!) c) Determine the bending moment between B and C. d) Express the slope at any point of the beam as functions of πΈ, πΌ, π€, π₯ and πΏ (no need to solve the integration constants at this stage). e) Express the deflection at any point of the beam as functions of πΈ, πΌ,π€, π₯ and πΏ (no need to solve the integration constants at this stage). f) Calculate all the integration constants as functions of πΏ and and π€. 18 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Exam Question III.4 (2017-2018) A simply supported beam (Young’s modulus πΈ, second moment of area πΌ) is supported and loaded as shown in Fig. III.4. Figure III.4 a) Calculate the reactions at the supports in terms of the load. b) Determine the bending moment between A and B as a function of π and π₯. c) Determine the bending moment between B and C as a function of π, π₯ and πΏ. d) Express the slope at any point of the beam as functions of πΈ, πΌ, π, π₯ and πΏ (no need to solve the integration constants at this stage) e) Express the deflection at any point of the beam as functions of πΈ, πΌ, π, π₯ and πΏ (no need to solve the integration constants at this stage) f) Calculate all the integration constants as functions of πΏ and π Exam Question III.5 (Mock Exam) A simply supported beam (Young’s modulus πΈ, second moment of area πΌ) is supported and loaded as shown in Fig. III.5. Figure III.5 a) Calculate the reactions at the supports in terms of the load. b) Determine the bending moment between A and B as a function of π, π₯ and πΏ. c) Determine the bending moment between B and C as a function of π, π₯ and πΏ. d) Express the slope at any point of the beam as functions of πΈ, πΌ, π, π₯ and πΏ (no need to solve the integration constants at this stage) e) Express the deflection at any point of the beam as functions of πΈ, πΌ, π, π₯ and πΏ (no need to solve the integration constants at this stage) f) Calculate all the integration constants as functions of πΏ and π 19 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Appendix 3.1: Singularity functions and first two integrals 20 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 4: Buckling, critical load, secant formula for eccentric loading Summary πππ = π 2 πΈπΌ (πΎπΏ)2 Pinned ends Fixed and free ends Fixed ends Pinned and fixed ends πΎ πΎ πΎ πΎ π£πππ₯ = π [sec (√ =1 =2 = 0.5 = 0.7 ππππ₯ = π πΎπΏ π π ) − 1] = π [sec ( √ ) − 1] πΈπΌ 2 2 πππ π πππ π πΎπΏ π ππ π π + sec (√ ) = [1 + 2 sec ( √ )] π΄ πΌ πΈπΌ 2 π΄ π 2 πππ Question 4.1 Determine the critical load of a steel tube that is 5 m long and has a 100-mm outer diameter and a 16-mm wall thickness. Use E= 200GPa. Figure 4.1: Steel tube column Question 4.2 A compression member of 500mm effective length consists of a solid 25 mm diameter aluminium rod. In order to reduce the weight of the member by 25%, the solid rod is replaced by a hollow rod of the cross section shown below. E=70GPa. Determine a) the percent reduction in the critical load, b) the value of the critical load for the hollow rod Figure 4.2: Aluminium column Question 4.3 The aluminium column in Fig. 4.3 is fixed at its bottom and is braced at its top by cables so as to prevent movement at the top along the x axis. If it is assumed to be fixed at its base, determine the largest allowable load P that can be applied. Use a factor of safety for buckling of 3.0. Take E=70 GPa, σy=215 MPa, A=7.5 10-3 m2, Ix=61.3 10-6 m2, Iy=23.2 10-6 m2 Figure 4.3: Rectangular column 21 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 4.4 The uniform column AB consists of a 2.5 m section of structural tubing having the cross section shown. a) Using Euler’s formula and a factor of safety of two, determine the allowable centric load for the column and the corresponding normal stress. b) Assuming that the allowable load, found in part a), is applied as shown at a point 20 mm from the geometric axis of the column, determine the horizontal deflection of the top of the column and the maximum normal stress in the column. Use E=200 GPa. Figure 4.4: Tubular columns Question 4.5 An axial load P is applied to the 32-mm-diameter steel rod AB shown in Fig 4.5. For P = 37 kN and e = 1.2 mm, determine a) the deflection at the midpoint C of the rod, b) the maximum stress in the rod. Use E = 200 GPa. Figure 4.5: Eccentric loading 22 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 5: Shear force and shear flow Summary First moment of area: π = π΄π¦π Horizontal (longitudinal) shearing force: π» = Horizontal (longitudinal) shear stress: π = ππβπ₯ πΌ ππ πΌπ‘ The horizontal shear force per unit length of beam or Shear flow: π = ππ πΌ Question 5.1 Beam AB is made of three planks glued together and is subjected, in its plane of symmetry, to the loading shown in Fig 5.1. Knowing that the width of each glued joint is 20 mm, determine the average shearing stress in each joint at section n-n of the beam. The location of the centroid of the section is given in Fig. 6.1 and the centroidal moment of inertia is known to be I=8.63. 10-6 m4. Figure 5.1: Beam in shear Question 5.2 A beam is made of three planks, nailed together. Knowing that the spacing between nails is 25 mm and that the vertical shear in the beam is V = 500 N, determine the shear force in each nail. Figure 5.2: Wooden beam Question 5.3 The American Standard rolled-steel beam shown has been reinforced by attaching to it two 16×200-mm plates, using 18mm diameter bolts spaced longitudinally every 120 mm. Knowing that the average allowable shearing stress in the bolts is 90 MPa, determine the largest permissible vertical shearing force. Figure 5.3: Reinforced I-Beam 23 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 5.4 A timber beam AB of span 3 m and nominal width 120 mm (actual width 100 mm) is to support the three concentrated loads shown. Knowing that for the grade of timber used ππππ = 12 MPa and ππππ = 0.8 MPa, determine the minimum required depth d of the beam. Figure 5.4: Wooden beam Question 5.5 Figure 5.5: Cantilevered beam For the beam and loading shown in Fig. 5.5, consider section n-n and determine a) the largest shearing stress in that section, b) the shearing stress at point a. 24 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Exam Question V.1 (2018-2019) A wooden beam (cross-section depicted in Figure V.1) is made of four planks nailed together. It is subjected to a downward vertical shearing force of 500 N. Figure V.1 a) Calculate the second moments of area πΌπ¦π¦ . b) Calculate the first moment of area for points located on the neutral axis. c) Calculate the average shearing stress for points located on the neutral axis. d) Knowing that the maximum allowable shear force in each nail is 200 N, calculate the minimum spacing between rows of nails. 25 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 6: Shearing stresses in thin walled members Summary First moment of area: π = π΄π¦π Horizontal (longitudinal) shearing force: π» = Horizontal (longitudinal) shear stress: π = ππβπ₯ πΌ ππ πΌπ The horizontal shear force per unit length of beam or Shear flow: π = ππ πΌ Question 6.1 An extruded aluminum beam has the cross section shown. Knowing that the vertical shear in the beam is 150 kN, determine the shearing stress at points a and b. Figure 6.1: Beam cross-section Question 6.2 Three planks are connected as shown in Fig. 6.2 by bolts of 14-mm diameter spaced every 150 mm along the longitudinal axis of the beam. For a vertical shear of 10 kN, determine the average shearing stress in the bolts. Figure 6.2: Wooden beam and bolts Question 6.3 The built-up beam shown in Fig 6.3 is made by gluing together five planks. Knowing that in the glued joints the average allowable shearing stress is 350 kPa, determine the largest permissible vertical shear in the beam. Figure 6.3: Glued I-Beam 26 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 6.4 Knowing that a given vertical shear V causes a maximum shearing stress of 75 MPa in the hat-shaped extrusion shown in Fig 6.4, determine the corresponding shearing stress at points a and b. Figure 6.4: Extruded beam 1 Question 6.5 Knowing that a given vertical shear V causes a maximum shearing stress of 75 MPa in an extruded beam having the cross section shown in Fig 6.5, determine the shearing stress at the three points indicated. Figure 6.5: Extruded beam 2 Exam Question VI.1 (2019-2020) An extruded aluminium beam has the cross section shown in Figure VI.1. It is subjected to a downward vertical shearing force of 90 kN. Figure VI.1. Beam cross section 27 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis a) Calculate the relevant second moment of area. b) Calculate the shear stress at point A. c) Calculate the shear stress at point B. d) Calculate the shear stress at point C. Exam Question VI.2 (resit 2018-2019) An