UNIVERSITY OF GONDAR Institute of Technology Department of Construction Technology and Management Post Graduate Program Price, quality, speed, and safety Comparing the Use of Timber and Steel Formwork Systems (A Case Study in Gondar Building Construction Projects) MSc Research Proposal Name: Hirut Biyadglign Mersha ID No: GUR/00056/15 Submission Date: 27/06/2016 E.C Submitted to Dr. Abebe Worku [PhD] Ethiopia, Amhara, Gondar Abstract The success of a building construction project in terms of safety, quality, cost, and timeliness is contingent upon the sort of formwork system employed. The benchmark for a successful project delivery to a client is completion within the allocated budget, timeline, safety and quality standards; nevertheless, nearly all construction projects in our nation fall short of this benchmark. But in our nation, nearly no building project has the good fortune to be effectively completed and handed over to the client. highlighting the application and methods of the formwork system, this study compares the safety, cost, quality, and completion time of specific building construction projects between steel and timber formwork. The building projects that are now being constructed at various locations were chosen for the study in order to be carried out. Various building types, including residential, commercial, apartment, multipurpose, and real estate, will be included in the research. The research is limited in the area of structural elements like slab, beam, column, shear wall and stair case. This research will benefit the construction sectors to improve cost, quality, time and safety of the construction sectors. Therefore, this study will give strength in avoidance of time delay, cost overrun, prove quality performance and difficulties in the safety of the manpower crews. Comparison between steel & timber formwork based on price, time, quality is the research want to achieve in the end result of the research. Case study, correlational design, Questionnaires and interviews will be conducted in the research to get relevant data which helps to achieve the objectives. Qualitative and quantitative research strategies will be used in the research. The research findings will be disseminated by a means of presentation and prepare a research report document. i Acknowledgment I want to thank to my almighty god. who stands beside me through every challenge I encounter. I would like to express my sincere gratitude to Dr. Abebe Worku (PhD) Assistant Professor, GiT University of Gondar.to give us this significant chance to develop the proposal. Finally, I would like to express my gratitude to all of my family and friends for helping me with my proposal. ii Table of Contents Abstract ............................................................................................................................................ i Acknowledgment ............................................................................................................................ ii List of tables .................................................................................................................................... v List of figures .................................................................................................................................. v Acronyms ....................................................................................................................................... vi CHAPTER ONE ............................................................................................................................. 1 Introduction ................................................................................................................................. 1 1.1 Background ........................................................................................................................ 1 1.2 Statement of problem......................................................................................................... 2 1.3 Objectives .......................................................................................................................... 3 1.4 Scope of the study.............................................................................................................. 3 1.5 Limitation of research ........................................................................................................ 3 1.6 Significant of the research ................................................................................................. 3 1.7 Research Questions............................................................................................................ 4 CHAPTER TWO ............................................................................................................................ 5 LITRATURE REVIEW .............................................................................................................. 5 2.1 Introduction ....................................................................................................................... 5 2.2 Form work ......................................................................................................................... 5 2.3 Formwork types ................................................................................................................. 