(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 1
Page: 1
of 6
SECTION 1 TITLE PAGE AND CERTIFICATES
QUALITY CONTROL MANUAL FOR THE FOLLOWING CONSTRUCTION ACTIVITIES IN ACCORDANCE
WITH THE ASME CODE AND ALBERTA SAFETY CODES ACT AND REGULATIONS:
ASME SECTION VIII, DIVISION 1 & 2 PRESSURE VESSELS, SECTION I POWER BOILERS, B31.1 BOILER
EXTERNAL PIPING, SECTION IV HEATING BOILERS, ASSEMBLY OF SECTION I POWER BOILERS,
BY
(NAME OF COMPANY)
AT
(PHYSICAL ADDRESS) AND FIELD SIDE CONTROLLED FROM THIS LOCATION
AND
REPAIR/ALTERATION OF IN-SERVICE METALLIC POWER BOILERS, HEATING BOILERS, BOILER
EXTERNAL PIPING, AND PRESSURE VESSELS IN ACCORDANCE WITH THE NATIONAL BOARD
INSPECTION CODE AND ALBERTA SAFETY CODES ACT AND REGULATIONS
AT
(PHYSICAL ADDRESS) AND FIELD SITES CONTROLLED FROM THIS LOCATION
AND
FOR THE FOLLOWING ACTIVITIES IN ACCORDANCE WITH THE ALBERTA SAFETY CODES ACT AND
REGULATIONS AND REFERENCED STANDARDS:
REPAIR AND ALTERATION OF EXISTING POWER BOILERS, HEATING BOILERS, BOILER EXTERNAL
PIPING, AND PRESSURE VESSELS
PERFORMANCE QUALIFICATION TESTING OF PRESSURE WELDERS
CONSTRUCTION OF MINIATURE PRESSURE VESSELS
CONSTRUCTION, REPAIR AND ALTERATION OF CATEGORY “A”, “E”, “H” PRESSURE FITTINGS
AT
(PHYSICAL ADDRESS)
AND
CONSTRUCTION, REPAIR AND ALTERATION OF PRESSURE PIPING TO ASME B31.1, B31.3, B31.5, AND
B31.9, INCLUDING INDIRECT FIRED HEATER COILS TO B31.3, STEAM PIPELINES TO CSA Z662,
CONSTRUCTION, REPAIR, ALTERATION AND ASSEMBLY OF ASME SECTION I, API 530 AND ASME
B31.3 DIRECT FIRED HEATERS
AT
(PHYSICAL ADDRESS)
AND AT FIELD SITES CONTROLLED FROM THE ABOVE LOCATION
22nd
Edition Rev.0
Note: the red text above can either be added or deleted depending on the individual scopes of work as per AB-29
AQP REGISTRATION #:
“Controlled” MANUAL NUMBER:
ASSIGNED TO:
{ABSA: D1180819.DOC .2 }QCM-PV-ASME Requirements
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 1
Page: 2
of 6
EXHIBIT 1.1 ALBERTA QUALITY CONTROL PROGRAM
CERTIFICATE OF AUTHORIZATION
Note: Due to procedural requirements of the Alberta Quality Control Systems
Certification Program, Quality Control Manuals are no longer stamped
"accepted", by ABSA. It is therefore required that exhibits of the Certificates of
Authorization for construction and Welder testing activities be exhibited within
the Manual(s). A photocopy reduction of the certificate should be placed under
the exhibit title, and this paragraph deleted.
{ABSA: D1180819.DOC .2 }QCM-PV-ASME Requirements
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
EXHIBIT 1.2
Revision Date: Sept. 01, 2021
ALBERTA PRESSURE WELDERS
CERTIFICATE OF AUTHORIZATION
{ABSA: D1180819.DOC .2 }QCM-PV-ASME Requirements
Section: 1
QUALIFICATION
Page: 3
of 6
PROGRAM
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 1
EXHIBIT1.3 ASME CERTIFICATE OF AUTHORIZATION
{ABSA: D1180819.DOC .2 }QCM-PV-ASME Requirements
Page: 4
of 6
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 1
EXHIBIT1.4 NB “R” CERTIFICATE OF AUTHORIZATION
{ABSA: D1180819.DOC .2 }QCM-PV-ASME Requirements
Page: 5
of 6
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 1
EXHIBIT1.5 NB CERTIFICATE OF AUTHORIZATION
{ABSA: D1180819.DOC .2 }QCM-PV-ASME Requirements
Page: 6
of 6
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Section: 2
Revision Date: Sept. 01, 2021
Page: 1 of 2
SECTION 2 TABLE OF CONTENTS
22nd Edition
PAGE OF SECTION REVISION DATE(MM/DD/YY)
SECTION 1 TITLE PAGE AND CERTIFICATES
1
EXHIBIT 1.1 ALBERTA QUALITY CONTROL PROGRAM ......................................................2
CERTIFICATE OF AUTHORIZATION .....................................................................................2
EXHIBIT 1.2 ALBERTA PRESSURE WELDERS QUALIFICATION PROGRAM .....................3
CERTIFICATE OF AUTHORIZATION .....................................................................................3
EXHIBIT 1.3 ASME CERTIFICATE OF AUTHORIZATION ......................................................4
EXHIBIT 1.4 NB “R” CERTIFICATE OF AUTHORIZATION .....................................................5
EXHIBIT 1.5 NB CERTIFICATE OF AUTHORIZATION
6
0
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SECTION 2 TABLE OF CONTENTS
1
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SECTION 3 SCOPE OF WORK
1
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SECTION 4 STATEMENT OF AUTHORITY
1
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09/01/21
SECTION 5 ORGANIZATION CHART
1
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SECTION 6 DEFINITIONS
1
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SECTION 7 MANUAL CONTROL
1
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0
0
0
0
0
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0
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0
0
0
0
0
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0
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0
0
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0
0
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0
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EXHIBIT 7.1 DOCUMENT TRANSMITTAL ..............................................................................3
SECTION 8 DRAWINGS, DESIGN CALCULATIONS AND SPECIFICATIONS
1
EXHIBIT 8.1 DESIGN CALCULATION INDEX AND REVISION CONTROL SHEET ................6
EXHIBIT 8.2 DRAWING INDEX ...............................................................................................7
EXHIBT 8.3 ENGINEERING ACTIVITIES DESSIGNATION……………………… ……………9
EXHIBIT 8.4 USER'S DESIGN REQUIREMENTS FORM
10
SECTION 9 MATERIAL CONTROL
1
EXHIBIT 9.1 PURCHASE ORDER ..........................................................................................7
EXHIBIT 9.2 PURCHASE REQUIREMENTS BY PRODUCT FORM........................................8
EXHIBIT 9.3 COLOUR AND NUMBER CODE .........................................................................9
EXHIBIT 9.4 MATERIAL RECEIVING REPORT ......................................................................10
EXHIBIT 9.5 TRAVEL SHEET (FRONT) ..................................................................................11
EXHIBIT 9.6 TRAVEL SHEET (BACK) ....................................................................................12
SECTION 10 EXAMINATION & INSPECTION PROGRAM
1
EXHIBIT 10.1 SAMPLE NAMEPLATE .....................................................................................5
EXHIBIT 10.2 SAMPLE NAMEPLATE (DIVISION 2)...................................................................6
EXHIBIT 10.3 SAMPLE NAMEPLATE (POWER BOILER) ......................................................7
EXHIBIT 10.4 SAMPLE NAMEPLATE (HEATING BOILER) ....................................................8
SECTION 11 WELDING CONTROL
1
EXHIBIT 11.1 WPS INDEX & ESSENTIAL VARIABLE SUMMARY .........................................7
EXHIBIT 11.2 WELDERS LOG................................................................................................8
EXHIBIT 11.3 CONTINUITY LOG ............................................................................................9
EXHIBIT 11.4 WELDING ACTIVITIES DESIGNATION ...........................................................10
SECTION 12 NONCONFORMITIES
1
EXHIBIT 12.1 NONCONFORMITY REPORT ..........................................................................3
EXHIBIT 12.2 HOLD TAG ........................................................................................................4
SECTION 13 NON-DESTRUCTIVE EXAMINATIONS
1
EXHIBIT 13.1 CERTIFYING STATEMENT AND APPOINTMENT LETTER .............................4
SECTION 14 HEAT TREATMENT
1
EXHIBIT 14.1 HEAT TREATMENT INSTRUCTIONS ..............................................................2
SECTION 15 CALIBRATION OF MEASUREMENT AND TEST EQUIPMENT
{ABSA: D1180819.DOC .2 }
1
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Section: 2
Revision Date: Sept. 01, 2021
EXHIBIT 15.1 EQUIPMENT CALIBRATION LOG ....................................................................3
Page: 2 of 2
0
09/01/21
1
0
09/01/21
EXHIBIT 16.1 GUIDELINES FOR THE PREPARATION OF A PNEUMATIC TESTING
PROCEDURE...................................................................................................3
0
09/01/21
SECTION 16 PRESSURE TESTS
SECTION 17 RECORD RETENTION
1
0
09/01/21
SECTION 18 AUTHORIZED INSPECTOR
1
0
09/01/21
SECTION 19 CERTIFICATION
1
0
09/01/21
SECTION 20 REPAIR AND ALTERATION OF PRESSURE VESSELS
1
0
0
0
0
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0
0
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EXHIBIT 20.1 REPAIR/ALTERATION INSPECTION CHECKLIST ..........................................12
EXHIBIT 20.2 SAMPLE NAMEPLATE FOR REPAIR/ALTERATION .......................................13
EXHIBIT 20.3 SAMPLE NAMEPLATE FOR REPAIR/ALTERATION “R” STAMP ONLY...............14
SECTION 21 PRESSURE PIPING
1
EXHIBIT 21.1 PRESSURE PIPING SPECIFICATION SHEET.................................................13
EXHIBIT 21.2 PRESSURE PIPING EXAMINATION CHECKLIST ...........................................14
EXHIBIT 21.3 PRESSURE PIPING EXAMINATION GUIDE ....................................................15
EXHIBIT 21.4 PRESSURE TEST EXAMINATION GUIDE .......................................................16
EXHIBIT 21.5 SAMPLE – PIPE THREAD ASSEMBLY DIMENSIONAL REQUIREMENTS.......17
EXHIBIT 21.6 VISUAL INSPECTION PROCEDURE VT-1, REVISION 0 ....................................18
SECTION 22 CONSTRUCTION OF MINIATURE VESSELS AND FITTINGS
1
EXHIBIT 22.1 MINIATURE PRESSURE VESSEL- PRESSURE VOLUME LIMITS ..................5
EXHIBIT 22.2 CERTIFIED INDIVIDUAL REQUIREMENTS .....................................................6
SECTION 23 STANDARD PNEUMATIC TEST PROCEDURE
1
0
09/01/21
SECTION 24 CONSTRUCTION OF INDIRECT FIRED HEATER COILS
1
0
0
0
09/01/21
09/01/21
09/01/21
EXHIBIT 24.1 INDIRECT FIRED HEATER COIL TRAVEL SHEET ..........................................3
EXHIBIT 24.2 HEATER COIL SAMPLE NAMEPLATE .............................................................4
SECTION 25 CONSTRUCTION OF STEAM PIPELINES TO CSA Z662
1
0
09/01/21
SECTION 26 CONSTRUCTION OF DIRECT FIRED HEATERS
1
0
0
0
09/01/21
09/01/21
09/01/21
EXHIBIT 26.1 DIRECT FIRED HEATER COIL TRAVEL SHEET..............................................3
EXHIBIT 26.2 HEATER COIL SAMPLE NAMEPLATE .............................................................4
SECTION 27 FIELD CONSTRUCTION OF BOILERS AND PRESSURE VESSELS
1
0
09/01/21
SECTION 28 WELDER PERFORMANCE QUALIFICATION
1
0
09/01/21
EXHIBIT 28.1 WELDER PERFORMANCE QUALIFICATION EXAMINATION AND
TEST PROCEDURE.........................................................................................4
EXHIBIT 28.2 WELDER PERFORMANCE QUALIFICATION CARD .......................................5
EXHIBIT 28.3 SAMPLE MACHINE OPERATOR PERFORMANCE QUALIFICATION CARD 6
0
0
0
09/01/21
09/01/21
09/01/21
_____________________________
Authorized Inspector & Repair Inspector Acceptance
{ABSA: D1180819.DOC .2 }
______________________________
Quality Control Manager Approval
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 3
Page: 1 of 2
SECTION 3 SCOPE OF WORK
3.1
This Quality Control Manual accurately describes the procedures used by (Name of Company) in
constructing ASME Code items with the Certification Mark and appropriate Designator in
accordance with ASME Code Section VIII Division 1 & 2 (Class 1 & 2) Pressure Vessels, Section
I Power Boilers, Section IV Heating Boilers, B31.1 Boiler External Piping, and the Alberta Safety
Codes Act and Regulations, at shop and field sites controlled from the shop location which is
(Physical Address) (Certification Mark May Be Applied)
Note: the red text can either be added or deleted depending on the individual scopes of work as per the AB-29.
3.2
Repairs and alterations to existing metallic Power Boilers, Heating Boilers, Boiler External Piping,
and Pressure Vessels in accordance with the latest Edition of The National Board Inspection
Code, Alberta Safety Codes Act and Regulations, and Insofar as possible, to the Section and
Edition of the ASME Code most applicable to the work planned (Section I, Section IV, Section VIII
Division 1 & 2, or B31.1) at shop and field sites controlled from the shop location which is
(Physical Address) (NB R Stamp May Be Applied)
Note: the above red text can be added if applying for National Board R stamp.
3.3
Construction, assembly, repair and alteration of Direct Fired Heaters in accordance with ASME
Section I, API 530 and B31.3, and Indirect Fired Heater Coils in accordance with ASME B31.3,
and the Alberta Safety Codes Act and Regulations, at shop and field sites controlled from the
shop location which is (Physical Address). (Certification Mark Shall Not Be Applied).
Note: the above red text can either be added or deleted depending on the individual scopes of work as per the AB-29.
3.4
Pressure Welders performance qualification testing scope, includes issuance of performance
qualification cards pursuant to the Alberta Safety Codes Act and the Pressure Welders
Regulations at shop and field sites controlled from the shop location which is (Physical Address).
Note: the above red text can either be added or deleted when applying for welder test program for shop or field.
3.5
Construction, repair or alteration of pressure piping under this Quality Control System shall
conform to the scope and all requirements of ASME B31.1, B31.3, B31.5, and B31.9 Code
Sections, CSA Z662, CSA B51, as applicable, and the Alberta Safety Codes Act and Regulations.
Within these limitations pressure piping of any size, thickness and material allowed by the Codes
shall be constructed by welding, provided the requisite Welding Procedure Specifications are
qualified and registered with ABSA. Mechanically assembled [non-welded, threaded] pressure
piping which is constructed, repaired or altered under this Quality Control System shall conform to
the scope, and all requirements of ASME B31.1, B31.3, 31.5, and B31.9, CSA Z662 Codes, and
the Alberta Safety Codes Act and Regulations. (Certification Mark Shall Not Be Applied)
Note: the red text can either be added or deleted depending on the individual scopes of work as per the AB-29.
3.6
Pressure piping work under this Quality Control System may also include repairs, alteration and
replacement of piping systems, including the Boiler External Piping, that are under the jurisdiction
of the Alberta Safety Codes Act and Regulations at both the shop and field sites controlled from
the shop location which is (Physical Address). (Certification Mark Shall Not Be Applied)
3.7
Miniature pressure vessel construction and the manufacture, repair and alteration of category “A”,
“E” and “H” pressure fittings under this Quality Control System shall be in accordance with the
requirements of the Alberta Safety Codes Act and Regulations and the CSA B51 Boiler, Pressure
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 3
Page: 2 of 2
Vessel and Pressure Piping Code at shop location and field sites controlled from the shop location
which is (Physical Address). (Certification Mark Shall Not Be Applied)
Note: the red text covers additional scopes of work depending on the individual application, AB29. This information should be reviewed to determine if it is applicable and can either be added or
deleted.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 4
Page: 1
of 2
SECTION 4 STATEMENT OF AUTHORITY
NOTE: THIS STATEMENT PREFERABLY ON COMPANY LETTERHEAD
This Quality Control Manual accurately describes the Quality Control System that is employed by
(Name of Company) to ensure that:
a) Pressure Vessels are constructed in accordance with the ASME Code Section VIII,
Division 1 & 2 (Class 1 & 2) and the Alberta Safety Codes Act and Regulations.
b) Power Boilers, BEP, and Heating Boilers are constructed and assembled in
accordance with the ASME Code Section I, Section IV, B31.1, and the Alberta
Safety Codes Act and Regulations.
Note: the red text can either be added or deleted depending on the individual scopes of work as per the AB-29.
c) Repairs and/or alterations to existing metallic Power Boilers, Heating Boilers and
Pressure Vessels are performed in accordance with the latest mandatory Edition of
The National Board Inspection Code, Alberta Safety Codes Act and Regulations
and Insofar as possible to the Section and Edition of the ASME Code most
applicable to the work planned (Code Section I, IV, or Sections VIII Division 1 & 2).
Note: the above red text can either be added or deleted if applying for National Board R stamp.
d) Repairs and/or alterations to existing metallic Power Boilers, Heating Boilers,
Pressure Vessels, are performed in accordance with the Alberta Safety Codes Act
and Regulations and, insofar as possible, with ASME Code Sections VIII, Division 1
& 2, Section I, Section IV.
e) Construction and repair/alteration of Direct Fired Heaters and Indirect Fired Heaters Coils are
performed in accordance with the Alberta Safety Codes Act and Regulations and, insofar as
possible, with ASME Code Section I or API 530 and B31.3, or B31.3.
Note: the above red text can either be added or deleted if not applying for National Board R stamp.
f) Welders/Welding Operator performance qualification tests are conducted in
accordance with the Alberta Pressure Welders Regulations, and ASME Code
Section IX.
g) Power piping, process piping systems, refrigeration piping and building services
piping, Steam Pipelines, including Boiler External Piping which is included in this
Quality Control System, are constructed, repaired, altered or replaced in
compliance with B31.1, B31.3, B31.5, B31.9, or CSA Z662 Code as applicable,
Customer Specifications, and the Alberta Safety Codes Act and Regulations.
Note: the red text can either be added or deleted depending on the individual scopes of work as per the AB-29.
g) Miniature pressure vessel construction and category “A”, “E” and “H” pressure fittings
construction and repair and/or alteration are in accordance with the Alberta Safety Codes
Act, Regulations, and CSA B51 Code.
The Quality Control Manager is hereby assigned the authority to administer and implement the
Quality Control System described in this Quality Control Manual. He has sufficient and welldefined responsibility along with the authority and the organizational freedom to identify, initiate,
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 4
Page: 2
of 2
recommend and provide solutions to quality control problems and to preclude the use, installation
or further processing of nonconforming items until their correction is verified and Code
compliance is assured.
A Certified Individual (CI) has been qualified and certified, and is responsible for the Alberta
Safety Codes Act compliance of Miniature Pressure Vessels [use ASME Code compliance for
Certification Mark holder with a “UM” Designator]
This Quality Control System has the full support and endorsement of management, who will
ensure resources, including trained and qualified personnel, are provided to effectively implement
the system.
Any person assigned a responsibility within this Quality Control Manual may delegate the
performance of the activity to another person; however the responsibility remains with the
individual as assigned by this Quality Control Manual. Whenever responsibilities are assigned
within this Quality Control Manual to a department, the department manager shall ultimately be
responsible.
Any quality control problem, which cannot be resolved by the Quality Control Manager, shall be
brought to my attention for resolution without compromising the Code and this Quality Control
System.
Note: the red text covers other scopes of work depending on the scope of the AB-29. This
information should be reviewed to determine if it is applicable and can either be added or
deleted.
Signature
Name
Title
Date
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 5
SECTION 5 ORGANIZATION CHART
(NAME OF COMPANY) ORGANIZATION CHART
NOTE: MORE THAN ONE POSITION MAY BE HELD BY ONE PERSON
{ABSA: D1180819.DOC .2 }
Page: 1
of 1
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 6
Page: 1
of 5
SECTION 6 DEFINITIONS
Note: the red text covers other scopes of work depending on the individual application. This
information should be reviewed to determine if it is applicable and can either be added or deleted.
6.1 Alberta Boilers Safety Association (ABSA)
ABSA is the regulatory organization delegated by the Province of Alberta to provide pressure
equipment safety services under the Alberta Safety Codes Act, and act as the sole
Jurisdiction/Regulatory Authority as defined in the CSA B51 Code and as the Authorized Inspection
Agency accredited by ASME.
6.2 Acceptance or Approval or Authorization or Certification
Acceptance or Approval or Authorization or Certification shall be indicated by written signature and
written date. When electronic signatures are employed, controls and safeguards shall be followed as
per Section 19 of this manual to ensure the integrity of the certification, authorization, and approval.
6.3 Alberta Safety Codes Act
The Alberta Safety Codes Act; Statutes of Alberta, Chapter S-1 as it applies for pressure equipment
and the following regulations adopted by the Alberta Safety Codes Act, and any amendments to
these regulations:
 Pressure Equipment Safety Regulation
 Administrative Items Regulation
 Pressure Equipment Exemption Order
 Pressure Welders Regulation
6.4 Alteration
Any change in the item described on the original Manufacturer's Data Report that requires a change
of design calculations or otherwise affects the pressure containing capability of the pressure-retaining
item. Non-physical changes such as an increase in the maximum allowable working pressure (internal
or external), increase in design temperature, or a reduction in minimum temperature of a pressureretaining item shall be considered an alteration.
6.5 Authorized Inspector (AI)
An inspector, regularly employed by the ASME accredited Authorized Inspection Agency, who has a
valid National Board Authorized Inspector (AI) Commission and is qualified by written examination in
accordance with the ASME QAI-1 and National Board NB-263 RCI-1 Standards. The ABSA
Authorized Inspector is also a Safety Codes Officer (pressure equipment) appointed to administer the
Alberta Safety Codes Act, and is responsible for Alberta certified repairs or alterations documented
on an AB-40 data report
6.6 Boiler External Piping (BEP)
Piping as defined in ASME Code B31.1, paragraph 100.1.2, is subject to mandatory inspection by the
Authorized Inspector, as defined in ASME Code Section I.
6.7 CRN
Canadian Registration Number; registration number allotted by the regulatory authority to designs and
specifications when accepted and registered.
6.8 CSA B51
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 6
Page: 2
of 5
Canadian Standards Association, latest mandatory Edition of B51 Boiler, Pressure Vessel and
Pressure Piping Code.
6.9 CSA Z662
Canadian Standards Association; latest mandatory Edition of Z662 Oil and Gas Pipeline Systems.
6.10 Certifying Engineer
The Certifying Engineer, who is designated by the Engineering Manager, is a professional engineer
registered with at least of one province of Canada or state of the Unites States. They are obligated
to follow their registration permit to perform engineering and have demonstrated the competencies
in the design activities in accordance with ASME Code Section VIII. Div. 1 & 2. The professional
development and continuing education required by the Code are maintained and evaluated to
ensure that the Certifying Engineer retains the skills and competencies to perform the activities
described in the Code, Regulations, and personnel qualification procedure.
6.11 Certified Individual (CI)
An employee of (Name of Company) that is qualified and certified by (Name of Company) in
accordance with Exhibit 22.2 of this Manual and the Alberta requirements, that coincide with ASME
requirements, to perform the duties of a CI as specified by the ASME Code. The CI is responsible
for Safety Codes Act compliance when the AI is not involved.
6.12 Code
American Society of Mechanical Engineers (ASME), latest mandatory Edition (at time of contract
acceptance) of the ASME Boiler and Pressure Vessel Code and referenced standards:
a)
b)
c)
d)
e)
f)
g)
h)
i)
Section VIII Division 1, Rules for Construction of Pressure Vessels.
Section VIII Division 2, Alternative Rules for Construction of Pressure Vessels
Section I, Rules for Construction of Power Boilers.
Section IV, Rules for Construction of Heating Boilers.
B31.1, Power Piping.
B31.3, Process Piping.
B31.5, Refrigeration Piping and Heat Transfer Components
B31.9, Building Services Piping
Sections and Standards referenced by the construction Code.
6.13 Construction Drawing
A drawing that has been created from a new or existing design drawing that is or is in the process of
being registered and accepted with the applicable Canadian Jurisdiction. This drawing will be used
for the purposes of fabrication.
6.14 Design Drawing
A drawing that is or is in the process of being registered with the applicable Canadian Jurisdiction
and has been stamped by the applicable Jurisdiction. This drawing is used to facilitate the creation
of a construction drawing.
6.15 Designer
The Designer, who is designated by Engineering Manager, is an individual or registered engineer
who has required training, education, experiences in specific areas and works under the supervision
of the Engineering Manager, Certifying Engineer or Engineer. They are obligated to follow the
personnel qualification procedure, and have demonstrated competencies of design activities in
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 6
Page: 3
of 5
accordance with ASME Code Section VIII. Div. 1 & 2. The continuing education is maintained and
evaluated to ensure that the Designer retains the skills and competencies to perform the activities
described in the personnel qualification procedure.
6.16 Drawings
The term drawings, when not defined as design or construction in this Quality Control Manual will be
considered both types, Design and Construction Drawings.
6.17 Engineer
The Engineer, who is designated by Engineering Manager, and takes complete responsibility for
design work. They are obligated to follow the registration permit to perform the engineering, and
have demonstrated competencies in the design activities in accordance with ASME Code Section
VIII. Div. 1 & 2. The professional development and continuing educations required by the Code and
registered body are maintained and evaluated to ensure that the Engineer retains the skills and
competencies to perform the activities described in the Code, Regulations, and personnel
qualification procedure.
6.18 Expansible Fluid
Expansible fluid means;
a) a vapour or gaseous fluid, or
b) a liquid under pressure and at a temperature at which the liquid changes to a gas or vapour
when the pressure is reduced to atmospheric pressure or when the temperature is increased
to ambient temperature.+
6.19 Fitting or Pressure Fitting
Fitting means a valve, gauge, regulating or controlling device, flange, pipe fitting or any other
appurtenance that is attached to, or forms part of, a boiler, pressure vessel, fired heater pressure
coil, thermal liquid heating system or pressure piping system.
6.20 He (or His or Him)
Within this written Quality Control System and its implementation “He” refers to the position within
the organization and not necessarily the gender of the individual in the position.
6.21 Job File
A file which contains all of the records documenting quality control activities for the item
constructed. This file shall be assigned a unique number to identify the job.
6.22 Jurisdiction
As applicable to this Quality Control System a Jurisdiction is a governmental entity with the power,
right or authority (or an organization delegated this authority by government) to interpret and enforce
law, rules or ordinances pertaining to boilers, pressure vessels or other pressure retaining items.
6.23 Material Test Report (MTR)
The MTR is a document or record in which the results of tests, examinations, repairs, or treatments
required by the material specification to be reported, are recorded, including those of any
supplementary requirements or other requirements stated in the order for the material.
6.24 Manufacturer’s Design Report (MDR)
The Manufacturer’s Design Report (MDR) is prepared and reviewed by the individual or individuals
from the Manufacturer who is/are responsible for the structural and pressure-retaining integrity of
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the vessel or part as established by conformance with the requirements of the rules of ASME
Section VIII, Division 2 and the requirements in the User’s Design Specification. It includes items
addressed in paragraph 2.3, sub-paragraph 2.3.3.1 of ASME Section VIII, Division 2.
6.25 Pressure Piping System (Under the Jurisdiction of the Safety Codes Act)
Pressure Piping System means pipes, tubes, conduits, fittings, gaskets, bolting and other
components that make up a system for the conveyance of an expansible fluid under pressure and
may also control the flow of that fluid. The Pressure Equipment Safety Regulation does not apply to
a Pressure Piping System that is fully vented or operating with one or more pressure relief devices
with set pressure not exceeding 15 psi (103 kPa) and sized so that the operating pressure cannot
exceed 15 psi (103 kPa). The Safety Codes Act and Pressure Equipment Safety Regulation (PESR)
do not apply to pressure piping under the jurisdiction of the Alberta Oil and Gas Conservation Act
and Regulations or the Alberta Pipeline Act and Regulation [see Alberta Energy Regulator (AER)
document “Directive 077 Pipelines- Requirements and Reference Tools”, for interpreting
Jurisdictional Relationships for Pipeline, Pressure Equipment, and Pressure Piping]. There is also a
partial exemption from some requirements of the PESR for pressure piping meeting the
requirements of PESR paragraph 4(2).
6.26 Pressure Vessel
Means a vessel used for containing, storing, distributing, processing or otherwise handling an
expansible fluid under pressure.
6.27 Procedure Qualification Record (PQR)
The document that records what occurred during the welding of a test coupon and the results of
testing of the coupon. A Procedure Qualification Record is used to support one or more Welding
Procedure Specifications. With the exception of that allowed by ASME Code Section IX paragraph
QW-200.2(c), revisions to Procedure Qualification Records are not permitted without re-qualification
of the PQR. All changes to a PQR require recertification (including date) by the Manufacturer.
6.28 Quality Control Manager (QCM)
An employee of (Name of Company) designated by the President to have the responsibility and
authority to maintain this Quality Control System, and the organizational freedom to recognize
quality control problems, initiate, recommend and provide solutions to those problems.
6.29 Quality Control Inspector (QCI)
An employee of (Name of Company) designated by the Quality Control Manager to perform the
quality control duties as specified in this Quality Control Manual. The Quality Control Inspector
reports directly to the Quality Control Manager on any quality related matter.
6.30 Repair
(In Service Equipment) The work is necessary to restore a pressure-retaining item to a safe and
satisfactory operating condition.
6.31 Repair Inspector (RI)
An inspector, who holds an active National Board Authorized Inspector Commission and/or InService Commission, and R endorsement, shall perform all National Board R stamped repairs and
alterations.
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6.32 Repair Inspector Supervisor (RIS)
A Repair Inspector Supervisor, who holds an active National Board Authorized Inspector
Commission and/or In- Service Commission, and R endorsement, and is designated as a Repair
Inspector Supervisor by their employer.
6.33 Person in Responsible Charge
The Person in Responsible Charge, who is designated by Engineering Manager (or in the case of
designation of the Engineering Manager as the Person in Responsible Charge, designation shall be
completed by the individual who has signed the Statement of Authority in this Quality Control
Manual), is a Certifying Engineer, Engineer, or Designer to engage in design activities, and has the
knowledge of the construction Code and this Quality Control System, and takes complete
responsibility for engineering activities to ensure the design meets the User’s Design Requirements
Code and, Alberta Safety Code Act and Regulations..
6.34 SNT-TC-1A
Recommended Practice No. SNT-TC-1A: Personnel Qualification and Certification in Nondestructive Testing. The American Society for Non-destructive Testing Inc. ASME Section V latest
accepted Edition, or the Code of Construction accepted Edition.
6.35 Designated Agent
The designated agent is an organization who is designated by the Owner or User and responsible
for specifying design requirements in accordance with ASME Code Section VIII Div. 1 & 2, and
purchases the pressure vessel for its own use or as an agent for the Owner or User.
6.36 User
User is an organization that purchases the finished pressure vessel for its own use or as an agent
for the Owner.
6.37 User’s Design Specification (UDS)
The User’s Design Specification shall contain sufficient detail to provide a complete basis for design
and construction in accordance with paragraph 2.2.2 of ASME Section VIII, Division 2. It is the User
responsibility to specify, or cause to be specified, the effective Code Edition to be used for
construction.
6.38 User’s Design Requirements
The User’s Design Requirements shall contain sufficient detail to establish the design requirements
for pressure vessel considering factors associated with the normal operation, such other conditions
as start-up and shutdown, and abnormal condition which may become a governing design
consideration in accordance with paragraph U-2(a) of ASME Section VIII, Division 1.
6.39 Welder
Within this Quality Control Manual [unless specifically differentiated as Welding Operator(s), Tack
Welder(s)], Welder(s) shall be understood to include an individual who performs manual or
semiautomatic welding and an individual who operates machine or automatic welding equipment.
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6.40 Welding Examiner
An employee of (Name of Company) designated by the Quality Control Manager (or in the case of
designation of the QCM as Welding Examiner, designation by the individual who has signed the
Statement of Authority in this Quality Control Manual) to perform the duties as defined in this Quality
Control Manual. The Welding Examiner reports directly to the Quality Control Manager. The
Welding Examiner must hold a Welding Examiner Certificate of Competency issued pursuant to the
Alberta Pressure Welders Regulation and/or have qualifications that have been accepted by ABSA,
as a Welding Examiner.
6.41 Welding Examiner in Training
An employee of (Name of Company) designated by the Welding Examiner (or in the case of
designation of the QCM as Welding Examiner, designation by the individual who has signed the
Statement of Authority in this Quality Control Manual) to perform the duties as defined in this Quality
Control Manual. The Welding Examiner-in-Training reports directly to the Welding Examiner. The
Welding Examiner in Training must hold a Welding Examiner in Training Certificate of Competency
issued pursuant to the Alberta Pressure Welders Regulation and/or have qualifications that have
been accepted by ABSA, as a Welding Examiner-in-Training.
6.42 Welding Procedure Specification (WPS)
The document that describes in detail all of the variables which are essential, supplementary
essential when required, and non-essential to the welding process as specified by the ASME Code
to provide direction to the Welder or Welding Operator for making production welds in accordance
with Code requirements. The WPS shall also reference the supporting Procedure Qualification
Records. The WPS may be revised if there is a change in a non-essential variable. Any change to
an essential or supplementary essential variable when required requires re-qualification of the WPS
(i.e., new or additional PQRs to support the change in essential or supplementary essential
variables).
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Revision Number: 22.0
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Section: 7
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SECTION 7 MANUAL CONTROL
7.1
The purpose of this section is to describe the Quality Control System for preparing, revising,
approving and controlling the distribution of this Quality Control Manual.
7.2
The QCM is responsible for the control and implementation of this Quality Control System. His
duties include:
a) Reviewing the Quality Control Manual and Quality Control System coincident with the issue of
any Code Edition and revising the Quality Control Manual and/or Quality Control System as
necessary to incorporate any required revisions and implementing any revisions within 6
months of the issue date of the new Edition. The review of Code Edition for revisions which
may affect the Quality Control Manual or Quality Control System shall be documented by
initials and date on the first page of the “summary of changes”, for each Code Section Edition
reviewed. Reviewing the Code Errata at regular basis when they have been issued and adding
them into applicable Code Sections. If electronic Codes and Errata are used this review shall
be documented by letter and made available to the AI.
b) Approving all proposed Quality Control Manual revisions and ensuring that all revisions have
been accepted by the AI prior to implementation. QCM approval and AI acceptance shall be
indicated by signature and date at the bottom of the Table of Contents (Section 2 of this
Quality Control Manual). The Table of Contents will indicate the Quality Control Manual edition
number and the section revision number and revision date for each section and exhibit. The
Title Page and Certificates and Table of Contents will be revised each time one or more
sections or exhibits are revised.
c)
Maintaining a list of controlled Quality Control Manual holders, showing assigned Quality
Control Manual number and revision status. “Controlled” shall be indicated on the Title Page of
each controlled Quality Control Manual.
d)
Inserting revised sections in all controlled in-house Quality Control Manuals and destroying
obsolete sections, and distributing new manual editions and revisions to outside organizations,
using the Document Transmittal (Exhibit 7.1).
7.3
This Quality Control Manual shall have revision control and page control. Each page of the Quality
Control Manual shall indicate the section revision number, section revision date, section number,
page number, and number of pages within the section.
7.4
The revision number is comprised of the Quality Control Manual edition number preceding a
decimal point and the section revision number following the decimal point. Revision indication
begins at 1.0 for the first edition initial issue. The portion of revision indication following the
decimal point will increase by one for each additional revision.
7.5
Revisions shall be by complete section including exhibits within the section. When this Quality
Control Manual is revised in its entirety, it shall be issued as a new edition with all sections and
exhibits at revision level zero. Edition number will be increased by one for each new edition.
7.6
A Quality Control Manual may be issued as a new edition in conjunction with the triennial ASME
joint review or at any other time, at the option of the QCM.
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7.7
Section: 7
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of 3
All revisions to Quality Control Manual text, after initial issue of any edition, shall be in bold italic
print. In addition, the revised paragraph revision level (i.e., without indication of the edition) will be
identified within a text box placed adjacent to the paragraph numbering (i.e., below or to the left of
paragraph number). Revisions to the Table of Contents shall be in bold italic print but no text box
will be used to mark revision level. The latest revised area of any exhibit shall be enclosed in a
grey cloud shape.
Rev. 1
7.8
Revision Date: Sept. 01, 2021
As an illustration of text revision marking, the word example in this paragraph is marked
as having been revised and the paragraph is marked as revision level 1. As an illustration
of exhibit revision marking, the last word in this sentence is clouded. The exhibit cloud
marking will be used on exhibits within this Quality Control Manual to indicate the revision,
but this marking will not appear on the documents in everyday use.
Uncontrolled Quality Control Manuals may be issued to outside organizations for information only,
and shall not be used within (Name of Company). "Uncontrolled" shall be prominently indicated on
the Title Page of these Quality Control Manuals.
Note:
ELECTRONIC QUALITY CONTROL MANUALS if used, below is a sample of how the electronic
copies are addressed. Controlled copies will be based on each Manufacturer’s procedures.
7.9
Electronic Quality Control Manuals are available for reference on (Name of Company) digital
document database system and shall be kept up to date. Notification of Quality Control Manual
updates shall be communicated to (Name of Company) employees that have access to the digital
document database and the organization who distributed with the electronic manual. Electronic
Quality Control Manuals shall be clearly identified as an “UNCONTROLLED COPY” when the
Quality Control Manual is printed with the use of a digital watermark or printing.
APPLICABLE DOCUMENTS/FORMS