extruded aluminium beam has the cross section shown in Figure VI.2. It is subjected to a downward vertical shearing force of 50 kN. Figure VI.2 a) Calculate the relevant second moment of area. b) Calculate the shear stress at point A (on the neutral axis). c) Calculate the shear stress at point B. d) Calculate the shear stress at point C. 28 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 7: Curved beam and torsion Summary Curved beams ππ¦ Stress in a curved beam: π = π΄π(π −π¦) = π(π−π ) , where π is the distance between the neutral π΄ππ axis and the centroid of the section, π = π − πΜ . π is the radius at the neutral axis 1 π΄ 1 π = 1 ∫ π ππ΄, π the position of the point of interest from the centre of curvature, π¦ the position of the point of interest from the neutral axis, and πΜ the position of the centroid from the centre of curvature. Figure 7.01: Curved beam variables and radius of curvature formulae Torsion π π Torsion formula: π½ = π = πΊπ ; circular bar: π½ = πΏ Rectangular bars (π > π): ππππ₯ = π π 2 1 ππ ππ4 32 , π = π½π = ππ 4 2 ππΏ 2 ππ 3πΊ Table 7.0: Rectangular bars in torsion Figure 7.02: Stress concentration factors 29 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 7.1 A machine component has a T-shaped cross section and is loaded as shown in Fig. 7.1. Knowing that the allowable compressive stress is 50 MPa, determine the largest force P that can be applied to the component. Figure 7.1: Curved beam and cross-section Question 7.2 The curved bar shown in Fig 7.2 has a cross section of 40×60 mm and an inner radius r1=15 mm. A) For the loading shown determine the largest tensile and compressive stresses. B) Determine the percent error introduced in the computation of the maximum stress by assuming that the bar is straight. Consider the case when (a) r1= 20 mm, (b) r1= 200 mm, (c) r1= 2 m. Figure 7.2: Curved bar Question 7.3 A hollow cylindrical steel shaft is 1.5 m long and has inner and outer diameters respectively equal to 40 and 60 mm (Fig. 8.3). (a) What is the largest torque that can be applied to the shaft if the shearing stress is not to exceed 120 MPa? (b) What is the corresponding minimum value of the shearing stress in the shaft? Figure 7.3: Basic hollow shaft Question 7.4 The stepped shaft shown in Fig 7.4 must transmit 40 kW at a speed of 720 rpm. Determine the minimum radius r of the fillet if an allowable stress of 36 MPa is not to be exceeded. Figure 7.4: Stepped shaft 30 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 7.5 Shaft BC is hollow with inner and outer diameters of 90 mm and 120 mm, respectively. Shafts AB and CD are solid and of diameter d. For the loading shown, determine (a) the maximum and minimum shearing stress in shaft BC, (b) the required diameter d of shafts AB and CD if the allowable shearing stress in these shafts is 65 MPa. Figure 7.5: combined shaft Question 7.6 Using τall=40 MPa, determine the largest torque that may be applied to each of the brass bars and to the brass tube shown in Fig 7.6. Note that the two solid bars have the same cross-sectional area, and that the square bar and square tube have the same outside dimensions.. Figure 7.6: Prismatic bars 31 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 8: Stress Transformation, direct method Summary tan2ππ = ππππ₯,πππ = 2ππ₯π¦ ππ₯ − ππ¦ ππ₯ + ππ¦ ππ₯ − ππ¦ 2 2 ± √( ) + ππ₯π¦ 2 2 tan2ππ = − ππππ₯ = √( ππ₯ − ππ¦ 2ππ₯π¦ ππ₯ + ππ¦ ππ₯ − ππ¦ + cos2π + ππ₯π¦ sin2π 2 2 ππ₯ + ππ¦ ππ₯ − ππ¦ ππ¦′ = − cos2π − ππ₯π¦ sin2π 2 2 ππ₯ − ππ¦ ππ₯′π¦′ = − sin2π + ππ₯π¦ cos2π 2 ππ₯′ = ππ₯ − ππ¦ 2 2 ) + ππ₯π¦ 2 Question 8.1 For the state of plane stress shown in Fig. 8.1, determine (a) the principal planes and the principal stresses, (b) the stress components exerted on the element obtained by rotating the given element counterclockwise through 30°. Figure 8.1: State of stress Question 8.2 For the given state of stress shown in Fig 8.2, determine (a) the principal planes, (b) the principal stresses, (c) the orientation of the planes of maximum in-plane shearing stress, (d) the maximum in-plane shearing stress, (e) the corresponding normal stress. Figure 8.2: State of stress Question 8.3 For the given state of stress shown in Fig 8.3, determine (a) the principal planes, (b) the principal stresses, (c) the orientation of the planes of maximum in-plane shearing stress, (d) the maximum in-plane shearing stress, (e) the corresponding normal stress. Figure 8.3: State of stress 32 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 8.4 A single horizontal force P of magnitude 750 N is applied to end D of lever ABD. Knowing that portion AB of the lever has a diameter of 30 mm, determine: (a) the normal and shearing stresses on an element located at point H and having sides parallel to the x and y axes, (b) the principal planes and the principal stresses at point H. Figure 8.4: Lever Question 8.5 The steel pipe AB in Fig 8.5 has a 102-mm outer diameter and a 6-mm wall thickness. Knowing that arm CD is rigidly attached to the pipe, determine the principal stresses and the maximum shearing stress at point K. Figure 8.5: Steel pipe Question 8.6 The axle of an automobile is acted upon by the forces and couple shown. Knowing that the diameter of the solid axle is 32 mm, determine (a) the principal planes and principal stresses at point H located on top of the axle, (b) the maximum shearing stress at the same point. Figure 8.6: car axle 33 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Exam Question VIII.1 (Mock exam) The bent rod in Fig. VIII.1 has a diameter of 20 mm and is subjected to the force of 400 N. Point A is located on the bottom surface. Figure VIII.1 Determine: a) The axial stress at A b) The stress due to bending at A c) The principal stresses at point A d) The maximum in-plane shear stress that is developed at point A 34 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 9: Stress Transformation, Mohr’s circle and 3D stress Summary Question 9.1 For the state of plane stress shown in Fig. 9.1, (a) construct Mohr’s circle, determine (b) the principal planes, (c) the principal stresses, (d) the maximum shearing stress and the corresponding normal stress. Figure 9.1: State of stress Question 9.2 For the given state of stress shown in Fig 9.2, (a) construct Mohr’s circle, determine (b) the principal planes, (c) the principal stresses, (d) the maximum shearing stress and the corresponding normal stress. Figure 9.2: State of stress Question 9.3 For the given state of stress shown in Fig 9.3, (a) construct Mohr’s circle, determine (b) the principal planes, (c) the principal stresses, (d) the maximum shearing stress and the corresponding normal stress. Figure 9.3: State of stress 35 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 9.4 For the state of stress shown in Fig 9.4, determine the maximum shearing stress when (a) σy=40 MPa, (b) σy=120 MPa. (Hint: Consider both in-plane and out-of-plane shearing stresses.) Figure 9.4: State of stress Question 9.5 For the state of stress shown in Fig 9.5, determine the range of values of τxz for which the maximum shearing stress is equal to or less than 60 MPa. Figure 9.5: State of stress 36 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 10: Failure criteria Summary Maximum-shearing-stress/Tresca (Ductile) For σa and σb with the same sign, ο΄ max ο½ ο³a 2 or ο³b 2 οΌ ο³Y 2 For σa and σb with opposite signs, ο΄ max ο½ ο³ a οο³b 2 οΌ ο³Y 2 Maximum-distortion-energy/Von Mises (Ductile) ο³ 2vonοmisses ο½ ο³ a2 ο ο³ aο³ b ο« ο³ b2 οΌ ο³ Y2 Maximum-normal-stress/Coulomb (Brittle) ο³ a οΌ ο³U ο³ b οΌ ο³U Simplified Mohr’s criterion (Brittle) 37 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 10.1 The state of plane stress shown in Fig 10.1 occurs in a machine component made of a steel with ππ = 325 MPa. I/ Using the maximum-distortion-energy criterion, determine whether yield will occur when (a) ππ = 200 MPa, (b) ππ = 240 MPa, (c) ππ = 280 MPa. If yield does not occur, determine the corresponding factor of safety. Figure 10.1: State of stress II/ Repeat the calculations, but with the maximumshearing-stress criterion. Question 10.2 The 36-mm-diameter shaft is made of a grade of steel with a 250 MPa tensile yield stress. Using the maximum-shearing-stress criterion, determine the magnitude of the torque T for which yield occurs when P = 200 kN. Figure 10.2: Steel shaft Question 10.3 The state of plane stress shown is expected to occur in an aluminium casting. Knowing that for the aluminium alloy used πππ = 80 MPa and πππΆ = 200 MPa and using Mohr’s criterion, determine whether rupture of the casting will occur. Figure 10.3: State of stress Question 10.4 The cast-aluminium rod shown is made of an alloy for which πππ = 60 MPa and πππΆ = 120 MPa. Using Mohr’s criterion, determine