6 CHAPTER THREE ........................................................................................................................ 9 METHODOLOGY ...................................................................................................................... 9 3.1 Introduction ....................................................................................................................... 9 3.2 Research area ..................................................................................................................... 9 3.3 Research period ............................................................................................................... 10 3.4 Research Design .............................................................................................................. 10 3.5 Population ........................................................................................................................ 10 3.6 Sample size determination ............................................................................................... 11 3.7 Study variables ................................................................................................................ 11 3.8 Research Approach .......................................................................................................... 11 3.9 Method of data collection ................................................................................................ 12 iii 3.10 Data analysis .................................................................................................................. 12 3.11 Ethical considerations .................................................................................................... 12 3.12 Data quality assurance ................................................................................................... 13 CHAPTER FOUR ......................................................................................................................... 13 WORK PLAN ........................................................................................................................... 13 CHAPTER FIVE .......................................................................................................................... 14 BUDGET................................................................................................................................... 14 CHAPTER SIX ............................................................................................................................. 15 PLAN FOR DISSEMINATION OF FINDINGS ..................................................................... 15 References ..................................................................................................................................... 16 Appendixes ................................................................................................................................... 17 Appendix – 1 Interview Questions ............................................................................................ 17 Appendix – 2 Questionnaires .................................................................................................... 17 iv List of tables Table 1 Various size of timber members ........................................................................................ 6 Table 2 Budget for the research work ........................................................................................... 14 List of figures Figure 1 Map of Gondar city .......................................................................................................... 9 Figure 2 Time schedule for the research proposal ........................................................................ 13 v Acronyms JV = joint venture/grade of contractors UOG = University of Gondar vi CHAPTER ONE Introduction 1.1 Background Temporary constructions known as formwork are used to support concrete until it can sustain itself. It shapes the concrete to fit various construction formwork types, which often vary based on the specifications of the building. Formworks are often constructed from prefabricated forms, steel, aluminum, or wood into which concrete is poured. For minor construction components like staircases, etc., formwork is also utilized in addition to casting structural elements like slabs, beams, columns, and shear walls. When choosing formwork for a structure, key considerations are cost, schedule, and quality. Reference. The timber planks were supported by timber columns in the traditional formwork design. These days, as technology advances steadily, plywood sheets are utilized in place of wooden planks, and steel posts are supported by jacks. Subsequently, tiny formwork units were created and used to join the recurring building components. Finally, a formwork system is created. Initially, steel was employed, which was exceedingly heavy. Next, the formwork system's weight will be decreased because aluminum, plastic, and other materials have replaced the original formwork material (K.Loganathan & K .E Viswanathan, 2016/04/26). The use of formwork is essential to the strength and geometry of concrete components. In addition, it is one of the pricier features of constructing using concrete. The usage of formwork is wellestablished, with many systems having been employed in various projects. Choosing and creating a formwork system requires taking into account factors including surface quality, structural geometry, building time, cost, and safety. The success of a building construction project in terms of quality, cost, and timeliness is contingent upon the sort of formwork system employed. The benchmark for a successful project delivery to a client is completion within the allocated budget, timeline, safety and quality standards; nevertheless, nearly all construction projects in our nation fall short of this benchmark. 