Document Transmittal, Exhibit 7.1
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Quality Control Manual
Revision Number: 22.0
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Section: 7
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EXHIBIT 7.1 DOCUMENT TRANSMITTAL
(NAME OF COMPANY)
DOCUMENT TRANSMITTAL
TO:
THE FOLLOWING DOCUMENTS ARE ENCLOSED:
Drawing/Document Title
Revision No.
INSTRUCTIONS:
PLEASE DESTROY ALL PREVIOUS ISSUES/REVISIONS AND RETURN SIGNED CONFIRMATION OF RECEIPT BY FAX
TO _________ AT: (403) _________ OR EMAIL: _____________________
WITHIN _________ DAYS.
I confirm the receipt of listed documents:
Name and Signature
{ABSA: D1180819.DOC .2 }
Date
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 8
Page: 1 of 11
SECTION 8 DRAWINGS, DESIGN CALCULATIONS AND SPECIFICATIONS
8.1
8.2
Note: the red text covers other scopes of work depending on the individual AB-29 application.
This information should be reviewed to determine if it is applicable and can either be added or
deleted.
The purpose of this section is to describe the Quality Control System for the preparation, review,
approval, distribution and retrieval of drawings, design calculations, specifications and
instructions.
Engineering Activities and Responsibilities
8.2.1 Engineering Manager shall designate the Person in Responsible Charge, Certifying
Engineers, Engineers, or Designers within the (Company Name) or by subcontracted
services every ( frequency shall be determined by the Manufacturer ) years, which is
documented using the Engineering Activities Designation (Exhibit 8.3).
8.2.2 The Engineering Manager is responsible to develop the personnel qualification procedure
(XXX Rev. 0) and maintain objective evidence of the qualifications, education, experience,
training, and/or examinations of the designated individuals.
8.2.3 The Certifying Engineers, Engineers, or Designers shall perform the design activities in
accordance with (Company name) procedure and ensure the design meets the ASME
Code Section VIII Div. 1 or 2, User’s Design Requirements or Specification, Alberta Safety
Code Act and Regulations.
8.2.4 The Person in Responsible Charge is responsible for all design work performed by
(company name) and/or design work performed by others.
8.2.5 A User’s Design Requirements Form (Exhibit 8.4) shall be provided when UG-22(c), (e),
(f), (g), (h) or (i) are considered in the design.. The User’s Design Requirements form shall
be maintained in the engineering file and shall be made available to the AI as his request.
8.3
8.2.5.1
The Person in Responsible Charge and the Individuals engaged in design
activity while under the responsible charge shall be qualified in accordance
with the company’s personal qualification procedure (XXX Rev. 0) for the
following:
8.2.5.2
have knowledge of the design requirements of the ASME Section VIII. Div.1
& Div.2;
8.2.5.3
have knowledge of (name of Company) Quality Control Program, Quality
Control Manual and the personnel qualification procedure;
8.2.5.4
have training commensurate with the scope, complexity, criticality, or special
nature of the design activities.
The Person in Responsible Charge is responsible for the following:
a) Reviewing the User’s Design Requirements or User’s Design Specifications to ensure that the
item can be designed in accordance with the ASME Code and has an adequate basis for
construction. Additionally, they shall determine the units of measurement (i.e., U. S.
Customary or Metric).
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b) Assigning a job number that will appear on all engineering, procurement, and construction
documentation pertaining to the job.
c) Preparing design calculations including all applicable UG-22, or PG-22, or paragraph 4.1.5.3
loadings and design/construction drawings in accordance with the ASME Code Section VIII,
Division 1, or Section I, or ASME Section VIII, Division 2.
d) Verifying that design and construction drawings contain the following information (as
applicable to the Code of construction);
(1) Drawing title, job no and/or serial number, CRN,
(2) Drawing number, revision number and details of revisions, date,
(3) Dimensions in consistent units of measurement, with tolerance where applicable,
(4) Bill of Materials with material specifications in consistent units of measurement,
(5) Maximum Allowable Working Pressure (MAWP) at coincident maximum design
temperature, Maximum Allowable Working Pressure (External) (if external pressure is
considered within the design) and Minimum Design Metal Temperature (MDMT) at
MAWP,
(6) Code Edition year, and indication of any Code Cases used,
(7) Corrosion allowance and indication of special service, when designated (e.g., Lethal
Service),
(8) NDE requirements,
(9) Heat treatment and/or post heat treatment requirements,
(10) Welding Procedure Specifications for each weld,
(11) Weld details including dimensions for each weld,
(12) Hydrostatic test pressure and/or test medium and test temperature if applicable
(13) Impact test requirements or exemptions from impact testing, and
(14) Volume or heating surface areas if applicable.
(15) Maximum designed steaming capacity of the boiler
(16) Notes identifying additional requirements
And, as an option, depending upon actual shop procedures:
(17) The “calculation identifying number” and revision level that is applicable to the revision
level of the construction drawing.
e) Reviewing design and construction drawings and design calculations to ensure there is an
adequate basis for construction and approving these documents, including any client supplied
documents. If these documents are customer supplied or if their preparation is subcontracted
to an engineering firm, the review and approval and document control requirements shall be
identical to in-house documents.
f) Ensuring computer design programs comply with the applicable Code Edition. Prior to their
use on Code items and whenever the computer programs are changed or a new version is
issued, the program verification must be completed in accordance with procedure XXXX to
ensure that prepared calculations or analysis are in compliance and accurate. If a design
program does not change as a result of a new Code Edition requirement, the program results
shall be re-verified as current within 6 months of the issue date of the new Code Edition or
prior to use. Copies of verifications shall be made available to the QCM and AI at his request.
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g) Ensuring that suitable safeguards (passwords, log in requirements) are in place to prevent
tampering with the computer design programs and that the computer programs are identified
by name and version or level.
h) Ensuring that the design and the use of any Code Cases or Interpretations that are
incorporated in the design are accepted by the Jurisdiction where the pressure vessel is to be
installed.
8.4
Design drawings, specifications, and calculations are submitted in duplicate to ABSA or the
applicable Jurisdiction for registration. The Design Registration Application (AB-31) will
accompany the design drawings and calculations for submission to ABSA. When design
drawings are revised and the revisions affect the design, the revised drawings and calculations
will be re-submitted to ABSA or the applicable Jurisdiction.
8.5
Prior to reissuing construction drawings for previously designed pressure vessels or issuing new
construction drawings based upon an existing design drawing, the Person in Responsible Charge
will review, and revise as necessary, the design drawings and design calculations to ensure
compliance with the latest mandatory Code Edition. This review and approval shall be
documented by initial and date on the drawings and design calculations.
8.6
A description of revisions to all drawings will be recorded in the revision block and all revised
items will be identified with a triangle, containing the revision number, adjacent to the revised
item. Revisions will be approved by the initials and date of the Person in Responsible Charge in
the revision block. Revised drawings will be distributed and issued in the same manner as the
original issue.
8.7
The Design Calculation Index and Revision Control Sheet (Exhibit 8.1) will be used to document
the contents of calculation packages for each job, calculation revisions, and the review and
approval of drawing revisions against calculations. This document will be the first page of each
calculation package. Calculations shall consider all loadings on applicable material for each
pressure item. Calculations shall have page control and revision control. Each page of the
calculations shall identify the job number, revision number, and page number. Revisions will be
approved by the signature and date of the Person in Responsible Charge. Revised calculations
will be distributed and issued in the same manner as the original issue.
8.6
8.8
Or, as an option, depending upon actual shop procedures:
Calculations shall have page control and revision control. Each page of the calculations shall
identify the job number, revision number, page number and total pages. The construction
drawing will document the review and approval of drawing revisions against calculation revisions.
The original issue and all revisions to calculations will be approved by the initials and date of the
Person in Responsible Charge on the first page of the calculations. Revised calculations will be
distributed and issued in the same manner as the original issue.
The Person in Responsible Charge is responsible for the maintenance of a Drawing Index
(Exhibit 8.2), detailing the drawing number, revision number, drawing title, date issued, the
number of copies issued and specifying to whom the drawings are issued. "ISSUED FOR
CONSTRUCTION" will be stamped on all drawings used for construction, followed by the
signature and date of the person releasing the drawings to the shop. All controlled documents
distributed to outside organizations will be distributed and controlled by using a Document
Transmittal (Exhibit 7.1).
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
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Section: 8
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8.9
Apart from the drawings issued to the QCM which he is responsible for, the control of drawings
and documents in the shop is the responsibility of the Shop Manager. He will issue the latest
revisions and recall and destroy all superseded documents, except as described in the following
paragraph. One copy of each superseded drawing or document, marked "VOID", shall be kept for
reference by the QCM in the job file.
8.10
If it is necessary for information purposes to retain superseded drawings on the shop floor, the
Shop Manager shall ensure any previous revision is marked with “NOT LATEST REVISION”.
8.11
The QCM is responsible for assigning the serial numbers for each job. He will maintain a
separate file for each item, containing design calculations, drawings, specifications and all other
documents specified by this Quality Control Manual.
8.12
The QCM will ensure that the latest mandatory Edition of the ASME Code, CSA B51 Code and
Alberta Safety Codes Act and Regulations are available to shop, field personnel, and the AI.
8.13
For the forced-flow steam generator with no fixed steam and waterline, the QCM shall ensure the
Owner provides or cause to be provided a boiler pressure system design diagram, certified by a
registered Professional Engineer experienced in the mechanical design of power plants as per
ASME Section I PG-16.2
8.14
Manufacturers using Part PA of Section I for Power Boilers that are to be installed and operated
in Alberta must also meet the provisions of IB17-011.
8.15
Requirements for pressure vessels constructed to ASME Section VIII, Division 2 include:
a) Class 1 Vessel
i.
a vessel that is designed using the allowable stress from Section II, Part D, Subpart
1, Table 2A or Table 2B;
ii.
The User’s Design Specification shall be certified by an individual or individuals meeting
the requirements described in Annex 2–A when the User provides the data required by
2.2.3.1 (f) (1) and 2.2.3.1 (f) (2) to perform a fatigue analyses.
b) Class 2 Vessel
i.
a vessel that is designed using the allowable stress from Section II, Part D, Subpart 1,
Table 5A or Table 5B
ii.
A design–by-analysis in accordance with Part 5 of ASME Section VIII.2 may be used to
establish the design thickness and/or configuration in lieu of the design-by-rules in Part 4
of ASME Section VIII.2 for any geometry or loading conditions.
iii.
The User’s Design Specification shall be certified by in accordance with Annex 2–A.
c) It is the responsibility of the User or an Agent acting on behalf of the User to provide a
Certified User’s Design Specification for each pressure vessel to be constructed in
accordance with ASME Section VIII. Division 2. The User’s Design Specification shall contain
sufficient detail to provide a complete basis for design and construction in accordance with
ASME Section VIII. Division 2. It is the User’s responsibility to specify, or cause to be
specified, the effective Code Edition to be used for construction.
{ABSA: D1180819.DOC .2 }
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Section: 8
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d) The UDS is to include items addressed in Paragraph 2.2, subparagraph 2.2.3.1 of ASME
Section VIII Division 2, and certified by registered Professional Engineer per Annex 2-A, shall
be submitted for design registration.
e) The Manufacturers Design Report (MDR) is prepared and reviewed by the Person in
Responsible Charge and is to include items addressed in paragraph 2.3, sub-paragraph
2.3.3.1 of ASME Section VIII, Div. 2 and shall be certified by a registered Professional
Engineer other than the engineer that signed UDS per Annex 2-B. The MDR shall be
submitted with for design registration.
f) Any revisions to the User’s Design Specification shall be provided by the User or the Agent
acting on behalf of the User and any revisions to the Manufacturer Design Report or drawings
shall be provided by the Manufacturer. These revisions must be reconciled by the Certifying
Engineer.
g) Drawing shall contain detailed NDE, impact testing, and any additional mechanical testing
required.
h) The Manufacturer shall notify the AI of the progress of all work associated with the design,
fabrication, inspection and examination, and testing of the pressure vessel. In addition the
Manufacturer shall notify the AI reasonably in advance when any required test or inspections
are to be performed.
i) The Person in Responsible Charge is responsible for the structural and pressure retaining
integrity of the vessel or part as established by conformance to ASME Section VIII Division 2
and the requirements in the User’s Design Specification.
j) ASME Section VIII Division 2 vessels that are to be installed and operated in Alberta must
also meet the provisions of VA17-004 (IB17-012).
Note: Two somewhat different methods of providing document control for calculations and verifying that
the calculations remain applicable to the current construction drawing are described in this section of the
sample Quality Control Manual. This does not preclude the use of any other system or methods that will
meet Code requirements. If the option of documenting the applicable calculation identifying number and
revision level on the construction drawing is used, then Exhibit 8.1 is not necessary. The written Quality
Control System must adequately describe the methods and practices that are implemented by a
manufacturer in order to meet all Code requirements.
Note: Red text to be added if Section I and/or Section VIII Division 2 are/is part of the scope of work as
per AB-29.
APPLICABLE DOCUMENTS/FORMS
 Document Transmittal, Exhibit 7.1
 Design Calculation Index and Revision Control Sheet, Exhibit 8.1
 Drawing Index, Exhibit 8.2
 Engineering Activities Designation, Exhibit 8.3
 User’s Design Requirements Form, Exhibit 8.4
ABSA/Alberta Government (Municipal Affairs) Forms
 Design Registration Application, AB-31
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 8
Page: 6 of 11
EXHIBIT 8.1 DESIGN CALCULATION INDEX AND REVISION CONTROL SHEET
Job Number:
Calculation Number and Package Revision Level:
Code Edition:
DESIGN CALCULATIONS INDEX
Applicable
Calculation Description
Yes
No
Primary Membrane Stress Calcs. (Computer Design Pgm.)
Lifting Lug Calculations
Pages
Rev. Level
Saddle Calculations
Skirt Calculations
Other UG-22 or PG-22, Para. 4.1.5.3 Specified Loadings
(a) Internal/external design pressure
(b) weight of the vessel and contents under operating or test cond.
(c) superimposed static reactions from the weight of attached equip.,
such as motors , machinery, other vessels , piping, linings, insulation
(d) the attachment of (1) internals
(2) vessel supports, such as lugs rings, skirts, saddles and legs
(e) cyclic and dynamic reactions due to press. or thermal variations,
or from equipment mounted on a vessel and mechanical loadings
(f) wind, snow, and seismic reactions, where required
(g) impact reactions such as those due to fluid shock
(h) temperature gradients and differential thermal expansion
(i) abnormal pressures, such as those caused by deflagration
(j) test pressure and coincident static head acting during the test
Vessel Impact Testing Exemption Summary
DESIGN CALCULATIONS REVISION CONTROL AND APPROVAL
1Drawing
Number & Revision Level
1
Calculation
Package
Revision Level
Revised
Calculations.
Required
Approval
Date
Whenever new drawings are issued that pertain to the calculation package, or whenever drawings are revised, the
current calculations shall be verified and approved as applicable or revised as necessary and approved.
{ABSA: D1180819.DOC .2 }
Rev.
No.
0
Drawing Number
STD-02-001-1
Separator
Drawing
Title
02-05-15
Date
Issued
2
2
1
1
2
Copies To
ABSA
Job Number:
Copies To Copies To Copies To Copies To
QCM
Shop Mgr. Purch. Mgr. Eng. File
DRAWING INDEX
-
Copies To
:
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
{ABSA: D1180819.DOC .2 }
Revision Date: Sept. 01, 2021
Section: 8
EXHIBIT 8.2 DRAWING INDEX
SAMPLE
Page: 7 of 11
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 8
Page: 8 of 11
EXHIBIT 8.3 ENGINEERING ACTIVITIES DESIGNATION
ENGINEERING ACTIVITIES DESIGNATION
Organizational responsibilities of designated personnel per ASME Section VIII DIV.1, U-2 (a) & APPENDIX 47
Name:
Title: _______________________________
The named individual is qualified and is assigned as::
Person in Responsible Charge
Certifying Engineer
Engineer
Designer.
On behalf of (Name of Company), the named individual is also authorized to
Exercise control of design works performed by others.
Supervise engineering activities.
Approve design drawing and calculation.
Verify the computer design programs
Qualifications:
1. Certifications (documented by the certificates)
Person in Responsible Charge
Certifying Engineer
Engineer
Designer
Registered Professional Engineer in (province) of Canada;
Registered Professional Engineer in ( state ) of the United States;
International Register of Professional Engineer by ( country ) of authorized member of IPEA
Registered Professional Engineer by ( country ) of authorized member of APEC
Registered Professional Engineer by ( country ) of authorized member of FEANI
2. Education (documented by the certificates)
Person in Responsible Charge
Certifying Engineer
Engineer
Designer
have 4 yr. of full time study or higher education with a degree from an accredited university or college in
engineering, science, or technology;
{ABSA: D1180819.DOC .2 }
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Section: 8
Page: 9 of 11
have 2 yr. of study or higher education with a complete accredited engineering technician or associated
degree;
3. Experience (documented by a letter)
Person in Responsible Charge
Certifying Engineer
Engineer
Designer
have (4 ) yr. or more experience in the design of pressure vessels;
have (10) yr. or more experience in the design of pressure vessels
4. Training and/or Examinations (documented by the training records, examination results)
Person in Responsible Charge
Certifying Engineer
Engineer
Designer
Training and/or examination on design requirement of ASME Section VIII. Div. 1 & 2
Training and/or examination on (Company name ) Quality Control System and Quality Control Manual
Training on computer design program (such as PV Elite-2021, Compress 2020 built 8100, Code Calc,2020, etc.)
5. Additional qualifications (documented by letter)
Person in Responsible Charge
Certifying Engineer
Engineer
Designer
( 2 ) yr. or more of experience performing on numerical analysis
training course or instruction on numerical analysis of computer design program;
( 2 ) yr. Elastic stress analysis and/or Elastic-plastic stress analysis of fatigue assessments;
( 2 ) yr. or more of experience preforming (seismic reactions, designing quick-actuating closures, or
design by other Code or standard );
The named individual has met the qualification requirements as indicated above to perform the design activities and
approve engineering documents.
Certified by
Name of Company
{ABSA: D1180819.DOC .2 }
Title
Date
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 8
Page: 10 of 11
EXHIBIT 8.4 USER’S DESIGN REQUIREMENTS FORM
{ABSA: D1180819.DOC .2 }
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 9 Page: 1 of 12
SECTION 9 MATERIAL CONTROL
Note: the red text covers other scopes of work depending on the individual AB-29 application. This
information should be reviewed to determine if it is applicable and can either be added or deleted.
9.1
The purpose of this section is to describe the Quality Control System for controlling the
procurement, receiving, identification and to ensure only the intended Code material is used and
that materials are in compliance with the Code, CSA B51, Alberta Regulations, and design
specifications.
9.2
The Purchasing Manager is responsible for the procurement of all material. The Purchasing Agent
will prepare a Purchase Order (Exhibit 9.1) from the approved drawing Bill of Material list. The
Purchase Order and/or attachments shall include the following requirements in consistent units of
measurement (as applicable to the product ordered);
a) The Purchase Order number and the job number (unless the material is ordered for stock),
b) The material ASME specification number (or other specification allowed by the Code of
construction), the material grade, schedule or thickness, dimensions, and the ASME
construction Code and Section II Edition, to which the material must comply,
c) A request for MTR’s for shells, heads, nozzle reinforcing pads and other pressure retaining
plate material, and pipe material used for vessel shells or reinforcing pads,
d) A request for applicable Code required documentation, such as Manufacturer’s Partial Data
Reports, Certificates of Compliance, NDE reports and RT films for all material stamped with
the Certification Mark and standard welded parts supplied by a sub-contractor,
e) A request that formed items meets the certification requirements and is certified as required by
ASME Code Section VIII, Division 1 paragraph UG-79, UG-80, UG-81, Section VIII Division 2
paragraph 6.1.2.3, or Section I PG-19, as applicable, and their referenced paragraphs,
f) A requirement that all Code required material markings must be accurately transferred to
formed material (e.g., shells, heads, reinforcing pads, manway nozzle necks, etc.) or if a coded
marking system is used to maintain traceability to the original identification markings required
or is marked in accordance with Section VIII, Division 1 paragraph UG-11, Section VIII Division
2 paragraph 6.1.1.2, or Section I paragraph PG-11, as applicable, and the MTR. The coded
marking system used must have prior acceptance by the (Name of Company) QCM and the
AI,
g) Instructions that a Welding Procedure Specification qualified to ASME Code Section IX must
be used for all tack welds, and the WPS must be reviewed and accepted by the QCM,
h) Heat treatment or hot forming requirements and any chemical or mechanical testing required
when thermal treatments are performed, such as normalizing or fine grain practice, etc.
i) NDE requirements,
j) A statement that all fitting designs must be registered with ABSA or the applicable Jurisdiction,
as required,
k) The SFA specification and AWS classification (and/or other requirements as qualified by the
applicable Welding Procedure Specification) on all Purchase Orders for welding consumables,
and
l) Other job specifications.
9.3
The Purchase Order shall be approved by the Purchasing Manager and/or the QCM before issue.
One copy of the Purchase Order with attachments will be issued to the vendor, one copy will be
{ABSA: D1180819.DOC .2 }
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Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 9 Page: 2 of 12
kept in the purchasing file, and one copy will be sent to the Receiver for receiving and then will be
sent to the QCM for inclusion in the job file. When Code materials are ordered an attachment to
the Purchase Order, titled Purchase Requirements by Product Form (Exhibit 9.2), shall be used to
convey mandatory requirements.
9.4
Prior to placing an order with a supplier of formed material (e.g., shells, heads, reinforcing pads,
manway nozzle necks, etc.) the QCM shall determine if the supplier uses a coded marking system
to maintain traceability to the original identification markings required and the MTR. If the supplier
uses a coded marking system, the QCM shall require that a written description of the coded
marking system be provided for his review and acceptance. The formed material supplier’s
marking system shall also be acceptable to the AI, and shall be retained on file by the QCM.
9.5
Material substitutions must be approved by the Person in Responsible Charge, the QCM or as per
pre-approved material substitution procedure and accepted by the AI. If necessary the revised
calculations and construction drawings will be prepared and issued in accordance with this Quality
Control Manual. When acceptable to the AI, changes may be indicated on existing drawing with
signature & approval of Engineering Manager and QCM shown.
9.6
Within (Name of Company) material identification shall be maintained in accordance with the
construction Code and the following tables. Table 1 describes the identification methods and
Table 2 describes the identification methods used for various materials:
Table 1
Identification
Method
A
Description of Identification Method
Accurate transfer of all materials original identification markings required by ASME
Section VIII, Division 1 paragraph UG-77(a), ASME Section VIII Division 2, paragraph
6.1.1.2 to a location where the markings will remain visible on the completed pressure
vessel or Code item.
B
Accurate transfer of a coded marking [may include a supplier’s coded marking accepted
in accordance with ASME Section VIII Division 1, paragraph UG-77(c), ASME Section VIII
Division 2, paragraph 6.1.1.2 traceable to the materials original identification markings, to
a location where the markings will remain visible on the completed vessel or item. When
assigned by (Name of Company) this coded making shall be referred to as the Material
Tracking Number.
C
Recording the original required material identification marking, or a coded marking
traceable to the original required material identification marking, on a material tabulation
(e.g., back of Travel Sheet) which assures identification of each piece of material during
fabrication and subsequent identification in the completed pressure vessel or Code item.
D
Accurate transfer of a coded marking traceable to the original material specification,
grade, type, and class if applicable, using the Colour and Number Code (Exhibit 9.3).
Table 2
Part of Vessel or Code Item
Identification Method Used
Pressure-retaining plate material (including nozzle reinforcing pads of plate or pipe
material, stiffening rings for external pressure and plate material used as swing-bolt lugs
on closures) and pipe shells.
(A or B) And
C
Nozzles of pipe material.
{ABSA: D1180819.DOC .2 }
(B and C) Or D
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 9 Page: 3 of 12
ASME B16.5 Pipe Flanges and Flanged Fittings, B16.11 Forged Fittings, B16.9
Buttwelding Fittings, forged nozzles (e.g., long welding necks), thread-o-lets and other
Manufacturer’s standard pressure parts.
(A or B) And
C
Non-pressure-retaining attachments (e.g., nameplate bracket, insulation clips and
pressure vessel internals) for paragraph 3.2.2 of ASME Section VIII Div. 2
(A or B)
And
C
Non-pressure-retaining attachments (e.g., nameplate bracket, insulation clips and
pressure vessel internals) for material other than ASME Section VIII. Div. 2
D
9.7
On the completed pressure vessel or Code item the identification marking (method A, B and D)
will be die stamped for carbon steel material one-quarter inch and over in thickness and for nonferrous materials one-half inches and over in thickness. For other material, or when die stamping
is prohibited by Code or Customer requirements, marking will be by waterproof marker and the
identification markings and their locations will be recorded on a copy of the construction drawing
maintained in the job file.
9.8
The Receiver is responsible for receiving all material. His duties include:
a) Checking all Code material received against the Purchase Order, bill of materials, packing slip
and MTR, and examining the material for visible damage, correct quantity, dimensions,
verifying the thickness and writing the verified thickness on the MTR, and confirming that the
original identification markings for the material conforms to Code requirements.
b) Accepting the material if it satisfies the Purchase Order requirements is marked in accordance
with Code requirements and is not damaged. When the Receiver cannot determine if the
material is acceptable, he shall segregate the material, and the QCI will determine if the
material meets Code and Purchase Order requirements. Unacceptable material will be
processed in accordance with Section 12 of this Quality Control Manual.
c) After inspection and verification by the QCI as per 9.10(f) below, identifying acceptable
material ordered for a specific job with the job number.
d) After inspection and verification by the QCI as per 9.10(f) below, identifying acceptable
material ordered for stock with the Purchase Order number.
9.9
When a coded marking (i.e., Material Tracking Number) that is assigned by (Name of Company)
will be used for material identification, the Receiver will record the verified thickness and product
form, diameter if applicable, quantity, a record of the materials original identification markings,
supplier, P.O. number, job number and the next sequential Material Tracking Number to be used
for material tracking on a Material Receiving Report (Exhibit 9.4). This Material Tracking Number
will also be written on the MTR that represents the material, in the left-hand column next to the
specific item description. The material shall then be marked with the Material Tracking Number.
Pipe material will be marked with the Material Tracking Number at both ends and also colour
coded, in accordance with the Colour and Number Code (Exhibit 9.3), with a stripe along its entire
length. The coded marking method used shall be acceptable to the AI.
9.10
The QCI is responsible for verifying material acceptability and for the identification and traceability
of all materials throughout the manufacture of Code items. His duties include:
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
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Revision Date: Sept. 01, 2021
Section: 9 Page: 4 of 12
a) Recording the material specification number, grade and the Code required material
identification markings and verified thickness as listed, on the Travel Sheet (Exhibit 9.5 and
9.6) when the materials are examined prior to fabrication. The QCI shall confirm that the
material identification markings match the MTR’s or Manufacturer’s Partial Data Reports and
shall also ensure that all plate material used as a pressure retaining component and any other
material used for vessel shells, heads, or nozzle reinforcing pads, remains traceable to the
material properties, as described in a MTR.
b) Examining all materials for the purpose of detecting imperfections that would affect the safety
of the Code item and verifying that the material is as specified on the drawings and conforms
to Code requirements. If material defects are detected, if the material is not in full conformance
with Code requirements or if further material testing is required, then the material shall be
identified as nonconforming and handled as described in Section 12 of this Quality Control
Manual.
c) Ensuring that, in addition to the material tabulation on the back of the Travel Sheet, Code
required material identification markings are transferred before dividing any material so that
each piece will be identified visibly on the completed vessel.
d) Ensuring that, before cutting, all materials to be used for non-pressure-retaining vessel
attachments (i.e., temporary and permanent attachments) are marked with either the Material
Tracking Number or a coded marking that enables traceability to the material specification, and
grade, type, and class if applicable. If attachments are too small for die stamping they shall
either be colour coded or, be stored in a container marked with the required material marking
prior to attachment. The coded marking used to maintain traceability to specification and
grade is described in the Colour and Number Code (Exhibit 9.3).
e) Examining, with templates when necessary, the pressure retaining parts to make certain they
conform to the specified shapes within the permissible tolerances (e.g., verifying the dish and
knuckle radii of formed heads).
f) Verifying that the MTR’s include physical tests and chemical analysis and conform to ASME
Code Section II requirements, same Edition as indicated on the construction drawing. If the
MTR’s conform to ASME Code Section II, the QCI will stamp, indicate the Code Edition used
for verification and then sign and date the MTR’s.
g) Ensuring that when pipe material, which will have a Material Tracking Number at each end
and is colour coded by a paint stripe over the full length, is fabricated as a nozzle; that the
Material Tracking Number is marked on each nozzle. If it is not a Owner/User requirement to
maintain traceability to the MTR, then a single digit marking in accordance with Exhibit 9.3 may
be used in place of the Material Tracking Number on pipe nozzles to meet the minimum Code
requirement of traceability to the specification and grade, however, when this is done the
nozzle thickness verifications must be completed on the Code item and recorded on the Travel
Sheet as there would be no traceability to the thickness verifications completed at receiving.
h) Maintaining traceability to Code required identification markings for all pressure fittings used
on a Code item. For product form such as couplings or thread-o-lets, if the original fitting
manufacturer’s markings will be obscured by construction after the fitting is attached to the
Code item, all of the original Code required identification markings will be recorded on the back
of the Travel Sheet in the applicable row for the item (mark). The item will then be die stamped
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 9 Page: 5 of 12
with the item (mark) number corresponding to that recorded on the back of the Travel Sheet, in
a location which will remain visible throughout construction.
i) Ensuring that the Colour and Number Code detailed in Exhibit 9.3 are posted in the storage
area and the shop.
j) Ensuring that flanges and fittings are identified by job number and stored by the job when the
material is assigned to a job.
9.11
Material from stock, customer supplied material, or excess material remaining from previous jobs
may be issued for the construction of Code items providing that the intended material to be used
is re-examined and MTR’s are verified by the QCI to the Code Edition as specified on the
construction drawing, and the results of any other examinations or tests required by the Code or
this section of the Quality Control Manual are acceptable. All other requirements of this Section of
the Quality Control Manual shall also be applied to the material referenced by this paragraph.
Note: Red Text below is for if adding ASME Section VIII Division 2 to scope of work
ASME Section VIII, Division 2 Pressure Vessels
9.12
The QCM is responsible to ensure that an as built sketch or tabulation of materials is made that
identifies each piece of material to a Material Test Report or if permitted a Certificate of
Compliance.
9.13
The QCM shall ensure that all requirements of the material specifications and any special
requirements of ASME Section VIII Division 2 Part 3 fulfilled by the material manufacturer have
been complied with.
9.14
The carbon contents over than 0.35% is prohibited by welding.
9.15
All plate and forging materials 2”(50mm) and over in nominal thickness shall be examined
ultrasonically.
9.16
All material substitutions are subject to approval of the User, Design Engineer, QCM, and AI.
9.17
All steel stamping shall be done using low stress die stamps only.
9.18
Conflicts with the material specification and supplemental requirements shall be noted and
compliance with the supplemental requirements shall be certified. Formed items shall meet
paragraph 6.1.2 of ASME Section VIII, Division 2. Thermal treatment shall be performed in
accordance with 4.2 3.3, 3.10, and 3.11 of ASME Section VIII Division 2. The QCM certifies
compliance with supplemental requirements for any of the treatments or examinations.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
APPLICABLE DOCUMENTS/FORMS