the magnitude of the torque T for which failure should be expected. Figure 10.4: Aluminium shaft 38 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Exam Question X.1 (2019-2020) The bent rod depicted in Figure X.1 has a diameter of 40 mm and is subjected to a force of 1.5 kN. Point H is located on the surface, with coordinates (0, 75, 20). Figure X.1 a) Calculate the second moment of area and the polar second moment of area of the rod. b) Calculate the stress due to bending at point H. c) Calculate the stress due to torsion at point H. d) What is the state of stress at point H (two axial stresses, one shear stress)? Draw a state of stress diagram, indicating clearly the directions and magnitude of the three stresses. e) Using Mohr’s circle or a direct method, calculate the principal stresses at H. f) Determine whether the part yields at point H or not, using the maximum distortion energy (Von-Mises) criterion (Yield strength σY = 350 MPa). Exam Question X.2 (resit 2018-2019) The bent rod in Figure X.2 has a diameter of 15 mm and is subjected to forces of 500 N. Point A is located on the bottom surface. Figure X.2 39 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis a) Calculate the cross section area of the rod and the second moment of area from the rod’s neutral axis. b) Calculate the axial stress at A. c) Calculate the stress due to bending at A. d) What is the state of stress at A (two axial stresses, one shear stress)? Draw a state of stress diagram, indicating clearly the directions and magnitude of the three stresses. e) Using Mohr’s circle or a direct method, calculate the principal stresses at A. f) Using Mohr’s circle or a direct method, calculate the maximum in-plane shear stress that is developed at A. 40 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Week 11: Strain Transformation Summary ππ = ππ πππ ππ πππ −π −π πππ πΈ (ππ + ππ ) = (ππ + ππ ), πΎππ = − , ππ = − , ππ = ,πΊ = πΈ πΈ πΈ πΈ πΈ 1−π πΊ 2(1 + π) πΎπ₯π¦ π‘ππ2ππ = ππ₯ − ππ¦ ππππ₯,πππ = ππ₯ + ππ¦ ππ₯ − ππ¦ 2 πΎπ₯π¦ 2 ± √( ) +( ) 2 2 2 ππ₯′ = ππ₯ cos 2 π + ππ¦ sin2 π + πΎπ₯π¦ cosπsinπ ππ₯ + ππ¦ ππ₯ − ππ¦ πΎπ₯π¦ + cos2π + sin2π 2 2 2 ππ₯ + ππ¦ ππ₯ − ππ¦ πΎπ₯π¦ ππ¦′ = − cos2π − sin2π 2 2 2 πΎπ₯′π¦′ ππ₯ − ππ¦ πΎπ₯π¦ =− sin2π + cos2π 2 2 2 ππ₯′ = Question 11.1 The strains determined by the use of the rosette shown during the test of a machine element are ε1 = 600 μ, ε2 = 450 μ, and ε3 = -75 μ Determine, (a) the in-plane principal strains, (c) the in-plane maximum shearing strain. Figure 11.1: Another rosette Question 11.2 Using a 60º rosette, the following strains have been determined at point Q on the surface of a steel machine base: ε1 = 40 μ, ε2 = 980 μ, and ε3 = 330 μ Using the coordinate axes shown, determine at point Q, (a) the strain components εx, εy, and γxy, (b) the three principal strains, Figure 11.2: Strain rosette (c) the maximum shearing strain. (Use υ = 0.29) 41 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 11.3 A single strain gage forming an angle β = 18° with a horizontal plane is used to determine the gauge pressure in the cylindrical steel tank shown in Fig. 11.3. The cylindrical wall of the tank is 6 mm thick, has a 600 mm inside diameter, and is made of a steel with E = 200 GPa and ν = 0.30. Determine the pressure in the tank indicated by a strain gage reading of 280μ. Figure 11.3: pressure vessel Exam Question XI.1 (resit 2019-2020) Using a rosette strain gauge, the following strains have been determined at point Q on the surface of a steel machine base (Young’s modulus E = 210 GPa, Poisson’s ratio υ = 0.31, Yield strength σY = 450 MPa), as shown in Figure XI.1. ππ΄ = 400 π ππ΅ = −200 π ππΆ = 300 π Figure XI.1 a) Calculate the strain components εx, εy, and γxy. b) Calculate the three principal strains. c) Calculate the maximum shearing strain. d) Calculate the three principal stresses. e) Determine whether the part yields or not, using the maximum distortion energy criterion (Von-Mises criterion) Exam Question XI.2 (2018-2019) Using a 60º rosette strain gauge, the following strains have been determined at point Q on the surface of a steel machine base (Young’s modulus E = 210 GPa, Poisson’s ratio υ = 0.31, Yield strength σY = 300 MPa), as shown in Figure XI.2. 42 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis ππ΄ = −500 π ππ΅ = 750 π ππΆ = 250 π Figure XI.2 a) Calculate the strain components εx, εy, and γxy. b) Calculate the three principal strains. c) Calculate the maximum shearing strain. d) Calculate the three principal stresses. e) Determine whether the part yields or not, using the maximum distortion energy criterion (Von-Mises criterion) Exam Question XI.3 (2017-2018) The following readings have been obtained from the strain gauge rosette shown in Fig. XI.3, which is attached to the outer surface of an aluminium pressure vessel. All gauges are in the same plane XY. Assume Young’s Modulus, E=70GPa and Poisson’s ratio, ν = 0.3. ππ΄ = 150 π ππ΅ = 250 π ππΆ = 350 π Figure XI.3 Determine: a) The values of εx, εy and γxy b) The principal strains c) The reading of gauge D d) The angle that the principal strain makes with the +X axis Exam Question XI.4 (resit 2017-2018) The following readings have been obtained from the strain gauge rosette shown in Fig. XI.4, which is attached on the free surface of a chain on a suspension bridge. Assume all gauges are in the same plane XY. Young’s modulus for the wrought iron chain is E=193GPa and Poisson’s ratio is ν = 0.3. The Yield stress of the wrought iron is σy=600 MPa. 43 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis ππ΄ = 1000 π ππ΅ = 500 π ππΆ = 300 π Figure XI.4 Determine: a) The strain components εx, εy and γxy b) The stress components σx, σy and τxy c) The principal stresses and their principal planes d) The Factor of Safety (FOS) based on Maximum-Shearing-Stress Criterion 44 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Solutions (Weekly Questions) Question 1.1 1. FAB = 10 kN and FBC = -20 kN 2. σAB = 31.83 MPa and σBC = -7.074 Mpa 3. πΏπ = 4.6 10−3 mm Question 1.2 π π΅ = 577 kN π π΄ = 323 kN Question 1.3 πΉπ΄π΅ = 9.52 kN πΉπΆπ· = 3.46 kN πΉπΈπΉ = 2.02 kN Question 1.4 P=36.3 kN Question 1.5 πΏπ = 6.25 mm Question 2.1 1) 76.0 MPa and -131.3 MPa 2) 55.0 m 3) -183.m Question 2.2 77.0 kN Question 2.3 ππ΅ = 2.25 MPa ππΆ = −4.95 MPa ππ· = −2.25 MPa ππΈ = 4.95 MPa πΌ = −79.4° Question 2.4 σmax in brass = 78.125 MN/m2 σmax in steel = 156.25 MN/m2 Question 2.5 σcomp in concrete = 9.29 MN/m2 σtens in steel = 127.9 MN/m2 Question 3.1 π a) π¦ = 2πΈπΌ0 (πΏ − π₯)2 45 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis b) π¦π΄ = π0 πΏ2 2πΈπΌ π0 πΏ c) ππ΄ = − πΈπΌ Question 3.2 π a) π¦ = 6πΈπΌ (−π₯ 3 + 3πΏ2 π₯ − 2πΏ3 ) ππΏ3 b) π¦π΄ = − 3πΈπΌ c) ππ΄ = ππΏ2 2πΈπΌ Question 3.3 π€ a) π¦ = 24πΈπΌ (−π₯ 4 + 2πΏπ₯ 3 − πΏ3 π₯) 5π€πΏ4 b) π¦πππ = − 384πΈπΌ Question 3.4 5 1 3 π΄π₯ = 0, π΄π¦ = 8 π€πΏ, ππ΄ = − 8 π€πΏ2 , π΅ = 8 π€πΏ Question 3.5 1 a) π π΄ = 10 π€0 πΏ π€ 0 (−π₯ 5 + 6πΏ2 π₯ 3 − πΏ4 π₯) b) π¦ = 120πΈπΌπΏ π€ πΏ3 0 c) ππ΄ = − 120πΈπΌ Question 4.1 305 kN Question 4.2 a) Reduction by 1/16=6.25% b) 49.7 kN Question 4.3 141 kN Question 4.4 a) Pcr=237 kN, Pall=118.5 kN, σall=55.5 MPa b) use P/PCr=1/2 in formulae, and quite easily ymax=25 mm, σall=144.4 MPa Question 4.5 a) 1.658 mm. b) 78.9 MPa Question 5.1 At joint a, τave=725 kPa At joint b, τave=608 kPa 46 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 5.2 92.6 N Question 5.3 193.5 kN Question 5.4 Mystery question Question 5.5 a) 920 kPa. b) 765 kPa Question 6.1 At point a, τa=101.6 MPa At point b, τb=79.6 MPa Question 6.2 20.6 MPa Question 6.3 4.28 kN Question 6.4 a) 41.4 MPa. b) 41.4 MPa Question 6.5 a) 33.7 MPa. b) 75.0 MPa. b) 43.5 MPa. Question 7.1 8.55 kN Question 7.2 A) σt=5.22 MPa, σc=-12.49 MPa B) a) %error=-34.4% b) %error=6.0% c) %error=0.6% Question 7.3 a) 4.08 kN·m b) 80 MPa Question 7.4 a) r~11.7 mm (K=1.18, r/d~0.26) 47 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 7.5 a) τmax=86.2 MPa, τmin=64.7 MPa b) d=77.8 mm Question 7.6 a) T1=532 N·m b) T2=414 N·m c) T3=555 N·m (note that the formula for a hollow non-cylindric cross section is not given in the notes or the summary. You would need to do a bit of research for this one. This would of course never appear in the exam, but provides an interesting challenge for those of you who are into this sort of things, going a bit beyond the basics) Results Question 8.1 Sx Sy Txy 100 theta 60 -48 Principal plane Shear plane Smax Smin Tmax Sx' Sy' Txy' 30 -33.7 11.3 132.00 28.00 52.00 48.43 111.57 -41.32 Question 8.2 Sx Sy -40 Txy -60 Principal plane (°) theta 35 0 a) Shear plane (°) Smax Smin Tmax S_ave 37.0 -8.0 -13.60 -86.40 36.40 -50.00 c) b) b) d) e) Question 8.3 Sx Sy Txy 10 50 Principal plane (°) theta -15 0 a) Shear plane (°) Smax