1 1.2 Statement of problem The employment of inferior formwork technology and related procedures is a major factor in Ethiopia's building sector's poor performance. The type of formwork used on the sites is one of the most crucial aspects in determining the success of a building project in terms of cost, quality, and construction speed, according to several academic studies. This study examines the use and techniques of formwork systems by contrasting steel and timber formwork with regard to the price, quality, and completion time of building construction projects in Gondar (Sida, october 2015 E.c). There is a damage in the formwork related to work execution includes inadequate vibration, placement of reinforcement in wrong position, deformation of formwork, inadequate curing conditions of the concrete after casting etc. Furthermore, damage during construction may occur due to premature removal of shoring, too weak shoring, insufficient lateral bracing of catastrophic failure due to premature removal of shoring is Failure of the supporting system during casting lead to a progressive collapse initiated by punching shear failure in a flat slab. The collapse caused the death of construction workers. Which formwork system can resist such damages. (Frühwald, Eva; Serrano, Erik; Toratti, Tomi; Emilsson, Arne; Thelandersson, Sven, 2007). The construction sector has seen a significant number of workplaces falls that resulted in fatalities and injuries. Concrete formwork is one activity that frequently results in catastrophic falls. The purpose of this study is to comprehend the formwork lifespan of building projects' fall-related safety concerns (Chellappa, 28 May 2021 ). I thought it is better that Contractors, consultants, and clients should evaluate to prevent issues that arise from limitations in the use of steel or timber formwork for the casting of concrete. which technique for producing concrete surfaces produces the most level, smooth, straight, and aesthetically pleasing surface. & which one is safer for the construction crew to work on, as well as which one is more expensive. By doing this, they may save money, avoid quality issues, and complete their project within the allotted time. 2 1.3 Objectives 1.3.1. General Objectives o The main objective of this research work is to assess the effectiveness & efficiency of steel & timber form work in building construction project. 1.3.2 Specific Objectives o A cost-benefit analysis of the steel and timber formwork systems used in construction projects. o To compare the final concrete quality produced using steel and wood formwork systems o To compare the speed of construction of building projects that use timber and steel formwork system. o To assess the safety of building projects including steel and wood formwork. 1.4 Scope of the study In the research assess steel & Timber formwork construction methods for different construction projects like apartments, real estate, residential buildings, office buildings & multipurpose buildings for different types of contractors having different grades of JV in Gondar town and also my research only limited in the area of column, slab, beam, shear wall & Staircase formwork methods. 1.5 Limitation of research The study will get difficulties in case of the war that we have seen recently in Amhara, Gondar town. There will be a limitation in the availability of respondents in interviewing. 1.6 Significant of the research This study will have a contribution to solve the type of problem due to cost, quality, time and safety based on the selection of timber and steel formwork. Cost overrun; time & quality are sensitive issues in building construction projects. And keeping the safety for the productive crews is really matter. Therefore, comparison of the formwork method of steel & timber is really necessary to avoid the delay of projects, to improve the quality of the construction works & to minimize the cost of the project. 3 The evaluation method is used for the stalk holders (contractor, client & consultant). they will understand which formwork is better in dealing with cost, time, quality & safety issues during construction. 1.7 Research Questions Which formwork system is better in improving quality to the clients? Which system will provide the best value for money to the contractor? Which formwork system will proof better projects time compilation? Is both steel & timber formworks are giving safer working condition for the manpower crews? Which one is giving good performance on the productivity of manpower. 