Purchase Order, Exhibit 9.1
Purchase Requirements by Product Form, Exhibit 9.2
Colour and Number Code, Exhibit 9.3
Material Receiving Report, Exhibit 9.4
Travel Sheet (Front), Exhibit 9.5
Travel Sheet (Back), Exhibit 9.6
{ABSA: D1180819.DOC .2 }
Section: 9 Page: 6 of 12
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Section: 9 Page: 7 of 12
Revision Date: Sept. 01, 2021
EXHIBIT 9.1 PURCHASE ORDER
PURCHASE ORDER
No. 67354
THIS NUMBER MUST APPEAR ON
ALL INVOICES, PACKAGES, ETC.
TO:
XYZ SUPPLY CO. LTD.
ADDRESS:
1234 - 50 STREET
EDMONTON, ALBERTA
T5G 1XP
SHIP TO:
DATE:
(NAME OF COMPANY)
REQUIRED BY:
ADDRESS: 4321 - 75 STREET, EDMONTON
FOR JOB:
02-05-15
02-001
PLEASE NOTIFY US IMMEDIATELY IF YOU ARE UNABLE TO SHIP THE COMPLETE ORDER BY THE DATE SPECIFIED
QUANTITY
PLEASE SUPPLY ITEMS LISTED BELOW
PRICE
1
20 FT.
Pipe, seamless SA-106-B Sch. X-STG. 24 NPS
2
2 Only
Tee, Reducing SA-234 WPB Sch. X-STG. 24 X 24 X 12
NPS
3
2 Only
Flange, RFWN SA-105N, Class 300, Sch. X-STG. Bore.
24 NPS
4
2 Only
RF Blind Flange, SA-105N, Class 300, 24 NPS
5
2 Only
2:1 Semi-Ellipsoidal Head 24 inch O.D., 0.625 inch nom.,
0.5 inch min., SA-516-70N
6
2 Only
Threaded Full Coupling, SA-105N, Class 6000, 2 NPS
AMOUNT
SAMPLE
TOTAL
NOTES
Mandatory Purchase Order requirements for materials are listed on the attached document titled “PURCHASE REQUIREMENTS
BY PRODUCT FORM”.
NO WELDED REPAIRS ARE PERMITTED ON ANY MATERIALS INCLUDED IN THE PURCHASE REQUIREMENTS BY
PRODUCT FORM DOCUMENT.
Other Requirements:
DATE REQUIRED:
PLEASE SEND 2 COPIES OF YOUR
INVOICE
TERMS:
Q.C. MANAGER
{ABSA: D1180819.DOC .2 }
PURCHASING MANAGER
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 9 Page: 8 of 12
EXHIBIT 9.2 PURCHASE REQUIREMENTS BY PRODUCT FORM
Note: the red text covers other scopes of work depending on the individual AB-29 application. This information should be reviewed to
determine if it is applicable and can either be added or deleted.
A – Rolled Plate (Shells, Rolled Plate, and Nozzle Reinforcing Pads)
1.
Materials: SA-516-70 or SA-516-70N (Normalized) as specified on Purchase Order.
2.
30 degree outside bevel – no land. A/A. [Excluding Reinforcing Pads]
3.
Longitudinal seam tack-welded using a Welding Procedure Specification that meets all of the requirements of, and is qualified to ASME
Section IX; one-eighth inch welding gap - no land. If the Purchase Order specifies welding of the longitudinal seam then a Manufacturer’s
Partial Data Report must be supplied for this item.
4.
Must conform to ASME Section VIII, 1, paragraph UG-79, UG-80, or Section VIII.2 paragraph 6.1.2 and referenced paragraphs.
5.
Must conform to ASME Section I, paragraph PG-19 or PG-80, and referenced paragraphs
6.
All ASME Code required material markings must be accurately transferred to this item or, if a coded marking system is used to maintain
traceability to the original identification Code markings and the material test report for formed items, the coded marking system used must be
accepted prior to confirming this order.
7.
Material test reports must be supplied for this item(s).
8.
This item(s) must meet the ASME Section II, ______ Edition- material specification, and general specifications (SA-20) applicable to the
product form.
B – Formed Plate (Heads, Formed Plate and Nozzle Reinforcing Pads)
1. Material: SA-516-70 or SA-516-70N (Normalized) as specified on Purchase Order.
2. 2:1 Semi - Ellipsoidal, 2-inch Straight Flange.
3. 30 degree outside bevel - no land. [Excluding Reinforcing Pads]
4. Must conform to ASME Section VIII, Division 1, paragraph UG-79, and 81 or Section VIII Division 2 paragraph 6.1.2- and referenced
paragraphs
5. Must conform to ASME Section I, paragraph PG-19, and PG- 81, and referenced paragraphs.
6. All ASME Code required material markings must be accurately transferred to this item or, if a coded marking system is used to maintain
traceability to the original identification Code markings and the material test report for formed items, the coded marking system used must be
accepted prior to confirming this order.
7. Material test reports must be supplied for this item(s).
8. This item(s) must meet the ASME Section II, ______ Edition- material specification, and general specifications (SA-20) applicable to the
product form.
9. Cold formed
Cold formed with no additional PWHT
Hot formed
C – Rolled Plate (Skirt Material and Rolled Plate Saddle Pads or Wear Plates)
1. Material: SA-516-70 or SA-516-70N (Normalized), or SA-36 as specified on Purchase Order.
2. 30 degree bevel - square cut ends. [Excluding Saddle Pads or Wear Plates]
3. Longitudinal seam tack-welded using a Welding Procedure Specification that meets all of the requirements of, and is qualified to ASME Section
IX; one-eighth inch welding gap - no land. [Excluding Saddle Pads or Wear Plates]
4. All ASME Code required material markings must be accurately transferred to this item or, if a coded marking system is used to maintain
traceability to the original identification Code markings and the material test report for formed items, the coded marking system used must be
accepted prior to confirming this order.
5. Material test reports must be supplied for this item(s).
6. This item(s) must meet the ASME Section II, ______ Edition- material specification, and general specifications (SA-20 for SA-516 specification)
applicable to the product form.
D- Flat Plate (Flat-sided Shells/Heads, Nozzle Reinforcing Pads, )
1.
2.
3.
Materials: SA-36, SA/CSA G40.21-38W, 44W, or 50W, SA-516-70, or SA-516-70N (Normalized) as specified on Purchase Order.
All ASME Code required material markings must be accurately transferred to this item or, if a coded marking system is used to maintain
traceability to the original identification Code markings and the material test report for formed items, the coded marking system used must be
accepted prior to confirming this order.
Material test reports must be supplied for this item(s).
This item(s) must meet the ASME Section II, ______ Edition- material specification, and general specifications (SA-20) applicable to the
product form
E – Pipe
1.
2.
3.
4.
Material: SA-106-B seamless pipe or SA-333 Gr. 6 seamless pipe as specified on Purchase Order.
Material test reports must be supplied for this item(s).
For cut lengths all markings required by the material specification must be accurately transferred to this item.
This item(s) must meet the ASME Section II, ______ Edition- material specification, and general specifications (SA-530) applicable to the
product form.
F - Flanges and Fittings
1. Material: SA-105, SA-105N Normalized to Supplementary Requirement S2 (SA-105N), SA-234-WPB, SA-350-LF2 CL1, or SA-420-WPL6 as
specified on Purchase Order.
2. Fitting designs must be registered with ABSA for this item(s). Canadian Registration Number(s) must be available upon request.
3. Material Test Reports must be supplied for this item(s).
4. This item(s) must meet the ASME Section II, ______ Edition- material specifications, and general specifications applicable to the product form.
5. Unless otherwise specified all Pipe Flanges and Flanged Fittings shall be in accordance with ASME B16.5 (
)
6. Unless otherwise specified all Factory-Made Wrought Steel Buttwelding Fittings shall be in accordance with ASME B16.9 latest
7. Unless otherwise specified all Forged Fittings, Socket-Welding and Threaded shall be in accordance with ASME B16.11 latest
G– Welding Consumables
All welding consumables must conform to the SFA specification and AWS classification listed on the Purchase Order.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 9 Page: 9 of 12
EXHIBIT 9.3 COLOUR AND NUMBER CODE
Colour Code
MATERIAL
SA/A53 Grade B (ERW)
SA/A53 Grade B (SMLS)
SA/A106 Grade B
SA/A 234 WPB
SA/A 106 Grade C
SA/A335 P11
SA/A335 P22
SA/A333 Grade 6
SA/A350LF2 CL1 Fittings, Flanges
SA/A 420 WPL6
SA-36
CSA G40.21 38W
CSA G40.21 44W
CSA G40.21 50W
COLOUR
Red
Yellow
Light Blue
Light Blue
Sky Blue
Violet
Green
Fluorescent Orange
Fluorescent Orange
Fluorescent Orange
White
Pink/Black
Fluorescent Pink
Pink/Green
Other materials will have a colour stripe as determined by the QCM. Each length of pipe will
have a continuous stripe of the designated colour.
Number Code
MATERIAL
(pipe nozzles, and
welded attachements)
SA-105
SA-105N
SA-106-B
SA-53-B
SA-333 Grade 6
SA-350 LF2 CL1
SA-516-70
SA-516-70N
SA-36
CSA G40.21 38W
CSA G40.21 44W
CSA G40.21 50W
CODE
5
5N
1
8
6
2
7
7N
3
3W
4W
5W
Each piece will be die-stamped with the indicated letter or digit code.
Note: Each manufacturer may select colours and codes as suitable.
{ABSA: D1180819.DOC .2 }
0.75 INCH
PLATE
0.75 INCH
PLATE
0.237 INCH
PIPE
0.154 INCH
PIPE
AAB
AAC
{ABSA: D1180819.DOC .2 }
AAD
AAE
AAM
AAL
21
FEET
39.6
FEET
96 X 48
INCH
96 X 48
INCH
120 X 680
INCH
QUANTITY
1235
1236
1237
EDMONTON
EXCHANGER
CESSCO
MADE IN ARGENTINA 40044 39.60 423S 5L0098 @ 09.00 A/SA 106 A53 API5L CSA
VAN
Z245.1 B/X 42PSL1/241/290 C1 S 4 ½ 0.237 4 SCH40 STD 10.79 2660PSI SIDERCA LEEUWEN
PO45016481 CODE 691 HN 42052
[ONLY CODE REQUIRED MARKINGS NEED TO BE RECORDED. CODE REQUIRED MARKINGS ARE UNDERLINED]
KAWASAKI 4-99 API 5LB/ASTM A106 B / ASTM A 53 B / ASME SA 106 B / ASME
SA 53 B 3.65 S 2500 PSI 2.375 X STD X 21 FT B 2174-01 JAPAN
[ONLY CODE REQUIRED MARKINGS NEED TO BE RECORDED. CODE REQUIRED MARKINGS ARE UNDERLINED]
C-1234
E E SA-516-70 MT 01349-98576
1238
1234
LUKENS
LUKENS SA-516-70 MT LTV 12345-67890
COMCO
P.O. NUMBER
specification for the product form]
SUPPLIER
RECORD OF ORIGINAL IDENTIFICATION CODE REQUIRED MARKINGS
[Note: The markings required by the material specification are described in the material specification and the general
02-001
02-001
02-001
02-001
02-001
JOB
NUMBER
Checked
by
Revision Date: Sept. 01, 2021
AAK
AAJ
AAI
AAH
AAG
NPS 2
NPS 4
-
-
-
DIAMETER
Revision Number: 22.0
AAF
1 INCH
PLATE
AAA
MATERIAL VERIFIED
TRACKING THICKNESS
NUMBER / PRODUCT
MATERIAL RECEIVING REPORT
(NAME OF COMPANY)
Quality Control Manual
Section: 9 Page: 10 of 12
EXHIBIT 9.4 MATERIAL RECEIVING REPORT
SAMPLE
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Section: 9 Page: 11 of 12
Revision Date: Sept. 01, 2021
EXHIBIT 9.5 TRAVEL SHEET (FRONT)
DO NOT START CONSTRUCTION WITHOUT AI REVIEW
TRAVEL SHEET REVISION NO.:
AI REVIEW & ACCEPTANCE:
REVIEW DATE:
SERIAL NO.:
JOB NO.:
DRAWING NO.:
Seq.
VESSEL (or BOILER) TYPE:
DWG. REVISION NO.:
Item
Comments
Q.C.I.
TRAVEL SHEET INITIATION BY:
Date
A.I
R/I/W/H
Points
1.
Calculations in File
R
2.
Release of App’d Dwg.
H
3.
Materials Examined
4.
Heat Numbers Recorded
5.
MTRs Checked
R
6.
WPS(s) Checked
R
7.
Welder(s) Qualified
R
8.
Thicknesses Verified &
Recorded
9.
Shell(s) & Head(s) Fit-up
Inspection
10.
Nozzles & Fittings Fit-up
Inspection
11.
Nozzle Orientation
12.
Nozzle & Flange Rating
Checked
13.
Impact Tests
14.
Internals Checked
15.
Final Internal Inspection
16.
Weld / Crown Sizes Checked
17.
Welder I.D. Checked
18.
Final External Inspection
W
19.
Radiography
R
20.
UT or Other N.D.E.
21.
Final Ext. Prior to PWHT
22.
PWHT Chart Checked
Shell Side
Tube Side
Date
H
R
Shell Side
Gauge #
Tube Side
Gauge #
Side
CRN#
Temp.:
H
24.
CRN Drawing
25.
User’s Design Requirements or
Specifications
R
Manufa. Design Report
Manuf. Data Report
Completed & Verified
R
28.
Nameplate Stamping
H
29
Nameplate Installation
27.
Owner
R
23.
26.
Date:
Date
W
Hydrostatic Test
Medium:
A.I.
R
H
30
The Authorized Inspector shall be presented with the Travel Sheet prior to construction so that he can designate additional inspection points and/or Hold Points. Any revisions shall be
marked with a delta symbol with revision number and described at the bottom of this page.
W/H Denotes an A.I. Witness/Hold Point
{ABSA: D1180819.DOC .2 }
I/R Denotes an A.I. Inspection/Review Point
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Section: 9 Page: 12 of 12
Revision Date: Sept. 01, 2021
EXHIBIT 9.6 TRAVEL SHEET (BACK)
MATERIAL THICKNESS VERIFICATION AND IDENTIFICATION
Description
Verified
Thickness
Material Spec.
& Grade
Heat & Plate Identifier
or I.D. Number
WPS#/WELD I.D. / WELDER SYMBOLS / FIT-UP
Weld
I.D.
WPS/
Welder
Symbol
Fit-Up
Exam.
Weld
I.D.
Shell #1
L–
C–
Shell #2
L–
C–
Shell #3
L–
C–
Shell #4
L–
C–
Shell #5
L–
C–
Shell #6
L–
C–
Head #1
C–
Head #2
C–
L–
Boot #1 Shell
Welder
Symbol
Fit-Up
Exam.
Verify
Type 1
Joint
C–
C–
Boot #1Head
Consumable
Heat Heat
sees
ATTACHMENT AND / OR NOZZLE MATERIAL THICKNESS VERIFICATION AND IDENTIFICATION
Mark
Mat. I.D.
Spec.-Grd.
Thk./Rating
Heat# or ID
Spec.-Grd.
Thk./Rating
Heat# or ID
Spec.-Grd.
Thk./Rating
Heat# or ID
Spec.-Grd.
Thk./Rating
Heat# or ID
Spec.-Grd.
Thk./Rating
Heat# or ID
Spec.-Grd.
Thk./Rating
Heat# or ID
Spec.-Grd.
Thk./Rating
Heat# or ID
Spec.-Grd.
Thk./Rating
Heat# or ID
{ABSA: D1180819.DOC .2 }
Neck
Fitting
Flange
Repad or Attachment
WPS# /WELDER SYMBOLS / FIT-UP
Cat. B
Cat. C
Cat. D
Pad OD
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 10
Page: 1
of 7
SECTION 10 EXAMINATION & INSPECTION PROGRAM
Note: the red text is required when adding Section VIII Div. 2 or Section I Power Boilers to your scope as per the AB-29
10.1
The purpose of this section is to describe the Quality Control System for verifying that items are
constructed in accordance with the Code, design specifications and this Quality Control Manual.
10.2
The QCM is responsible for the examination and inspection program. His duties include:
a) Establishing a job file, which will be available to the AI during construction, to contain the
drawings, design calculations, MTR’s, Certificates of Compliance, Travel Sheet, Heat
Treatment Instructions and time-temperature charts, non-destructive examination reports,
physical test reports, Nonconformity Reports, Hydrostatic Test Report, Manufacturer's Data
Reports with attachments, and a nameplate stamping facsimile.
b) Initiating a Travel Sheet (Exhibit 9.5 and 9.6) for each item and presenting it to the AI for his
review, with drawings, specifications, and calculations, prior to the start of fabrication for the
assignment of Inspection/Review points and Witness/Hold points. If the construction drawing is
revised after initiation of the Travel Sheet, the QCM shall review and revise the Travel Sheet
as required. The revised Travel Sheet shall be presented to the AI for acceptance. The
obsolete Travel Sheet will document the last completed operation, reference the new Travel
Sheet revision number, and be placed in the job file.
c) Notifying the AI in advance of any Witness/Hold points. Work shall not proceed beyond an
established Witness/Hold point until the AI has released the Witness/Hold point by initialling
and dating the Travel Sheet. An Inspection/Review point shall be used to indicate an AI activity
but that work may proceed beyond an Inspection/Review point without AI concurrence, but
must be completed before signing the Manufacturers Data Report.
d) Performing all examination and inspection functions specified on the front side of the Travel
Sheet including internal inspection prior to closure, and initialling and dating each function
when it is completed in its entirety. On the back side of the Travel Sheet the material tabulation
details (i.e., verified thickness and material identification markings) and WPS number,
Welders’ symbols for specific joints shall be recorded, and visual examinations of fit-up and for
type-one-joint verification (i.e., for single-butt-welded joints that are required to be type one
joints by the design) shall be documented by initial (without recording the date) to indicate
completion or verification, and acceptance.
10.3
In addition to the duties specified in paragraph 10.2 above, the QCM will also ensure that:
a) All applicable material is identified and marked as required by the Code and the material
specification, and that the material remains traceable to the Code required identification
markings throughout construction.
b) The material used contains no visible defects and is as specified on the drawings.
c) MTR’s are available for;
(1) all plate material used for pressure retaining components,
(2) any other material used for vessel shells, heads or nozzle reinforcing pads, and
(3) for additional components as required by the customer.
d) Alignment tolerances are maintained during construction.
e) Welding conforms to weld requirements.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 10
Page: 2
of 7
f) Non-destructive examination is performed in accordance with Section 13 of this Quality
Control Manual and the Code.
g) Heat-treatment charts comply with instructions.
h) The correct test pressure is applied.
i)
Removable parts are die-stamped with the item serial number.
10.4
The QCM shall prepare the Manufacturer’s Data Report when the Certification Mark with the U,
U2 (Class 1 or Class 2), or S or H Designator is applied for pressure vessels and boilers, or the
AB-25, AB-26 or AB-27 form when the Certification Mark will not be applied.
10.5
A parts Manufacturer that performs no design function shall state under the remarks section in a
U-2 or U-2A, “User Specified Part, No Design Performed”.
10.6
Power boiler and parts or items on the boiler shall be stamped in accordance with PG-106
requirements. The Certification Mark and “S” Designator for Power Boiler shall be stamped in the
presence of the AI. When the original stampings are so located on the completed (or assembled)
boiler unit such they will not be readily visible from one place on the operating floor or platform,
the QCM shall provide, in addition, a nameplate on which the stamping data is reproduced.
10.7
All entries on the Manufacturer’s Data Report and data for the nameplate shall be in units
consistent with the fabrication drawings. The QCM will verify that the nameplate stamping
information is complete and correct in the Sample Nameplate (Exhibit 10.1, 10.2, 10.3, 10.4)
format. In accordance with CSA B51, clause 5.1.4, only whole numbers shall be used for
specifying pressure and temperature ratings on nameplates. After the pressure test has been
accepted, the QCM will certify the Manufacturer’s Data Report and then present it along with the
job file and nameplate to the AI for acceptance and on the Manufacturer’s Data Report.
10.8
When the Code requirements for the pressure vessel or boiler have been met and the nameplate
and Manufacturer’s Data Report are acceptable to the AI, and with his concurrence, the QCM will
apply the ASME Certification Mark with applicable Designator to the nameplate or part as
authorized by the AI.
10.9
The QCM is responsible for ensuring that the completed nameplate is installed on the correct
vessel. Prior to installing the nameplate, the pressure vessel or boiler serial number on the
nameplate will be verified as matching the serial number which is die stamped on the pressure
vessel shell, boiler, or written in waterproof marker when die stamping is prohibited by Code or
customer requirements.
10.10 The QCM is responsible for custody and control of the ASME Certification Mark and National
Board NB and “R” stamps to prevent loss and unauthorized use.
10.11 The QCM will distribute the Manufacturer’s Data Report with all attachments to;
a) the AI,
b) the purchaser, user or his designated agent,
c) the job file, and
the Inspection Agency, State, Municipal or Provincial Authority at place of installation if it is other
than Alberta.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 10
Page: 3
of 7
10.12 The QCM shall be responsible for the registration of Code items with the National Board of Boiler
and Pressure Vessel Inspectors, when required by the client or the Jurisdiction at the location of
installation. The QCM shall;
a) be responsible for the control and issuance of National Board numbers and custody of The
National Board stamp,
b) assign National Board numbers in sequence, progressing upwards without skips or gaps of
unused numbers or duplications, starting with the number 1,
c) maintain a log book showing National Board Number, date issued, Manufacturer’s serial
number, type of Code item, and date of transmittal of the Manufacturer’s Data Report to The
National Board, and
d) submit to the National Board, within 30 days of AI signing the Manufacturer’s Data Report, an
original of all Manufacturers’ Data Reports for Code items requiring registration with The
National Board.
Note: Paragraph 10.12 to be included only when it is necessary to have the option of registering Code items with The
National Board. It is also required that the nameplate exhibited in the Quality Control Manual illustrates the National Board
Stamp in the required location, as a prefix for the National Board number. One nameplate version may be exhibited if marked
with the required National Board marking as long as the note preceding the exhibit is on the page, otherwise two nameplate
exhibits would be necessary (one with National Board marking and one without). To apply for authorization to register Code
items please contact The National Board directly. You may obtain more information at www.nationalboard.org/
ASME SECTION VIII, DIVISION 2
10. 11 For ASME Section VIII Div. 2 all materials will be examined as applicable per paragraph 6.1.3.
10.12 All welding shall be subject to in-process examination by visual examination at fit-up stage and
during back gouging. Weld seams that will be hidden in the final assembly configuration shall be
visually examined for workmanship prior to final assembly.
10.13 Personnel performing visual examinations shall have vision, with correction if necessary, to read a
Jaeger Type No. 2 Standard Chart and a distance of not less than 12 inch, and be cable of
distinguishing and differentiating contrast between colours used. Compliance with this requirement
shall be demonstrated annually.
10.14 The visual examination acceptance criteria are given in ASME Section VIII Division 2, Table 7.6.
Unacceptable indications shall be removed or reduced by chipping or grinding or welding to an
indication of acceptable size. The area shall be blended into the surrounding surface so as to
avoid notches, crevices, or corners.
10.15 The nameplate stamping or directly stamping on the vessel using low stress type stamps shall be
in accordance with Annex 2-F of ASME Section VIII Div. 2. The location of the nameplate shall be
indicated in the remarks of the Manufacturer’s Date Report.
APPLICABLE DOCUMENTS/FORMS
 Travel Sheet (Front), Exhibit 9.5
 Travel Sheet (Back), Exhibit 9.6
 Sample Nameplate, Exhibit 10.1
 Sample Nameplate (Division 2), Exhibit 10.2
 Sample Nameplate (Power Boiler), Exhibit 10.3
 Sample Nameplate (Heating Boiler), Exhibit 10.4
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
ABSA/Alberta Government (Municipal Affairs) Forms
 Manufacturers Data Report for Pressure Vessels, AB-25
 Manufacturers Data Report for All Type Boilers except Watertube, AB-26
 Manufacturers Data Report for Watertube Boilers, AB-27
{ABSA: D1180819.DOC .2 }
Section: 10
Page: 4
of 7
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 10
Page: 5
of 7
EXHIBIT 10.1 SAMPLE NAMEPLATE
This space is reserved
for stamping the
National Board stamp
and the National Board
serial number, if
required. Allow onehalf inch depth.
This area shall remain completely blank unless the item is registered with The National Board.
NATIONAL BOARD NO.
DO NOT Pre-print
any of this
information. It is to
be stamped by the
Manufacturer as
applicable.
CERTIFIED BY
XYZ WELDING CO. LTD.
U

MAWP _150_PSI AT______F
RT-1
HT
1
MAWP -15 or FV PSI AT______F
DO NOT Pre-print
in this space.

This information is an
ASME mandatory
requirement and
MUST follow this
layout in order to be
accepted by ASME
and The National
Board.

MAWP and MDMT,
S/N and YEAR are
abbreviations that are
accepted by the
ASME.

MDMT ______F AT___________PSI
SERIAL NO. ____________
CRN _________
Extra space for
additional MDMT as,
and if, necessary.
YEAR BUILT _________
A space at least one-half inch by two and three-quarter inches
must be available, in this location or at the bottom of the
nameplate, to stamp the Alberta Registration Number.
This optional space may be used by the Manufacturer for additional
specifications or information, as required.

This information
is required by ABSA.
It may be in a
different location on
the nameplate but not
above this point.
1
This area above, MAWP may be blank as the maximum allowable external working
pressure is required only when specified as a design condition. Please also note that
this area can be reported as FV, -15 or on the line above as indicated when External
pressure is considered in the design. When external pressure is considered Section
VIII Division 1 Appendix L has alternative marking requirements for nameplates.
If only one set of markings is provided then the units shall be either U.S. customary
units, or SI units. However one system shall be used consistently throughout all
phases of construction. It is understood that providing the required information in both
sets of units would not be prohibited, although the primary units marked would be the
construction units. For reference see UG-115.
The Code required markings shall be produced by casting, etching, embossing, debossing, stamping
or engraving, except that the Certification Mark shall be stamped on the nameplate. The nameplate
nominal thickness shall not be less than 0.020 inches. The characters shall be either indented or
raised at least 0.004 inches (0.10 mm) and shall be legible and readable. The Code required
markings shall be in characters not less than 5/32 inches (4 mm) high.
This Exhibit must be an exact facsimile or copy of the nameplate to be used by the Manufacturer.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 10
Page: 6
of 7
EXHIBIT10.2 SAMPLE NAMEPLATE (Division 2)
This space is reserved
for stamping the
National Board stamp
and the National Board
serial number, if
required. Allow onehalf inch depth.
This area shall remain completely blank unless the item is registered with The National Board.
NATIONAL BOARD NO.
DO NOT Pre-print
any of this
information. It is to
be stamped by the
Manufacturer as
applicable.

CERTIFIED BY
XYZ WELDING CO. LTD.
U2
MAWP _150_PSI AT______F
Class 1 or 2
L
DO NOT Pre-print
in this space.

This information is an
ASME mandatory
requirement and
MUST follow this
layout in order to be
accepted by ASME
and The National
Board.

MAWP and MDMT,
S/N and YEAR are
abbreviations that are
accepted by the
ASME.
HT
1
MAWP __-15 or FV_ PSI AT______F
MDMT ______F AT___________PSI

Extra space for
additional MDMT as,
and if, necessary.
SERIAL NO. ____________ YEAR BUILT _________
CODE EDITION YEAR____________
CRN _________
A space at least one-half inch by two and three-quarter inches
must be available, in this location or at the bottom of the
nameplate, to stamp the Alberta Registration Number.
This optional space may be used by the Manufacturer for additional
specifications or information, as required.

This information
is required by ABSA.
It may be in a
different location on
the nameplate but not
above this point.
1
This area above, MAWP may be blank as the maximum allowable external working
pressure is required only when specified as a design condition. Please also note that
this area can be reported as FV, -15 or on the line above as indicated when External
pressure is considered in the design.
If only one set of markings is provided then the units shall be either U.S. customary
units, or SI units. However one system shall be used consistently throughout all
phases of construction. It is understood that providing the required information in both
sets of units would not be prohibited, although the primary units marked would be the
construction units. For reference see UG-115.
The Code required markings shall be produced by casting, etching, embossing, debossing, stamping
or engraving, except that the Certification Mark shall be stamped on the nameplate. The nameplate
nominal thickness shall not be less than 0.020 inches. The characters shall be either indented or
raised at least 0.004 inches (0.10 mm) and shall be legible and readable. The Code required
markings shall be in characters not less than 5/32 inches (4 mm) high.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 10
Page: 7
of 7
EXHIBIT10.3 SAMPLE NAMEPLATE (POWER BOILER)
This space is reserved
for stamping the
National Board stamp
and the National Board
serial number, if
required. Allow onehalf inch depth.
This area shall remain completely blank unless the item is registered with The National Board.
NATIONAL BOARD NO.
DO NOT Pre-print
any of this
information. It is to
be stamped by the
Manufacturer as
applicable.

“A” Can be
substituted when
boiler is assembled
only as per PG-107
CERTIFIED BY
XYZ WELDING CO. LTD.
S
MAWP ______________ PSI
DO NOT Pre-print
in this space.

This information is an
ASME mandatory
requirement and
MUST follow this
layout in order to be
accepted by ASME
and The National
Board.

HEATING SURFACE _____________
MAXIMUM DESIGNED STEAMING
CAPACITY
______________________________________
SERIAL NO. ____________
CRN _________
YEAR BUILT _________
A space at least one-half inch by two and three-quarter inches
must be available, in this location or at the bottom of the
nameplate, to stamp the Alberta Registration Number.
This optional space may be used by the Manufacturer for additional
specifications or information, as required.

This information
is required by ABSA.
It may be in a
different location on
the nameplate but not
above this point.
If only one set of markings is provided then the units shall be either U.S. customary
units, or SI units. However one system shall be used consistently throughout all
phases of construction. It is understood that providing the required information in both
sets of units would not be prohibited, although the primary units marked would be the
construction units. For reference see PG-106.
The Code required markings shall be produced by casting, etching, embossing, debossing, stamping or
engraving, except that the Certification Mark shall be stamped on the nameplate. The nameplate nominal
thickness shall not be less than 0.020 inches. The characters shall be either indented or raised at least
0.004 inches (0.10 mm) and shall be legible and readable. The Code required markings shall be in
characters not less than 5/32 inches (4 mm) high.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 10
Page: 8
of 7
EXHIBIT 10.4 SAMPLE NAMEPLATE (HEATING BOILER)
This space is reserved
for stamping the
National Board stamp
and the National Board
serial number, if
required. Allow onehalf inch depth.
This area shall remain completely blank unless the item is registered with The National Board.
NATIONAL BOARD NO.
DO NOT Pre-print
any of this
information. It is to
be stamped by the
Manufacturer as
applicable.