Smin Tmax S_ave 18.4 -26.6 55.00 5.00 25.00 30.00 c) b) b) d) e) Question 8.4 F (N) L (m) M (N.m) d (m) I (m4) sigma_y (MPa) 0.25 187.5 0.03 3.98E-08 70.74 a) 750 Torsion F (N) L (m) T (N.m) d (m) J (m4) tau_xy (MPa) 750 0.45 337.5 0.03 7.95E-08 63.66 a) Sx Sy 0.00 Txy 70.74 theta 63.66 Principal Shear plane plane (°) (°) Smax Smin Tmax 0 -30.5 14.5 108.19 -37.46 72.83 b) b) b) 48 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 8.5 Bending F (N) L (m) M (N.m) d_ext (m) d_int (m) I (m4) sigma_y (MPa) 10000 0.15 1500 0.102 0.09 2.09E-06 -36.55 Torsion F (N) L (m) T (N.m) d (m) d_int (m) J (m4) tau_xy (MPa) 10000 0.2 2000 0.102 0.09 4.19E-06 24.37 Sx Sy 0.00 Txy -36.55 Principal plane (°) theta 24.37 0 Shear plane (°) Smax Smin Tmax 26.6 -18.4 12.18 -48.74 30.46 Question 9.1 Question 9.2 49 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 9.3 Question 9.4 a) b) Question 9.5 40 MPa Question 10.1 I/ (a) 1.228 (b) 1.098 (c) Yielding occurs II/ (a) 1.083 (b) Yielding occurs (c) Yielding occurs Question 10.2 T=708 kN.m Question 10.3 Rupture will occur 50 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Question 10.4 T=196.9 N·m Question 11.1 (εx=725μ, εy=-75μ, γxy=173.2μ); a) εmin=-84.3μ, εmax=734μ b) γmax=819μ Question 11.2 a) εx=40μ, εy=860μ, γxy=750μ b) εa=-106μ, εb=1006μ, εb=-368μ c) γmax=1374μ Question 11.3 P=1.421MPa 51 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Detailed Video Solutions to the Weekly Questions 0.1 https://youtu.be/8QIJqcMLsuU 0.2 https://youtu.be/5_6PekaW1Ek 0.3 https://youtu.be/RHOfIeG5QB8 0.4 https://youtu.be/Nqshf1O-dcY 0.5 https://youtu.be/_YdlKNDkSbw 0.6 https://youtu.be/R0eQQENczt4 0.7 https://youtu.be/z27mJdsutBg 1.1 https://youtu.be/dNoLdw8wQjY or https://youtu.be/CQNyz6pzj6o 1.2 https://youtu.be/wG4hxoEJPX4 or (https://youtu.be/l7iYPxKHWAc and https://youtu.be/nIbHnRY2llg ) 1.3 https://youtu.be/DQp85y5h5Gs or https://youtu.be/lU7om0ASeQc 1.4 https://youtu.be/MoSlm7KkGf8 or https://youtu.be/dwThzHAZC14 1.5 https://youtu.be/2QsCVl5b--k or https://youtu.be/xYWLuQNSICk 2.1 https://youtu.be/4qYS5iAMTNY or https://youtu.be/jpzWqk4s0j0 2.2 https://youtu.be/zRn5AFW9YfM or https://youtu.be/Rx2dz7GiTzk 2.3 https://youtu.be/s3wDx30WHAw or https://youtu.be/k9-YVhkTnC8 2.4 https://youtu.be/0Em0yQAsfgk or https://youtu.be/gTcNLmHqrKk 2.5 https://youtu.be/Adqf3D_0aM8 or https://youtu.be/z_4-Ez8tOL0 3.1 https://youtu.be/AY9EI5oAfgs or https://youtu.be/DR2F9bTaeRc 3.2 https://youtu.be/bw5Ia6KDGys or https://youtu.be/3sOdBlVg99U 3.3 https://youtu.be/OLMA1w6NIuQ or https://youtu.be/PNCGiH3JYGY 3.4 https://youtu.be/-y9MvYxLc4Q or https://youtu.be/8LWEOfals64 3.5 https://youtu.be/Vd6eZDQiWHY or (https://youtu.be/7MkU1NYCiGM and https://youtu.be/9iZ81MSlipk ) 3.6 https://youtu.be/gyg_ouy_PzQ 3.7 https://youtu.be/cZ9O8od92Z0 3.8 Extra problems done with Macauley's method (including MDSolid primer on Beams), https://youtube.com/playlist?list=PLfFSXDirJ0XEzjwGfJ7dCnqiMzziLrSWi 4.1 https://youtu.be/zHgZGYb93KQ or https://youtu.be/Cdpk5gU9aOg 4.2 https://youtu.be/oZsISDWL6mE or https://youtu.be/0PCFkIVn57g 4.3 https://youtu.be/TG5dHv-LG3s or https://youtu.be/QZdrtR81zaw 4.4 or https://youtu.be/_XZPB7LGqUM 4.5 or https://youtu.be/QTutDHFFwWg 4.6 Bonus videos on buckling by Iain Barton, https://www.youtube.com/playlist?list=PL4hAxbg-uFAi6Spc0e0xT243oo9GlOmGd 52 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis 5.1 https://youtu.be/PaUC1eelxXk or https://youtu.be/dVSE-sUb-7s 5.2 https://youtu.be/eRNTwsU5cLs or https://youtu.be/8eTFRvQ6SSQ 5.3 https://youtu.be/9fpVl-TloWQ or https://youtu.be/PmAWTSPypfI 5.4 https://youtu.be/3Z4HveXzhwM or https://youtu.be/YmRYwUJ2nx4 5.5 https://youtu.be/jQEDldeDjXs or https://youtu.be/cfurY_9qUrc 5.6 Bonus videos on shear stress by Iain Barton, https://www.youtube.com/playlist?list=PL4hAxbg-uFAiLdvyZ5eEMtHzNrG8craVh 6.1 https://youtu.be/LIbfFbzca4k or https://youtu.be/TB6JBhFitGY 6.2 https://youtu.be/WSYC305ME7c or https://youtu.be/QiFr00IgVBg 6.3 https://youtu.be/1cp8R-O3qQA or https://youtu.be/Jq6-ogp1gpc 6.4 https://youtu.be/J61td5-RoMw or https://youtu.be/i1s67Pusmvo 6.5 https://youtu.be/XCwoDb7JdMU or https://youtu.be/i8STll_drQQ 6.6 Bonus videos on shear stress by Iain Barton, https://www.youtube.com/playlist?list=PL4hAxbg-uFAgh2yQnyRQ1FegpgC1nCi3u 7.1 https://youtu.be/xZ5fCNbOAhw or https://youtu.be/MLwsUjvR4hE 7.2 https://youtu.be/41HDVSu3VpA or (https://youtu.be/cGnSd4arR0w and https://youtu.be/B_mkGr40vnE ) 7.3 https://youtu.be/OkIZiMky8Dg or https://youtu.be/cICw1OPPaoo 7.4 https://youtu.be/_zKYs3He2k0 or https://youtu.be/T4T20o-C70s 7.5 https://youtu.be/kvXhfiU6IyA or (https://youtu.be/43KWhuhMVeA and https://youtu.be/yYta84lirK8 ) 7.6 Or https://youtu.be/PwgvX8EaCGg 7.7 Bonus video on curved beams by Iain Barton, https://youtu.be/3b-UnsYpTG8 8.1 https://youtu.be/Wt1FbrfjEsE or https://youtu.be/xicw1qA1S7s 8.2 https://youtu.be/TO4c5FmOaDs or https://youtu.be/QGpydfP6Aq0 8.3 https://youtu.be/04xZ7F_Y8dY or https://youtu.be/A4ScAMbFfbU 8.4 https://youtu.be/Lwhw-V6gGt8 or https://youtu.be/z7h1ypXKeKc 8.5 or https://youtu.be/VeXBke6P79w 8.6 or https://youtu.be/Z_-d0IoUa-Y 8.7 Bonus video on stress transformation by Iain Barton, https://youtu.be/W8AodzvlXmg 9.1 https://youtu.be/XlGmO6EX_x4 9.2 https://youtu.be/DQBwstcgcRI 9.3 https://youtu.be/oEhu8ZPFy14 9.4 https://youtu.be/GmD8PvnLGao 9.5 https://youtu.be/6W5Ne4zDbeI 10.1 10.2 https://youtu.be/JDsUEn5si_4 https://youtu.be/9C-brw5BaKI 53 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis 10.3 10.4 https://youtu.be/Hd0m8dVmRRk https://youtu.be/9MQa_wVMqAg 11.1 11.2 https://youtu.be/fh8Ijq0yOHQ https://youtu.be/GvfYgn2l2Ks 54 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Detailed Solutions to Exam Questions) Exam Question I.1 (2019-2020) A brass stepped bar (Young’s modulus E = 100 GPa) is subjected to two loads, as depicted in Figure I.1-a). Section [AB], [BC] and [BD] have cross-section areas of 500 mm2, 1000 mm2, and 1200 mm2 respectively. Figure I.1 a) Calculate the support reaction at D. Static: RD = 50 kN b) Calculate the internal forces and stresses in sections [AB], [BC].and [CD]. Forces (positive upward):[AB] 0 kN, [BC] +50 kN, [AB] -50 kN (BC obviously in tension, check) (note that starting top to bottom give this directly. Starting bottom to top would give opposite values, which must be corrected to account for sign convention, -compression/+ tension). This is the only vaguely subtle point here. Stresses:[AB] 0 MPa, [BC] 50.0 MPa, [CD] -41.7 MPa c) Calculate the displacement at point D πΉπΏ Standard problem with πΏ = ∑π πΈππ΄π . π π Finally, πΏπ· = −0.1167 mm The bar is now supported at D, as depicted in Figure I.1-b. d) Calculate the support reactions at A and D. Classic statically indeterminate 1D problem. From static equilibrium: π π΄ + π π· − 50 = 0 Not enough, we need a second equation. As the displacement is 0 at A (constrained) πΉπΏ , we can write πΏπ΄ = ∑π πΈ ππ΄π = ∑π πΉπ ππ = 0, which simplifies to π1 (π π΄ ) + π2 (π π΄ + 50) + π π π3 (π π΄ − 50) = 0 This is a trivial equation, and finally,π π΄ = 18.4 kN and π π· = 31.6 kN e) Calculate the internal forces and stresses in sections [AB], [BC].and [CD]. Forces (positive upwards): [AB] 18.4 kN, [BC] +68.4 kN, [CD] –31.6 kN (BC obviously in tension, check) Stresses :[AB] 36.8 MPa, [BC] 68.4 MPa, [CD] -26.3 MPa 55 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Exam Question I.2 (2018-2019) A 20 mm diameter steel bar (Young’s modulus E = 200 GPa) is subjected to two loads, as depicted in Figure I.2-a. Figure I.2 a) Calculate the support reaction at A. Static: Ra = -250 kN b) Calculate the internal forces and stresses in sections [AB], [BC].and [CD]. Forces (positive to the right):[CD] 0 kN, [BC] +400 kN, [AB] 250 kN (BC obviously in tension, check) (note that starting right to left give this directly. Starting left to right would give opposite values, which must be corrected to account for sign convention, -compression/+ tension). This is the only vaguely subtle point here. Do not forget the stresses:[CD] 0 MPa, [BC] 1273 MPa, [AB] 796 MPa c) Calculate the displacement at point D πΉπΏ Standard problem with πΏ = ∑π πΈππ΄π . π π Lengths: all 180 mm Areas: all 314 mm2 Young’s moduli: all 200 GPa Finally, πΏπ· = 1.86 mm The bar is now supported at D, as depicted in Figure Q1-b. d) Calculate the support reactions at A and D. Classic statically indeterminate 1D problem. From static equilibrium: π π΄ + π π· + 250 = 0 Not enough, we need a second equation. As the displacement is 0 at D (constrained) πΉπΏ , we can write πΏπ· = ∑π πΈ ππ΄π = 0, which simplifies to (π π· ) + (π π· + 400) + (π π· + 250) = π π 0 (same E, L and A) This is a trivial equation, and finally,π π· = −216.6 kN and π π΄ = −33.3 kN e) Calculate the internal forces and stresses in sections [AB], [BC].and [CD]. 