4 CHAPTER TWO LITRATURE REVIEW 2.1 Introduction This chapter's goal is to conduct a thorough literature assessment on the concrete formwork system and how it affects the price, speed, safety and quality of building project construction. To construct this chapter, an examination of books, theses, standards, and pertinent websites is conducted. 2.2 Form work A temporary mold into which concrete is poured and shaped to allow it to cure into the desired shape is referred to as "formwork." While plywood, glass fiber reinforced polymers, steel, and other materials can also be used to create traditional formwork, shuttering made of wood is the most common material (Anon., 9 January 2023). To guarantee a high standard and attractive appearance of the final concrete structure, especially in cases where the concrete will be visible once the construction is done, high caliber work and inspection are required (Anon., 9 January 2023). Since formwork makes up around 40% of the entire project cost of the structure, it is one of the most significant variables in determining the success of a construction project in terms of speed, quality, cost. When contemplating a construction project, the customer wants to use the facility for its intended use as soon as feasible, and the contractor wants to complete the task on schedule. In order to increase profits, the contractor wants to complete the project as soon as feasible. A very short floor cycle is the most effective approach to expedite the work involved in the construction of high-rise buildings. Since formwork is the primary time element in building projects, the floor cycle of a structure is mostly determined by its kind. This article aims to provide an overview of the formwork types that are currently available in Maharashtra and demonstrate how each one will impact the project's cost, length, and quality (Sandip.P.Pawar and P.M.Atterde, 2014). The country's building industry is currently developing at a rapid pace, which has prompted studies. Rapid industry growth necessitates timely, efficient, and high-quality projects that meet the needs of all parties involved in the nation's construction sector. Therefore, it is prudent to choose the kind of materials and construction technique for formwork and scaffolding, temporary 5 works, and other important factors that affect the cost, completion time, and quality of the projects, in order to meet the needs of the nation's construction industry. Apart from the previously mentioned rationales, a comprehensive investigation into the customs and application of the formwork system in our nation is lacking (Sida, October 2015). As a result, the two researchers mentioned above compared the price, quality, and speed of the two formwork systems in Adiss Abeba and Maharashtra. I observe a discrepancy when comparing utilizing the safety factor. As a result, I will evaluate and contrast steel and timber formworks with regard to Gondar City's quality, cost, time, and safety. This thesis will examine the safety of steel and timber form work because safety is a major concern in building. 2.3 Formwork types In the case of this research study (Muhamed, 2020/05/15) o Steel formwork o Wooden formwork 2.3.1 TIMBER FORMWORK The most popular material for bracing a member is known as traditional formwork. It is easily scalable on-site. This approach is more methodical and reusable when engineered wood beams are used in place of timber joists, and metal props are used in place of sand supports (Muhamed, 2020/05/15). Sheeting 25 mm to 40mm thick for slabs, beam, column side and beam bottom Joints, ledges 50 x 70 mm to 50 x 150mm Posts 75 x 100mm to 100 x 100mm Table 1 Various size of timber members 6 Advantages o Easy handling because it is lightweight. o Easy to disassemble. o Damaged parts can be replaced with new one. o Very flexible. o Easy to produce. o Easily available. Dis advantages o Limited size of shape. o Excessive loss of heat. o Avery smooth surface will be produced which would give problems for finishing process. o Limited fixing. 2.3.2 STEEL FORMWORK Steel forms may be reused and are more robust, long-lasting, and resilient than timber formwork. Steel shapes are easier and faster to assemble and disassemble. By employing steel forms, exposed concrete surfaces can be produced with good quality and don't require additional care. Concrete does not absorb moisture from steel formwork. Steel formwork is not warped or shrinks (Muhamed, 2020/05/15). Advantages o It can be used for a number of times. o It is nonabsorbent. o Smooth finish surface obtained. o No shrinkage of form work occurs. o Easy to use. o Its volume is less. o Its strength is more. 7 Dis advantages o Limited size of shape. o Excessive loss of heat. o A very smooth surface will be produced which would give problems for finishing process. o Limited fixing. 8 CHAPTER THREE METHODOLOGY 3.1 Introduction This chapter will include an overview of the study, the sample size selection method, the research strategy, the research design, the sort of methodology that will be utilized to gather the data, and a detailed discussion of how to analyze and evaluate the data that is acquired. 