“A” Can be
substituted when
boiler is assembled
only as per PG-107
CERTIFIED BY
XYZ WELDING CO. LTD.
H
MAWP, Water ______________ PSI
Max. Water Temp. _____________F
DO NOT Pre-print
in this space.

This information is an
ASME mandatory
requirement and
MUST follow this
layout in order to be
accepted by ASME
and The National
Board.

Heating Surface_____________
MAX. Relief Valve Capacity
______________________________________
SERIAL NO. ____________
CRN _________
YEAR BUILT _________
A space at least one-half inch by two and three-quarter inches
must be available, in this location or at the bottom of the
nameplate, to stamp the Alberta Registration Number.
This optional space may be used by the Manufacturer for additional
specifications or information, as required.

This information
is required by ABSA.
It may be in a
different location on
the nameplate but not
above this point.
If only one set of markings is provided then the units shall be either U.S. customary
units, or SI units. However one system shall be used consistently throughout all
phases of construction. It is understood that providing the required information in both
sets of units would not be prohibited, although the primary units marked would be the
construction units. For reference see PG-106.
The Code required markings shall be produced by casting, etching, embossing, debossing, stamping or
engraving, except that the Certification Mark shall be stamped on the nameplate. The nameplate nominal
thickness shall not be less than 0.020 inches. The characters shall be either indented or raised at least
0.004 inches (0.10 mm) and shall be legible and readable. The Code required markings shall be in
characters not less than 5/32 inches (4 mm) high.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 11
Page: 1 of 11
SECTION 11 WELDING CONTROL
Note: the red text is required when adding Section VIII Division 2 or Section I Power Boilers to your scope as per AB-29
11.1
The purpose of this section is to describe the Quality Control System for controlling Welding
Procedure Specifications, Welder Performance Qualifications, and welding operations to ensure
compliance with ASME Code Section IX and the referencing construction Code.
11.2
Welding Supervisory Activities and Responsibilities
11.2.1 The President shall designate qualified individuals, using the “Welding Activities
Designation” form (Exhibit 11.4) to perform the assigned supervisory activities.
11.2.2 The QCM shall maintain record of objective evidence of the education, experience,
training, or examinations of the designated individuals as a qualification record of
competency.
11.2.3 The qualifications by written examination for designated personnel include::
11.2.3.1 Knowledge of the requirements for the qualification of welding procedure and
welder/welding operators under ASME Code Section IX or,
11.2.3.2 Knowledge of (name of Company) quality control program and Quality Control
Manual or,
11.2.3.3 Knowledge of the scope of work, supervisory and responsibility requirements or,
11.2.3.4 Examples of education, experience, or training, which may include, but are not
limited to:
1) Education:

Two (2) year or more degree of certificate in welding, metallurgy, or
mechanical engineering;

Journeyman Welder;
2) Experience:

2 years experience in applicable welding activities.

3 years quality control experience in pressure equipment industries;

5 years B welders in pressure equipment industries;

certified ABSA Welding Examiner;

CWB Level II or III Section IX welding inspector certification;

AWS Section IX welding inspector certification
3) Training:

Knowledge of requirements of ASME Section IX for qualifications of
welding procedures and Welders;

Knowledge of the (Company Name) Quality Control System;

The training provided oversight the scope, complexity, or special
nature of welding activities;
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
11.3
Revision Date: Sept. 01, 2021
Section: 11
Page: 2 of 11
The QCM is responsible for the control of all Welding Procedure Specifications. His duties
include:
a) Reviewing the job specifications, before the start of construction, to verify that the Welding
Procedure Specifications required for the job have been qualified in accordance with ASME
Code Section IX and any additional requirements of the construction Code. Welding
Procedure Specifications shall also be registered with ABSA.
b) Ensuring that the correct Welding Procedure Specification, for each weld joint, is shown on the
construction drawing. A review of the Welding Procedure Specification assignments on the
construction drawing is completed using the WPS Index & Essential Variable Summary
(Exhibit 11.1) and the Welding Procedure Specifications. The applicable Travel Sheet
examination point is initialled to document completion of this review and acceptance of WPS
assignments. Exhibit 11.1 will also be used as an index for collections of Welding Procedure
Specifications, and shall document and control the revision level of Welding Procedure
Specifications that are used by (Name of Company).
11.4
The QCM who is designated in accordance with paragraph 11.2 above is responsible for
developing and qualifying Welding Procedure Specifications. His duties include:
a) Preparing the Welding Procedure Specification (WPS) on form QW-482 or equivalent, or
delegating this function to a consultant.
b) Supervising the welding of the test coupons by a Welder employed by (Name of Company) to
ensure that it conforms to the Welding Procedure Specification.
c) Monitoring and recording the test data and variables on the Procedure Qualification Record
(PQR) on form QW-483 or equivalent.
d) Subcontracting the testing of the coupons.
e) Reviewing the results and certifying the Procedure Qualification Record.
f) Submitting the Welding Procedure Specification and Procedure Qualification Record, with test
results, to ABSA (in duplicate) for registration.
11.5
The Welding Examiner (the designated person in accordance with paragraph 11.2 above if the
Welding Examiner does not exist with in the Quality Control System) is responsible for Welder
performance qualification testing and maintaining of Welder Performance Qualification Records
and Cards. His duties include:
a) Supervising and witnessing the welding of test weldments, coordinating the preparation of test
specimens or required non-destructive examination and mechanical testing, reviewing test
results, preparing and certifying the Welder Qualification Record (QW-484 A/B or equivalent)
for all performance tests of Welders that work on Code items, and issuing the Welders ID
symbol. When a Welder leaves the employ of (Name of Company) their ID symbol shall not
be re-issued for a period of at least 6 months.
b) Maintaining a Welders Log (Exhibit 11.2) detailing, for each Welder, the processes and
performance essential variables qualified for, date of expiry of performance qualification card,
and Welder ID symbol assigned.
11.6 The Shop/Field Manager is responsible for instructing, assigning, removing, and supervising all
Welders without involvement of any other organizations. His duties include:
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 11
Page: 3 of 11
a) Assigning welding tasks based on the qualifications and performance essential variables
detailed on the Welders Log and Welder/Welding Operator Qualification Records, providing
that qualifications in the process remain valid in accordance with the Continuity Log (Exhibit
11.3). Additionally the Shop/Field Manager shall verify that Welders have valid performance
qualification cards for all essential variables, issued by ABSA or an accredited agency, before
the start of work.
b) Ensuring that Welding Procedure Specification requirements are followed and copies of the
Welding Procedure Specifications are available to the Welders in the work areas and the AI.
c) Visually examining all completed welds.
d) Verifying the application of Welder’s ID symbols and ensuring that all completed welds are die
stamped with the Welder's symbol at least once every three feet (1.0 meter) of weld, except as
specified below for tack welds that will remain in place. When die stamping of the ID symbols
is prohibited by Code or customer requirements, the Welder’s ID for each weld shall be
recorded on a shop copy of the construction drawing and the QCI shall transfer this data to a
copy of the construction drawing and/or the Travel Sheet that is retained in the QC job file.
e) Ensuring that all tack welds are made using Welding Procedure Specifications qualified to
ASME Code Section IX. When tack welds are made by a sub-contractor the WPS shall be
reviewed by the QCM to verify compliance to Section IX. Alternatively, if the sub-contractor
does not have a WPS qualified to ASME Section IX, (Name of Company) will provide the
applicable WPS. Tack welds that will not be completely removed shall be made by Welders
qualified in accordance with ASME Code Section IX and Section 21 of this Quality Control
Manual, and the Welder identification shall be by writing the applicable Welder’s symbol
adjacent to the tack weld with a paint marker. If tack welds are made by a subcontractor, they
shall be completely removed. In addition, the areas shall be examined by magnetic particle or
liquid penetrant methods in accordance with ASME Section VIII Div. 2, Part 7 Table 7.2.
f) Verifying that tack welds which are not completely removed (e.g., tack welds attaching
reinforcing pads and attachments) are properly prepared for incorporation into the final weld
and examined visually for defects; if found defective they will be completely removed. There
shall be evidence on file that all Welders have been instructed on the proper method to
prepare their starting and stopping ends, and examine visually the tack welds prior to
incorporation into the final weld.
g) Ensuring that all weld repairs to materials are referred to the AI for acceptance prior to the
repair, unless the method and extent of repair has been pre-accepted by the AI. Heat shall not
be applied to vessel materials after welding to assist in straightening of the material (e.g.,
nozzles) without AI acceptance of the procedure that is prepared to direct this heat treatment.
h) Ensuring that when notch-toughness is a consideration, all weld repairs to weld metal using a
different Welding Procedure Specification than that used for the original weld are referred to
the AI for his acceptance prior to commencing the repair.
i) Ensuring that whenever construction requirements dictate a change from the approved
construction drawing requirements (e.g., when clearance or access for welding require that a
nozzle reinforcing pad be split and installed in two pieces), that the construction drawing is
revised to indicate the joint detail and Welding Procedure Specifications that will be used.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 11
Page: 4 of 11
j) Updating the Continuity Log (Exhibit 11.3) by recording, within the specified interval, when
each Welder or Welding Operator uses a welding process. The performance qualification of a
Welder or Welding Operator shall be affected when one of the following conditions occurs:
(1) When more than six (6) months has passed since that process was used.
(2) Whenever, for a specific reason, the QCM, Welding Examiner or Shop/Field Manager may
require his re-qualification.
(3) Whenever there is a change in any of the Welder’s or Welding Operator’s performance
qualification essential variables outside of the range of qualification documented on the
Welders Log and Welder/Welding Operator Qualification Records.
11.7
The Shop/Field Manager is responsible for all welding consumables. His duties include:
a) Initiating the procurement of welding consumables, verifying that through the Purchasing
Manager, Purchase Orders for welding consumables specify the SFA specification and AWS
classification, and/or other requirements as qualified by the applicable Welding Procedure
Specifications.
b) Verifying that welding consumables are identified with the correct SFA specification and AWS
classification and/or other requirements at time of receipt, and marking acceptable material
with a “check mark” made with a black marking pen (felt marker) to signify that the designated
consumables are verified as acceptable for use.
c) Ensuring that moisture sensitive welding consumables are placed in heated storage at
temperatures that are in accordance with the consumable manufacturer’s specifications
(typically between 200 degrees F and 300 degrees F), upon removal from sealed containers.
d) Ensuring that the quantity of moisture sensitive welding consumables issued to Welders is
limited to that which will be consumed within approximately 4 hours. Any moisture sensitive
electrodes that have not been used after approximately four (4) hours, or are left over after the
workday shall be stored in a specified location and shall not be used for Code work or
discarded.
e) Ensuring that submerged arc welding flux is stored in accordance with the manufacturer’s
recommendations. Hoppers, and temporary storage containers if used, shall be labelled to
indicate the type of flux they contain.
11.7
The AI shall have the right, at any time, to call for and witness tests of the Welding Procedure
Specification and/or call for and witness the ability of any Welders to perform their tasks in
accordance with the Code.
Note: Paragraph 11.8 is allowed only when one organization has two or more companies/divisions/locations with Code Quality
Control Systems. If paragraph 11.8 is used, the organization chart in Section 5 must show the interrelationship of Companies A
and B. QG-106 explains the Code requirements for WPS and WPQR operational control.
11.8 For Welding Procedure Specifications and Welder Performance Qualification Records qualified by
Company B, the following Code operational control requirements shall be satisfied:
a) Welding Procedure Specifications that are properly qualified by Company B may be used, as
submitted without deviation, by Company A after review and acceptance by the QCM to
ensure that they comply with the construction Code and ASME Section IX. Procedure
Qualification Records and all test documentation shall be part of the documents reviewed and
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 11
Page: 5 of 11
accepted by the QCM. If changes to essential variables are required, the Welding Procedure
Specification shall be returned to Company B for re-qualification. If Company A desires they
may re-qualify a new Welding Procedure Specification as specified in paragraph 11.3 of this
Quality Control Manual.
(1)
(2)
Company A assumes all responsibility for Code compliance when using Welding
Procedure Specifications qualified by Company B,
Authority granted under ASME Code, Section IX, paragraph QG-106.1(c).
b) Welders qualified by Company B may be used by Company A if the following conditions are
satisfied.
(1) A copy of the Welder’s original performance qualification record is on file at Company A.
(2) Company B will submit a copy of the Welder’s continuity record to Company A.
(3) Re-qualification can be required by Company B or Company A.
(4) The QCM shall review and accept the qualification records for Welders qualified by
Company B before their use by Company A.
(5) Company A assumes all responsibility for Code compliance for Welders qualified by
Company B that are used by Company A.
(6) Authority granted under ASME Code, Section IX, paragraph QG-106.2(g).
Note: Paragraphs 11.9 and 11.10 are required when an organization has changed its name and wishes to use Welding
Procedure Specifications and Welder Performance Qualification Records originally qualified under the previous name(s).
11.9 In some cases [New Name of Company] may elect to use Welding Procedure Specifications and
Procedure Qualification Records originally qualified by [Previous Name(s) of Company]. In this
event [New Name of Company] assumes full responsibility for the Welding Procedure
Specifications and Procedure Qualification Records as follows:
a) By revision of the Welding Procedure Specification reflecting the changed company name,
which is supported by the original Procedure Qualification Record(s), in accordance with
ASME Code, Section IX, paragraph QG-107.
b) Or, by revision of the Welding Procedure Specification reflecting the changed company name,
which is supported by new Procedure Qualification Records [editorially revised to reflect the
changed company name as allowed by QW-200.2(c)] copied verbatim from the original
Procedure Qualification Records and re-certified in accordance with ASME Code, Section IX,
paragraph QW-200.2 (c). If a revised Procedure Qualification Record is made, the original
Procedure Qualification Record shall be kept on file.
11.10 In some cases [New Name of Company] may elect to use Welder Qualification Records that were
originally qualified by [Previous Name(s) of Company]. In this event [New Name of Company]
assumes full responsibility for the Welder Qualifications documented within these records as
follows:
a) By marking [New Name of Company] above the Welder’s name on the Welder Qualification
Record, in accordance with ASME Code, Section IX, paragraph QG-107.
Note: Paragraph 11.11 is required when an organization wishes to engage the services of Welders or Welding Operators on a
contract basis as described in UW-26(d) as opposed to obtaining their services as a direct employee.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 11
Page: 6 of 11
11.11 [Name of Company] may elect to engage individuals by contract or agreement for their services as
Welders for the construction of Code items within the scope of this Quality Control System and the
ASME Certificate of Authorization provided the requirements of section 11 and all of the following
conditions are met:
a) All Code construction shall be the responsibility of [Name of Company].
b) All welding shall be performed in accordance with [Name of Company] Welding Procedure
Specifications, in accordance with the requirements of ASME Section IX. Additionally, the
QCM shall maintain complete and exclusive administrative and technical supervision of all
Welders.
c) All Welders shall be qualified by [Name of Company] in accordance with the requirements of
this section and ASME Section IX and this Quality Control Manual.
d) The QCM shall be responsible for Code compliance of all Code items, including application of
the ASME Certification Mark and Designator and providing Manufacturer’s Data Report Forms
properly executed and countersigned by the AI.
Section VIII, Division 2
11.12 Any subcontracted welding to pressure retaining boundary materials shall only be made by
subcontractors holding a valid U2 Certificate of Authorization. Any subcontracted welding
completed by a U2 Certificate of Authorization permit holder shall be reported on the
Manufacturer’s Data Report or Manufacturer’s Partial Data Report Form A-2.
Note: The red text is when Section VIII Division 2 is part of the scope as per the AB-29.
APPLICABLE DOCUMENTS/FORMS




WPS Index & Essential Variable Summary, Exhibit 11.1
Welders Log, Exhibit 11.2
Continuity Log, Exhibit 11.3
Welding Activities Designation, Exhibit 11.4
ABSA/Alberta Government (Municipal Affairs) Forms

Welder/Welding Operator Qualification Record, AB-76A/B
{ABSA: D1180819.DOC .2 }
Process &
Weld Deposit
Thickness
SMAW / SAW
8.00” / 8.00”
AW-1.5” Max
For Sect. VIII
GMAW / SMAW
0.138” / 8.00”
AW-1.5” Max
For Sect. VIII
W.P.S.
Identifier &
Revision No.
1234
Revision 0
1235
Revision 1
PWHT
Yes & No
Yes & No
Base Metal
Thickness
Range
0.062” to 8.00”
0.125” to 8.00”
{ABSA: D1180819.DOC .2 }
Yes
-50 deg. F
Yes
-50 deg. F
Impact
Tested &
Temp.
P1 Grp. 1 & 2
P1 Grp. 1 & 2
“P” No.
SMAW: E-7018-1
SAW: EM-14K-880M Flux
GMAW: ER70S-2 - 75-25 Ar.-CO2
SMAW: All
SAW: Flat & Horiz.
GMAW: All
SMAW: Flat & Horiz.
SMAW: E-7018-1
WPS Consumables
Position
WPS INDEX & ESSENTIAL VARIABLE SUMMARY
SAW: Single/Twin
Wire
Comments
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 11
SAMPLE
Page: 7 of 11
EXHIBIT 11.1 WPS INDEX & ESSENTIAL VARIABLE SUMMARY
{ABSA: D1180819.DOC .2 }
W-1234
John Doe
A
P-1/P-11
P-1/P-11
P-1/P-11
P-1/P-11
P-1/P-11
P-4X
P-1/P-11
P-4X
SMAW
Manual
SMAW
Manual
GTAW
Manual
GTAW
Manual
SMAW
Manual
P-1/P-11
BASE
METALS
SMAW
Manual
GMAW
S. Auto
WELDERS SYMBOL PROCESS
/METHOD
NAME / FILE
NUMBER
41 / 45
Required
Optional
Optional
Required
Required
Optional
Optional
BACKING
2.875
0.75
1
2.875
1
1
1
MINIMUM
OD (In)
Unlimited
0.224
0.25
Unlimited
0.684
0.188
0.138
DEPOSIT
THICKNESS
(In)
F, V
All
All
Flat
All
All
0-45
Deg.
POSITIONS
Up
Up
Up
N.A.
Up
Up
Down
N.A.
N.A.
N.A.
N.A.
None
Optional
N.A.
N.A.
N.A.
N.A.
Solid
Solid
N.A.
INSERT
N.A.
UPHILL /
CORED /
DOWNHILL
SOLID
N.A.
Required
Optional
N.A.
N.A.
N.A.
Optional
BACKING
GAS
N.A.
DCSP
DCSP
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
SC
04-05-15
04-05-15
04-05-15
04-05-15
04-05-15
04-05-15
04-05-15
GTAW
GMAW EXPIRY DATE
CURRENT X-FER
P.Q. CD.
Revision Number: 22.0
41 / 45
6
4, 3, 2, 1
4, 3, 2, 1
3
6
FILLER
METAL “F”
NUMBER(S)
WELDERS LOG
(NAME OF COMPANY)
Quality Control Manual
Revision Date: Sept. 01, 2021
Section: 11
EXHIBIT 11.2 WELDERS LOG
SAMPLE
Page: 8 of 11
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 11
Page: 9 of 11
EXHIBIT 11.3 CONTINUITY LOG
CONTINUITY LOG
WELDERS NAME
& FILE NUMBER
John Doe
SYMBOL
6
PROCESS
/METHOD
SMAW
YEAR:
JAN .FEB. MAR.
√
√
√
APR. MAY JUN.
√
√
√
JUL. AUG. SEPT.
√
√
√
OCT. NOV. DEC.
√
Note: There must be confirmation of welding process use (i.e., continuity) in every three-month
period in order to ensure that a six-month gap in continuity has not occurred.
{ABSA: D1180819.DOC .2 }
√
√
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 11
Page: 10 of 11
EXHIBIT 11.4 WELDING ACTIVITIES DESIGNATION
WELDING ACTIVITIES DESIGNATION
Organizational responsibilities of designated personnel per ASME Section IX, QG-106
Name:
Title: _______________________________
The named individual is qualified and is assigned the responsibility to:
supervise the welding of procedure qualification test coupons,
supervise the welding of welder and welding operator qualification test coupons,
On behalf of (Name of Company), the named individual is also authorized to
certify welding procedure qualification records,
certify welder and welding operator qualification test records.
Qualifications:
1. Certification (documented by the certificates):
Registered Professional Engineer in (province and province) of Canada;
Certified ABSA Welding Examiner;
CWB Level II or III Section IX welding inspector certification;
AWS Section IX welding inspector certification
2. Education (documented by the certificates)
Four (4) year of full time study or higher education with a degree from an accredited university or college
in welding, engineering, science, or technology;
Two (2) year or more degree of certificate in welding, metallurgy, or mechanical, engineering;
Journeyman Welder;
3. Experience (documented by a letter)
have ( 2) or more years experience in applicable welding activities.
have (3) or more years quality control experience in pressure equipment industries;
have (5) or more years B welders in pressure equipment industries;
4. Training (documented by training records):
Knowledge of requirements of ASME Section IX for qualifications of welding procedures and Welders;
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 11
Page: 11 of 11
Knowledge of (Company name ) Quality Control System and Quality Control Manual and Procedure;
Training provided oversight the scope, complexity, or special nature of welding activities;
5. Additional qualifications (documented by examination records)
examinations of the ASME Section IX
examinations of (company name) quality control system and quality control manual
The named individual has met the qualification requirements as indicated above to supervise the welding of procedure
qualification test coupons and/or to supervise the welding of welder and welding operator performance qualification test
coupons.
Certified by
Name of Company
{ABSA: D1180819.DOC .2 }
Title
Date
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 12
Page: 1
of 4
SECTION 12 NONCONFORMITIES
Note: Add the red text when R stamp and/or Section VIII Div. 2 are part of the scope as per the AB-29.
12.1
The purpose of this section is to describe the Quality Control System for identifying, documenting,
and resolving nonconformities found at receiving, during construction, examination, or testing.
12.2
Nonconformity is any condition, which does not comply with the applicable rules of the Code, this
Quality Control Manual, Jurisdictional requirements and the NBIC when applicable or other
specified requirements. Repairs to weld metal that are identified by planned quality control
examinations and documented on another record shall be completed in full, in accordance with
the Code, this Quality Control Manual, the original job specifications and the method pre-accepted
by the AI, but need not be documented on a Nonconformity Report (Exhibit 12.1).
12.3
Any nonconforming material found will either be returned to the supplier, or segregated from
acceptable material and tagged with a Hold Tag (Exhibit 12.2). If a decision is made to further test
the material, or to repair the material or item, a repair procedure will be developed. This repair
procedure shall be approved by the QCM and the method and extent of the repair must be
accepted by the AI before the start of the repair, by signature and date on the Nonconformity
Report disposition section. The QCM shall prepare additional examination functions on the Travel
Sheet, when applicable. The Travel Sheet will be provided to the AI prior to execution of the repair
to enable him to assign Inspection/Review and Witness/Hold points.
12.4
When nonconformity is found during construction a hold shall be placed on that portion of work
affected, and the QCM shall be informed. The nonconforming item will be identified with a Hold
Tag or by marking "HOLD DO NOT USE" on the Code item, when applicable.
12.5
The QCM will prepare a Nonconformity Report with details of the nonconformity, and a hold
notation shall be made on the Travel Sheet listing the Nonconformity Report number. All proposed
nonconformity dispositions shall have QCM approval. Additionally, all proposed dispositions that
may affect the design shall be reviewed and approved by the Person in Responsible Charge.
When design changes are required, revised design calculations and drawings will be prepared in
accordance with Section 8 of this Quality Control Manual. After receiving the specified approvals,
all Nonconformity Reports indicating design changes, repairs, re-work, material substitutions, or
“use as is” dispositions shall be submitted to the AI for acceptance of the proposed disposition.
The QCM shall revise the Travel Sheet as necessary and the AI shall be provided the opportunity
to assign additional Inspection/Review and Witness/Hold points.
12.6
During any repair or re-work the QCM will ensure that the specified examinations are completed
and the AI is notified in advance of any additional Inspection/Review and Witness/Hold points.
12.7
Hold tags shall only be removed by the QCI when the nonconformity has been resolved to the
satisfaction of the QCM and he has indicated verification by signing off the Nonconformity Report
(and Travel Sheet when applicable) and the AI has signed off acceptance on the Nonconformity
Report. All Code items are considered nonconforming until all NCR’s are closed.
12.8
A copy of the Nonconformity Reports will be kept in the job file, and a separate Nonconformity
Report file will be maintained by the QCM. The QCM will review all Nonconformity Reports
periodically (i.e. annually) and initiate corrective action as required to prevent recurrence.
12.9
Rejected Code items will be removed from the work area.
Section VIII, Division 2
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 12
Page: 2
of 4
12.10 When Section VIII Division 2 is part of scope of work; the QCM will ensure that any nonconformity that affects the UDS will be reconciled by the Certifying Engineer and the User.
APPLICABLE DOCUMENTS/FORMS

Nonconformity Report, Exhibit 12.1

Hold Tag, Exhibit 12.2
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 12
Page: 3
EXHIBIT 12.1 NONCONFORMITY REPORT
NCR #
NONCONFORMITY REPORT
JOB NUMBER:
DESCRIPTION OF NON-CONFORMANCE:
SIGNATURE OF ORIGINATOR:
DATE:
PROPOSED DISPOSITION:
PERSON IN RESPONSIBLE CHARGE APPROVAL:
DATE:
QCM APPROVAL:
DATE:
AUTHORIZED INSPECTOR ACCEPTANCE:
DATE:
NON-CONFORMANCE RECTIFIED:
QCM VERIFICATION:
DATE:
AUTHORIZED INSPECTORS ACCEPTANCE:
DATE:
{ABSA: D1180819.DOC .2 }
01
of 4
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
EXHIBIT 12.2 HOLD TAG
HOLD
DO NOT USE
SIGNATURE:
DATE:
JOB NO:
THIS ITEM OR PART IS NOT TO BE USED
FOR THE REASONS LISTED ON THE
NONCONFORMITY REPORT:
NON-CONFORMITY REPORT NO.:
WHEN THE NON-CONFORMITY HAS
BEEN RESOLVED IN ACCORDANCE
WITH SECTION 12 OF THE QUALITY
CONTROL MANUAL, THIS TAG MAY ONLY
BE
REMOVED
BY
THE
QUALITY
CONTROL DEPARTMENT.
HOLD TAG COLOUR - RED
{ABSA: D1180819.DOC .2 }
Section: 12
Page: 4
of 4
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 13
Page: 1
of 4
SECTION 13 NON-DESTRUCTIVE EXAMINATIONS
Note: The red text is to be added when Section I and Section VIII Division 2 is part of the scope as
per the AB-29.
13.1
The purpose of this section is to describe the controls used to ensure that non-destructive
examinations are completed in accordance with the construction Code and ASME Code Section V
as referenced by the applicable construction Code, CSA B51 Code and Alberta Regulations.
13.2
The QCM is responsible for the control of non-destructive examination (NDE), and appointing all
NDE subcontractors. His duties include:
a) Reviewing and accepting the subcontractor’s personnel qualifications and certifications,
calibrations, Written Practice, and NDE procedures that are approved by the Level III
Examiner, for compliance with the Code and the latest mandatory construction Code accepted
Edition of SNT-TC-1A and ASME Section V Mandatory Appendix II and III. The QCM shall
accept the qualifications, certifications, calibrations, Written Practice and NDE procedures for
use at (Name of Company). He shall also ensure that these are available to the AI, at his
request.
b) Verifying that NDE personnel have been qualified and certified in accordance with their
employer’s Written Practice, and appointing the NDE subcontractor’s SNT-TC-1A Level III
Examiner to act on behalf of (Name of Company) as their Level III Examiner. The Certifying
Statement and Appointment Letter (Exhibit 13.1), to be kept on file, documents this
certification and appointment. There shall be evidence available that the Level III Examiner
has accepted the appointment.
c) Ensuring, on an ongoing basis, that personnel certifications and vision examination records
are current and in accordance with their employers Written Practice, for all subcontracted
personnel performing NDE.
d) Ensuring that, when magnetic particle examinations (MT) or liquid penetrant examinations (PT)
are performed by (Name of Company), that Examiners are qualified and certified by the QCM
in accordance with Appendix 6 or 8 (as applicable) of ASME Code Section VIII, Division 1.
The MT and PT examinations shall be performed in accordance with written procedures
certified by the QCM to be in accordance with ASME Code Section V, T-150.
Note: If there is no NDE performed in-house, paragraph (d) should be deleted.
e) Ensuring that all subcontracted NDE is performed under the supervision of a Level II or Level
III Examiner in accordance with their written procedure.
f) Ensuring that all subcontracted NDE interpretation is performed by a Level II or Level III
Examiner.
g) Ensuring that, when (Name of Company) performs MT and/or PT, the Examiners are certified
by the QCM, that their vision examination records are up to date and that the MT and/or PT
procedures are demonstrated to the satisfaction of the AI prior to first use and re-qualified
whenever essential variables are changed.
Note: If there is no NDE performed in-house, paragraph (g) should be deleted
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 13
Page: 2
of 4
h) Ensuring, and certifying on the Certifying Statement and Appointment Letter, that all NDE
procedures for Code required ultrasonic examination (UT), MT and PT are demonstrated to
the satisfaction of the AI prior to use. Any change in NDE procedure essential variables shall
require re-qualification of the procedure and demonstration to the satisfaction of the AI prior to
the use of the revised procedure.
13.3
The QCI is responsible for liaison with the NDE subcontractor. His duties include:
a) Reviewing the qualifications of the NDE Examiners for conformance to this Quality Control
System.
b) Notifying the AI to select the required RT spot location in advance. If the AI has been notified
in advance and cannot be present or otherwise makes the selection the QCI shall select the
location of the examination.
c) Notifying the Examiners of NDE requirements.
d) Identifying the welds to be examined.
e) Maintaining traceability of NDE reports to their locations on the Code item either by marking
the weld ID and orientation on the Code item or, by recording the necessary information on a
copy of the construction drawing and/or the Travel Sheet that will be retained in the job file.
f) Reviewing all radiographic film and reports to confirm that the film identification, density,
sensitivity with a calibrated density strip or densitometer and the documentation of examination
and interpretation are in accordance with Code requirements. - If acceptable the radiographic
reports shall be accepted by signature and date. The radiographic film and reports shall be
made available to the AI for review and acceptance.
g) Reviewing and accepting by signature and date, all reports for MT, PT and UT examinations
and making these records available to the AI for review and acceptance.
h) Filing all NDE reports and forwarding these to the QCM when the job is completed.
13.4
The AI can require demonstration by NDE personnel of an NDE examination or procedure for
cause.
13.5
Visual examinations performed on Boiler External Piping shall be performed by certified personnel
who are qualified in accordance with Visual Inspection Procedure VT-1 (Exhibit 21.6). Personnel
performing visual examinations shall be capable of reading standard J-1 letters on standard
Jaeger test type charts for near vision.
13.6
13.7
Section VIII, Division 2
Visual examinations performed on ASME Section VIII Div.2 Pressure Vessels shall be in
accordance with ASME Section VIII Div.2, 7.5.2.1. Personnel performing visual examinations shall
be capable of reading standard J-2 letters on standard Jaeger test type charts for near vision and
be capable of distinguishing and differentiating contrast between colors used which must be
demonstrated annually.
The AI has the right to require proof of the NDE Examiner’s ability to perform and interpret the
examinations specified. The AI may witness non-destructive examinations at his discretion.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
13.8
Revision Date: Sept. 01, 2021
Page: 3
of 4
If a fatigue analysis is required for a part of a vessel, all internal and external surfaces of the
pressure boundary and attachment welds for that part shall be examined by the wet magnetic
particle or liquid penetrant method after the hydrostatic test. The acceptance criteria shall be per
7.5.6 or 7.5.7 of ASME Section VIII. Div. 2.
APPLICABLE DOCUMENTS/FORMS