56 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Forces (positive to the right):[CD] -216.6 kN, [BC] +183.3 kN, [AB] 33.3 kN (CD obviously in compression, check) Stresses:[CD] -690 MPa, [BC] 584 MPa, [AB] 106.1 MPa Exam Question I.3 (resit 2018-2019) An aluminium prismatic bar (Young’s modulus E = 70 GPa) is subjected to two loads, as depicted in Figure I.3-a. Figure I.3 a) Calculate the support reaction at A. Static: Ra = - 120 kN (signβΌ!) b) Calculate the internal forces and stresses in sections [AB], [BC] Forces (positive to the top): [BC] +90 kN, [AB] 120 kN (AB obviously in tension, check) (note that starting top to bottom give this directly. Starting bottom to top would give opposite values, which must be corrected to account for sign convention, compression/+ tension). This is the only vaguely subtle point here. Stresses [BC] 360 MPa, [AB] 343 MPa c) Calculate the displacement at point C πΉπΏ Standard problem with πΏ = ∑π πΈππ΄π . π π Finally, πΏπ· = 3.01 mm The uppermost load is now replaced by a support at C, as depicted in Figure Q1-b. d) Calculate the support reactions at A and C. Classic statically indeterminate 1D problem. From static equilibrium: π π΄ + π πΆ + 30 = 0 Not enough, we need a second equation. As the displacement is 0 at C πΉπΏ (constrained), we can write πΏπΆ = ∑π πΈ ππ΄π = 0, which simplifies to π π E and L) π πΆ + 250 π πΆ +30 450 = 0 (same This is a trivial equation, and finally,π π = −10.7 kN and π π΄ = −19.3 kN 57 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis e) Calculate the internal forces and stresses in sections [AB] and [BC]. Forces (positive upwards): [BC] -10.7 kN, [AB] 19.3 kN compression, check) (BC obviously in Stresses: [BC] -42.85 MPa, [AB] 42.85 MPa Exam Question I.4 The rigid bar EFGH in Fig. I.4 is suspended from four identical wires of length L, Youngs modulus E and cross section area A. (Note that this is a statically indeterminate problem) Figure I.4 a) How many support reactions are unknown? 4 unknowns b) How many independent equations can you write using static equilibrium only? 2D, but nothing along y, so only 2 equations c) Write these “static equilibrium equations For instance π π΄ + π π΅ + π πΆ + π π· = π (sum forces F=0) And 2π π΄ + 2π π΅ + 0 − π π· = 0 (moments at C) d) Write enough “compatibility” equations to have a solvable system (hint: the displacements at points E, F, G, and H are related as the bar is rigid and remains straight, but not horizontal) πΏπ· − πΏπ΄ = 3(πΏπ΅ − πΏπ΄ ) and πΏπΆ − πΏπ΄ = 2(πΏπ΅ − πΏπ΄ ) And 2π π΄ − 3π π΅ + 0 + π π· = 0 and π π΄ − 2π π΅ + π πΆ + 0 = 0 e) Solve the system of equation to calculate the reactions at the support as functions of the load P Whichever methods of solution, Gauss pivot works well here. π 2π 3π 4π π π΄ = , π π΅ = , π πΆ = , π π· = 10 10 10 10 Exam Question II.1 (2019-2020) A composite beam (cross section depicted in Figure II.1) is made of an aluminium foam core (grey, E = 10 GPa) and aluminium skin (white, E = 70 GPa). 58 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Figure II.1 a) Choose a reference material and calculate a composite beam ratio π. Easiest is to use foam as reference: π = 70/10 = 7. (Inverse would work too) b) Calculate the second moments of area πΌπ¦π¦ and πΌπ§π§ . Standard methods for 2nd moment of area, replacing the skin by its equivalent “7 time stretched”. And 7 1 πΌπ¦π¦ = 12 ∗ [704 − 58 ∗ 503 ] + 12 ∗ [58 ∗ 503 ] = 9.17 × 106 mm−4 [704 − 50 ∗ 583 ] + 1 ∗ [50 ∗ 12 583 and 7 πΌπ§π§ = 12 ∗ ] = 7.50 × 106 mm−4 c) The beam is subjected to a positive bending moment ππ¦ of 3 kN·m (top in tension, bottom in compression). Calculate the minimum and maximum values of stress in the core and in the skin (four values). Bending equation around yy: π = π ππ¦ ×π§ πΌπ¦π¦ In the core, n=1, y=+/-25mm and we get ππππ₯ = ±8.17 MPa In the skin, n=7, y=+/-35mm and we get ππππ₯ = ±80.1MPa d) The beam is subjected to a positive bending moment ππ§ of 5 kN·m (left in tension, right in compression). Calculate the minimum and maximum values of stress in the core and in the skin (four values). Bending equation around zz: π = ππ§ ×π¦ πΌπ§π§ In the core, n=1, z=+/-25mm and we get ππππ₯ = ±19.32 MPa In the skin, n=7, z=+/-35mm and we get ππππ₯ = ±163.3MPa Exam Question II.2 (2018-2019) A beam of cross section as depicted in Figure II.2 is subjected to a bending moment of 30 kN, acting at 25° from the y axis, and passing through the centre of mass of the cross-section. 59 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Figure II.2 a) Determine the position of the centre of mass and of the the neutral axes y-y and z-z Reference at bottom (for z) and centre (for y, by symmetry) of beam: π§Μ = ∑π π§π π΄π π΄π = 47.2 mm b) Calculate the second moments of area πΌπ¦π¦ and πΌπ§π§ . Standard methods for 2nd moment of area and πΌπ§π§ = 0.601 × 106 mm−4 and πΌπ¦π¦ = 2.96 × 106 mm−4 c) Calculate the moments ππ¦ and ππ§ . Project moment on axes y and z: ππ¦ = 4.53 kNm and ππ§ = 2.11 kNm (both positive) d) Calculate the maximum tensile and compressive stresses. Indicate their location on a sketch. Bending equation around y: π = ππ¦ ×π§ πΌπ¦π¦ (using right hand rule the top should be in tension for this moment, and this formula does indeed gives tension when z is positive –top–) Bending equation around z: π = − ππ§ ×π¦ πΌπ§π§ (using right hand rule the left should be in tension, the – sign must be added so that the formula gives tension is when y is negative –left–) For point NW (top-left) (-30, +42.8), combining the two stresses, we get ππππ₯ = 170.9 MPa For point SE (bottom right) (+25, -47.2), combining the two stresses, we get ππππ = −160.0 MPa e) Calculate the angle of the neutral axis for this moment. Place the neutral axis on the sketch started in d). ππ¦ ×πΌπ§π§ π‘πππ = − πΌ π¦π¦ ×ππ§ and π = 23.54° Exam Question II.3 (resit 2018-2019) A composite beam (cross section depicted in Figure II.3-a) is made of brass (strip A) (E = 101 GPa) and mild steel (strip B) (E = 210 GPa). 60 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Figure II.3 Questions a)-c) refer to Figure II.3-a). a) Calculate the position of the neutral axis. Reference at bottom (for z) of beam. Replace top strip by a wider one made of brass (n = 210/101 = 2.08): π§Μ = ∑π π§π π΄π ∑π π΄π = 40.89 mm b) Calculate the second moment of area of the composite beam πΌπ¦π¦ . Standard methods for 2nd moment of area (still with modified top strip) and πΌπ¦π¦ = 5.94 × 106 mm−4 c) If the beam is subjected to a positive bending moment ππ¦ of 10 kN·m, calculate the minimum and maximum values of stress in the steel and in the brass (four values). Right hand rule, so top in tension, bottom in compression. Just use bending equation around y: π = ππ¦ ×π§ πΌπ¦π¦ with × π correction in steel strip, and ππππ/ππππ π = −68.8 MPa ππππ₯/ππππ π = 15.3 MPa ππππ/π π‘πππ = 30.7 MPa ππππ₯/π π‘πππ = 101.8 MPa The height of the steel strip is now a variable, β, as shown in Figure II.3-b). d) Determine the height β of the steel strip so that the neutral axis of the beam is located at the seam of the two metals. Reference at bottom (for z) of beam. Replace top strip by a wider one made of brass (n = 210/101 = 2.08): force π§Μ = π§Μ = ∑π π§π π΄π ∑π π΄π = 50, (or balance of forces) and β = 34.7 mm e) For β as calculated in d), calculate the maximum bending moment this beam can support if the allowable bending stress is 250 MPa for the steel and 55 MPa for the brass. Standard methods for 2nd moment of area (with modified top strip) and πΌπ¦π¦ = 10.58 × 106 mm−4 Invert bending equation around y: ππ¦ = π×πΌπ¦π¦ π§ In brass (bottom), ππ¦ = 11.64 kN β m n steel (top), ππ¦ = 76 kN β m So : ππππ₯ = 11.64 kN β m 61 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Exam Question III.1 (2019-2020) A simply supported beam (Young’s modulus πΈ, second moment of area πΌ) is supported and loaded as shown in Figure III.1. Figure III.1. Simply supported beam a) Calculate the reactions at the supports in term of the uniformly distributed load π€ and beam length πΏ. 1 3 Trivial statics, π π΄ = 8 π€πΏ, π πΆ = 8 π€πΏ b) Determine the bending moment between A and B as a function of π€, π₯ and πΏ. 1 [A-B] π = + 8 π€πΏπ₯ c) Determine the bending moment between B and C as a function of π€, π₯ and πΏ. πΏ 2 1 1 [B-C] π = − 2 π€ (π₯ − 2) + 8 π€πΏπ₯ d) Express the slope at any point of the beam as functions of πΈ, πΌ, π€, π₯ and πΏ (no need to solve the integration constants at this stage). ππ¦ 1 [A-B] πΈπΌ ππ₯ = 16 π€πΏπ₯ 2 + π1 ππ¦ πΏ 3 1 1 [B-C] πΈπΌ ππ₯ = − 6 π€ (π₯ − 2) + 16 π€πΏπ₯ 2 + π3 e) Express the deflection at any point of the beam as functions of πΈ, πΌ, π€, π₯ and πΏ (no need to solve the integration constants at this stage). 