3.2 Research area The city of Gondar is the site of the study. Gondar is located in the Amhara Regional State in the northwest of Ethiopia. The location is 37028'E and latitude 1203'N. Gondar is situated 120 miles from Bahir Dar, the capital of the Amhara National Regional State, and 727 km from Addis Ababa, the seat of Ethiopia's federal government. The terrain of Gondar is rugged and undulating, with a total area of 192.3 km^. There are 50, 817 dwelling units in Gondar overall, based on data from the 2007 National Population and dwelling Census. Gondar is the primary city of the North Gondar Zone and the hub of political and economic activity for the North Amhara region. Twelve administrative sub-cites make up the city (Atsede D. Tegegne, Mikyas A. Negewo, Meseret K. Desta,, n.d.). Figure 1 Map of Gondar city 9 3.3 Research period This research work will take four months means 120 days from March 1st ,2024 up to June 30,2024. 3.4 Research Design Cross sectional study design will be implemented to obtain adequate information from respondents using self-administered and interview with observation of sites. Step 1 o Review of literature o Data collection and extraction Literature review is going to be gained from different websites like google scholar, research gate. Academia can search different sources like journals, Books … Data collection & extraction will be conducted by self-administering by interviewing & by questionaries etc.… Step2 o Data analysis Data can be analyses using bar chart for comparing bot steel & timber formworks. Also, by using table to compare their cost quality, safety& speed. Stape3 o Data interpretation Data will be interpreted for knowing the outcome of the research. 3.5 Population Since the precise number of general populations of Gondar city is 299,969 it is difficult to conduct random sampling because the sample size will be large if randomly sampled the population. I may not find that much site in Gondar town. As a result, the study's population will be the workers and managers from a construction project in Gondar, as well as employees from the offices and sites of construction businesses. 10 3.6 Sample size determination The building projects that are being built in Gondar make up the majority of the population in this study paper. The primary idea behind sample population selection is to develop projects that incorporate both contemporary steel formwork and conventional timber formwork. Samples are chosen using the purposive random sample selection approach. The sample population was divided into categories based on the distribution of office, commercial, multipurpose, apartment, and residential buildings in Gondar. A specific group sample of the population, including contractors, managers of construction sites, supervisors of construction sites, foremen, and other responsible men, will be included in this study. 3.7 Study variables 3.7.1 Dependent Variable The dependent variable of this study is Cost, speed, quality & safety of formwork in building construction sites of Gondar city. 3.7.2 Independent variables o Health of personnel on the site o Late of Payments o Liquidate damage 3.8 Research Approach Research strategy is used to challenge the study objectives.by a means of qualitative and quantitative approaches. 3.8.1 Quantitative Research The quantitative research method is about gathering factual data and studying relationships between facts in order to find out how these relationships agree with theories of previous research findings. It uses empirical approach. 3.8.2 Qualitative Research It is an exploration of the subject undertaken without prior formulations – the objective is to gain understanding and collect information and data such that theories will emerge It is, therefore, detailed descriptions of situations, events, people, interactions and observed behavior. 11 3.9 Method of data collection Data is going to be collected through observation, questionnaire, interview to the selected sites. The litter of consent from Gondar university COTM department will be used to collect data from different sites. By using the different data collection methods: o Naturalist Observation o Survey method o Case study o Correlation design Naturalistic Observation: I will observe the timber formwork and steel formwork site conditions without interfering the manpower crews. Survey Method: By preparing questionnaire Questioning a selected group of people from different sites about their attitudes, beliefs, etc. Case Study: Obtaining detailed information from very small group of people from the site in great depth to develop general principles. this method is useful in studying which one have disorder due to cost, quality, time & safety. Correlation Design: This type of method Measures the relation between two variables. Data is going to be collected in Timber formwork & steel formwork by conducting correlation that as the value of one variable goes up, the value of the other variable goes down. 3.10 Data analysis The raw data will be entered, cleaned and analyzed by using bar charts & tables. To analyze the data that will gain from the respondents through questionnaire, observation, Case study & correlational design. 3.11 Ethical considerations Maintaining the authors' privacy and consent, communicating more wisely without causing problems, and reaching an agreement with the site's responses through the preparation of an official university consent letter are all necessary during the study phase. 