Section: 13
Certifying Statement and Appointment Letter, Exhibit 13.1
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 13
Page: 4
of 4
EXHIBIT 13.1 CERTIFYING STATEMENT AND APPOINTMENT LETTER
PLEASE NOTE: THIS CERTIFYING STATEMENT MUST BE ON MANUFACTURERS LETTERHEAD
CERTIFYING STATEMENT
I have reviewed the:
Written Practice:
(Edition Number and or Revision Number of Written Practice)
NDE Procedures:
(Method and Edition Number and or Revision Number of Procedures)
and personnel certification records and vision examination records of all Examiners that will perform
NDE at (Name Of Company).
For:
(Name and Address of NDE Company)
It is my opinion that the specified NDE procedures are in accordance with ASME Section V requirements
as referenced by the applicable construction Code and that the Written Practice complies in all respects
with the requirements of the ASME Section V accepted mandatory Edition of SNT-TC-1A, and ASME
Section V, Article 1, Mandatory Appendix II and III if applicable.
Based upon my review of the above referenced documents I hereby certify that personnel performing
and evaluating NDE have been qualified and certified in accordance with their employers Written
Practice and that the demonstration of procedure(s) to the satisfaction of the AI, as required by the
ASME Code, Section V, paragraph T-150, has been completed as specified within the (Name Of
Company) written Quality Control System.
Therefore:
are hereby appointed
to perform:
(Name of NDE Company)
(RT, UT, PT, MT, ET, VT, and/or LT)
for:
(Name of Manufacturer)
APPOINTMENT OF LEVEL III EXAMINER
(Name of Level III Examiner)
is by this statement appointed to act as the
Level III Examiner on behalf of:
in the following
methods:
(Name of Manufacturer)
(Signature of QCM)
(RT, UT, PT, MT, ET, VT, and/or LT)
(Date)
(Appointment Expiry Date)
LEVEL III EXAMINER ACCEPTANCE OF APPOINTMENT
I hereby accept the appointment as indicated
above.
{ABSA: D1180819.DOC .2 }
(Signature of Level III Examiner)
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 14
Page: 1
of 2
SECTION 14 HEAT TREATMENT
14.1
The purpose of this section is to describe controls that will be used to ensure that heat treatment
is performed in accordance with the Code and job specifications.
14.2
Heat treatment of Code items will be subcontracted. The QCM will review and accept the
subcontractor's facilities, approve the subcontractor's written procedures, and ensure that
instrumentation such as time and temperature recorder used to document the heat treatment
process is properly calibrated. The acceptance and approval of facilities and procedures shall be
documented on a copy of the subcontractor’s procedures that are maintained on file.
14.3
The QCM will provide Heat Treatment Instructions (Exhibit 14.1) to the subcontractor specifying
holding time, holding temperature, heating rate, cooling rate, and any special instructions
regarding the placement/attachment and removal of calibrated thermocouples to ensure Code
requirements are met.
14.4
The QCI will ensure that all items sent out for heat treatment are properly identified using a heat
resistant marker or by die stamping.
14.5
The QCI will notify the subcontractor when the item is ready for heat treatment and will verify the
procedures used by the subcontractor.
14.6
After completion of heat treatment, the QCI will visually examine the item for proper identification
and any damage, and shall review all time-temperature charts for legibility and compliance with
written instructions. The time-temperature charts and Heat Treatment Instructions will be identified
with the (Name of Company) job number, and shall be signed and dated by the subcontractor's
representative. The QCI shall sign and date the time-temperature chart once it has been verified
as complying with the Heat Treatment Instructions and shall initial and date the Travel Sheet to
document acceptance of the heat treatment operation.
14.7
The QCI will file the Heat Treatment Instructions and time-temperature charts in the Code item job
file, which will be made available to the AI for review.
APPLICABLE DOCUMENTS/FORMS

Heat Treatment Instructions, Exhibit 14.1
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 14
Page: 2
of 2
EXHIBIT 14.1 HEAT TREATMENT INSTRUCTIONS
HEAT TREATMENT INSTRUCTIONS
JOB NO.:
CUSTOMER:
COMPONENT DESCRIPTION:
DWG. NO. AND LINE NO.
DIAMETER
TYPE OF HEAT TREATMENT:
1.
2.
MATERIAL
LENGTH
WEIGHT
PRESSURE VESSEL STRESS RELIEF P-No. 1
HEATING
Temperature to be raised from
F (
C) to ________F (_____C) at a maximum rate of
__________F (__________C) per hour. NOTE: THIS VALUE MUST NEVER EXCEED
F ( C) PER HOUR.
[Calculated rate =
in inches]
3.
THICKNESS
DATE:
degrees F/hr. (
degrees C/hr.) Divided by the maximum metal thickness of the shell or head material
HOLDING
Temperature to be held at a minimum of ________F (________C) for ____________ minutes.
[Holding time to be determined by Table UCS-56 for Nominal Thickness as specified in UW-40(f) or other construction Code ]
4.
5.
COOLING
6.
(________C) per hour. NOTE: THIS VALUE MUST NEVER EXCEED
Temperature to be lowered from ______F (_____C) to
[Calculated rate =
degrees F/hr. (
head material in inches]
From
F (
F (
C) at a maximum rate of _______F
F (
C) PER HOUR.
degrees C/hr.) Divided by the maximum metal thickness of the shell or
C) items may be cooled in still air.
Additional requirements:
 Job number and description required on heat treatment charts along with the operator’s signature & date.
 Reporting of thermocouple attachment method and location, and verification of furnace thermocouple calibration is
required.
 A sufficient number of thermocouples shall be located to control and maintain uniform distribution of temperature on all
vessels and parts. Thermocouples shall be directly attached to the item or provision shall be made for thermocouple
placement at bottom, centre and top of the furnace charge in accordance with the ASME Code.
 During the heating or cooling period, there shall not be a greater variation in temperature throughout the portion of the
vessel being heated or cooled than 250F (140C) within any 15 ft. (4.6 m) interval of length. An adequate number of
thermocouples must be used to ensure this Code requirement is met. This limitation is also applicable to the temperature
variations between the different thicknesses of various vessel components.
 During the holding period, there shall not be a greater difference than 150F (83C) between the highest and lowest
temperature throughout the portion of the vessel being heat treated, except where the range is further limited by these
instructions.
 If Capacitor Discharge welding is used to attach thermocouples an ASME Code Section IX Welding Procedure
Specification is required (WPS qualification is not required), and the energy output must be limited to 125 Watt-Seconds.
No other welding is permitted on vessels or parts. [0.5 X Capacitance in farads X Voltage2 = W-Sec.]
 The method of thermocouple removal shall not damage the heat treated item.
 For tube-to-tubesheet welds, when postweld heat treatment is performed with no other components, the heating and
cooling rate above 800°F (425°C) shall not exceed 250°F/hr (140°C/h) regardless of thickness.
Quality Control Inspector Signature:
Thermocouple Attachment Method:
Date:
Location(s):
Furnace Number:
Furnace Operator Signature:
{ABSA: D1180819.DOC .2 }
Date:
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 15
Page: 1
of 3
SECTION 15 CALIBRATION OF MEASUREMENT AND TEST EQUIPMENT
Note: Red text is to be added when Section VIII Division 2 is part of the scope as per AB-29.
15.1
The purpose of this section is to describe the control and calibration of examination, measurement
and test equipment to ensure Code compliance.
15.2
The QCM is responsible for the control of measurement and test equipment. His duties include:
a) Ensuring that all gauges, recorders, welding machines and other instruments used for Code
required measurements or examinations are identified with a serial number or identification
number, and calibration expiry date. The serial or identification number shall be permanently
marked on the equipment.
b) Maintaining records and reviewing reports pertaining to measuring and test equipment which
will include a list of all measurement and test equipment for Code use, and an Equipment
Calibration Log (Exhibit 15.1) and calibration reports for each item. Calibrations and
verifications shall be performed against calibrated equipment. Records and reports are
reviewed by the QCM and shall be made available to the AI.
c) Examining equipment that has not been used since a calibration and if appropriate advancing
the calibration expiry date, as recorded on the item and the Equipment Calibration Log, by the
calibration interval, from the date of first use.
d) The densitometer should be calibrated every 3 months and density strip shall be verified every
year after it has been opened.
e) Verifying the calibration of a subcontractors mechanical and impact test equipment before
contracting to have such testing performed.
15.3
The maximum interval between pressure measuring device calibrations shall be twelve months.
All other equipment used for Code required measurement or inspection shall be calibrated at
intervals as recommended by the manufacturer or as established by the QCM.
15.4
The maximum interval between pressure measuring device calibrations shall be six months for
ASME Section VIII, Division 2 items or at any time there is a reason to believe that they are in
error.
15.5
Pressure Gauges shall be calibrated against a standard dead weight tester or a calibrated master
gauge that has a calibration record traceable to a national standard. Pressure gauges shall be
recalibrated at any time if there is reason to believe they are in error.
15.6
Digital reading gauges having a wider range of pressure may be used provided the readings give
the same or a greater degree of accuracy than obtained with dial pressure gauges. The test
pressure shall be within the calibrated range of the digital gauges.
15.7
The QCI is responsible for the use of the test equipment. His duties include:
a) Examining the equipment for visible damage and calibration status before use.
b) Recording the date of first use of calibrated equipment, on the Equipment Calibration Log.
c) Ensuring that the range of pressure gauges is double the intended maximum test pressure but
in no case shall the range be less than 1.5 times nor more than 4 times the test pressure.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 15
Page: 2
of 3
d) Returning all equipment to the storage area after use.
e) Identifying any equipment that requires repair or calibration.
15.8
Code items that are inspected or tested with measurement and test equipment found to be out of
calibration shall be handled as a nonconformity in accordance with Section 12 of this Quality
Control Manual. If the Code item has been shipped, the User or his designated agent shall be
notified.
Note: Whenever there is more than one dimensional measuring device used there must be a method of maintaining
traceability to the device used to make the measurement in order to satisfy paragraph 15.8 requirements. In accordance with
paragraph 16.2(h) pressure gauge numbers are recorded on the Pressure Test Report.
APPLICABLE DOCUMENTS/FORMS

Equipment Calibration Log, Exhibit 15.1
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 15
Page: 3
of 3
EXHIBIT 15.1 EQUIPMENT CALIBRATION LOG
EQUIPMENT CALIBRATION LOG
EQUIPMENT DESCRIPTION:
IDENTIFICATION NO.:
Calibration Date
CALIBRATION INTERVAL:
Calibration Record Verified
Calibration Requirements and Instructions:
{ABSA: D1180819.DOC .2 }
Date of First Use
Calibration Expiry Date
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 16
Page: 1 of 4
SECTION 16 PRESSURE TESTS
Note: The red text is to be added when Section I and Section VIII Div. 2 are part of the scope as
per the AB-29.
16.1
The purpose of this section is to describe the controls used for conducting pressure tests in
accordance with the Code.
16.2
The QCM is responsible for the implementation of this Quality Control System in accordance with
the following procedure:
a) All hydrostatic tests performed in the shop will be undertaken with a maximum regard to
personnel safety. All unauthorized personnel will stay clear of the area where the test is being
performed.
b) The QCI and AI will witness the hydrostatic test.
c) Air will be vented from the item as it is filled.
d) For Section VIII, Division 1 and 2 items; the metal temperature shall be greater than 32
degrees F (0 degrees C), but not less than 30 degrees F (17 degrees C) above the Minimum
Design Metal Temperature; however, the metal temperature need not exceed 120 degrees F
(50 degrees C).
e) The pressure will be increased gradually to the hydrostatic test pressure as stated on the
approved construction drawing and held;
(1)
for a minimum of 15 minutes for an item without nozzle reinforcing pads or,
(2)
for a minimum of 60 minutes when the item has nozzle reinforcing pads.
f) Following the application of the hydrostatic test pressure an inspection shall be made of all
joints and connections. This inspection shall be made at a pressure not less than that required
by the applicable construction Code. The pressure will be held for the time required for the AI
to complete the inspection.
g) Two pressure gauges will be used. One pressure gauge will be mounted directly (i.e., without
intervening valves) on the item being tested, in accordance with the construction Code
requirements. This gauge shall have a range about double the maximum test pressure but in
no case shall the range is less than 1.5 times and not more than 4 times the test pressure.
Digital reading pressure gauges having a wider range of pressure may be used, provided the
readings give the same or greater degree of accuracy as obtained with dial pressure gauges.
degree
h) Results of all pressure tests, including a record of pressure gauges (i.e., gauge numbers)
used, shall be documented on Exhibit 16.2 Pressure Test Report.
16.3
If a pneumatic test is required, a pneumatic test procedure will be submitted to the ABSA Design
Survey Section for acceptance prior to use. Coincident with the acceptance of a specific
pneumatic test procedure, all non-destructive examinations related to pneumatic testing that are
required by the construction Code (e.g., UW-50) shall be performed. Guidelines for the
preparation of a pneumatic testing procedure are provided in Exhibit 16.1. Pneumatic test is not
permitted for ASME Section I Power Boilers.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 16
Page: 2 of 4
ASME Section VIII, Division 2
16.4
Except as noted for vessels of specific construction identified in paragraph 8.1.3 of ASME Section
VIII Division 2, the minimum hydrostatic test pressure shall be computed from equation (8.1) as
specified in 8.2.1 of ASME Section VIII Division 2. The ratio ϒST/S in equation 8.1 shall be obtained
from Table 4.1.3 for the applicable test medium and class:
PT = ϒST/S .MAWP (ST/S)
(8.1)
a) The ratio ST/S shall be the lowest ratio for the pressure-boundary materials, excluding
bolting materials, of which the vessel is constructed.
b) The test pressure as indicated on the construction drawing is the pressure to be applied at
the top of the vessel during the test. This pressure plus hydrostatic head is used in the
applicable design equations to check the vessel under test conditions, see Part 4,
paragraph 4.1.6.2.a of ASME Section VIII Division 2.
c) The test pressure shall not be applied until the vessel and the test fluid are at about the
same temperature.
d) Following the reduction of the test pressure to the level indicted in paragraph 8.2.4.(c).of
ASME Section VIII Division 2, a visual examination for leakage shall be made by the
inspector of all joints and connections and of all regions of high stress such as knuckles of
formed heads, cone to cylinder junctions, regions around openings, and thickness
transitions.
16.5
For Section I Power Boiler and BEP, the water temperature shall be greater than 70 degrees F
(20 degrees C), however, the metal temperature shall not exceed 120 degrees F (50 degrees
C).
APPLICABLE DOCUMENTS/FORMS


Guidelines for the Preparation of a Pneumatic Testing Procedure, Exhibit 16.1
Pressure Test Report, Exhibit 16.2
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 16
Page: 3 of 4
EXHIBIT 16.1 GUIDELINES FOR THE PREPARATION OF A PNEUMATIC TESTING
PROCEDURE
Due to the large energy storage in compressed gas and hence the potential hazard of a sudden release
of this energy, pneumatic testing should be avoided if at all possible.
The testing procedure must be submitted to ABSA for acceptance before any testing can be carried out.
The testing procedure must be accompanied by detailed justifications as to why a standard hydrostatic
test is not feasible.
In addition to strict adherence to the respective Code sections (e.g., ASME Code Section VIII, Div. 1,
paragraph UG-100, or ASME Code B31.3, paragraph 345.5), the testing procedure should contain, as a
minimum, the following information:
a) Lists of all personnel within the testing area and designated personnel in charge of testing.
b) Test boundaries of the pressure system with specified maximum pressure X volume (PV)
limits, including listings of piping and/or equipment to be included in the test.
c) Test site preparations and related precautions undertaken including removal of unauthorized
personnel, isolation of test site, etc.
d) Test media, pressure source and pressure and temperature ranges of testing.
e) Provision of Pressure Relief Valves, which must be sized to handle the maximum output of the
pressure source to avoid excessive testing pressure.
f) Material specification involved in the test. For materials whose resistance to brittle fracture at
low temperature has not been enhanced, a test temperature above 60 degrees F (16 degrees
C) may be considered in reducing the risk of brittle fracture during pneumatic testing.
g) Exposure of all joints including weld joints, threaded/flanged connections, etc. All post-weld
heat treatment shall be completed. Should a piping system be tested, all equipment and
pressure vessels shall be disconnected from the piping or isolated by blinds or other means.
h) Method of testing with details of pressure steps, holding time inspection methods, etc.
i) Precautions taken to prevent gas expansion temperature drop and thermal stresses due to
temperature gradients.
j) Reference should be made to the Canadian Registration Numbers (CRN) of the
system/vessels to be tested.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 16
Page: 4 of 4
EXHIBIT 16.2 PRESSURE TEST REPORT
PRESSURE TEST REPORT
EQUIPMENT DESCRIPTION: __________________________ JOB NUMBER
HYDROTEST________PNEUMATICTEST_______HYDRO-PNEUMATIC_________
SERIAL NO.__________________ SHELL SIDE HYDROSTATIC TEST PRESSURE ____________________PSI / KPA
TUBESIDE
HYDROSTATIC TEST PRESSURE ____________________PSI / KPA
LINE NO._____________________ CONSTRUCTION DRAWING NUMBER ________________________REV NO_____
VESSEL POSITION___________________________ TEST FLUID________________TEST TEMP__________________
GAUGE IDENTIFICATION
CALIBRATION DATE
GAUGE RANGE
GAUGE PRESSURE
GAUGE # 1
GAUGE # 2
CHART RECORDER # 1
MANUFACTURER______________________________________________________
MANUFACTURERS’ REPRESENTATIVE ________________________DATE_________________
OWNERS INSPECTOR ___________________________DATE____________________________
AUTHORIZED INSPECTOR________________________DATE____________________________
AUTHORIZED INSPECTION AGENCY___________________________________________
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 17
Page: 1
of 2
SECTION 17 RECORD RETENTION
Note: The red text is to be added if Section I and/or Section VIII Div. 2 is part of the scope as per AB-29.
17.1
The purpose of this section is to describe the records that will be maintained by (Name of
Company).
17.2
The QCM will ensure that the following records, as applicable to the Code item, are maintained in
the job file for a minimum of five years;
a) Drawings and design calculations, including the User’s Design Requirement and any
applicable proof test reports
b) Material Test Reports (MTRS), and/or material certifications
c) Process Control Sheet (e.g., Travel Sheets, etc.)
d) Heat Treatment records and test results.
e) Post weld Heat Treatment instructions sheet and heat treatment time-temperature charts.
f) NDE Interpretation reports
g) Physical test reports (e.g., mechanical or toughness tests)
h) Nonconformity Reports and Dispositions
i) Manufacturer's Data Report with attachments
j) Manufacturer’s Partial Data Reports
k) Pressure Parts documents and certifications
l) A nameplate stamping facsimile
m) Repair Procedures and records not as defined in paragraph 12.2 of this Quality Control
Manual
n) Pressure Test Report
o) Transfer Forms
17.3
Radiographic images shall be maintained by the QCM until the Manufacturer’s Data Report is
signed by the AI, and then the images may be disposed of. Radiographic images for Section I
items and BEP must be kept for the stated period of 5 years.
17.4
Records documenting Welder/Welding Operator performance qualification for each welder who
welded on the vessel and the continuity of those qualifications shall be maintained by the QCM for
as long as the qualifications remain valid and for a minimum of five years after the qualifications
have expired or the Welder/Welding Operator has left the employ of (Name of Company).
17.5
Welding Procedure Specifications as recorded on the construction drawing and Procedure
Qualification Records, shall be maintained by the QCM for a minimum of five years.
17.6
All the above records shall be made available to the Authorized Inspector Supervisor and review
teams designated by ASME.
17.7
The QCM is responsible for ensuring the maintenance of a job file for each ASME Section VIII
Division 2 Code item, the following records and documentation are applicable to each file:
a)
b)
c)
d)
User’s Design Specification
Manufacturer’s Design Report
Manufacturer's Data Report with attachments
Manufacturer's Construction Records and Manufacturer’s Partial Data Report
1)
{ABSA: D1180819.DOC .2 }
Tabulated list of all material used for fabrication with Materials
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 17
Page: 2
of 2
Certifications and Material Test Reports, and a record of any repairs to
pressure retaining material that require a radiographic examination by the
rules of ASME Section VIII. Div. 2. The record of the repairs shall include
the location of the repair, examination results, and the repair procedures.
2)
Fabrication information including all heat treatment requirements, forming
and rolling procedure when prepared, an inspection and test plan identifying
all inspection points required by the user, and signed inspection reports.
3)
List of any subcontracted services or parts, if applicable.
4)
Welding Procedure Specifications and Procedure Qualification Records, weld
map and Welder or Welding Operator Performance Qualification Records for
each welder who welded on the vessel.
5)
Pressure parts documentation and certifications.
6)
Record of all heat treatments including post weld heat treatment (these
records may be either the actual heat treatment charts or a certified
summary description of heat treatment time and temperature).
7)
Results of production test plates, if applicable.
8)
NDE procedures, records of procedure demonstrations, and records of
personnel certifications.
9)
All reports stating the results of inspection, non-destructive examinations and
testing, radiographic exanimation, ultrasonic exanimation, magnetic particle
examination, liquid dye penetrant examination, and hardness tests.
10)
All non-conformance reports including resolution and a detailed description of
any repairs including repair procedures, a sketch, photo, or drawing
indicating the location and size of the repaired area.
11)
Charts or other records of required hydrostatic, pneumatic, or other tests.
Test logs shall include the test date, testing fluid, duration of the test,
temperature of the test fluid, and test pressure.
12)
Dimensional drawings of the as-built condition.
e) (Name of Company) shall maintain a complete set of radiographs until the signing of the
Manufacturer’s Data Report, and furnish upon request to the user and, upon request to the
Authorized Inspector.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 18
Page: 1
of 1
SECTION 18 AUTHORIZED INSPECTOR
18.1
The purpose of this section is to describe the provisions made within this Quality Control System to
allow the Authorized Inspector, the Authorized Inspector Supervisor, to perform their duties in
accordance with the Code, ASME QAI-1, NB RCI-1, and the Alberta Safety Codes Act.
18.2
The QCM is responsible for liaison with the Authorized Inspector who is an employee of the ASME
accredited Authorized Inspection Agency, which is ABSA. ABSA is the AIA of Record for (Name of
Company), and is responsible for inspection services for the scope of work identified on (Name of
Company’s) ASME Certificate of Authorization.
18.3
(Name of Company) shall arrange for the Authorized Inspector and Authorized Inspector Supervisor
to have free access to all drawings, calculations, specifications, procedures, process sheets, repair
procedures, Proof Test Reports, records, test results, and any other documents as necessary for
the to perform his duties in accordance with the construction Code at all plants as are concerned
with the supply or manufacture of materials for Code items, when so requested. The and the shall
be permitted free access, at all times while work on Code items is being performed, to all parts of
the facility (including subcontractors) that concern the construction of Code items and to all
documentation related to the construction of Code item.
18.4
A controlled copy of this Quality Control Manual will be available at the shop and at any field
sites, for the use of the.
18.5
(Name of Company) shall establish and maintain an inspection agreement with an ASME
accredited Authorized Inspection Agency and notify ASME whenever the agreement is changed
or cancelled.
18.6
Whenever the AIA of Record (ABSA) cannot provide the required inspections, an additional AIA
may be used to provide the required inspections. When an additional AIA is used, the following shall
apply:
a. (Name of Company) shall submit a request to ASME for the use of the additional AIA in lieu
of the AIA of Record (ABSA).
b. ASME may grant the use of the additional AIA when:
1. the AIA of Record (ABSA) confirms they are not able to perform the inspections, or
2. the item is supplied to a second party holding a valid ASME Certificate of
Authorization and as part of the contract requirements requires the use of the second
party’s AIA of Record.
18.7
At ASME’s discretion, ASME is permitted to audit the activities performed by (Name of Company)
and the additional AIA, and may require the additional AIA to be present at a Review, at the
expense of (Name of Company).
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 19
Page: 1
of 1
SECTION 19 CERTIFICATION
19.1
This Section defines controls used to safeguard the integrity of acceptances, approvals,
authorizations, and certifications within the (Name of Company) organization when written
signatures and ink stamps are required, as well as, when electronic signatures and electronic
stamps are utilized on electronic documents, acceptances, approvals, authorizations, or
certifications
19.2
Definitions
a) Electronic Signatures - also known as e-signatures are the equivalent of a hand written signature
that has been digitized into an electronic format. This can be used to confirm content, accept,
approve, authorize or certify electronic documents, or a particular document.
b) Electronic Documents - also known as e-documents are documents that have been scanned,
created, converted, or modified into an electronic format including WORD, EXCEL, and PDF type
documents.
c) Electronic Stamps - also known as an e-stamp of an ink applied stamp that has been digitized into
an electronic form. This can be used to confirm content, accept, approve, authorize or certify
electronic documents, or a particular document. This also includes Electronic Dynamic Stamps.
d) Electronic Dynamic Stamps - is the equivalent of an ink applied stamp with fillable fields digitized
with electronically applied user input fields. These can be used to confirm content, accept,
approve, authorize or certify electronic documents, or a particular document.
19.3
Written Signatures and Ink Stamps
a) (Name of Company) employees with responsibilities for confirming content, accepting, approving,
authorizing or the certification of a particular document where written signatures and written
dates are required shall do so in permanent ink.
b) (Name of Company) employees with responsibilities for confirming content, accepting, approving,
authorizing or the certification of a particular document where ink stamps are required shall do
so in permanent ink.
c) Ink stamps shall be suitably stored and secured to prevent access by unauthorized individuals
and must remain under the control of the individual assigned to the stamp (e.g., Professional
Engineer's seals, etc.).
19.4
Control of Electronic Signatures and Stamps
a) Documents that have been electronically signed or electronically stamped shall only be
accessible to the authorized individual through password protected login to prevent miss-use or
tampering of e-signatures and e-stamps. Document safeguards may also include converting
documents in their native format to a secure PDF format by flattening documents or apply locks
to prevent editing or modification of documents by unauthorized individuals.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 1 of 13
SECTION 20 REPAIR AND ALTERATION OF PRESSURE VESSELS
20.1 The purpose of this section is to describe the Quality Control System for controlling the repairs and
alterations of pressure vessels. All other sections of the Quality Control Manual apply, except as
modified below.
Note: Following paragraphs 20.2 - 20.19 are to be used for companies not applying for NB R Stamp. The red text is to
be added if ASME Section I or Section VIII Division 2 is part of the scope.
20.2
All repairs and alterations shall be in accordance with the Alberta Safety Codes Act and
Regulations, the National Board Inspection Code, and insofar as possible, ASME Code Section
VIII Division 1 or 2, or Section I.
20.3
The QCM will develop a written procedure for each proposed repair or alteration, which as a
minimum identifies the following information;
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
Vessel or boiler description,
Year built,
“A” number,
CRN,
Manufacturer,
Owners name and Owners identification methods,
Location of vessel or boiler,
Detailed description of the repair/alteration methods,
Weld details for each weld,
Welding Procedure Specification number(s) for each weld,
Material to be used by specification number, grade, size and thickness,
NDE requirements,
Heat treatment requirements,
Pressure test requirements.
Sketches/Drawings
Any additional requirements
NOTE: The Boilers and Pressure Vessels Repair and Alteration Report (AB-40) may be used to detail the
repair/alteration procedure, if the repair or alteration procedure can be adequately described in the space available
on this form.
20.4
The QCM shall obtain the Owner’s approval of the proposed repair or alteration procedure and the
Repair Inspector’s acceptance of the proposed procedure before starting work. The Repair
Inspector shall determine that the repair or alteration methods are acceptable. The Repair
Inspector may require that the repair or alteration procedure be submitted to ABSA Design Survey
for acceptance. The detailed procedure may be documented as one of the following:
a) detailed drawings and calculations which clearly outlines the repair or alteration,
b) engineering documents which are outlined in an Owner-User Integrity Management
System that gives detail for the repair or alteration, or
c) provide a completed AB-230 Form which clearly describes the scope of the repair or
alteration.
The AB-230 Form is required for documenting repair and alteration procedures when neither item
a) nor b) above can be provided. It is at the discretion of the submitter to choose which of the
listed documents above are applicable to document the repair or alteration procedure. The latest
version of the AB-230 Form is posted on the ABSA website.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 2 of 13
20.5
When required, the Engineering Manager will prepare detailed design calculations and drawings
which must be available to the Inspector in accordance with the applicable original Code of
construction. The Engineering Manager will submit the Design Registration Application (AB-31),
alteration procedure, design calculations, and drawings to the ABSA Design Survey Department
for acceptance before starting work. If the boiler or vessel is still under warranty, the QCM will
contact the Owner to obtain acceptance of the proposed work from the original Manufacturer. The
QCM will ensure that copies of the latest repair/alteration procedure and instructions are provided
to all personnel responsible for the repair/alteration.
20.6
Materials used in making repairs or alterations shall conform insofar as possible to the original
Code of construction or construction standard or Code selected. Material for the repair/alteration
shall be ordered and controlled in accordance with Section 9 of this Quality Control Manual. The
Quality Control Manager is responsible for verifying identification of existing material from the
original data, drawings, or pressure retaining item records’ and identification of material to be
installed. If the existing material cannot be verified, a chemical analysis and a hardness test, as a
minimum shall be performed, to verify its strength and weldability.
20.7
Examination and inspection will be in accordance with Section 10 of this Quality Control Manual.
The QCM will develop a Repair/Alteration Inspection Checklist (Exhibit No. 20.1) for each repair or
alteration, and present it to the Repair Inspector along with a job file that contains drawings,
design calculations, MTR’s, Certificates of Compliance, Travel Sheet, Heat Treatment Instructions
and time-temperature charts, non-destructive examination reports, physical test reports,
Nonconformity Reports, Hydrostatic Test Report, Manufacturer's Data Reports with attachments
prior to the start of the job so that he can indicate inspection requirements and Hold points. No
Hold point shall be passed without the permission of the Repair Inspector.
20.8
If it becomes necessary to remove original stamping, the Repair Inspector shall, subject to the
approval of the Jurisdiction, witness making of a facsimile of stamping, the obliteration of old
stamping, and transfer of stamping to the new item. When stamping is on a nameplate, the Repair
Inspector shall witness transfer of nameplate to the new location.
20.9
For Repairs or Alterations not required to be registered with the National Board, the following shall
apply:
a) Upon satisfactory completion of the Boilers and Pressure Vessels Repair and Alteration Report,
the QCM will be responsible for preparation and certification of the Alberta Boilers and Pressure
Vessel Repair/Alteration Report AB-40 Form and present it to the Repair Inspector for review and
acceptance.
b) One copy of the applicable Repair/Alteration form, together with attachments (Manufacturers
Partial Data Report, etc.), shall be distributed to the Owner, one copy to the Repair Inspector, one
copy to the Jurisdiction Authority. Also (Name of Company) shall retain a copy for a minimum 5
years. An identification plate (Exhibit 20.2) satisfactory to the Repair Inspector shall be attached to
the vessel adjacent to the original nameplate for all alterations (optional for repairs, if requested by
the Repair Inspector).
20.10 The QCI shall perform all necessary inspections at points indicated on the Repair/Alteration
Inspection Checklist during the repair/alteration process. After examination, the function as
indicated on the Repair/Alteration Inspection Checklist shall be initialled and dated by the QCI.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 3 of 13
20.11 The QCM shall ensure that registered Welding Procedure Specifications are qualified in
accordance with the original Code of construction, or with ASME Section IX when this is not
possible or practicable, for all welded repairs or alterations and a review of Welding Procedure
Specification assignments is completed, with the documentation of this review provided on the
Repair/Alteration Inspection Checklist. All welding shall be performed in accordance with Section
11 of this Quality Control Manual and the applicable Section of the ASME Code. Welding
supervision and welding consumable control shall also be as described in Section 11 of this
Quality Control Manual. Welding shall be performed in accordance with the requirements of the
original Code of construction used for the pressure retaining item whenever possible.
20.12 Non-destructive examination shall be subjected to the same NDE as the original welds and are
performed in accordance with Section 13 of this Quality Control Manual and the applicable
Section of the ASME Code.
20.13 Heat treatment shall be performed in accordance with Section 14 of this Quality Control Manual
and the applicable Section of the ASME Code.
20.14 The repaired or altered vessel shall be hydrostatically tested, in accordance with Section 16 of this
Quality Control Manual and as indicated on the Boilers and Pressure Vessels Repair and
Alteration Report, unless specifically exempted by the Repair Inspector.
20.15 Stamping of nameplates for repairs, alterations, re-rating and shall be per Sample Nameplate
(Exhibit 20.2).
20.16 Upon satisfactory completion of the Boilers and Pressure Vessels Repair and Alteration Report,
the QCM will certify the report and present it to the Repair Inspector for acceptance. When
required by the ABSA Safety Codes Officer, an identification plate will be attached to the item
adjacent to the original nameplate.
20.17 A Sample Nameplate for Repairs/Alteration (Exhibit 20.2) illustrates minimum stamping
information.
a)
b)
c)
d)
e)
f)
Repaired, Altered, or re-rated,
Name of repair/alteration organization,
Date of repair/alteration,
Maximum Allowable Working Pressure and temperature,
Minimum design metal temperature at specified pressure when applicable, Serial number or
work order number of repair/alteration,
Canadian Registration Number.
20.18 The QCM will assign a separate job number and file for each item of pressure equipment repaired
or altered. The file will be maintained for a minimum of five years, and will contain the following
information as applicable;
a)
b)
c)
d)
e)
f)
g)
Drawings, design calculations and repair or alteration procedure,
P.O.,
Manufacturers Partial Data Reports,
Material Test Reports (MTRS), Certificate of Compliance,
Repair/Alteration Inspection Checklist,
Heat Treatment Instructions sheet and heat treatment time-temperature charts,
NDE reports,
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 4 of 13
h) Physical test reports (e.g., mechanical or toughness tests),
i) Nonconformity Reports,
j) The Boilers and Pressure Vessels Repair and Alteration Report AB-40 with Manufacturer’s
Partial Data Reports attached, and
k) Welding Procedure Specifications and Welder Performance Qualification Records.
l) A nameplate stamping facsimile.
20.19 For repair or alteration of pressure vessels and boilers that are to be installed and operated in
Alberta, the ABSA AB-513 document shall be followed. For repair or alteration of ASME Section
VIII Division 2 pressure vessels that are to be installed and operated in Alberta, (name of the
company) must hold a valid ASME Certification Mark with U2 Designator and also shall meet the
provisions of VA17-004 (IB17-012).
Note: Paragraphs 20.20 - 20.41 are for companies holding the NB “R” Stamp. The red text is to
be added if ASME Section I or Section VIII Division 2 is part of the scope and application has
been made to National Board and ASME.
20.20 All repairs and alterations shall be in accordance with the latest Edition of ANSI/NB-23 the
National Board Inspection Code, Alberta Safety Codes Act and Regulations, when a “R” stamp is
required and, insofar as possible the latest Edition and Errata of ASME Code Section VIII Division
1 or 2, or Section I, as applicable. Repairs performed shall be within the scope of the National
Board Inspection Code and shall consist of but not be limited to removing and replacing heads,
shells, internals, nozzles and all other repairs necessary to restore a boiler or pressure vessel to a
safe operating condition. Routine repairs are not allowed.
20.21 When a repair which may be registered or an alteration which must be registered with the National
Board, the “R” stamp is required to be applied to the appropriate National Board nameplate
(Exhibit 20.3) all such work shall be in accordance with this Manual and Part 3 of NB-23 the
National Board Inspection Code. The “R” stamp shall only be applied with the concurrence of the
Inspector and is under the custody of the Quality Control Manager. The location of the nameplate
shall be documented on Form R-1 or R-2.
20.22 The QCM will develop a written procedure for each proposed repair or alteration, which as a
minimum identifies the following information;
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
Vessel or boiler description,
Year built,
“A” number,
CRN,
Manufacturer
Owners name and Owners identification methods,
Location of vessel or boiler,
Detailed description of the repair/alteration methods,
Weld details for each weld,
Welding Procedure Specification number(s) for each weld,
Material to be used by specification number, grade, size and thickness,
NDE requirements,
Heat treatment requirements, and
Pressure test requirements.
Sketches/Drawings
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 5 of 13
p) Any additional requirements
q) National Board number
NOTE: The Boilers and Pressure Vessels Repair and Alteration Report (AB-40) may be used to detail the
repair/alteration procedure, if the repair or alteration procedure can be adequately described in the space
available on this form.
20.23 The QCM shall obtain the Owner’s approval of the proposed repair or alteration procedure and the
Repair Inspector’s acceptance of the proposed procedure before starting work. The Repair
Inspector shall determine that the repair or alteration methods are acceptable. The Repair
Inspector may require that the repair or alteration procedure be submitted to ABSA Design Survey
for acceptance. The detailed procedure may be documented as one of the following:
a) detailed drawings and calculations which clearly outlines the repair or alteration,
b) engineering documents which are outlined in an Owner-User Integrity Management
System that gives detail for the repair or alteration, or
c) provide a completed AB-230 Form which clearly describes the scope of the repair or
alteration.
The AB-230 Form is required for documenting repair and alteration procedures when neither item
a) nor b) above can be provided. It is at the discretion of the submitter to choose which of the
listed documents above are applicable to document the repair or alteration procedure. The latest
version of the AB-230 Form is posted on the ABSA website
20.24 Acceptance Inspection – The Repair Inspector making the acceptance inspection shall be the
same Repair Inspector employed by same AIA who authorized the repair or alteration where
possible and practicable as per NBIC Part 3, 1.3.2 (a).
20.25 When required, the Engineering Manager will prepare detailed design calculations and drawings
which must be available to the Repair Inspector in accordance with the applicable original Code of
construction. The Engineering Manager will submit the Design Registration Application (AB-31),
alteration procedure, design calculations, and drawings to the ABSA Design Survey Department
for acceptance before starting work. If the boiler or vessel is still under warranty, the QCM will
contact the owner to obtain acceptance of the proposed work from the original Manufacturer.
When (Name of Company) performs repairs and alterations they shall establish the construction
standard or Code used and control design information as per Section 8 of this Quality Control
Manual. When a Manufacturer’s Data Report is unobtainable, agreements on the method of
established design basis for the repair or alteration shall be obtained from the Inspector and the
Jurisdiction, when required, as per NBIC Part 3, 3.2.4 (b).
20.26 The QCM will ensure that copies of the latest repair/alteration procedure and instructions are
provided to all personnel responsible for the repair/alteration.
20.27 Materials used in making repairs or Alteration shall conform insofar as possible to the original
Code of construction or construction standard or Code selected. Material for the repair/alteration
shall be ordered and controlled in accordance with Section 9 of this Quality Control Manual.
Carbon or Alloy steels having a carbon content of more than 0.35% shall not be welded unless
permitted by the original Code of construction. The Quality Control Manager is responsible for the
verifying identification of existing material from the original data, drawings, or pressure retaining
item records’ and identification of material to be installed. If the existing material cannot be
verified, a chemical analysis and a hardness test, as a minimum shall be performed, to verify its
strength and weldability, as per NBIC Part 3, 3.2.1 a).
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 6 of 13
20.28 Replacement parts to be used in repairs and alterations that will be subject to internal or external
pressure, shall meet the applicable requirements of the NBIC part 3, 3.2.2.
20.29 Examination and inspection will be in accordance with Section 10 of this Quality Control Manual.
The QCM will develop a Repair/Alteration Inspection Checklist (Exhibit No. 20.1) for each repair or
alteration, and present it to the Repair Inspector along with a job file that contains drawings,
design calculations, MTR’s, Certificates of Compliance, Travel Sheet, Heat Treatment Instructions
and time-temperature charts, non-destructive examination reports, physical test reports,
Nonconformity Reports, Hydrostatic Test Report, Manufacturer's Data Reports with attachments
prior to the start of the job so that he can indicate inspection requirements and Hold points. No
Hold point shall be passed without the express permission of the Repair Inspector.
20.30 If it becomes necessary to remove original stamping, the Repair Inspector shall, subject to the
approval of the Jurisdiction, witness making of a facsimile of stamping, the obliteration of old
stamping, and transfer of stamping to the new item. When stamping is on a nameplate, the I
Repair Inspector shall witness transfer of nameplate to the new location. Any nameplate relocated
on the item shall be described on the applicable NBIC “R” Form. The re-stamping or replacement
of a Code Certification Mark shall be performed only as permitted by the governing Code of
construction.
20.31 For repair and alterations required to be registered with the National Board, the following shall
apply:
a) Upon satisfactory completion of the repair/alteration and hydrostatic test, the QCM shall be
responsible for the preparation and certification of form R-1 or R-2, Report of Repairs or
Alterations, and shall ensure its presentation to the Inspector for review and certification. For
alterations, the design certification area of the R-2 form shall be certified by the QCM.
b) One copy of the applicable Repair/Alteration form (R-1 or R-2), together with attachments, shall
be distributed to each of the following: the AIA responsible for the in-service inspection of the
item, the Owner or User, the Jurisdiction (if required). One copy shall also be forwarded to the
National Board for registration (optionally for minor repairs).
c) A copy of each Manufacturer’s Partial Data Report shall be attached to this report.
d) A Repair/Alteration nameplate (Exhibit 20.3) shall be attached to the vessel adjacent the
original nameplate.
e) The identification plate shall be used for Repairs and Alterations. The “R” stamp shall only be
applied with the concurrence of the Repair Inspector. The QCM shall have custody and control
of the “R” stamp in the shop and field.
f) The QCM shall maintain a single log documenting unique and sequencing numbered Form “R”
Reports (e.g., R-1, R-2, R-3) that are registered with the National Board. Form R-1 for repairs
may also be registered with the National Board if required by the Owner/User or Jurisdiction.
The log book shall show National Board Number, date issued, Manufacturer’s serial number,
type of Code item, date of the Repair Inspector sign off, and date transmittal of the
Manufacturer’s Data Report to The National Board.
20.32 For Repairs or Alterations not required to be registered with the National Board, the following shall
apply:
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 7 of 13
a) Upon satisfactory completion of the Boilers and Pressure Vessels Repair and Alteration
Report, the QCM will be responsible for preparation and certification of the Alberta Boilers and
Pressure Vessel Repair/Alteration Report Form and present it to the Repair Inspector for
review and acceptance.
b) One copy of the applicable Repair/Alteration form, together with attachments (Manufacturers
Partial Data Report, etc.), shall be distributed to the Owner, one copy to the Repair Inspector,
one copy to the Jurisdiction Authority. Also (name of company) shall retain a copy for a
minimum 5 years. An identification plate (Exhibit 20.2) satisfactory to the Repair Inspector shall
be attached to the vessel adjacent to the original nameplate for all Alterations (optional for
repairs, if requested by the Repair Inspector).
20.33 The QCI shall perform all necessary inspections at points indicated on the Repair/Alteration
Inspection checklist during the repair/alteration process. After examination, the function as
indicated on the Repair/Alteration Inspection Checklist shall be initialled and dated by the QCI.
20.34 The QCM shall ensure that registered Welding Procedure Specifications are qualified in
accordance with the original Code of construction, or with ASME Section IX when this is not
possible or practicable, for all welded repairs or alterations and a review of Welding Procedure
Specification assignments is completed, with the documentation of this review provided on the
Repair/Alteration Inspection Checklist. All welding shall be performed in accordance with Section
11 of this Quality Control Manual and the applicable Section of the ASME Code. Welding
supervision and welding consumable control shall also be as described in Section 11 of this
Quality Control Manual. Welding shall be performed in accordance with the requirements of the
original Code of construction used for the pressure retaining item whenever possible.
a) One or more Standard Welding Procedure Specifications (SWPS) as shown in NBIC Part 3,
Table 2.3 may be used for repairs or alterations as an alternative to one or more WPS
documents qualified by (Name of Company), provided the (Name of Company) accepts by
certification full responsibility for the application of the SWPS in conformance with the
application as stated in the SWPS..
b) Welders and Welding Operators shall be qualified for the welding processes that are used.
Such qualification shall be accordance with the original Code of construction, the construction
standard, Code selected or ASME Section IX.
20.35 Non-destructive examination shall be subjected to the same NDE as the original welds and are
performed in accordance with Section 13 of this Quality Control Manual and the applicable
Section of the ASME Code except as follows:
a) The exclusive use of Visual examination (VT) as an NDT method for repairs may be permitted
as per NBIC Part 3, 4.4.1 (e).
b) The exclusive use of visual Examination (VT) as the primary NDT method for alteration is
prohibited as per NBIC Part 3, 4.4.2 (c)
20.36 Heat treatment shall be performed in accordance with Section 14 of this Quality Control Manual
and the applicable Section of the ASME Code. When it is impracticable or detrimental to Post
Weld Heat Treatment (PWHT) the entire item or band around the item, local PWHT may be
performed on spherical or cylinder pressure vessel retaining items as per NBIC Part 3, 2.5.2 (b).
Under certain conditions PWHT, in accordance with the original Code of construction, may be
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 8 of 13
inadvisable or impractical. In such instances, alternative welding methods following the
requirements of NBIC Part 3, 2.5.3 may be used.
20.37 The repaired or altered vessel shall be hydrostatically tested, in accordance with Section 16 of this
Quality Control Manual and NBIC Part 3, 4.4.1 (a), and as indicated on the Boilers and Pressure
Vessels Repair and Alteration Report, unless specifically exempted by the Repair Inspector.
a) The metal temperature for the pressure test shall be in accordance with the original Code of
construction but not less than 60°F (16°C). During the close examination, the metal
temperature shall not exceed 120 °F (50°C). The test pressure for repair and alteration shall not
exceed the maximum test pressure of the original Code of construction. For thick walled
pressure retaining items, it is recommended to seek technical guidance in establishing the
notch toughness characteristics of the steel prior to the pressure test, as per NBIC Part 3, 4.4.1
(a) (3) for repairs and NBIC Part 3, 4.4.2 (a) (4) for alterations. Hold-time for the pressure test
shall be a minimum 10 minutes prior to examination by the Repair Inspector.
b) Where the test pressure will exceed 90% of the set pressure of the pressure relief device,
the device shall be removed whenever possible, as per NBIC Part 3, 4.4.1 (a) (2) for repairs
and NBIC Part3, 4.4.2 (a) (3) for alterations.
c) Pneumatic testing may be conducted as per NBIC Part 3, 4.4.1 (b) for repairs and NBIC
Part 3, 4.4.2 (b) for alterations.
d) When an Initial Service Leak Test is permitted by the original Code of construction, such
testing may also be used to verify the leak tightness integrity of repairs as per NBIC part 3,
4.4.1 (c).
e) A vacuum test may be conducted. Vacuum test methods used shall be suitable to verify the
leak tightness integrity of the repair as per NBIC Part 3, 4.4.1 (d)
f) NDE may be permitted as an alternative to pressure testing as per NBIC part 3, 4.4.1 (e) for
repairs, and NBIC part 3, 4.4.2 (c) for alterations.
g) Testing methods used shall be suitable for providing meaningful results to verify the integrity
of the repair or alteration. Any insulation, coatings, or coverings that may inhibit or
compromise a meaningful test method shall be removed, to the extent identified by the
Repair Inspector.
20.38 The stamping and nameplates for repairs, alterations, re-rating and parts shall meet the specific
requirements of NBIC Part 3, 5.7.5 and Figures 5.7.5 a) thru 5.7.5 d) (Exhibit 20.3) with the use of
the appropriate R-1, R-2 or R-3 form.
20.39 Upon satisfactory completion of the appropriate R-1, R-2 or R-3 form, the QCM will certify the
report and present it to the Inspector for acceptance. When required by the Repair Inspector, an
identification plate will be attached to the item adjacent to the original nameplate.
20.40 A Sample Nameplate for Repairs/Alteration (Exhibit 20.2 or 20.3) illustrates minimum stamping
information.
a) Repaired, Altered, or re-rated,
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 9 of 13
b) Name of repair/alteration organization,
c) Date of repair/alteration,
d) Maximum Allowable Working Pressure and temperature,
e) Minimum design metal temperature at specified pressure when applicable, Serial number or
work order number of repair/alteration,
f) Canadian Registration Number.
20.41 The QCM will assign a separate job number and file for each item of pressure equipment repaired
or altered. The file will be maintained for a minimum of five years, and will contain the following
information as applicable;
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
Drawings, design calculations and repair or alteration procedure,
P.O.,
Manufacturers Partial Data Reports,
Material Test Reports (MTRS), Certificate of Compliance,
Repair/Alteration Inspection Checklist,
Heat Treatment Instructions sheet and heat treatment time-temperature charts,
NDE reports,
Physical test reports (e.g., mechanical or toughness tests),
Nonconformity Reports,
R-1 or R-2 Report Form as applicable with Manufacturer’s Partial Data Reports attached
A nameplate stamping facsimile.
Welding Procedure Specifications and Welder Performance Qualification Records.
ASME Section VIII, Div. 2 Vessel Repair/Alterations
20.42 Other Sections of this Manual shall apply except as modified below.
20.43 All repairs and alterations shall be in accordance with the requirements of the Alberta Safety
Codes Act and in so far as possible ASME Section VIII, Division 2.
20.44 The User shall prepare, or cause to have prepared, a detailed plan covering the scope of the
repair or alteration.
20.45 The repair or alteration plan shall be reviewed and certified by a Professional Engineer registered
in one or more of the states in the U.S.A. or provinces of Canada, is experienced in pressure
vessel design, and is knowledgeable in ASME Section VIII, Division 2 construction. The review
and certification shall be such as to ensure the repair or alteration is compatible with the original
User’s Design Specification and the Manufacturer’s Design Report.
If the alteration is not compatible with the original User’s Design Specification, the User’s Design
Specification shall be revised by the User and certified by a Professional Engineer registered in
one or more of the states in the U.S.A. or provinces of Canada, is experienced in pressure vessel
design, and is knowledgeable in ASME Section VIII, Division 2 construction.
The Person in Responsible Charge shall prepare a supplemental Manufacturer’s Design Report to
reconcile the new design parameters with the User’s Design Specification. The Manufacturer’s
Design Report shall be certified by a Professional Engineer registered in one or more of the states
in the U.S.A. or provinces of Canada, is experienced in pressure vessel design, and is
knowledgeable in ASME Section VIII, Division 2 construction.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 10 of 13
20.46 The Person in Responsible Charge shall submit, in duplicate, all repairs or alterations to ABSA’s
Design Survey section for review and acceptance prior to the start of any repair or alteration.
20.47 The QCM shall ensure that copies of the latest repair or alteration procedure, and instructions are
provided to all personnel responsible for the repair or alteration.
20.48 Materials for the repair or alteration shall be ordered in accordance with Section 9 of this Manual.
All purchase orders shall state that “All Materials are for Section VIII, Division 2 use”.
20.49 Examination and inspection will be in accordance within Section 10 of this Manual. The QCM will
develop an examination and inspection report for each repair or alteration.
20.50 When required by the Repair Inspector, a repair or alteration nameplate will be attached to the
vessel adjacent to the original with the following information:





Name of repair/alteration organization
Date of repair/alteration
MAWP Internal & External
Work order or job number
ALD number
20.51 Non-destructive examination shall be performed according to Section 13 of this Manual.
20.52 Heat treatment shall be in accordance with Section 14 of this Manual.
20.53 The repaired or altered vessel shall be hydrostatically tested as indicated on the repair or
alteration report unless specifically exempted by the Repair Inspector.
20.54 Upon satisfactory completion of the Boilers and Pressure Vessel Repair or Alteration Report, the
QCM shall complete and certify the repair/alteration report (AB-40) and present it to the RI for his
acceptance.
20.55 The QCM will create a job file for each vessel repaired or altered. The files will contain the
following information, as applicable:
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
Drawings
Manufacture’s Design Report
User Design Specifications
Repair or alteration procedure
Purchase order
Material test reports
NDE reports
Heat treatment instructions and charts
Travel Sheet
Boilers and Pressure Vessel Repair or Alteration Report with attachments
Nameplate stamping facsimile
APPLICABLE DOCUMENTS/FORMS



Repair/Alteration Inspection Checklist, Exhibit 20.1
Sample Nameplate for Repair/Alteration, Exhibit 20.2
Sample Nameplate for Repair/Alteration, “R” Stamp only Exhibit 20.3
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
ABSA/Alberta Government (Municipal Affairs) Forms


Design Registration Application, AB-31
Boilers and Pressure Vessels Repair and Alteration Report, AB-40
{ABSA: D1180819.DOC .2 }
Section: 20
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(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Page: 12 of 13
Section: 20
EXHIBIT 20.1 REPAIR/ALTERATION INSPECTION CHECKLIST
Boiler/Vessel Title
Manufacturer/Serial Number
REPAIR INSPECTOR REVIEW:
Alberta (A) No.
REVIEW DATE:
Indicate Sequence Numbers and Hold Points Which Are Applicable By *
Seq.
Operations
1
Repair/Alteration Procedure Accepted by
Repair Inspector and Owner
2
Welding Procedure Specifications
registered & WPS assignments correct
Welders have valid Alberta P.Q. Card for
work to be done
3
4
Cracks MT/PT check after removal
5a
Materials to be used
- checked against PO/Drawing
5b
- material identified with correct SA/SB
specifications and examined for defects
5c
- material test reports checked against
specifications
Fit up
- shell courses-flush patches-heads
6a
6b
- tubesheet/shell - firetube
6c
- nozzles and fittings
7
Radiographic Examination
8
Ultrasonic Examination/MT/PT
9
Internal Visual after welding
10
External Visual after welding
11
Heat Treatment
12
Hardness Tests
13
Hydrostatic Pressure Test
14
Alternative Test (Specify)
15
Alberta Repair/Alteration Form AB-40 or
applicable R Form completed
16
Repair/Alteration Nameplate attached
Hold
Points
Comments
Owner Insp.
MATERIAL USED IN REPAIR/ALTERATION
Item
Shell/Patches
Heads/End
Tubesheet
Firetube
Nozzles
Fittings
Flanges
{ABSA: D1180819.DOC .2 }
ABSA
Repair
Inspector
Gauge No.’s
OUTLINE SKETCH
(Record Welders Symbols and Heat No.’s, Radiograph ID.
No.’s) Attach separate sketch if required.
Rep. Org.
Mat.’l Spec
Plate & Heads
Heat & Plate#
Thk.
Sch.
Rating
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 13 of 13
EXHIBIT 20.2 SAMPLE NAMEPLATE FOR REPAIR/ALTERATION
NOTE: The following information must be shown, when a nameplate is required. This Exhibit must
be an exact facsimile or copy of the nameplate to be used by the repair/alteration company.
Altered1 by
“Company Name”
MAWP _________ psi 2
at
_________ ° F 2
MAWP _________ kPa 2
at
_________ ° C 2
MDMT _________ ° F 2
at
_________ psi 2
MDMT _________ ° C 2
at
_________ kPa 2
Date
___________ Job No. 6 ____________
CRN
___________ Tag No. 7 ____________
Original Manufacturer’s Name & Original Vessel Serial Number
7
Alteration, Re-Rate or Repair Nameplate
Notes:
1. Identify here – “Altered” or “Re-Rated” or “Repaired”, as applicable.
2. Dual units are optional (check with vessel Owner).
3. Markings shall be produced by casting, etching, embossing, debossing, stamping or engraving
and the characters must be either indented or raised at least 0.004” (0.10 mm). Letters and
numbers must be at least 5/32" high.
4. Alteration/Re-Rate/Repair Nameplates shall be affixed adjacent to the original nameplate of
the pressure vessel or boiler.
5. Repetition of other information that is on the original nameplate is strongly discouraged.
6. Job Number or Work Order Number is optional, but is good for tracking and retrieving the job
file with alteration, re-rate or repair data. The original vessel serial number would not be used
as the job number.
7. Vessel Tag Number may also be included (check with vessel Owner). Optionally, to maintain
traceability to the original vessel in the event the alteration nameplate is dislodged, the original
manufacturer’s company name and the original vessel serial number may be marked at the
bottom of the alteration nameplate.
Ref. CSA B51-19 Part 1, Clause 5.2
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 20
Page: 14 of 13
EXHIBIT20.3 SAMPLE NAMEPLATE FOR REPAIR/ALTERATION “R” Stamp only
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 1 of 25
SECTION 21 PRESSURE PIPING
Note: the red text covers other scopes of work depending on the individual AB-29 application. This
information should be reviewed to determine if it is applicable and can either be added or deleted.
21.1 The purpose of this section is to describe the Quality Control System for controlling the
construction, repair, alteration or replacement of pressure piping systems. All other sections of this
Quality Control Manual shall apply for pressure piping, except as modified below.
21.2
All pressure piping construction, repair, alteration or replacement shall be in accordance with the
Safety Codes Act, and the ASME piping Codes B31.1, B31.3, B31.5, or B31.9 as applicable.
ASME Code B31.1 Boiler External Piping is also within the scope of this Quality Control System.
CONTRACT REVIEW
21.3
The QCM shall review the contract/order before acceptance, to ensure that requirements are
adequately defined. When requirements are inadequately defined or there is no written
contract/order, the QCM shall contact the client to ensure requirements are stated and agreed
upon, and shall record the information in the job file. He will ensure that;
a) the scope of work is defined, including the applicable ASME Code and service (for example
ASME Code B31.3 service category),
b) when drawings are provided by the Owner, that the Owner has approved the drawings for
construction,
c) when drawings are provided by the Owner, that the material list including ASTM/ASME
material specification numbers, grades, schedules, classes and sizes (as applicable), is
provided,
d) the required Welding Procedure Specifications (Owners or contractors) are specified and
qualified for the job. If Owners Welding Procedure Specifications are to be used it shall be on
a per job basis and requires the written permission of the Owner,
e) the degree and type of NDE, determination of lot sizes, and type of pressure test is defined,
and responsibility for these requirements is assigned,
f) the responsibility for quality control functions is defined,
g) the responsibility for material procurement is defined,
h) An Owners Inspector is provided by the Owner
i) the responsibility for registering the drawings of pressure piping systems exceeding an
aggregate internal volume of 500 litres (18 cubic feet) with ABSA has been assigned, and
j) (Name of Company) has the capability to meet all contract/order requirements.
21.4
The QCM shall obtain written verification defining responsibility for the above activities from the
Owner.
{ABSA: D1180819.DOC .2 }
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21.5
Revision Date: Sept. 01, 2021
Section: 21
Page: 2 of 25
When part of the pressure piping involved in a contract is to be subcontracted, the QCM shall
ensure that;
a) the subcontractor has a valid Alberta Quality Program and Welding Procedure Specifications
suitable for the scope of subcontract work,
b) the contract review procedure is conducted with the subcontractor,
c) the Owner and/or Owner’s Inspector is advised so that the necessary inspections can be
conducted, and
d) a certified Pressure Piping Construction and Test Data Report (form AB-83), for the
subcontracted work, is received and incorporated into the records required by the contract and
this Quality Control System.
NOTE: The QCM shall make the Owner aware that under the Alberta Pressure Equipment Safety
Regulation (PESR) paragraph 11(1), the Owner must have an Authorized Quality Control Program for the
scope of work if the Owner assumes responsibility for Quality Control functions such as material
receiving inspection, material traceability, Welder supervision and Welders records, control of N.D.E. on
site, conducting pressure tests, and preparing quality control records. If the Owner does not have an
Authorized Quality Control Program for any of these functions, the QCM shall make the Owner aware
that all requirements of this Quality Control System must be met. The Owner should also be made aware
that the design of a pressure piping system constructed for use in Alberta must be registered when the
aggregate internal volume of the piping, that is not exempt from PESR requirements by PESR paragraph
4(2), exceeds 500 litres [see PESR paragraph 14(1)].
DRAWINGS, DESIGN CALCULATIONS AND SPECIFICATION CONTROL
21.6
Design drawings, calculations and specifications shall be prepared in accordance with the ASME
Codes and the Alberta Safety Codes Act. These may be prepared by the Engineering Manager,
Client/Owner or by a subcontracted engineering firm experienced in ASME pressure piping
design. Spool drawings may also be prepared by (Name of Company) when others do not supply
these.
21.7
The Engineering Manager is responsible for the following functions:
a) Reviewing the customer’s specifications to ensure that the piping system can be designed and
constructed in accordance with the ASME Code.
b) Preparing design calculations and design drawings in accordance with the applicable ASME
Code.
c) Reviewing and approving the design drawings and design calculations by signature and date.
d) Verifying that the design drawing contains the following information;
(1)
Material description including; material specification, grade, dimensions, schedule, type,
and rating,
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Revision Date: Sept. 01, 2021
Section: 21
Page: 3 of 25
Design pressure and maximum/minimum design temperature of system, and if
applicable, ASME Code B31.3 service category,
Non-destructive examination and extent (i.e. random, 100%),
Test pressure and medium,
Heat treatment temperature and holding time if applicable,
Construction details, supports, etc.,
Welding Procedure Specification information (e.g., WPS Numbers/electrode
classification) and welding details for each weld, and
Any additional job requirements.
Spool Drawings
e) Reviewing and approving for construction, any spool drawings prepared by (Name of
Company) from Owner's design specifications and drawings.
Drawing and Specification Distribution
f) Maintaining a Drawing Index listing the drawing title, number and revision, copies issued and
the name of the person to whom they were issued.
21.8
The Engineering Manager shall be responsible for verifying that the design drawings and
specifications have been submitted in duplicate to the ABSA Design Survey department with the
General Engineering Requirements for Design and Construction of Pressure Piping Systems form
(AB-96) and a Design Registration Application form (AB-31) for systems that exceed 500 litres in
aggregate internal volume of pressure piping that is not exempt from PESR requirements by
PESR paragraph 4(2). If the design documents are to be submitted by the Owner, the Engineering
Manager shall request written verification of design registration from the Owner (e.g., copy of the
registered AB-96 form). For piping systems exempt from PESR requirements by PESR paragraph
4(2) or 500 litres or less in aggregate internal volume when not exempt, the submission of designs
for registration is not mandatory; however, all pressure piping systems must comply with the
requirements of the applicable Code of construction. All design drawings for pressure piping
systems that exceed 500 litres in aggregate internal volume of pressure piping that is not exempt
from PESR requirements by PESR paragraph 4(2) shall be stamped by a Registered Professional
Engineer.
21.9
If the Owner has not prepared design specifications, and the piping system meets the following
criteria;
a) New piping systems when the aggregate internal volume of piping that is not exempt from
PESR requirements by PESR paragraph 4(2) is 500 litres or less, or
b) Repairs or alterations to existing piping systems, when the aggregate internal volume of piping
that is not exempt from PESR requirements by PESR paragraph 4(2) is 500 litres or less,
then the Engineering Manager shall prepare a Pressure Piping Specification Sheet (Exhibit 21.1)
to fulfil the specification requirements of paragraphs 21.6 & 21.7. The Engineering Manager shall
obtain approval of these specifications from the Owner before construction.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 4 of 25
21.10 The QCM is responsible for the control of all documents and drawings. His duties include:
a) Releasing all drawings by stamping (or writing) "ISSUED FOR CONSTRUCTION" on the
drawing, and initialling and dating each drawing.
b) Obtaining written approval from the Owner before making any proposed changes.
Job File
c) Initiating a job file and ensuring that all design specifications, owner's material lists, P.O.'s etc.
are kept in this file, and that each item is identified with the job number.
Drawing and Specification Distribution
d) Issuing drawings, specifications, Welding Procedure Specifications, P.O.'s material lists and
applicable quality control forms to each QCI.
e) Recalling and destroying all superseded documents. Alternatively, these may be marked
"VOID" and kept in the job file.
As Built Drawings
f) Obtaining the Owner's approval for any revisions, and submitting the final "as built" drawing to
the Owner along with all pertinent records.
21.11 The QCI shall be responsible for the handling of drawings, specifications and documents at job
sites. His duties include:
a) Maintaining job file(s) at site containing drawings, specifications, Welding Procedure
Specifications, P.O.'s material lists and applicable quality control forms and documents.
Issuing drawings and specifications to site personnel. Collecting and marking "VOID" or
destroying all superseded documents.
b) Forwarding the job file to the QCM when the job is completed.
MATERIAL CONTROL
21.12 All material shall be controlled as per section 9 of this Quality Control Manual except as modified
below.
NOTE: All the material receiving, identification/verification and coding requirements defined in this
section, and section 9, also apply to Owner supplied material. When the Owner supplies material, it shall
be checked by the QCM/QCI upon receipt against the Owners material list.
21.13 Any proposed material substitutions must be approved in writing by the Owner and the designer of
the pressure piping system. The AI must also accept material substitutions for Boiler External
Piping. Revised drawings and specifications shall be prepared and issued in accordance with this
Section of the Quality Control Manual.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 5 of 25
21.14 The QCI is responsible for the receiving and storage of material at site. His duties include:
a) Checking all incoming material against the Purchase Order/Owner's material list, and packing
slip for;
(1)
(2)
(3)
visible damage,
correct dimensions, and
correct material markings, specification and grade, size, schedule, rating, name of
manufacturer or trademark, etc. as applicable.
b) Checking MTR’s (Material Test Reports) against material markings and verifying that all
material markings match those described on the MTR’s and confirming that the MTR’s are
identified with the Purchase Order number; acceptance shall be indicated by initial and date on
the MTR.
c) Segregating and marking acceptable material in accordance with Section 9 and paragraph
21.17 of this Quality Control Manual.
21.15 When pressure vessels and skid package units form part of the pressure piping at field sites, the
QCI will visually examine each pressure vessel and skid package upon arrival and will notify
Owner's Inspector if damage is suspected. The ABSA Safety Codes Officer shall be notified when
system has been completed to enable him to verify the pressure vessel installation. He shall also
be informed immediately if any pressure vessel is damaged.
21.16 Any material/item that does not meet above requirements shall be considered nonconforming and
shall be processed in accordance with Section 12 of this Quality Control Manual.
21.17 The QCI is responsible for identification and traceability of all material at the field site. He shall;
a) ensure that the correct colour code is provided to site personnel,
b) mark each acceptable pipe for its full length with a paint stripe using the colour coding shown
on Exhibit No. 9.3. If required by the Owners specifications, an alternate colour code may be
used or the material specification and grade shall be marked on each piece, and each cut off
prior to the cut,
c) verify that the above identification is maintained on each piece of pipe throughout construction,
repair or alteration,
d) ensure that piping spools received at the site are identified with the line number, spool number
and job number, and that spool lists are supplied with each shipment. (a certified Pressure
Piping Construction and Test Data Report [form AB-83] is required if spooling is
subcontracted),
e) verify that all material left at end of the project is fully identified and itemized on a material list,
Material Transfers
f) ensure that material shipped from another site is accompanied by a material list, and
g) ensure that spooling to be installed at another site is identified with the spool number, job
number and line number and that the spool list is sent with each shipment,
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 6 of 25
WELDING CONTROL
21.18 Welding activities and consumables shall be controlled in accordance with Section 11 of this
Quality Control Manual and except as modified below. Welding tasks shall be assigned by the
Shop/Field Manager based upon the qualifications documented on the Welders Log that is
provided by the Welding Examiner.
a) Tack welds that are used and/or left in place must be made by a qualified welder or welder with a
Pressure Tack Welder Certificate of Competency. To qualify for a Pressure Tack Welder
Certificate of Competency, the candidate must be either:
i.
a welding apprentice, or
ii.
apprentices in the boilermaker, steamfitter-pipefitter or structural steel and plate fitter
trades to be eligible to take a Pressure Tack Welder Certificate of Competency
examination on condition that:
The candidate will provide a letter of certification by his or her employer that he/she has
completed at least 40 hours of practical training in welding processes to be used in the skills
test, and this 40 hours shall not include classroom lecture time.
iii.
A journeyman boilermaker, a journeyman steamfitter-pipefitter, a journeyman structural
steel and plate fitter or a journeyman welder who has a journeyman trade certificate issued
under the Apprenticeship and Industry Training Act.
b) A Pressure Tack Welder Certificate of Competency holder is permitted to take any type of
performance qualification test that conforms to the requirements of ASME Section IX as required
by the governing construction Code and, once qualified, may weld within the limits of the qualified
variables. However, the holder is limited to making welds that do not exceed the dimension limits
stated on the certificate of competency.
EXAMINATION AND INSPECTION SYSTEM
21.19 Under the piping Codes, inspection applies to functions performed by the Owner’s Inspector; and
examination to functions done by (Name of Company). It is the Owner’s responsibility to provide
Owner’s Inspector who shall inspect the piping to verify that all examination requirements have
been completed in accordance with the Code and the Owner’s design specifications. Inspection
by the Owner does not relieve (Name of Company) from the responsibility of performing all
examinations required by the Code, Owner's specifications and this Quality Control System.
21.20 The QCM is responsible for the examination program. He shall;
a) ensure that each individual assigned to perform quality control functions is competent and fully
understands all applicable requirements referred to in this Quality Control Manual.
Examinations are completed using Visual Inspection Procedure VT-1 (Exhibit 21.6).
b) issue Quality Control Manuals, Owner's specifications, drawings, Welding Procedure
Specifications, quality control forms, ABSA forms, material lists, Purchase Orders, calibration
records, and all other required documents pertaining to the job to the QCI prior to start of work,
c) review all completed records for compliance with the Code, Owner's specifications and this
Quality Control System, and forward the Completion of Construction Declaration Form (AB-81)
to ABSA prior to operation of the piping system, and
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 7 of 25
d) forward a certified Pressure Piping Construction and Test Data Report (AB-83) to the Owner
with any additional records required by the contract.
21.21 The QCI is responsible for implementing the examination program at site. Under the direction of
the QCM, he shall;
a) initiate a job file, and maintain all applicable records detailed in paragraph 21.25 in this file,
b) prior to starting fabrication, notify the Owner’s Inspector of the job and obtain inspection hold
points,
c) perform all the examinations required by the construction Code including visual as per the
Visual Inspection Procedure VT-1. These examinations shall be documented on the Pressure
Piping Examination Checklist (Exhibit 21.2). Additional examinations may be documented on
back of the checklist when necessary.
d) sign and date each function on the Pressure Piping Examination Checklist when all
examinations have been satisfactorily completed,
e) communicate with the Owner’s Inspector to arrange for inspection and sign off, when
inspection hold points are reached,
f) examine each system after completion and prior to test against design specifications and
drawings using the Pressure Piping Examination Guide (Exhibit 21.3),
g) prepare and certify the Pressure Piping Construction and Test Data Report (AB-83) for all
spools and/or complete systems constructed by (Name of Company) and present the form to
the Owner's Inspector for his certification. Prepare and sign the Completion of Construction
Declaration Form (AB-81) for piping systems over 500 litres in aggregate internal volume
constructed by (Name of Company), or sign the Pressure Piping Specification Sheet indicating
completion for piping systems with an aggregate internal volume of 500 litres or less,
h) verify that the "as built" drawings have been revised to incorporate all changes and that the
changes have been approved by the Owner, and
i) forward the Job File, drawings, reports and radiographs to the QCM.
21.22 When pressure vessels are installed at site, the QCI will ensure that:
a) Each pressure vessel is installed in accordance with job specifications and Safety Codes Act
and Regulations.
b) The ABSA Safety Codes Officer is notified at start of construction to enable him to inspect the
installation of each pressure vessel before start up.
PRESSURE TESTS
21.23 The QCM is responsible for the implementation and control of this section. His duties include:
a) Preparing the written test procedure for all pressure tests in accordance with the applicable
Code, and job specifications.
b) Ensuring that the test procedure is accepted by the Owner’s representative before the test.
{ABSA: D1180819.DOC .2 }
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Section: 21
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c) For pressure piping systems over 500 litres in aggregate internal volume, submitting all
proposed pneumatic test procedures to the ABSA Design Survey department for acceptance
before the test.
d) For pressure piping systems equal to or less than 500 litres in aggregate internal volume, if
pneumatic testing is required (as determined in accordance with the construction Code),
ensuring that the pneumatic test procedure used is consistent with the ABSA standard
procedure (Section 23 of this Manual) and that all safety precautions in the procedure are
enforced. When the procedure described in Section 23 of this Manual is followed, acceptance
by ABSA Design Survey department is not required.
e) Distributing the test procedure to site personnel.
21.24 The QCI's Duties Include:
a) Notifying the Owner's Inspector, reasonably in advance of any pressure test.
b) Witnessing all pressure tests and verifying that the tests were performed in accordance with
the approved procedures and job specifications.
c) Examining the system before the test and after completion using the Pressure Test
Examination Guide (Exhibit 21.3).
d) Highlighting on the construction drawings, each section tested.
RECORD RETENTION
21.25 The QCM will ensure that the following records are maintained in the engineering file, identified by
job number, for a minimum of five years;
a) Design specifications,
b) Drawings,
c) Pressure Piping Construction and Test Data Report,
d) Material Test Reports (MTRS),
e) NDE reports,
f) Physical test reports (e.g., mechanical or toughness tests),
g) Radiographic film interpretation sheets,
h) Heat treatment records,
i) Nonconformity Reports,
j) Welders records and weld identification maps,
k) Welding Procedure Specifications,
l) Pressure test procedures and reports,
m) Material lists, spool lists, Purchase Orders generated by (Name of Company),
n) Copy of NDE Examiner certificates, and
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 9 of 25
o) As built drawings.
ADDITIONAL REQUIREMENTS FOR MECHANICALLY ASSEMBLED PIPING
DRAWINGS, DESIGN CALCULATIONS AND SPECIFICATION CONTROL
21.26 Threaded piping shall be designed and constructed within the specific service limitations of ASME
Pressure Piping B31.1 and B31.3 Codes, as applicable. Repairs and alterations of threaded
piping will be completed in accordance with the Alberta Safety Codes Act and Regulations and,
insofar as possible, in accordance with the above Codes of construction. Threaded piping is
specifically not permitted under the following service conditions:
For ASME B31.1 Applications
Wherever severe erosion, crevice corrosion,
shock or vibration is expected to occur, and
at temperatures over 925 degrees F.
Outside of these exclusions nominal pipe
size and thickness limitations govern.
For ASME B31.5 Applications
Threaded joints shall not be used for Group
2 or Class 3 refrigerants unless seal welded;
Threaded joints larger than NPS 1 shall not
be used for Group 2 or Class 3 refrigerants;
Threaded joints larger than NPS 6 shall not
be used for salt brines;
For ASME B31.3 Applications
Severe cyclic service conditions (except as
permitted in par. 314.2).
Threaded piping should be avoided wherever severe
erosion, crevice corrosion, or cyclic loading may occur.
For ASME B31.9 Applications
Wherever severe erosion, crevice corrosion,
shock or vibration is expected to occur,
21.27 In addition to the previous conditions, for ASME B31.3 applications, threaded piping shall be
designed and constructed for normal fluid service and Category D fluid service only (fluid service
categories are defined in ASME B31.3, paragraph 300.2).
21.28 The Engineering Manager is responsible for the design of mechanically assembled pressure
piping systems in accordance with construction Code requirements and when applicable
referencing the applicable mechanical assembly procedures on the construction drawing. Some
specific duties related to mechanically assembled piping include:
FOR B31.1 APPLICATIONS
a) Ensuring that whenever threaded piping is utilized for B31.1 construction that as a minimum (in
accordance with paragraph 114.3) standard weight pipe is used, and for steam service over
250 psi or water service over 100 psi and 220 degrees F the pipe shall be seamless having a
minimum tensile strength of 48,000 psi and a weight at least equal to Schedule 80. Paragraph
114.2.1 also further limits the use of threaded joints in steam and hot water service to a
specified maximum nominal pipe size, dependent upon the maximum pressure.
b) Ensuring that when threaded piping is utilized in specific piping systems for various service
conditions, that the service related requirements of paragraph 122 are met and that whenever
threaded piping is utilized for toxic or flammable fluids or gases the pipe thickness is no less
than extra strong, regardless of pressure.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 10 of 25
FOR B31.3 APPLICATIONS
c) Verifying that threaded piping layout minimizes stress on joints and that special consideration
is given for stresses due to thermal expansion. Additionally, the QCM shall confirm that there
are provisions made to counteract forces that would tend to unscrew the joints.
d) Ensuring that threaded flanges in which the pipe ends project through to serve as the gasket
surface are used only for Category D fluid service.
e) Verifying the following design requirements, for taper-threaded joints;
(1)
that the minimum thickness of male threaded components shall be in accordance with
Table 314.2.1 and its’ notes as specified in ASME B31.3,
(2) female threaded components shall be at least equivalent in strength and
toughness to threaded components listed in Table 326.1 of ASME B31.3 and otherwise
suitable for the service, and
(3) couplings having straight threads may be used for Category D fluid service only, and
only with threaded mating components.
f) Ensuring that the design and assembly of tubing joints complies with ASME B31.3 paragraphs
315.1, 315.2 and 315.3 and 335.4.
g) Ensuring that the design and assembly of flanged joints complies with ASME B31.3
paragraphs 312, 335.1 and 335.2.
FOR B31.5 APPLICATIONS
h) Verifying that threaded piping layout minimizes stress on joints and that special consideration
is given for stresses due to thermal expansion.
i) taper-threaded joints and straight threads should meet paragraph 514;
(1) Pipe with a wall thickness less than ASME B36.10 Standard Weight or Schedule 40 up to
NPS 6 and Schedule 30 in NPS 8, 10, 12 should not be thread.
(2) that the wall thickness for refrigerant pipe sizes NPS 6 and smaller shall be no less than
Schedule 40, and for liquid refrigerant in Groups A2, A#, B2, and B3, pipe size smaller
than NPS 2 shall be not less than Schedule 80.
j) Ensuring that the design and assembly of tubing joints complies with ASME B31.5 paragraphs
505.2.
k) Ensuring that the design and assembly of flanged joints complies with ASME B31.5
paragraphs 508.
FOR B31.9 APPLICATIONS
l) Verifying that threaded piping layout minimizes stress on joints and that special consideration
is given for stresses due to thermal expansion or contraction. .
m) Threads on pipe and fitting shall be taper pipe threads in accordance with ASME B1.20.1 or
other applicable standards listed in Table 926.1. Threads in wrought steel coupling NPS 2 and
smaller may be straight pipe threads.
(1) Metallic pipe with wall thickness less than standard wall in ASME B36.10M should not be
thread, regardless of service..
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 11 of 25
(2) Plastic pipe with wall thickness less than that of Schedule 80 should not be threaded.
(3) Polyethylene pipe and polybutylene pipe shall not be threaded.
n) Ensuring that the threaded pipe complies with ASME B31.9 paragraphs 935.4.
o) Ensuring that the threaded joints comply with ASME B31.9 paragraphs 936.6.4.
EXAMINATION AND INSPECTION SYSTEM
21.29 The QCM shall ensure that the applicable (Name of Company) Threaded Piping Procedure is
referenced on the construction drawing and that the referenced Threaded Piping Procedure
specifies;
a) fluid service or range of fluid services that the procedure is applicable to, applicable pipe
materials, pipe sizes and minimum wall thicknesses to be used,
b) pipe thread assembly dimensional requirements (e.g., the sample of dimensional requirements
illustrated in Exhibit 21.5 may be appropriately modified to include within the threaded piping
procedure),
c) drill sizes for pipe taps, and
d) type of pipe joint sealant to be used.
BOILER EXTERNAL PIPING REQUIREMENTS
21.30 Boiler External Piping will be manufactured in accordance with all of the requirements this
Quality Control Manual, CSA B51 and the ASME Code with the following additions and/or
exceptions:
a) Welded Boiler External Piping, over NPS 2 (DN 50), shall be stamped with the manufacturers or
contractor’s name and serial number. The Certification Mark and Designator will also be added for
Manufacturers with an ASME program that will use the P4-A form for reporting. When the
Certification Mark and Designator will not be used an AB-83 will be used to report the Boiler
External Piping.
b) Such stamping shall be on the pipe, valve, or fitting adjacent to the welded joint farthest from the
boiler. For piping operating at temperatures above 800°F (425°C) the Certification Mark may be
stamped on a nameplate that is irremovably attached by welding, provided such welding is
postweld heat treated, or on a circular metal band at least 1/4 in. (6 mm) thick. This band around
the pipe shall be secured in such a manner as to prevent it from slipping off during handling and
installation.
c) Welded piping NPS 2 (DN 50) or less included within the scope of this Code shall be marked with
identification acceptable to the Inspector and traceable to the required Data Report. Such marking
shall be of a type that will remain visible until the piping has been installed.
d) Initiating a Travel Sheet (Exhibit 21.2) for Boiler External Piping and presenting it to the AI, with
drawings, specifications, and calculations, prior to the start of fabrication for the assignment of
witness/review points and inspection/hold points. If the construction drawing is revised after
initiation of the Travel Sheet, the QCM shall review and revise the Travel Sheet as required. The
revised Travel Sheet shall be presented to the AI for acceptance. The obsolete Travel Sheet will
document the last completed operation, reference the new Travel Sheet revision number, and be
placed in the job file.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 12 of 25
e) Notifying the AI in advance of any witness/hold points. Work shall not proceed beyond an
established Witness/Hold point until the AI has released the Witness/Hold point by initialling and
dating the Travel Sheet. An Inspection/Review point shall be used to indicate a requirement for AI
inspection but that work may proceed beyond an Inspection/Review point without AI concurrence.
f) For Section I Boiler External Piping hydrostatic pressure test, the water temperature shall be
greater than 70 degrees F (20 degrees C); however, the metal temperature shall not exceed 120
degrees F (50 degrees C).
APPLICABLE DOCUMENTS/FORMS