1 [A-B] πΈπΌπ¦ = 48 π€πΏπ₯ 3 + π1 π₯ + π2 πΏ 4 1 1 [B-C] πΈπΌπ¦ = − 24 π€ (π₯ − 2) + 48 π€πΏπ₯ 3 + π3 π₯ + π4 f) Calculate all the integration constants as functions of πΏ and and π€, and write the functions for the deflection. Important note: The exact values of the integration constant depend on the exact choice of functions. Here for instance, we chose not to develop the power term for the moment in segment [BC] Fixed at A: π2 = 0 πΏ 4 1 1 Fixed at C:0 = − 24 π€ (πΏ − 2) + 48 π€πΏ4 + π3 πΏ + π4 7 π3 πΏ + π4 = − 24∗16 π€πΏ4 1 πΏ 3 πΏ 1 πΏ πΏ 4 1 Continuous at B: 48 π€πΏ (2) + π1 2 = − 24 π€ (2 − 2) πΏ 3 πΏ π€πΏ (2) + π3 2 − π4 = 0 48 Continuous derivative at B: π1 −π3 = 0 and: 7 π4 = π2 = 0 π1 = π3 = − 24∗16 π€πΏ3 62 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis 1 7 [A-B] πΈπΌπ¦ = 48 π€πΏπ₯ 3 − 24∗16 π€πΏ3 π₯ πΏ 4 1 1 7 [B-C] πΈπΌπ¦ = − 24 π€ (π₯ − 2) + 48 π€πΏπ₯ 3 − 24∗16 π€πΏ3 π₯ Using Macauley’s method instead as it’s so compact and efficient: πΏ π€(π₯) = π π΄ 〈π₯ − 0〉−1 − π€ 〈π₯ − 〉0 2 πΏ π(π₯) = π π΄ 〈π₯ − 0〉0 − π€ 〈π₯ − 〉1 2 π€ πΏ π(π₯) = π π΄ 〈π₯ − 0〉1 − 〈π₯ − 〉2 2 2 ππ¦ π π΄ π€ πΏ 〈π₯ − 0〉2 − 〈π₯ − 〉3 + πΆ1 πΈπΌ (π₯) = ππ₯ 2 6 2 π π΄ π€ πΏ 〈π₯ − 0〉3 − 〈π₯ − 〉4 + πΆ1 π₯ + 0 πΈπΌπ¦(π₯) = 6 24 2 The boundary condition at A (fixed) is trivial and immediately leads to πΆ2 = 0 (π₯ = 0) Boundary condition at C (fixed) π π΄ 3 π€πΏ πΏ 〈L〉 − 〈πΏ − 〉4 + πΆ1 πΏ + 0 6 24 2 π€πΏ 3 π€ πΆ1 πΏ = − πΏ + πΏ4 6×8 24 × 16 7 πΆ1 = − π€πΏ3 384 0= Exam Question III.2 (2018-2019) A simply supported beam (Young’s modulus E, second moment of area I) is supported and loaded as shown in Fig. III.2. Figure III.2 a) Calculate the reactions at the support as functions of L and P 1 2 Trivial statics, π π΄ = 3 π, π πΆ = 3 π b) Determine the bending moment between A and B 1 [A-B] π = 3 ππ₯ c) Determine the bending moment between B and C 63 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis 1 [B-C] π = 3 ππ₯ − π (π₯ − 2πΏ 3 ) d) Express the slope at any point of the beam (no need to elucidate the integration constants at this stage) ππ¦ 1 ππ¦ 1 [A-B] πΈπΌ ππ₯ = 6 ππ₯ 2 + π1 1 [B-C] πΈπΌ ππ₯ = 6 ππ₯ 2 − 2 π (π₯ − 2πΏ 2 ) + π3′ 3 e) Express the deflection at any point of the beam (no need to elucidate the integration constants at this stage) [A-B] πΈπΌπ¦ = 1 18 ππ₯ 3 + π1 π₯ + π2 1 1 [B-C] πΈπΌπ¦ = 18 ππ₯ 3 − 6 π (π₯ − 2πΏ 3 3 ) + π3′ π₯ + π4′ f) Calculate all the integration constants as functions of L, P, E and I Fixed at A: π2 = 0 Fixed at C: π3′ πΏ + π4′ = − 81 ππΏ3 Continuous at B: 4 2πΏ 2πΏ π1 ( 3 ) = π3′ ( 3 ) + π4′ , or π4′ = 0 (using the next boundary condition) Continuous derivative at B: π1 = π3′ 4 Solves quite easily, with π1 = π3′ = − 81 ππΏ2 and π2 = π4′ = 0 This approach is essentially the same as Macauley’s method. The trick is to not simplify the moment after B in x, but too keep powers of (π₯ − 2πΏ 3 ). Macauley’s is even more compact: 1 2 Trivial statics, π π΄ = 3 π, π πΆ = 3 π 2πΏ −1 〉 3 2πΏ π(π₯) = π π΄ 〈π₯ − 0〉0 − π 〈π₯ − 〉0 3 2πΏ π(π₯) = π π΄ 〈π₯ − 0〉1 − π 〈π₯ − 〉1 3 ππ¦ π π΄ π 2πΏ 〈π₯ − 0〉2 − 〈π₯ − 〉2 + πΆ1 πΈπΌ (π₯) = ππ₯ 2 2 3 π π΄ π 2πΏ 〈π₯ − 0〉3 − 〈π₯ − 〉3 + πΆ1 π₯ + 0 πΈπΌπ¦(π₯) = 6 6 3 π€(π₯) = π π΄ 〈π₯ − 0〉−1 − π 〈π₯ − Boundary condition at C (fixed) π π΄ 3 π πΏ 3 〈L〉 − 〈 〉 + πΆ1 πΏ + 0 6 6 3 P 2 P πΆ1 = − πΏ + πΏ2 3×6 6 × 27 4 πΆ1 = − ππΏ2 81 0= 64 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis It is also possible to “simplify” the moment function, but this usually a terrible idea, because the functions before and after the discontinuities will have different integration constants. See how tedious it can become below. b) Determine the bending moment between A and B 1 [A-B] π = 3 ππ₯ c) Determine the bending moment between B and C 2 2 [B-C] π = − 3 ππ₯ + 3 ππΏ d) Express the slope at any point of the beam (no need to elucidate the integration constants at this stage) ππ¦ 1 [A-B] πΈπΌ ππ₯ = 6 ππ₯ 2 + π1 ππ¦ 1 2 [B-C] πΈπΌ ππ₯ = − 3 ππ₯ 2 + 3 ππΏπ₯ + π3 e) Express the deflection at any point of the beam (no need to elucidate the integration constants at this stage) 1 [A-B] πΈπΌπ¦ = 18 ππ₯ 3 + π1 π₯ + π2 1 1 [B-C] πΈπΌπ¦ = − 9 ππ₯ 3 + 3 ππΏπ₯ 2 + π3 π₯ + π4 f) Calculate all the integration constants as functions of L, P, E and I Fixed at A: π2 = 0 Fixed at C: π3 πΏ + π4 = − 9 ππΏ3 Continuous at B: 2 3 4 π1 πΏ−π3 πΏ − 2 π4 = 27 ππΏ3 2 Continuous derivative at B: π1 −π3 = 9 ππΏ2 Solve system and: 4 π4 = − 81 ππΏ3 14 π3 = − 81 ππΏ2 4 π1 = 81 ππΏ2 Exam Question III.3 (resit 2018-2019) A cantilevered beam (Young’s modulus πΈ, second moment of area πΌ) is supported and loaded as shown in Figure III.3. Figure III.3 a) Calculate the reactions at the supports π π΄ and ππ΄ in term of the load π€ and the length πΏ. 65 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis 1 1 Trivial statics, π π΄ = 4 π€πΏ, ππ΄ = − 32 π€πΏ2 b) Determine the bending moment between A and B as a function of π€, π₯ and πΏ. (do not forget to include the effect of the reactions at A!) 1 1 1 [A-B] π = − 2 π€π₯ 2 + 4 π€πΏπ₯ − 32 π€πΏ2 c) Determine the bending moment between B and C. 1 πΏ 1 1 [B-C] π = − 4 π€πΏ (π₯ − 8) + 4 π€πΏπ₯ − 32 π€πΏ2 = 0, yes 0! Quite obvious really, as on the right of the last load. A bit of a choice to be made here, by simplifying the moment function, we break the link at point B, and the integration constants at the left and at the right will be different… But it’s hard to resist a 0. d) Express the slope at any point of the beam as functions of πΈ, πΌ, π€, π₯ and πΏ (no need to solve the integration constants at this stage). ππ¦ 1 1 1 [A-B] πΈπΌ ππ₯ = − 6 π€π₯ 3 + 8 π€πΏπ₯ 2 − 32 π€πΏ2 π₯ + π1 ππ¦ [B-C] πΈπΌ ππ₯ = π3 e) Express the deflection at any point of the beam as functions of πΈ, πΌ,π€, π₯ and πΏ (no need to solve the integration constants at this stage). [A-B] πΈπΌπ¦ = − 1 24 π€π₯ 4 + 1 24 π€πΏπ₯ 3 − 1 32 π€πΏ2 π₯ 2 + π1 π₯ + π2 [B-C] πΈπΌπ¦ = π3 π₯ + π4 f) Calculate all the integration constants as functions of πΏ and and π. Fixed at A: π2 = 0 Fixed at A: π1 = 0 Continuous derivative at B: π3 = −π€πΏ3 384 13π€πΏ4 Continuous at B: π4 = 24∗256 Using Macauley’s method instead is still more efficient, even if it obscures that 0. There is also a bit of a fudge to account for the UDL with TWO step functions. πΏ π€(π₯) = ππ΄ 〈π₯ − 0〉−2 + π π΄ 〈π₯ − 0〉−1 − π€〈π₯ − 0〉0 + π€ 〈π₯ − 〉0 4 πΏ π(π₯) = ππ΄ 〈π₯ − 0〉−1 + π π΄ 〈π₯ − 0〉0 − π€〈π₯ − 0〉1 + π€ 〈π₯ − 〉1 4 π€ π€ πΏ π(π₯) = ππ΄ 〈π₯ − 0〉0 + π π΄ 〈π₯ − 0〉1 − 〈π₯ − 0〉2 + 〈π₯ − 〉2 2 2 4 ππ¦ π π€ π€ πΏ π΄ πΈπΌ (π₯) = ππ΄ 〈π₯ − 0〉1 + 〈π₯ − 0〉2 − 〈π₯ − 0〉3 + 〈π₯ − 〉3 + πΆ1 ππ₯ 2 6 6 4 ππ΄ π π€ π€ πΏ π΄ 〈π₯ − 0〉2 + 〈π₯ − 0〉3 − 〈π₯ − 0〉4 + 〈π₯ − 〉4 + πΆ1 π₯ + πΆ2 πΈπΌπ¦(π₯) = 2 6 24 24 4 The boundary condition at A (fixed) is trivial and immediately leads to C1 = 0 and πΆ2 = 0 (π₯ = 0) 66 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis At first, it seems hard to believe that these functions simplify to constants and affine functions right of B, but they do! 1 1 π€ 1 1 π€ [A-B] π(π₯) = − 32 π€πΏ2 + 4 π€πΏπ₯ − 2 x2 π€ πΏ 2 [B-C] π(π₯) = − 32 π€πΏ2 + 4 π€πΏπ₯ − 2 π₯2 + 2 (π₯ − 4) = 0 !!! And so on for the slope and the deflection. Powerful method, even if the notation might sometimes obscure simplifications, once developed. Exam Question III.4 (2017-2018) A simply supported beam (Young’s modulus E, second moment of area I) is supported and loaded as shown in Fig. III.4. Figure III.4 a) Calculate the reactions at the support as functions of L and P 3 1 Trivial statics, π π΄ = 4 π, π πΆ = 4 π b) Determine the bending moment between A and B 3 [A-B] π = 4 ππ₯ c) Determine the bending moment between B and C 3 1 1 1 [B-C] π = 4 ππ₯ − π (π₯ − 4 πΏ) = − 4 ππ₯ + 4 ππΏ It’s actually more efficient in the long run to use the first form of the function! So we will do this way first (purple) d) Express the slope at any point of the beam (no need to elucidate the integration constants at this stage) ππ¦ 3 ππ¦ 3 [A-B] πΈπΌ ππ₯ = 8 ππ₯ 2 + πΆ1 1 2 1 [B-C] πΈπΌ ππ₯ = 8 ππ₯ 2 − 2 π (π₯ − 4 πΏ) + πΆ3 e) Express the deflection at any point of the beam (no need to elucidate the integration constants at this stage) 1 [A-B] πΈπΌπ¦ = 8 ππ₯ 3 + πΆ1 π₯ + πΆ2 1 1 1 3 [B-C] πΈπΌπ¦ = 8 ππ₯ 3 − 6 π (π₯ − 4 πΏ) + πΆ3 π₯ + πΆ4 f) Calculate all the integration constants as functions of L, P, E and I Fixed at A: πΆ2 = 0 Continuous derivative at B: πΆ3 = πΆ1 Continuous at B: πΆ4 = πΆ2 = 0 67 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis 7 Fixed at C: 128 ππΏ3 + πΆ3 πΏ = 0 , so 7 πΆ1 = − 128 ππΏ2 Macauley’s is even more compact: 3 1 Trivial statics, π π΄ = 4 π, π πΆ = 4 π πΏ π€(π₯) = π π΄ 〈π₯ − 0〉−1 − π 〈π₯ − 〉−1 4 πΏ π(π₯) = π π΄ 〈π₯ − 0〉0 − π 〈π₯ − 〉0 4 πΏ π(π₯) = π π΄ 〈π₯ − 0〉1 − π 〈π₯ − 〉1 4 ππ¦ π π΄ π πΏ 〈π₯ − 0〉2 − 〈π₯ − 〉2 + πΆ1 πΈπΌ (π₯) = ππ₯ 2 2 4 π π΄ π πΏ 〈π₯ − 0〉3 − 〈π₯ − 〉3 + πΆ1 π₯ + 0 πΈπΌπ¦(π₯) = 6 6 4 