12 3.12 Data quality assurance The validity and reliability of this study proposal will be enhanced by two or three checks by the researcher, coworkers, and an expert. The counselors of the final draft will also guarantee the validity of this study work. CHAPTER FOUR WORK PLAN My research work will begin in the second semester of the year 2016 E.C. I am going to do the research Within four months starting from March up to June having 120days. As I am assigning the Calander Sunday as a non-working day the thesis work will have 104days. Preparing research schedule by MS project 2016 Figure 2 Time schedule for the research proposal 13 CHAPTER FIVE BUDGET This proposal budget is a best estimate of the costs required to complete the research. This Budgets prepared with as much detail as possible. The costs are broken down cost for stationary material, copying & printing and transportation cost. No. 1 Item/ description Stationary materials Unit Amount Unit cost (birr) Total cost 1.1 1.2 1.3 1.4 Note book Paper Pen Correction fluid Piece Pack Piece Piece 1 3 6 1 200.00 300 25 30.00 Sub total 200.00 900.00 90.00 30.00 1220.00 2 Copying and printing 2.1 2.2 2.3 Copying Printing documents Printing (interview questions) Pages Pages Pages 100 160 70 5 5 5 500.00 800.00 350 .00 2.4 Other print outs Pages 50 5 Sub total 250.00 1650.00 3 Transportation cost 3.1 Transportation cost to the study area Trip 30 10.00 300.00 3.2 Telephone card Piece 5 50.00 Sub total 250.00 550.00 Grand total (1+2+3) 3420.00 Unexpected cost (15% of grand total) 513.00 Grand total 4183.00 Table 2 Budget for the research work 14 CHAPTER SIX PLAN FOR DISSEMINATION OF FINDINGS Dissemination of the research to the wider audience could be by presenting to the department of UOG university and by writing the research document in the form of (report, research paper, thesis or journal article) is an appropriate means of communicating to the findings. The research report paper will include: o CHAPTER ONE: INTRODUCTION o CHAPTER TWO: LITERATURE REVIEW o CHAPTER THREE: METHDOLOGY o CHAPTER FIVE: FINDING o CHAPTER FIVE: RESULT AND DISCUSSION o CHAPTER SIX: CONCLUSION The objectives of the dissemination plan are: o To maximize the impact of the research o To increase its visibility, and o To ensure that the research outputs reach to the construction sectors that are the relevant stakeholders. 15 References 1. Anon., 9 January 2023. Designing Buildings. s.l.:s.n. 2. Atsede D. Tegegne, Mikyas A. Negewo, Meseret K. Desta,, n.d. Gondar: s.n. 3. Chellappa, V. a. U. R. S., 28 May 2021 . Understanding the fall-related safety issues in concrete formwor. E3S Web of Conferences , Volume 263, p. 8. 4. Frühwald, Eva; Serrano, Erik; Toratti, Tomi; Emilsson, Arne; Thelandersson, Sven, 2007. Design of Safe Timber Structures - How Can we Learn from Structural Failures in concrete,steel & timber?. Sweden: s.n. 5. K.Loganathan & K .E Viswanathan, 2016/04/26. A Study report on cost,duration and quality analysis of different formworks in high-rise building. International Journal of Scientific and Engineering Research, Volume Volume 7. 6. Muhamed, s., 2020/05/15. Building formwork. s.l.:s.n. 7. Sandip.P.Pawar and P.M.Atterde, 2014. Comparative analysis of formwork in multistory buildings. International Journal of Research in Engineering and Technology. 8. Sida, B. A., october 2015 E.c. Cost,Quality& speed comparison of steel & formwork system used for building projects( A case study in addis abeba). Addis Abeba: s.n. 16 Appendixes Appendix – 1 Interview Questions 1.Does steel formwork system used repeatedly? 2. For how many formworks construction does timber formwork used? 3.Do you think the safety for the workers before construction in the selection of formwork system? 4.Is the cost of steel affect the cost of construction? 5.Is supervisors approve the work permission for the use of timber formwork? Appendix – 2 Questionnaires 1. Which kind of formwork method have you most frequently used in your professional career? a) Timber formwork b) Steel formwork c) Combination of both d) Other (Please specify the name )________________________ __________________________________________________ __________________________________________________ 2. Which kind of formwork is being used for the following structural feature in the project that you are now working on? For Beam: _______________________________ For Column: _____________________________ For Slab: ________________________________ For Stair_________________________________ For shear wall_____________________________ 3. What are the considerations to select the type formwork used? (You can select more than one) a) b) c) d) e) Cost of formwork Required quality of finished concrete Required completion time of the project Market/ stock availability of formwork Safety for the worker 17 f) Other consideration (please specify) ___________________________________________________________________________ _____________________________________________________________________ 4. Which type of formwork system causes damage or catastrophic failure during inadequate vibration, placement of reinforcement in wrong position, inadequate curing conditions of the concrete after casting? a) Steel formwork b) Timber formwork c) Both of them d) Neither of them e) Don’t know 5. Which type of formwork system creates safer working conditions for workers during construction? a) Steel formwork b) Timber formwork c) Both of them d) Neither of them e) Don’t know 18