Boundary condition at C (fixed) π π΄ 3 π 3πΏ 3 〈L〉 − 〈 〉 + πΆ1 πΏ + 0 0= 6 6 4 3P 2 27P 2 πΆ1 = − πΏ + πΏ 4×6 6 × 64 7 πΆ1 = − ππΏ2 128 Next, is another, a bit clumsy method, if you simplify the moment after the point load d) Express the slope at any point of the beam (no need to elucidate the integration constants at this stage) ππ¦ 3 [A-B] πΈπΌ ππ₯ = 8 ππ₯ 2 + πΆ1 ππ¦ 1 1 [B-C] πΈπΌ ππ₯ = − 8 ππ₯ 2 + 4 ππΏπ₯ + πΆ3′ e) Express the deflection at any point of the beam (no need to elucidate the integration constants at this stage) 1 [A-B] πΈπΌπ¦ = 8 ππ₯ 3 + πΆ1 π₯ + πΆ2 1 1 [B-C] πΈπΌπ¦ = − 24 ππ₯ 3 + 8 ππΏπ₯ 2 + πΆ3′ π₯ + πΆ4′ f) Calculate all the integration constants as functions of L, P, E and I Fixed at A: πΆ2 = 0 1 Fixed at C: πΆ3′ πΏ + πΆ4′ = − 12 ππΏ3 1 Continuous at B: πΆ1 πΏ − πΆ3′ πΏ − 4πΆ4′ = 48 ππΏ3 1 Continuous derivative at B: πΆ1 − πΆ3 = 32 ππΏ2 Solve system and: 1 πΆ4′ = 384 ππΏ3 68 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis 11 πΆ3′ = − 128 ππΏ2 7 πΆ1 = − 128 ππΏ2 Same answer for πΆ1 and πΆ2 , but a bit more tedious! Exam Question III.5 (Mock exam) A simply supported beam (Young’s modulus πΈ, second moment of area πΌ) is supported and loaded as shown in Fig. III.5. Figure III.5 a) Calculate the reactions at the supports in terms of the load. π Trivial statics, π π΄ = − πΏ , π πΆ = π πΏ b) Determine the bending moment between A and B as a function of π, π₯ and πΏ. π [A-B] π(π₯) = − πΏ π₯ c) Determine the bending moment between B and C as a function of π, π₯ and πΏ. π [B-C] π(π₯) = − πΏ π₯ + π d) Express the slope at any point of the beam as functions of πΈ, πΌ, π, π₯ and πΏ (no need to solve the integration constants at this stage) ππ¦ π ππ¦ π [A-B] πΈπΌ ππ₯ = − 2πΏ π₯ 2 + π΄1 2πΏ [B-C] πΈπΌ ππ₯ = − 2πΏ π₯ 2 + π (π₯ − 3 ) + π΄3 This is not an obvious choice, but it simplifies calculations later. Check the “green” solution to see what happens if you write ππ¦ π πΈπΌ ππ₯ = − 2πΏ π₯ 2 + ππ₯ + π΄3′ (Different integration constants!) e) Express the deflection at any point of the beam as functions of πΈ, πΌ, π, π₯ and πΏ (no need to solve the integration constants at this stage) π [A-B] πΈπΌπ¦ = − 6πΏ π₯ 3 + π΄1 π₯ + π΄2 π [B-C] πΈπΌπ¦ = − 6πΏ π₯ 3 + π (π₯ − 2 2πΏ 2 3 ) + π΄3 π₯ + π΄4 f) Calculate all the integration constants as functions of πΏ and π Fixed at A: π΄2 = 0 Continuous derivative at B: π΄3 = π΄1 Continuous at B: π΄4 = π΄2 = 0 π Fixed at C: π΄3 πΏ + π΄4 = 6πΏ πΏ3 − π πΏ 2 2 (3) 69 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Solve and: 1 π΄3 = π΄1 = 9 ππΏ Macaulay’s singularity functions would work even better here. π Trivial statics, π π΄ = − πΏ , π πΆ = π πΏ 2πΏ −2 〉 3 2πΏ π(π₯) = π π΄ 〈π₯ − 0〉0 + π 〈π₯ − 〉−1 3 2πΏ π(π₯) = π π΄ 〈π₯ − 0〉1 + π 〈π₯ − 〉0 3 ππ¦ π π΄ 2πΏ (π₯) = 〈π₯ − 0〉2 + π 〈π₯ − 〉1 + πΆ1 πΈπΌ ππ₯ 2 3 π π΄ π 2πΏ 〈π₯ − 0〉3 + 〈π₯ − 〉2 + πΆ1 π₯ + 0 πΈπΌπ¦(π₯) = 6 2 3 Boundary condition at C (fixed) π π΄ 3 π πΏ 2 〈L〉 + 〈 〉 + πΆ1 πΏ + 0 0= 6 2 3 π π πΆ1 = πΏ − πΏ 6 2×9 1 πΆ1 = ππΏ2 9 π€(π₯) = π π΄ 〈π₯ − 0〉−1 + π 〈π₯ − What if at the function is written a bit more naturally? See below: a) Calculate the reactions at the supports in terms of the load. π Trivial statics, π π΄ = − πΏ , π πΆ = π πΏ b) Determine the bending moment between A and B as a function of π, π₯ and πΏ. π [A-B] π(π₯) = − πΏ π₯ c) Determine the bending moment between B and C as a function of π, π₯ and πΏ. π [B-C] π(π₯) = − πΏ π₯ + π d) Express the slope at any point of the beam as functions of πΈ, πΌ, π, π₯ and πΏ (no need to solve the integration constants at this stage) ππ¦ π ππ¦ π [A-B] πΈπΌ ππ₯ = − 2πΏ π₯ 2 + π΄1 [B-C] πΈπΌ ππ₯ = − 2πΏ π₯ 2 + ππ₯ + π΄3′ e) Express the deflection at any point of the beam as functions of πΈ, πΌ, π, π₯ and πΏ (no need to solve the integration constants at this stage) [A-B] πΈπΌπ¦ = − π 6πΏ π π₯ 3 + π΄1 π₯ + π΄2 [B-C] πΈπΌπ¦ = − 6πΏ π₯ 3 + π 2 π₯ 2 + π΄3′ π₯ + π΄4′ f) Calculate all the integration constants as functions of πΏ and π Fixed at A: π΄2 = 0 70 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis 1 Fixed at C: π΄3′ πΏ + π΄4′ = − 3 ππΏ2 Continuous at B: 2πΏ 3 π΄1 − 2πΏ 3 2 π΄3′ − π΄4′ = 9 ππΏ2 2 Continuous derivative at B: π΄1 −π΄3′ = 3 ππΏ 2 π΄4′ = 9 ππΏ2 Solve system and: 5 π΄3′ = − 9 ππΏ 1 π΄1 = 9 ππΏ Exam Question V.1 (2018-2019) A wooden beam (cross-section depicted in Figure V.1) is made of four planks nailed together. It is subjected to a downward vertical shearing force of 500 N. Figure V.1 a) Calculate the second moments of area πΌπ¦π¦ . Standard technique, and πΌπ¦π¦ = 4.95 106 mm4 b) Calculate the first moment of area for points located on the neutral axis Again, standard technique π = π΄π¦π for the area above the point of interest , and π0 = 75.5 103 mm3 c) Calculate the average shearing stress for points located on the neutral axis Directly from π = ππ πΌπ‘ with t =40 mm here, and π = 191 kPA d) Knowing that the maximum allowable shear force in each nail is 200 N, calculate the minimum spacing between nail rows. Directly from π» = ππβπ₯ πΌ with 2 nails per row, Need to recalculate π = π΄π¦π at the joint, so π0 = 63.0 103 mm3 and βπ₯ = 62.8 mm Exam Question VI.1 An extruded aluminium beam has the cross section shown in Figure VI.1. It is subjected to a downward vertical shearing force of 90 kN. 71 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Figure VI.1. Beam cross section a) Calculate the relevant second moment of area. coef b 1 2 2 d 100 10 15 y 15 115 10 A 107.5 57.5 5 Ay 1500 2300 300 4100 161250 132250 1500 295000 Ybar h=y-ybar bd3/12 ah2 I (mm4) 71.95122 35.54878 28125 1895574 71.95122 -14.4512 2534792 480326.8 71.95122 -66.9512 2500 1344740 71.95122 6286056.911 Standard technique, and πΌπ¦π¦ = 6.28 106 mm4 b) Calculate the shear stress at point A. point A coef b 1 -1 d 120 100 y A 50 35 90 82.5 points of attachments A(y-ybar) Q (mm3) t (mm) n tau (kN/mm2) 6000 108292.7 10 2 -3500 -36920.7 MPa 71371.95 0.051093 51.1 MPa Again, standard technique to first get first moment of Area “above” point A, π = π΄π¦π for the area above the point of interest, with π0 = 71.372 103 mm3 Then directly from π = ππ πΌπ‘ with t =2x10 mm here, and π = 51.1 MPa c) Calculate the shear stress at point B. point B coef b 1 0 d 100 10 y 15 50 A 107.5 90 points of attachments A(y-ybar) Q (mm3) t (mm) n tau (kN/mm2) 1500 53323.17 15 2 0 0 MPa 53323.17 0.025448 25.4 MPa d) Calculate the shear stress at point C. point B coef b 1 2 d 100 10 y 15 50 A 107.5 102.5 points of attachments A(y-ybar) Q (mm3) t (mm) n tau (kN/mm2) 1500 53323.17 10 2 1000 30548.78 MPa 83871.95 0.060041 60.0 MPa Exam Question VI.2 (resit 2018-2019) An extruded aluminium beam has the cross section shown in Figure VI.2. It is subjected to a downward vertical shearing force of 50 kN. 72 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Figure VI.2 a) Calculate the relevant second moment of area. Standard technique, and πΌπ¦π¦ = 1.396 106 mm4 b) Calculate the shear stress at point A (on the neutral axis). First π = ∑ π΄π¦π = 24750 mm3 , then from π = ππ πΌπ‘ with t =12 mm here, and π = 73.8 MPa c) Calculate the shear stress at point B. First π = ∑ π΄π¦π = 17400 mm3 , then from π = ππ πΌπ‘ with t =20 mm here, and π = 31.1 MPa d) Calculate the shear stress at point C. First π = ∑ π΄π¦π = 23400 mm3 , then from π = ππ πΌπ‘ with t =12 mm here, and π = 69.8 MPa Exam Question VIII.1 (Mock) The bent rod in Fig. VIII.1 has a diameter of 20 mm and is subjected to the force of 400 N. Point A is located on the bottom surface. Figure VIII.1 Determine: a) The axial stress at A 73 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis πΉ 400 By definition, π = π΄ = π×0.012 = 1.273 MPa b) The stress due to bending at A Engineering bending formula, π = ππ¦ πΌ = (400∗0.25)×−0.01 π/4×0.014 = −127.3 MPa in compression c) The principal stresses at point A Total stress along the bar is sum as both axial and bending occur in the same direction here, ππ¦ = −127.3 + 1.273 = −126 MPa still in compression There is no component in the transverse direction, and no shear either. So the principal stresses are directly ππ₯ and ππ¦ , at 0 MPa and −126 MPa d) The maximum in-plane shear stress that is developed at point A The maximum in plane shear stress is the radius of Mohr’s circle, and therefore directly 63 MPa Exam Question X.1 (2019-2020) The bent rod depicted in Figure X.1 has a diameter of 40 mm and is subjected to a force of 1500 N. Point H is located on the surface, with coordinates (0, 75, 20). Figure X.1 a) Calculate the second moment of area and the polar second moment of area of the rod. π π π΄ = π × 202 = 1257 mm2 πΌ = 4 × 204 = 125664 mm4 π½ = 2 × 204 = 251327 mm4 b) Calculate the stress due to bending at point H. Engineering bending formula, π = ππ¦ πΌ = (1500∗0.200)×20 125664 = 47.7 MPa in tension c) Calculate the stress due to torsion at point H. Engineering torsion formula, π = ππ π½ = (1500∗0.350)×20 251327 = 41.8 MPa d) What is the state of stress at point H (two axial stresses, one shear stress)? Draw a state of stress diagram, indicating clearly the directions and magnitude of the three stresses. Nothing direct in the x direction ππ₯ = 0 MPa Bending gives direct contribution ππ¦ = 47.7 MPa in tension 74 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Torsion gives shear contribution ππ₯π¦ = 41.8 MPa + simple state of stress drawing e) Using Mohr’s circle or a direct method, calculate the principal stresses and the maximum in-plane shear stress at H. direct method: ππππ₯,πππ = ππ₯ +ππ¦ 2 2 ππ₯ −ππ¦ 2 = −24.2 MPa or 72.0 MPa ± √( 2 ) + ππ₯π¦ 2 ππ₯ −ππ¦ 2 = 48.1 MPa direct method: ππππ₯ = √( 2 ) + ππ₯π¦ f) Determine whether the part yields at point H or not, using the maximum distortion energy (Von-Mises) criterion (Yield strength σY = 350 MPa). Calculate Von-Mises stress πππ = √π12 + π22 − π1 β π2 = 86.7 MPa Lower than Yield strength, so the part does NOT yield. Exam Question X.2 (resit 2018-2019) The bent rod in Figure X.2 has a diameter of 15 mm and is subjected to forces of 500 N. Point A is located on the bottom surface. Figure X.2 a) Calculate the cross section area of the rod and the second moment of area from the rod’s neutral axis. π π΄ = π × 7.52 = 176.7 mm2 πΌ = 4 × 7.54 = 2485 mm4 b) Calculate the axial stress at A. πΉ 500 By definition, π = π΄ = 176.7 = 2.83 MPa c) Calculate the stress due to bending at A. Engineering bending formula, π = ππ¦ πΌ = (500∗0.11)×−7.5 2485 = −0.166 MPa in compression d) What is the state of stress at A (two axial stresses, one shear stress)? Draw a state of stress diagram, indicating clearly the directions and magnitude of the three stresses. Total stress along the bar is sum as both axial and bending occur in the same direction here, ππ¦ = 2.66 MPa in tension e) Using Mohr’s circle or a direct method, calculate the principal stresses at A. 75 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis There is no component in the transverse direction, and no shear either. So the principal stresses are directly ππ₯ and ππ¦ , at 0 MPa and 2.66 MPa f) Using Mohr’s circle or a direct method, calculate the maximum in-plane shear stress that is developed at A. The maximum in plane shear stress is the radius of Mohr’s circle, and therefore directly 1.33 MPa Exam Question XI.1 (resit 2019-2020) Using a rosette strain gauge, the following strains have been determined at point Q on the surface of a steel machine base (Young’s modulus E = 210 GPa, Poisson’s ratio υ = 0.31, Yield strength σY = 450 MPa), as shown in Figure XI.1. ππ΄ = 400 π ππ΅ = −200 π ππΆ = 300 π Figure XI.1 a) Calculate the strain components εx, εy, and γxy. ππ₯ ′ = ππ₯ cos 2 π + ππ¦ sin2 π + πΎπ₯π¦ cosπsinπ 1 1 1 2 1 πA = ππ₯ 2 + ππ¦ ππ΅ = ππ₯ 2 + ππ¦ 1 + πΎπ₯π¦ 2 1 − πΎπ₯π¦ 2 2 ππΆ = ππ₯ = 300 π Solve the rest and πΎπ₯π¦ = (ππ΄ − ππ΅ ) = 600 π ππ¦ = ((ππ΄ + ππ΅ ) − ππ₯ ) = −100 π b) Calculate the three principal strains. ππ₯ +ππ¦ 2 2 2 ππ₯ −ππ¦ πΎπ₯π¦ ± √( 2 ) + ( 2 ) (or Mohr’s circle if preferred) ππππ₯ = 461 π ππππ = −261 π −π ππ§ = 1−π (ππ + ππ ) = −89.9 π c) Calculate the maximum shearing strain. 2 2 ππ₯ −ππ¦ πΎπ₯π¦ ππππ₯ = √( 2 ) + ( 2 ) = 721 π d) Calculate the three principal stresses. ππ = ππ πΈ − πππ πΈ , ππ = ππ πΈ − πππ πΈ and solve ππππ₯ = 88.2 MPa, ππππ = −27.4 MPa and (Plane stress) ππ§ = 0 MPa e) Determine whether the part yields or not, using the maximum distortion energy criterion 76 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Calculate Von-Mises stress πππ = √π12 + π22 − π1 β π2 = 104 MPa Lower than Yield strength, so the part does NOT yield. Exam Question XI.2 (2018-2019) Using a 60º rosette, the following strains have been determined at point Q on the surface of a steel machine base (Young’s modulus E = 210 GPa, Poisson’s ratio υ = 0.31, Yield strength σY = 300 MPa), as shown in Figure XI.2. ππ΄ = −500 π ππ΅ = 750 π ππΆ = 250 π Figure XI.2 a) Calculate the strain components εx, εy, and γxy. ππ₯ ′ = ππ₯ cos 2 π + ππ¦ sin2 π + πΎπ₯π¦ cosπsinπ ππ΄ = ππ₯ = −500 π 1 3 1 4 3 πB = ππ₯ 4 + ππ¦ πC = ππ₯ 4 + ππ¦ 4 √3 4 √3 πΎπ₯π¦ 4 + πΎπ₯π¦ − Solve the rest and πΎπ₯π¦ = 2 √3 (ππ΅ − ππΆ ) = 833 π ππ¦ = (2(ππ΅ + ππΆ ) − ππ₯ )/3 = 577 π b) Calculate the three principal strains. ππ₯ +ππ¦ 2 2 2 ππ₯ −ππ¦ πΎπ₯π¦ ± √( ) + ( ) (or Mohr’s circle if preferred) 2 2 ππππ₯ = 893 π ππππ = −560 π −π ππ§ = 1−π (ππ + ππ ) = −150 π c) Calculate the maximum shearing strain. 2 2 ππ₯ −ππ¦ πΎπ₯π¦ ππππ₯ = √( 2 ) + ( 2 ) = 1453 π d) Calculate the three principal stresses. ππ = ππ πΈ − πππ πΈ , ππ = ππ πΈ − πππ πΈ and solve ππππ₯ = 167.2 MPa, ππππ = −65.7 MPa and (Plane stress) ππ§ = 0 MPa e) Determine whether the part yields or not, using the maximum distortion energy criterion Calculate Von-Mises stress πππ = √π12 + π22 − π1 β π2 = 160 MPa Lower than Yield strength, so the part does NOT yield. 77 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Exam Question XI.3 (2017-2018) The following readings have been obtained from the strain gauge rosette shown in Figure XI.3, which is attached to the outer surface of an aluminium pressure vessel. All gauges are in the same plane XY. Assume E=70GPa and ν = 0.3 ππ΄ = 150 π ππ΅ = 250 π ππΆ = 350 π Figure XI.3 Determine: a) The values of εx, εy and γxy ππ₯ ′ = ππ₯ cos 2 π + ππ¦ sin2 π + πΎπ₯π¦ cosπsinπ , so apply to the strain gauges and 1 3 1 4 3 4 4 πA = ππ₯ 4 + ππ¦ ππ΅ = ππ₯ + ππ¦ √3 4 √3 πΎπ₯π¦ 4 + πΎπ₯π¦ − ππΆ = ππ₯ = 350 π Solve the rest and πΎπ₯π¦ = 2 √3 (ππ΄ − ππ΅ ) = −115.5 π ππ¦ = (2(ππ΄ + ππ΅ ) − ππ₯ )/3 = 150 π b) The principal strains ππ₯ +ππ¦ 2 2 ππ₯ −ππ¦ πΎπ₯π¦ ± √( 2 ) + ( 2 ) 2 ππππ₯ = 365 π ππππ = 134.5 π c) The reading of gauge D πD = ππ₯ cos2 (−45°) + ππ¦ sin2 (−45°) + πΎπ₯π¦ cos(−45°)sin(−45°) ππ· = 307 π d) The angle that the principal strain makes with the +X axis tan2ππ = π πΎπ₯π¦ π₯ −ππ¦ 2ππ = −29.9° ππ = −14.95° = 75.05° Exam Question XI.4 (Resit 2017-2018) The following readings have been obtained from the strain gauge rosette shown in Fig. XI.4, which is attached on the free surface of a chain on a suspension bridge. Assume all gauges are in the same plane XY. Young’s modulus for the wraught iron chain is E=193GPa and Poisson’s ratio is ν = 0.3. The Yield stress of the wraught iron is σy=600 MPa. 78 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis ππ΄ = 1000 π ππ΅ = 500 π ππΆ = 300 π Figure XI.4 Determine: a) The values of εx, εy and γxy ππ₯ ′ = ππ₯ cos 2 π + ππ¦ sin2 π + πΎπ₯π¦ cosπsinπ 1 1 1 2 1 πA = ππ₯ 2 + ππ¦ ππ΅ = ππ₯ 2 + ππ¦ 1 + πΎπ₯π¦ 2 1 − πΎπ₯π¦ 2 2 ππΆ = ππ¦ = 300 π Solve the rest and πΎπ₯π¦ = (ππ΄ − ππ΅ ) = 500 π ππ₯ = ((ππ΄ + ππ΅ ) − ππ¦ ) = 1200 π b) The stress components σx, σy and τxy ππ = ππ πΈ − πππ πΈ , ππ = ππ πΈ − πππ πΈ and solve ππ = 273 MPa, ππ = 140 MPa πΎππ = πππ πΊ πΈ , πΊ = 2(1+π) πΊ = 74.2 GPa, πΎππ = 37.1 MPa c) The principal stresses and their principal planes 2ππ₯π¦ π‘ππ2ππ = π π₯ −ππ¦ = 14.5° 2 2 = 130.3 MPa √(ππ₯ −ππ¦ ) + ππ₯π¦ ± 2 2 283 MPa Or use Mohr’s circle … ππππ₯ = 365 π ππππ = 134.5 π d) The Factor of Safety (FOS) based on Maximum-Shearing-Stress Criterion ππππ₯,πππ = ππ₯ +ππ¦ Principal stresses have same sign, so πππ₯(π1 , π2 ) < ππ FOS = ππ /2 |π1 | = 600 283 = 2.12 79 UFMFSS-30-2 Structural Mechanics Book I: Stress Analysis Potentially useful Formulae π¦Μ = ∑ π΄π¦ ,πΌ = ∑ πΌπ₯π₯ + ∑ π΄β2 ∑ π΄ ππ΄π₯ π π πΈ = = πΌππ΄ π¦ π ππ 3 π3π , πΌπ¦π¦ = 12 12 4 ππ πΌπππ π = 4 πΌπ₯π₯ = 1 1 1 = ∫ ππ΄ π π΄ π π= π = πΜ − π ππ¦ π(π − π ) = π΄π(π − π¦) π΄ππ π π πΊπ = = ,π = π β π π½ π πΏ π½πππ π = ππ 4 2 πΉπ πΏπ πΏ=∑ πΈπ π΄π π πΏ=∫ πΉππ₯ πΈπ΄ πΉ ππ¦ − π΄ πΌ ππ₯ = (ππ₯ )ππππ‘πππ + (ππ₯ )πππππππ = ππ¦ 1 = ∫ π(π₯)ππ₯ + πΆ1 ππ₯ πΈπΌ π¦= π£πππ₯ = π [sec (√ πππ = π 2 πΈπΌ (πΎπΏ)2 ππππ₯ = π = π΄π¦Μ π = ∑ π΄π¦ π»= π‘ππ2ππ = ππππ₯,πππ = ππβπ₯ πΌ 2ππ₯π¦ ππ₯ − ππ¦ ππ₯ + ππ¦ ππ₯ − ππ¦ 2 2 ± √( ) + ππ₯π¦ 2 2 ππππ₯ = √( ππ₯ − ππ¦ 2 2 ) + ππ₯π¦ 2 π πΎπΏ π π ) − 1] = π [sec ( √ ) − 1] πΈπΌ 2 2 πππ π πππ π πΎπΏ π ππ π π + sec (√ ) = [1 + 2 sec ( √ )] π΄ πΌ πΈπΌ 2 π΄ π 2 πππ π= ππ πΌπ‘ ππ πΌ ππ₯ + ππ¦ ππ₯ − ππ¦ + cos2π + ππ₯π¦ sin2π 2 2 ππ₯ + ππ¦ ππ₯ − ππ¦ ππ¦′ = − cos2π − ππ₯π¦ sin2π 2 2 ππ₯ − ππ¦ ππ₯′π¦′ = − sin2π + ππ₯π¦ cos2π 2 πππ = √π12 + π22 − π1 β π2 < ππ ππ πππ ππ πππ −π −π πππ πΈ (ππ + ππ ) = (ππ + ππ ), πΎππ = − , ππ = − , ππ = ,πΊ = πΈ πΈ πΈ πΈ πΈ 1−π πΊ 2(1 + π) π‘ππ2ππ = ππππ₯,πππ = π= ππ₯′ = |π1 | < ππ , |π2 | < ππ or |π1 − π2 | < ππ ππ = 1 ∫ ππ₯ ∫ π(π₯)ππ₯ + πΆ1 π₯ + πΆ2 πΈπΌ πΎπ₯π¦ ππ₯ − ππ¦ ππ₯ + ππ¦ ππ₯ − ππ¦ 2 πΎπ₯π¦ 2 ± √( ) +( ) 2 2 2 ππ₯′ = ππ₯ cos 2 π + ππ¦ sin2 π + πΎπ₯π¦ cosπsinπ ππ₯ + ππ¦ ππ₯ − ππ¦ πΎπ₯π¦ + cos2π + sin2π 2 2 2 ππ₯ + ππ¦ ππ₯ − ππ¦ πΎπ₯π¦ ππ¦′ = − cos2π − sin2π 2 2 2 πΎπ₯′π¦′ ππ₯ − ππ¦ πΎπ₯π¦ =− sin2π + cos2π 2 2 2 ππ₯′ = 80