Pressure Piping Specification Sheet, Exhibit 21.1
Pressure Piping Examination Checklist, Exhibit 21.2
Pressure Piping Examination Guide, Exhibit 21.3
Pressure Test Examination Guide, Exhibit 21.4
Sample – Pipe Thread Assembly Dimensional Requirements, Exhibit 21.5
Visual Inspection Procedure VT-1 Exhibit 21.6
ABSA/Alberta Government (Municipal Affairs) Forms
 General Engineering Requirements for Design and Construction of Pressure Piping Systems, AB-96
 Design Registration Application, AB-31
 Pressure Piping Construction and Test Data Report, AB-83
 Completion of Construction Declaration Form, AB-81
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Page: 13 of 25
Section: 21
EXHIBIT 21.1 PRESSURE PIPING SPECIFICATION SHEET
PRESSURE PIPING SPECIFICATION SHEET
(For Construction/Repair/Alteration of Pressure Piping Systems Less Than or Equal to 500 Litres, Aggregate Internal Volume)
Owner:
Contractor
:
Plant Location:
Item
No.
Line
No.
Material List
Mat'l Spec.
Description
& Grade
Design
Pressure
Design
Temp.
Min. / Max.
AQP:
Job
#:
Piping Sketch (Reference attached drawings if appropriate)
Sch./
Rating
Code
Corr.
ASME
All. B31.1/B31.3
(use for recording RT No’s. & Welder Symbols)
Service (e.g.,
Normal,
Cat. D, M, K)
Severe
Cyclic
Yes/No
Test
Pressure
Test
Medium
(Note: Pneumatic tests must have prior acceptance from ABSA.)
Welding Procedure Specification No’s:
Numbers:
Line
MT / PT
Radiography
No.
Extent %
Extent %
NDE Contractor:
Hardness
Testing
Ultrasonic - Other NDE
Description / Extent %
Other Requirements
Post Weld Heat Treatment Yes/N.A.:
Post Weld Heat Treatment Time/Temp.:
PWHT Contractor:
Approved by Owner:
Date:
Approved by Contractor:
Date:
Comments:
WORK COMPLETED AND ACCEPTED (AB-83 completed)
Contractor Signature:
{ABSA: D1180819.DOC .2 }
Date:
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 14 of 25
EXHIBIT 21.2 PRESSURE PIPING EXAMINATION CHECKLIST
PRESSURE PIPING EXAMINATION CHECKLIST
JOB NUMBER:
NO.
FUNCTION
Q.C. MAN.
REF.
21.3,21.4
1
DRAWINGS: ABSA registration over 0.5 Cu. M. Approved by Owner.
Approved for Construction (signed & dated).
2
ABSA Safety Codes Officer / AI and Owner's Inspector notified for
initiation of the examination checklist.
3
Registered Welding Procedure Specifications, Q.C. Manual and Forms
available at site, Job File started.
21.20
4
Welders qualified for WPS’s and have valid Performance Qualification
cards. Welders Log completed. WPS reviewed with Welders.
11.4, 21.18
5
Material checked against P.O., drawings, and specifications.
Identification confirmed. Colour coding applied.
21.12, 21.14
6
Sample of each Welder’s work examined, including root spacing,
alignment, cleaning, joint preparation, preheat and electrode control.
11.5, 21.21
7
Nondestructive Examination completed. Reports and radiographs
reviewed, signed by Level II or III, Radiograph I.D. detailed on
drawings.
13.3, 13.5
8
Visual Examination of all completed welds as per visual inspection
procedure. Welders I.D. stamped and recorded on drawings.
11.5, 21.21
9
Heat Treatment verified and recorded on drawings.
21.15, 21.21,
21.30(d)
14.6
10
Each system checked against specifications and drawings before test,
using Exhibit 21.3 and Exhibit 21.4.
11
All deficiencies recorded and signed off by Q.C.I. and Owner's
Inspector before test.
12
Pressure Test checked and correct temperature recorded and verified.
Gauge calibration verified. Gauge #’s recorded.
13
System checked after test. Deficiencies recorded and corrected.
(Exhibit 21.4)
14
Boiler External Piping identification stamping completed and verified.
21.30(a)(b)(c)
15
Construction data reports (AB-83, P-4A) prepared and signed by QCI
and Owner’s Inspector.
21.21(g)
16
Declaration form (AB-81) submitted to ABSA
21.20(c)
17
As built drawings accepted by Owner.
21.21(h)
{ABSA: D1180819.DOC .2 }
21.21, 21.23
21.23,
21.30(f)
21.23
SIGNATURE OR INITIAL
AND DATE
AI
OWNER’S
QCI
BEP only INSPECTOR
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 15 of 25
EXHIBIT 21.3 PRESSURE PIPING EXAMINATION GUIDE
PRESSURE PIPING EXAMINATION GUIDE
EXAMINATION PRIOR TO PRESSURE TEST (PUNCHING)
Q.C. INSP.
1.
Pipe Material; schedule and specification correct.
2.
Flanges; ratings, schedule and material specification correct.
3.
Fittings; tees, return bends, reducers, couplings and weld-o-lets etc. Correct
schedule and material specification.
4.
Valves; identification – Manufacturer's name tag, etc., correct.
5.
Valves; installed correctly, flow direction, accesses, rising stems free from
obstructions, clearance for removal adequate.
6.
Lubrication fittings, drains, etc., installed as required.
7.
Bolts, Studs, Nuts; length and material correct. Studs at least flush with heads
(max. Thread exposure beyond nut should be about 2 threads)
8.
Gaskets are correct type, material, size, etc.
9.
All welding satisfactory and traceable to Welder’s symbol.
10.
Seal welding complete - all threads covered.
11.
All attachment welds satisfactory.
12.
All N.D.E., heat treatment complete, records filed.
13.
Guide anchors and shoes required installed correctly. (High temp. lines)
14.
Line supports adequate – supports to be checked against drawings.
15.
Spring hangers - correct type, correct installation.
16.
Lines have adequate allowance for expansion.
17.
Bellows type expansion joints - correct type, pressure rating and correct
installation.
18.
Required cold spring applied.
19.
Orifice runs have specified straight length of pipe - located correctly etc.
20.
All deficiencies recorded on Punch List.
Quality Control Inspector Signature:
{ABSA: D1180819.DOC .2 }
Date:
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 16 of 25
EXHIBIT 21.4 PRESSURE TEST EXAMINATION GUIDE
PRESSURE TEST EXAMINATION GUIDE
PRESSURE TEST PREPARATION
Q.C. INSP.
1.
All punch list items corrected.
2.
Test blinds are of correct thickness.
3.
All items which could be damaged by test isolated or removed (control valves,
safety valves, instruments, expansion joints, etc.)
4.
Equipment with internals (i.e. filters) that could be damaged is isolated as
required.
5.
Vents and drains correctly installed.
6.
Open and Closed position of all valves verified.
7.
Shipping bars in place – bellows.
8.
Hanger stops in place.
PRESSURE TEST COMPLETION
Q.C. INSP.
1.
All temporary blinds (blanks) removed.
2.
Temporary gaskets changed for correct gaskets.
3.
Temporary supports removed.
4.
Shipping bars removed from bellows.
5.
Spring hanger stops removed - cold setting checked.
6.
Pressure Relief Valves – “UV” or “V” symbol as applicable and at correct set
pressure and capacity installed.
7.
Safety valve vents are correct size - adequately supported - drain holes and or
weather hoods installed.
8.
Screens for pumps and compressors installed (initial start-up and permanent
screens).
Quality Control Inspector Signature:
{ABSA: D1180819.DOC .2 }
Date:
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 17 of 25
EXHIBIT 21.5 SAMPLE – PIPE THREAD ASSEMBLY DIMENSIONAL
REQUIREMENTS
ASME STANDARD, B1.20.1 TAPER PIPE THREAD DIMENSIONS
Because of the taper, a pipe can only screw into a fitting a certain distance before it jams, unlike
threading a nut on a bolt. The standard specifies this distance, the effective thread (F). It also specifies
another distance, the engagement, which is the distance the pipe can be screwed in by hand without
much effort. For workers, instead of these distances, it may be more convenient to know how many
threads (i.e., turns) to make by hand and how many with a wrench (e.g., provided in the two right
columns in the table below).
The table shows the distances and number of turns called for in the standard. A tolerance of plus or
minus one turn is allowed. All dimensions are in inches except for columns specifying number of
threads.
NOMINAL
PIPE
SIZE
(NPS)
NUMBER
OF THREADS
PER INCH
O. D.
OF PIPE
”D”
1/8
1/4
3/8
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
27
18
18
14
14
11.5
11.5
11.5
11.5
8
8
8
8
.405
.540
.675
.840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
MINOR DIA.
LENGTH OF
PITCH DIA. AT
AT SMALL
EFFECTIVE
START OF EXT.
END OF
THREAD,
THREAD “E”
PIPE *1
EXTERNAL “F”
0.3339
0.4329
0.5676
0.7013
0.9105
1.1441
1.4876
1.7265
2.1995
2.6195
3.2406
3.7375
4.2344
.36351
.47739
.61201
.75843
.96768
1.21363
1.55713
1.79609
2.26902
2.71953
3.34062
3.83750
4.33438
.2639
.4018
.4078
.5337
.5457
.6828
.7068
.7235
.7565
1.1375
1.2000
1.2500
1.3000
Example Hand Engagement plus Wrench Makeup Lengths not
necessarily equal to Length of Effective Thread
LENGTH OF
ENGAGEMENT
TIGHTENED
BY HAND
WRENCH
MAKEUP
LENGTH
0.180
0.200
0.240
0.320
0.340
0.400
0.420
0.420
0.436
0.682
0.766
0.821
0.844
0.111
0.167
0.167
0.214
0.214
0.261
0.261
0.261
0.261
0.250
0.250
0.250
0.250
*1 Minor Diameter at Small End of Pipe - given as information for use in selecting tap drills.
{ABSA: D1180819.DOC .2 }
HAND
WRENCH
TIGHT
MAKEUP
THREADS THREADS
4.86
3.60
4.32
4.48
4.75
4.60
4.83
4.83
5.01
5.46
6.13
6.57
6.75
3
3
3
3
3
3
3
3
3
2
2
2
2
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 18 of 25
EXHIBIT 21.6 VISUAL INSPECTION PROCEDURE VT-1, Revision 0
1.0
Scope
1.1
This Visual Inspection Procedure is a method of non-destructive testing by using the visual
inspection method. It is recognized that the effectiveness of any non-destructive testing
program is limited by the capabilities of the procedure, the equipment available, and by the
personnel who are responsible for performing the inspection in accordance with the
procedure. This procedure focuses on types of configurations to be examined and base
metal product forms that can be used but shall not be limited to; pipe, plate, forgings,
structural steel shapes, forged fittings, butt weld fittings, valves, fit-up, weld finish, and weld
size, etc.
1.2
Visual examination is the observation of pressure and non-pressure components either
before, during of after manufacturing, assembly, erection, inspection or testing. Visual
inspection is generally used to determine such things as, the surface condition and
preparation of parts, alignment of mating surfaces, shapes of parts, evidence of leaking, inprocess welding, finished joints/welds, and ensuring fabrication and finished welds meet
the applicable code requirements.
1.3
When required by the referencing Code Section, a personnel demonstration may be used
to verify the ability of the examiner to apply the examination procedure.
1.4
Visual Inspection Report # VT-001 was used to document the demonstration of this
procedure to ensure its adequacy. The demonstration verifies that an artificial imperfection
(e. g., a fine line drawn with a 0.5 mm mechanical pencil, a fine line scribed (less than 0.8
mm) with a scriber, etc.) held at an angle not less than 30 degrees to the surface of a weld
can be detected using the direct visual examination technique. The demonstration is done
one time and is maintained on file by the Quality Control Manager.
2.0
Safety Requirements
2.1
All (Name of Company), and customer, safe work practices and procedures and any
legislated safety acts and regulations must be followed.
2.1.1 When airborne particles are present: Wear safety glasses/goggles,
2.1.2 Electric shock: Electric short circuits can cause shock so ensure when using electric
lighting the equipment has been checked for breaks, cuts, etc.
2.1.3 Falls: Examination is often carried out from ladders, scaffolding etc. proper safe
practices must be followed and proper fall protection must be in place in all cases.
2.1.4 Environment: Identify hazards in the work area and take appropriate steps to
eliminate or control them.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 19 of 25
3.0
Personnel Qualifications
3.1
Visual Inspection shall be conducted and reports signed by personnel qualified and
certified in accordance with BPV Code, Section V, Article 1, T-120(e) or (f) for both ASME
B31.1, Boiler External Piping (BEP) & B31.3 Process Piping. Examination personnel shall
have an annual vision test to assure natural or corrected near vision acuity such that they
are capable of reading standard J-1 letters on a standard jaeger test type charts for near
vision. Examination personnel qualified to AWS QC1 may also be used for visual
examinations of welds for B31.1 BEP.
NOTE: This must be expanded in the QC manual describing in their written practice and how they qualify individuals
for visual examination.
3.2
As an alternative to personnel certified as per 3.1 for visual examinations performed to
ASME B31.1 Boiler External Piping (BEP), the following are minimum requirements:
3.2.1 Instruction in the fundamentals of visual inspection,
3.2.2. On the job training to familiarize personnel with the appearance and
interpretation of indications of weld defects. The length of time for such training shall
be sufficient to ensure adequate assimilation of the knowledge required,
3.2.3 An eye exam is required at least once per year to determine optical capability to
perform visual inspections,
3.2.4 Upon completion of 3.2.1 & 3.2.2 personnel shall be given a written and
performance examination by (name of company) to determine if personnel are
qualified to perform the required examinations and interpret test results.
NOTE: This must be explained further (type of examination, number of questions,
pass mark, performance examination, etc.)
3.2.5 Each employee will be issued a certificate to document his experience, training, and
eye exam, which when signed by the Quality Control Manager, ensures each
employee meets the visual inspection procedure requirements when conducting
examinations on BEP in accordance with B31.1.
4.0
Equipment
4.1
The following equipment can be used for visual examinations and shall be capable of
viewing, magnifying, identifying, measuring, and recording observations in accordance with
the applicable construction code but shall not be limited too:
4.1.1 The minimum light intensity shall be 100 fc (1076 lx). Verification of the following
light sources either a 3 volt LED flashlight (batteries changed after 10 hours of use),
or 100W trouble light has been demonstrated, documented, and is maintained on
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
4.1.2
4.1.3
4.1.4
4.1.5
4.2
Revision Date: Sept. 01, 2021
Section: 21
Page: 20 of 25
file verifying a minimum light intensity of 100 fc (1076 lx) measured on the
examination surface at a distance of 24 in. (600 mm) with a calibrated light meter.
High/low gauge, bridge cam gauge, fillet gauge, pit gauge
Tape measure, scraper
Magnifying lens, mirror
Borescope, camera
The following methods or tools can be used for surface preparation when conducting visual
examinations. The methods or tools used ensure that visual examination can be conducted
without impairment of weld slag, metal filings, dirt, debris, extraneous matter and shall be
capable of viewing, magnifying, identifying, measuring, and recording observations in
accordance with the applicable construction code. The following methods or tools can be
used but shall not be limited too:
4.2.1 Wire brush/wire wheel
4.2.2 Chipping hammer
4.2.3 Grinder/sanding disk
4.2.4 Solvents
4.2.5 Sand Blasting
4.2.5 Power washing
5.0
Sequence of Examination
5.1
Visual examinations can be performed at many different stages thought the fabrication
process. The sequence of examinations (Inspection Plan) will vary depending on the type
of examination, personnel performing the examination, location of the examination, etc.
and must be determined for each examination type. An examination sequence prior to
welding could be:









Establish Inspection plan
Establish hold points if required
Review fabrication drawings
Check WPS and performance qualifications
Verify materials including consumables
Examine base material
Examine fit-up and alignment of joints
Examine completion of finished welds
Evaluation and reporting
6.0
Direct/Remote/Translucent Visual Examination
6.1
Inspections shall be performed by either the direct or remote visual examination method as
applicable. Visual examination is used to determine the surface condition of a part,
material, preparation and alignment of mating surfaces, fit-up, shape, weld quality, weld
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 21 of 25
size, evidence of leaking and translucent laminate subsurface conditions. Surfaces being
prepared for inspection shall include all areas of interest as well as 1” of the adjacent area
of the part or weld.
6.2
All materials to be used in fabrication along with examinations of fit-up, completion of
welding, weld size, and welder identification, shall be examined.
6.3
Parts, areas, welds or threads shall be cleaned to the degree that all dirt, paint, scale, weld
spatter, grease, oil, slag or any other foreign debris is removed so as to allow for a
complete visual inspection.
6.4
The minimum light intensity, natural or supplemental white source, shall be measured on
the examination surface with a white light meter prior to examination or a verified light
source shall be used.
6.4.1 Direct Visual Examination – When conducting direct visual examinations the eye
shall be placed within 24 in. of the surface to be examined and at an angle not less
than 30 deg. to the surface to be examined. Mirrors may be used to improve the
angle of vision.
6.4.2 Remote Visual Examination – In some cases, remote visual examination may have
to be substituted for direct examination. Remote visual examination may use visual
aids such as mirrors, telescopes, borescopes, fiber optics, cameras, or other
suitable instruments. Such systems shall have a resolution capability at least
equivalent to that obtainable by direct visual observation. Remote visual aids shall
be noted on the report.
6.4.3 Translucent Visual Examination – Is a supplement of direct visual examination. The
method of translucent visual examination uses the aid of artificial lighting, which can
be contained in an illuminator that produces directional lighting. The illuminator shall
provide light of an intensity that will illuminate and diffuse the light evenly through
the area or region under examination. The ambient lighting must be so arranged
that there are no surface glares or reflections from the surface under examination
and shall be less than the light applied through the area or region under
examination. The artificial light source shall have sufficient intensity to permit
“candling” any translucent laminate thickness variations.
7.0
Evaluation and Acceptance Criteria
7.1
All discontinuities found shall be evaluated in accordance with the applicable code or
specification as dictated by the owner. Cracks are prohibited and shall be brought to the
attention of the owner or owner representative immediately.
Reference Fig. 1.0 – 5.0 for determining correct weld dimensions, examples of weld
imperfections and acceptance criteria based on the applicable construction Code.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 22 of 25
7.2
This visual inspection procedure is mainly for the examination of pressure piping to ASME
B31.1 Power Piping, Boiler External Piping (BEP), and B31.3 Process Piping. As other
construction Codes do not reference requirements for visual inspection (Section I & Section
VIII Division 1) this procedure can be used in conjunction with other construction Codes as
a guide in assisting with visual examinations during fabrication. The construction Code in
all cases will take precedence for acceptance criteria.
8.0
Reporting
8.1
A written report of the examination shall contain the following information:
8.1.1
8.1.2
8.1.3
8.1.4
8.1.5
8.1.6
8.2
Date of examination
Procedure Identification and revision level
Technique used
Results of examination
Examination personnel identity and referencing Code section when required.
Identification of the part or component examined.
The written report containing the above information, need not document each viewing or
dimensional check. [A system on how each examination will be documented needs to be
included in the quality system. In most cases a travel sheet will be used for the final
examination approvals but each examination must be completed and recorded (Recorded
on spool sheet by line number, etc.)]
Fig 1.0 Minimum Welding Dimensions for Integrally Reinforced Fittings
Nominal Thickness of
branch
Groove weld must be
filled to the
Manufacturer’s weld
line (if applicable)
Note (1)
Cover fillet weld shall
provide a smooth
transition to the run pipe
with an equal leg fillet at
the longitudinal section
to an equal leg fillet,
unequal (oblique) leg
fillet, or groove butt joint
at the transverse section
(depending on branch
connection size).
Lesser of 0.7Tb or 6
mm (1⁄4 in.)
Tm= nominal thickness of the branch weld for integrally reinforced branch connection fittings either,
as specified by the manufacturer of the branch connection fitting,
the full depth of the resultant weld groove, after fit-up, if no manufacturers weld thickness is specified,
as documented and specified in the engineering design in accordance with para. 300(c)(3), or
calculated and .2
documented
in accordance with the requirements of para. 304.7.2 of B31.3.
{ABSA: D1180819.DOC
}
Groove weld must
be filled to the
Manufacturer’s
weld
line (if applicable)
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 23 of 25
Fig 2.0 Minimum Welding Dimensions for Socket Welded Components/Flanges and Butt
Welding Imperfections.
Socket Weld
Fittings
Socket Weld Flange. Xmin.= the
lesser of 1.4T or the thickness of the hub
s
Examination of Fillet welds
Fit-up should be verified
as per the weld detail indicated
on the construction drawing
Ensure proper contour and
a smooth transition between
weld legs
Ensure fillet legs are of
equal size
Ensure adequate
penetration at the root of the
weld
Undercut (if identified) is
within code requirements
Acceptance criteria as per
Fig. 3.0 for B31.3
Typical Fillet Weld
Imperfections
Determining Proper Fillet Weld Size
Examination of Butt welds
-
Fig 3.0 Acceptance Criteria for Welds —
{ABSA: D1180819.DOC .2 }
Fit-up should be verified as per the weld detail indicated
on the construction drawing
Surface should be free from coarse ripples, groves,
Visual and Radiographic Examination for ASME B31.3
overlaps and abrupt ridges and valleys
Ensure groove is completely filled with penetration
achieved.
a smooth transition between weld legs
Ensure fillet legs are of equal size
Undercut (if identified) is within code requirements
Acceptance criteria as per Fig. 3.0 for B31.3
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 24 of 25
GENERAL NOTES:
(a) Weld imperfections are evaluated by one or more of the types of examination methods given, as specified in ASME
B31.3 paras. 341.4.1, 341.4.2, 341.4.3, and M341.4, or by the engineering design.
(b) “N/A” indicates the Code does not establish acceptance criteria or does not require evaluation of this kind of
imperfection for this type of weld.
(c) Check (✓) indicates examination method generally used for evaluating this kind of weld imperfection.
(d) Ellipsis (. . .) indicates examination method not generally used for evaluating this kind of weld imperfection.
NOTES:
(1) Criteria given are for required examination. More stringent criteria may be specified in the engineering design. See also
paras. 341.5 and 341.5.3. of B31.3.
(2) Branch connection weld includes pressure containing welds in branches and fabricated laps.
(3) Longitudinal groove weld includes straight and spiral (helical) seam. Criteria are not intended to apply to welds made in
accordance with a standard listed in Table A-1 or Table 326.1. of B31.3. Alternative Leak Test requires examination of
these welds; see para. 345.9.
(4) Fillet weld includes socket and seal welds, and attachment welds for slip-on flanges, branch reinforcement, and
supports.
(5) These imperfections are evaluated only for welds ≤ 5 mm (3⁄16 in.) in nominal thickness.
(6) Where two limiting values are separated by “and,” the lesser of the values determines acceptance. Where two sets of
values are separated by “or,” the larger value is acceptable. T w is the nominal wall thickness of the thinner of two
components joined by a butt weld.
(7) For circumferential groove welded joints in pipe, tube, and headers made entirely without the addition of filler metal,
external concavity shall not exceed the lesser of 1 mm (1⁄32 in.) or 10% of the joint nominal thickness. The contour of the
concavity shall blend smoothly with the base metal. The total joint thickness, including any reinforcement, shall not be less
than the minimum wall thickness, tm.
(8) For groove welds, height is the lesser of the measurements made from the surfaces of the adjacent components; both
reinforcement and internal protrusion are permitted in a weld. For fillet welds, height is measured from the theoretical
throat, Fig. 2.0; internal protrusion does not apply.
(9) For welds in aluminum alloy only, internal protrusion shall not exceed the following values:
(a) 1.5 mm (1⁄16 in.) for thickness ≤ 2 mm (5⁄64 in.)
(b) 2.5 mm (3⁄32 in.) for thickness > 2 mm and ≤ 6 mm (1⁄4 in.)
For external reinforcement and for greater thicknesses, see the tabulation for symbol L.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 21
Page: 25 of 25
Fig. 4.0 Criterion Value Notes for Fig. 3.0
Fig.are
5.0unacceptable:
ASME B31.1 Acceptance Standards
The following indications
(a) Cracks - external surface.
(b) Undercut on the surface that is greater than 1/32 in. (1.0 mm) deep, or encroaches on the minimum required section thickness.
(c) Undercut on the surface of longitudinal butt welds.
(d) Weld reinforcement of Girth and Longitudinal Butt Welds greater than specified below:
(e) Lack of fusion on surface.
(f) Incomplete penetration (applies only when inside surface is readily accessible).
(g) Any other linear indications greater than 3/16 in. (5.0 mm) long.
(h) Surface porosity with rounded indications having dimensions greater than 3/16 in. (5.0 mm) or four or more rounded indications separated by
1/16 in. (2.0 mm) or less edge to edge in any direction. Rounded indications are indications that are circular or elliptical with their length less than
three times their width.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 22
Page: 1
of 6
SECTION 22 CONSTRUCTION OF MINIATURE VESSELS AND FITTINGS
22.1
The purpose of this section is to describe the special procedures and controls for the construction
and inspection of miniature vessels and registered category “A”, “E” and “H” pressure fittings in
accordance with the Alberta Safety Codes Act and Regulations, and CSA B51.
22.2
Supplementary to the requirements of CSA B51, the following items will be submitted for design
registration as pressure vessels in accordance with the regulations under the Alberta Safety
Codes Act:
a)
c)
e)
22.3
steam jacketed sterilizers,
steam jacketed kettles,
compressor bottles,
b)
d)
f)
autoclaves,
air cooled heat exchanger headers,
hairpin type heat exchangers.
Pressure Vessels categorized by CSA B51 and the ASME Code [Section VIII, Division 1,
paragraph U-1(j)] as Miniature Pressure Vessels will be manufactured in accordance with all of the
requirements this Quality Control Manual, CSA B51 and the ASME Code with the following
additions and/or exceptions:
a) Any pressure vessel that is not provided with a quick-actuating or quick-opening closure, or
required by the ASME Boiler and Pressure Vessel Code to be fully radiographed, and where
the pressure vessel does not exceed the pressure-volume limits described in sub-paragraphs
1 through 3 below shall not be required to be inspected by the AI;
(1) 5.0 cu. ft. (0.15 cu. m.) in capacity and 250 psi. (1725 kPa) design pressure, or
(2) 3.0 cu. ft. (0.085 cu. m.) in capacity and 350 psi. (2415 kPa) design pressure, or
(3) 1.5 cu. ft. (0.0425 cu. m.) in capacity and 600 psi. (4140 kPa) design pressure.
(NOTE: Straight-line interpolation for intermediate volumes and design pressures is permitted,
as illustrated in Exhibit 22.1.)
b) The QCM has the responsibility of assuring that the quality control, the detailed examinations,
and the tests required by this Quality Control Manual and by the Code are completed. Some
of the Code specified responsibilities are summarized in Section VIII, Division 1, paragraph
UG-90.
c) The duties, responsibilities, activities and certification of the Certified Individual are described
in the Certified Individual Requirements (Exhibit 22.2) document.
d) The Travel Sheet (Exhibit 9.5 and 9.6) shall be initialled and dated by the QCI, as each
examination function is completed. On the back side of the Travel Sheet the material
tabulation details (i.e., verified thickness and material identification markings) and Welders’
symbols for specific joints shall be recorded, and fit-up visual examination records shall be
initialled but not dated to indicate completion and acceptance.
e) The QCM shall ensure that the correct hydrostatic test pressure is applied to the completed
miniature pressure vessel as specified on the approved drawing.
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 22
Page: 2
of 6
f) Each item registered as a miniature pressure vessel will be identified with a nameplate (Exhibit
10.1), or through direct stamping in compliance with ASME Code Section VIII, Division 1,
paragraph UG-116 with the addition of the CRN number. The QCM shall ensure that all data
on the nameplate or direct stamping is in accordance with the Manufacturer’s Data Report and
the approved drawing. The ASME Certification Mark shall not be applied to these vessels.
g) The QCM shall ensure that the correct nameplate is attached to the proper Miniature Pressure
Vessel. Prior to installing the nameplate, the miniature pressure vessel serial number on the
nameplate will be verified as matching the serial number which is die stamped on the Miniature
Pressure Vessel shell or written in waterproof marker when die stamping is prohibited by Code
or customer requirements.
h) The QCM shall prepare and certify the CSA B51 Manufacturer’s Data Report for Miniature
Pressure Vessels (AB-24) and all other documents pertaining to the completion of the vessel.
i) Upon verification of compliance with all applicable Code requirements the Certified Individual
shall sign the Manufacturer’s Data Report for Miniature Pressure Vessels Certificate of
Compliance, prior to his release of control of the pressure vessel.
j) The QCM will distribute the Manufacturer’s Data Report to;
(1) the user or his designated agent,
(2) the job file, and
(3) the Jurisdiction where the Miniature Pressure Vessel will be installed.
Note: For Miniature Pressure Vessels without AI inspection, manufacturers are advised to confirm
acceptance of these vessels with the jurisdiction at the location of installation. Some Jurisdictions
do not permit installation of Miniature Pressure Vessels without the ASME Certification Mark and
designator.
22.4
Category “A”, “E” and “H” pressure fittings will be manufactured in accordance with the applicable
standard, and this Quality Control System with the following additions and/or exceptions:
a) The Engineering Manager will complete the Statutory Declaration (AB-41) for all items that
qualify as pressure fittings, and submit this document in triplicate along with a Design
Registration Application (AB-31) to ABSA Design Survey. Before the manufacture of pressure
fittings for installation in other Jurisdictions, the applicable Jurisdiction should be contacted to
determine requirements for design and construction.
b) If the design is the property of the customer, then the Engineering Manager must obtain a
copy of the registered Statutory Declaration for the item and confirm that it meets the
specifications indicated. The Engineering Manager will confirm that a CRN has been issued in
accordance with the requirements of CSA B51.
c) ABSA Design Survey may require that unusual designs be proof tested in accordance with
ASME Code Section VIII, Division 1, paragraph UG-101. The QCM shall arrange to have these
tests witnessed by the AI. The test will be documented on a Proof Test Report, which will be
signed by the QCM and AI attesting to the results of the testing.
d) All pressure fitting design registrations expire 10 years after the issue date. Prior to starting
construction of a pressure fitting the QCM shall verify that the CRN was issued or re-issued
within 10 years. If the existing CRN is more than 10 years old the design shall be re-submitted.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 22
Page: 3
of 6
e) A Travel Sheet (Exhibit 9.5 and 9.6) shall be initiated for each fitting or concurrent batch of
pressure fittings manufactured. The QCI is responsible to initiate the Travel Sheet and sign off
all applicable inspection tasks as they are completed.
f) In instances where a Category “H” Fitting Containing Lethal Substances is to be manufactured,
fabrication inspection by the AI is required by CSA B51 Figure 1(c). The required fabrication
inspection shall be conducted in accordance with Section 10 of this Quality Control Manual.
g) Each Category “A” and Category “H” pressure fitting constructed to a Standard that contains
specific marking requirements shall be marked in accordance with the Code or Standard of
construction. Category “A” pressure fittings that are constructed to a proprietary design shall
be marked as follows (using MSS SP-25 as a guide):
(COMPANY LOGO - the marking indicated on Statutory Declaration AB-41)
MAWP 900 PSI AT 600 DEG. F WITH 1/16 INCH C.A.
ASTM A-106 Gr. B
HT. NO. 123456
4 NPS
h) Category “E” and “H” pressure fittings that are not Miniature Pressure Vessels will, as a
minimum, be marked in accordance with specification MSS SP-25. Where possible the full
identification and marking as shown in the example below will be die stamped on the fitting or
on a nameplate attached to the fitting (if corrosion allowance affects the pressure rating of the
fitting then the rated corrosion allowance will be part of the marking):
(COMPANY LOGO - the marking indicated on Statutory Declaration AB-41)
CRN 0A9999.2
S/N 9199999
MAWP 900 PSI AT 600 DEG. F WITH 1/16 INCH C.A.
MDMT –20 DEG. F AT 900 PSI
YEAR BUILT 2000
i) Miniature Pressure Vessels registered as category ”E” or “H” pressure fittings (e.g., strainers,
separators, etc.) will be identified with a nameplate (Exhibit 10.1), or through direct stamping in
compliance with ASME Code Section VIII, Division 1, paragraph UG-116 with the addition of
the CRN number. The ASME Certification Mark shall not be applied to these vessels.
j) A CSA B51 Manufacturer’s Data Report for Miniature Pressure Vessels (AB-24) shall be used
to document the construction drawing information and compliance of Miniature Pressure
Vessels registered as category “E” or “H” pressure fittings. When this form is used to
document pressure fitting compliance there is no requirement for a Certified Individual to sign
the Manufacturer’s Data Report for Miniature Pressure Vessels. Up to 5 days consecutive
production of identical items may be documented on a single report.
k) The QCM will distribute the Manufacturer’s Data Report to;
(1) the user or his designated agent, and
(2) the job file.
Note: The Person in Responsible Charge will have to be addressed in the Quality Manual
when fittings are built in accordance with ASME Section VIII Division 1.
22.5
The AI or the Authorized Inspector Supervisor reserves the right to audit this Quality Control
System for Code compliance, at any time, while Code work is in progress.
{ABSA: D1180819.DOC .2 }
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 22
APPLICABLE DOCUMENTS/FORMS




Travel Sheet (Front), Exhibit 9.5
Travel Sheet (Back), Exhibit 9.6
Miniature Pressure Vessel – Pressure Volume Limits, Exhibit 22.1
Certified Individual Requirements, Exhibit 22.2
ABSA/Alberta Government (Municipal Affairs) Forms



Statutory Declaration, AB-41
Design Registration Application, AB-31
CSA B51 Manufacturer’s Data Report for Miniature Pressure Vessels, AB-24
{ABSA: D1180819.DOC .2 }
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(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 22
Page: 5
of 6
EXHIBIT 22.1 MINIATURE PRESSURE VESSEL- PRESSURE VOLUME LIMITS
Miniature Pressure Vessel - Pressure Volume Limits
6
5
Volume (Cu. Ft.)
4
3
Providing that all other requirements are
met, vessels with pressure volume
combinations that fall within the plot
limits (under the plotted line) are eligible
for construction as miniature pressure
vessels.
2
1
0
0
100
200
300
400
Pressure (PSI)
{ABSA: D1180819.DOC .2 }
500
600
700
(NAME OF COMPANY)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 22
Page: 6
of 6
EXHIBIT 22.2 CERTIFIED INDIVIDUAL REQUIREMENTS
The purpose of this document is to describe the duties, responsibilities, activities and certification of the
Certified Individual.
The President of (Name of Company) is responsible for verifying the qualifications of a prospective
Certified Individual and for the certification and appointment of the Certified Individual.
The responsibilities of (Name of Company) relative to the Certified Individual are as follows:
a) Ensuring that the Certified Individual is knowledgeable regarding the (Name of Company)
Quality Control System and ASME Section VIII, Division 1 and referenced Code Sections.
b) Verifying that the Certified Individual has the requisite knowledge, acquired through the
National Board online training and experience, commensurate with the scope and complexity
of the required oversight activities.
c) Maintaining records of the training, experience and certification of the Certified Individual.
d) Evaluating, on an annual basis, the knowledge and ability of the Certified Individual to perform
the required duties. Continued certification shall be documented and may be based upon;
(1) continued satisfactory performance, and
(2) re-training and re-certification.
e) Providing the Certified Individual with all documentation (e.g., drawings, Travel Sheet,
procedures, specifications, MTR’s, etc.) necessary for him to perform his oversight activities.
f) Requiring the Certified Individual to participate in annual audits conducted by the Authorized
Inspection Agency and the triennial joint review.
g) Re-certifying the Certified Individual every three years and renewing the Certified Individual
card and certificate every year before June 30.
h) Ensuring the Certified Individual is qualified to ASME QAI-1 which involves an online training
course and examination and if successful receives a Certified Individual card and certificate.
i) Every two years the Certified Individual beginning January 1, 2016, and every two (2) years
thereafter, the Certified Individual must complete a knowledge check developed by the
National Board for Certified Individuals to test their knowledge of the applicable ASME BPV
Code section or ASME standard for the application of the ASME certification.
The duties of the Certified Individual are as follows:
a) Reviewing the documentation for each Miniature Pressure Vessel to be certified, to verify that
the examination, testing and material requirements of ASME Section VIII, Division 1 have been
met.
b) Witnessing all Miniature Pressure Vessel pressure tests.
c) Performing oversight of QCM and QCI activities relative to Miniature Pressure Vessel
construction.
d) Signing Miniature Pressure Vessel Manufacturer’s Data Reports after the QCM has certified
the Manufacturer’s Data Report for (Name of Company).
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 23
Page: 1
of 8
SECTION 23 STANDARD PNEUMATIC TEST PROCEDURE
(NOTE: It is not mandatory to include this Section in the Quality Control Manual, however, if it is
included in the Quality Control Manual then this procedure represents mandatory requirements)
23.1 New construction Codes requires pressure testing of the system once fabrication is completed. If
a pneumatic pressure test is selected, it shall be performed at the test pressure defined in
accordance with the Code of construction (usually 110% of the Design Pressure). The hydrostatic
test method is the mandated and preferred method of pressure testing. Hydrostatic testing
presents a much lower safety hazard, associated with the stored energy, compared to pneumatic
testing. If it is not possible to perform a hydrostatic test, alternative testing may be considered.
(Name of Company) must justify the rationale to, and seek acceptance from, ABSA for the
alternative test. The purpose of this section is to provide guidance in the development of a
standard pneumatic test procedure for piping systems of 1677 kJ of stored energy (equivalent to
500 litres (18 cubic feet) in aggregate internal volume and 2172 kPa (315Psi) internal pressure) ,
when hydrostatic testing is not feasible. This document applies to pneumatic testing of pressure
piping systems. It is acceptable to conduct a pneumatic test of a pressure piping system that
includes a pressure vessel provided:
-
the vessel has been previously tested;
-
the MAWP of the vessel is greater than or equal to the piping design pressure;
-
the test temperature will be at least 17C (30F) above the vessel MDMT;
-
and, the volume of the vessel is included in the stored energy calculations for the
pneumatic test.
PLEASE NOTE THAT THIS SAMPLE PROCEDURE SHOULD ONLY BE USED FOR GUIDANCE IN
PREPARING AN ACTUAL TEST PROCEDURE, WHICH MUST TAKE INTO CONSIDERATION ALL
POTENTIAL HAZARDS RELATED TO THE SPECIFIC PNEUMATIC TEST.
General
23.2
All Pneumatic testing of process piping shall be in accordance with ASME B31.3 and subject to
the provisions of ASME B31.3 paragraph 345.5, which requires the Owner to determine that a
hydrostatic leak test is impracticable. The test must be carried out following the requirements of
the construction Code as applicable (for example, ASME Section VIII Div. 1 UG-100, B31.3
paragraph 345.5) and any other relevant safety regulations such as the Occupational Health and
Safety Regulation
23.3
This standard procedure shall have been accepted by ABSA before pneumatic testing
commences. Provision for pneumatic testing of piping systems up 1677 kJ of stored energy
(equivalent to 500 litres internal volume and 2172 kPa internal pressure) may be included as a
standard testing procedure in the quality system.
23.4
(Name of Company) shall establish a pneumatic testing procedure for a pressure piping system
that addresses all the safety considerations necessary to conduct the test safely and meet the
requirements specified the AB-522 and/or AB-532 documents.
23.5
(Name of Company) shall conduct an appropriate hazard assessment to ensure suitable
engineered and administrative controls are in place to protect personnel during pneumatic testing.
Consideration must be given to establishing the minimum safe distance limit for personnel during
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 23
Page: 2
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the pneumatic test. The minimum safe distance of 30 meters, based on PCC-2 Part 5, Article 501,
Mandatory Appendix 501-III and using the standard pneumatic test values, may be used.
23.6
Alternatively, the (Name of Company) may, unless the hazard assessment suggests otherwise,
reduce this safe distance limit by:
- installing properly designed and fabricated barriers capable of withstanding the sudden
release of stored energy should the system fail, or
- placing the test item in an engineered enclosure, or
- calculating the minimum safe distance using another recognized standard, or
- taking other measures to minimize the risk of harm to personnel.
23.7
Design pressure, test pressure, test temperature, and design minimum temperature (DMT) of the
pressure equipment to be tested shall be established based on the code of construction and the
approved engineering design.
23.8
(Name of Company shall verify that the stored energy value for the test does not exceed the
stored energy limit for the standard pneumatic test (1677 kJ).
23.9
(Name of Company) shall determine the stored energy value for the test in accordance with one of
the methods described in Appendix II or Appendix III of this document. Appendix II provides two
methods of determining the volume limit for a pneumatic test based on stored energy value of
1677 kJ. Appendix III provides a method of calculating the stored energy for the test.
23.10 If the stored energy value does not exceed 1677 kJ and the standard procedure is accepted by an
ABSA SCO, the test may proceed providing that all safety precautions and safe distance limits are
adhered to.
23.11 The test must be carried out following the requirements of the construction Code as applicable (for
example, ASME B31.3, paragraph 345.5) and any other relevant safety regulations such as the
Occupational Health and Safety Regulation.
Limitations of Standard Procedure
23.12 The standard pneumatic test procedure is limited to stored energy of 1677 kJ. If the stored energy
exceeds 1677 kJ, then a job specific pneumatic test procedure must be submitted to ABSA for
review and acceptance prior to the test.
23.13 The 1677 kJ stored energy threshold was calculated using the equation in ASME
PCC-2, Part 5, Article 501, Mandatory Appendix 501-II: (PCC-2 is the Post Construction
Committee document produced by an ASME ad hoc committee to identify generally accepted
engineering standards for the inspection and maintenance of pressure equipment after it has been
placed in service), with the following pressure and volume parameters:
Test Medium: air or nitrogen
Test pressure: ≤2172 kPa (≤315 psi);
Volume: ≤0.5m3 (≤18 ft3);
the component to be tested is comprised of P-1 or P-8 material;
the testing temperature is 16.7°C (30°F) above MDMT;
Note if MDMT is not specified then low temperature limits must be considered (test
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 23
Page: 3
of 8
temperature would be ≥16oC or 60oF).
Linear interpolation of the pressure-volume values is permitted providing that the stored energy
value (1677kJ) of the standard pneumatic test is not exceeded. If the stored energy value is not
exceeded the intention of the standard pneumatic test is still met.
APPENDIX II
Standard Pneumatic Test Procedure Volume Limits
Test procedure limits are calculated using method A or method B below based on the design pressure and the
volume of the system undergoing testing. The calculation outcome will result in relatively higher volume for
lower pressure and conversely lower volume for higher pressure while maintaining the accumulated stored
energy of 1677 kJ.
Step 1
Define piping system DESIGN PRESSURE (DP) and VOLUME (V) including volume of vessels that will be
tested with this piping system.
Step 2
Calculate piping system TEST PRESSURE (TP) using the rules from the code of construction (for example:
paragraph 345.5.4 of ASME B31.3; paragraph 538.4.2(e) of ASME B31.5; paragraph 137.5.5 of ASME B31.1
(for non-boiler external piping only); paragraph 937.4.4 of ASME B31.9, clause 5.10.3 of CSA B52).
Note: When the code of construction requires stress ratio correction, the allowable stress at test temperature
vs. the allowable stress at the design temperature ratio shall be used in the test pressure calculations.
Step 3
Use the value of TP defined in step 2 to calculate the volume limit (V1) for the test applying one of the following
two methods:
Method A
If Imperial units are used, calculate V1 using TP in psi
3436
V1 = ------------------------------------------------------(TP +14.7) [1- (14.7/(TP+14.7))0.286]
[ft3]
Or, if SI units are used, calculate V1 using TP in kPa
670.8388
V1 = ------------------------------------------------------(TP +100) [1- (100/(TP+100))0.286]
[m3]
Method B
Calculate V1 using values from Table 1 and apply the following interpolation
(VA – VB) x (TPB – TP)
V1 = VB + ---------------------------------------TPB – TPA
Where:
DP
– design pressure in psi or kPa
TP
– test pressure in psi or kPa
{ABSA: D1180819.DOC .2 }
[ft3] or [m3]
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 23
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– total volume of the piping system including any vessels that form part of this system in ft 3 or m3
– the first smaller pressure value in the table 1 than the step 2 TP value
– the first larger pressure value in the table 1 than the step 2 TP value
– the corresponding table 1 volume listed in same row as TPA
– the corresponding table 1 volume listed in same row as TPB
– calculated volume limit in ft3 or m3
V
TPA
TPB
VA
VB
V
For Volume Limit (V1), Method B is showing from 0 to 3 % lower values than Method A.
Note: The formula to calculate volume limit (V1) represents the formula of exponential cure. Therefore, in order to
get precise volume limit value (V1) it is required to follow Method A. Method B (Table 1) is a simplified approach and
represents a linear interpolation of an exponential curve. For a given test pressure, the volume limit values (V 1)
obtained by Method A or Method B will be different.
Table 1
Imperial Units
Test
Pressure
psi
15
20
25
30
40
50
75
100
125
150
175
200
225
250
275
300
315
325
350
375
400
450
500
600
700
800
900
1000
1500
2000
Volume
ft3
615.90
441.00
342.92
273.68
194.50
145.27
90.11
66.07
50.77
41.39
34.21
29.58
25.80
22.84
20.47
18.52
18.0
16.90
15.52
14.35
13.33
11.66
10.35
8.43
7.10
6.11
5.37
4.73
2.97
2.21
SI Units
TPA & VA
TPB & VB
Example how to apply interpolation:
{ABSA: D1180819.DOC .2 }
Test
Pressure
kPa
103
138
172
207
276
345
517
689
862
1034
1207
1379
1551
1724
1896
2068
2172
2241
2413
2586
2758
3103
3447
4137
4826
5516
6205
6895
10342
13790
Volume
m3
17.440
12.488
9.710
7.750
5.508
4.114
2.552
1.871
1.438
1.172
0.969
0.838
0.731
0.647
0.580
0.524
0.500
0.478
0.440
0.406
0.378
0.330
0.293
0.239
0.201
0.173
0.152
0.134
0.084
0.063
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 23
Page: 5
of 8
TP
= 160 [psi]
Using Imperial units, we found in Table 1 that:
TPA
= 150 [psi]
TPB
= 175 [psi]
VA
= 41.39 [ft3]
VB
= 34.21 [ft3]
Apply the following equation from Step 3 – Method B:
(VA – VB) x (TPB – TP)
V1 = VB + ---------------------------------------[ft3]
TDPB – TDPA
(41.39 – 34.21) x (175 – 160)
V1 = 34.21 + ---------------------------------------- [ft3]
175 – 150
V1 = 38.5
[ft3]
Step 4
Compare V and V1.
If V< V1 the test limits meet the standard pneumatic test procedure limits.
If V> V1 the pneumatic test procedure must be submitted to Design Survey for review and acceptance.
Appendix III
The stored energy for the pneumatic test may be calculated using the method provided in PCC-2, Part 5,
Article 501 Mandatory Appendix 501-II:
If the calculated E is > 1677 kJ, the pneumatic test procedure must be submitted to Design Survey for
review and acceptance prior to conducting the test.
The stored energy may be calculated using the following formula providing that nitrogen or air is used as
the test medium:
E=2.5 x Pat x V [1 – (Pa/Pat)0.286 ]
Where:
E = stored energy in kJ
Pa = absolute atmospheric pressure, 101 kPa
Pat = absolute test pressure in kPa
V = total volume under test pressure in m3
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 23
Page: 6
of 8
Appendix IV
Pressure testing of instrumentation systems comprised of tubing and compression fittings.
Pressure testing of threaded and welded piping presents different hazards than instrumentation systems
constructed of tubing and compression fittings. The amount of stored energy in instrumentation tubing
systems is generally very low.
For instrumentation tubing, the owner shall assess the potential consequence of a failure and identify the
controls and/or precautions in the test procedure to prevent personnel injury. The owner is responsible to
provide competent personnel to oversee the testing.
The procedure shall include:
- Verifying proper anchoring of the tubing, specifying minimum safe distances for the shop
personnel as well as testing personnel
- Addressing the “line of fire”* (as defined at the end of this section) for personnel who will be
conducting the leak test. Note: Typically the safe distances for pneumatic tests of instrumentation
tubing will be considerably less than the safe distance for a threaded or welded system due to its
low risk of potential failure and low volume of the test piece.
- The primary concerns for the safe distance when testing instrumentation tubing are the “line of
fire” and proper anchoring of the test system.
- Verification that all fittings were marked, installed, tightened and gap checked according to
manufacturer’s installation procedure.
- Pressurization of the tubing being tested must follow the requirements as outlined in 23.18 of this
procedure.
- If any leaks are detected during the pressurization the system must be de-pressured before any
tightening of leaking joint(s). All pressurization steps must be repeated after performing the any
repair.
- All joints must be leak tested. An appropriate leak test solution such as “snoop” is generally used.
- Care shall be taken to ensure testing personnel stay out of the “line of fire” of the connections
being tested while conducting the “snoop” test. The “snoop” test is to follow the snoop supplier’s
recommended procedure.
* The “line of fire” is defined as the area where either unsecured tubing would travel from the reactionary
force if a fitting failed or where the gas stream would project in the event of a breach of containment.
Testing Design Basis & Requirements
23.14 The test pressure shall be 110 percent of design pressure.
23.15 A pressure relief device shall be provided, having a set pressure not higher than test pressure
plus lesser of 345 kPa (50 psi) or 10% of the test pressure. Designs shall include reaction forces
and moments created by the operation of PRDs. It is not permitted to use a pressure regulator
instead of a certified PRD. The pressure relief device shall be sized to relieve the maximum output
of the pressure source to prevent excessive testing pressure. The two required gauges and the
pressure relief device shall be installed on a manifold located at the remote location (outside of
the restricted distance) where pressurization will be controlled. There will be no intervening valves
between the pressure gauge and relief device, and the pressurization manifold. Test manifold(s)
and temporary test piping shall have been designed for a pressure not less than the pressure
{ABSA: D1180819.DOC .2 }
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Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 23
Page: 7
of 8
relief device set pressure and shall have been hydrostatically tested in accordance with ASME
B31.3.
23.16 Particular care must be taken to minimize the chance of brittle failure during a pneumatic leak test.
Consideration should be given to the temperature depression that can occur during sudden
system depressurization. The metal temperature shall be maintained at a minimum of 17 degrees
C (30 degrees F) above the design minimum (metal) temperature for the piping. (See B31.3 Par.
345.5.1 and Fig. 323.2.2).
Test Procedure
23.17 Prior to the test, a pneumatic test procedure and pressure test report will be prepared by the
QCM.
23.18 Testing – Unless specified otherwise, the test gas will normally be air. Inert gases, such as
nitrogen, may be used provided that the safety concerns of an oxygen deficient atmosphere are
considered. When testing with an inert gas such as nitrogen in an enclosed area, care should be
taken to ensure that adequate ventilation is provided in the event there are leaks. Caution should
also be exercised when leak-testing inert gas filled systems. To detect leaks, the bubble forming
solution shall produce a film that does not break away from the area being tested, and the bubbles
formed shall not break away rapidly due to air drying or low surface tension. Household soap or
detergents are not permitted as substitutes for bubble testing solutions. The bubble forming
solution shall be suitable for use at the test temperature.
a)
(Name of Company) shall establish the minimum safe distance limit for personnel to stay away
from the piping system during the pneumatic test. Safe distance based on PCC-2 Part 5, Article
501, Mandatory Appendix 501-III and using the standard pneumatic test values for the stored
energy is a minimum of 30 m. (Name of Company) may reduce this safe distance limit by installing
properly designed barriers, or placing the test item in an engineered enclosure, or by taking other
measures to minimize the risk of harm to personnel.(Name of Company or Company individual) is
responsible for the safety of all personnel during the designated test.
b)
All personnel not directly involved with the pneumatic test shall be evacuated from the area. Rope
or ribbon barriers shall be used to keep personnel from entering the area. No personnel shall be
allowed within the barriers during pressurization, during hold times above 172 kPa. (25 psig) while
the system is stabilizing and strains are equalizing, and whenever the system pressure is greater
than design pressure, until the test is complete and the pressure is reduced to the design
pressure.
c)
Wrap all flanged connections with masking tape. Make a small hole for leak testing.
d)
Carefully pressurize the system to 172 kPa. (25 psig) and hold for at least 10 minutes, so that the
system can stabilize. Before entering the restricted area personnel will ensure that there can be
no accidental pressurization of the system.
e)
The bubble forming solution shall be applied to all flange bolt holes and leak test holes in masking
tape, all welds, threaded connections and other possible leak sources by flowing spraying or
brushing. The number of bubbles produced in the solution by application should be minimized to
reduce the possibility of masking bubbles caused by leakage. Mark all leaks for repair.
{ABSA: D1180819.DOC .2 }
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Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 23
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of 8
f)
Depressurize carefully and repair all leaks found. Repeat the leak test (steps c to e) until the
system is gas tight at 172 kPa. (25 psig). No personnel should be within the restricted distance
between the times the system is leak free at 172 kPa. (25 psig) and when the system is lowered to
the Design Pressure at step k).
g)
The pressure shall be increased gradually in steps until the test pressure is reached (i.e. 25%,
50%, 75% MAWP, test pressure), providing enough time for the pressurized piping system to
equalize strains.
h)
The minimum hold time at each increment shall be 10 minutes. During each hold period, check for
leakage from the remote pressurizing location by monitoring the ability of the system pressure to
remain constant during the hold time. The pneumatic test report shall be completed, denoting all
hold pressures. The time shall be logged at each step.
i)
A minimum of two calibrated pressure gauges shall be used to monitor the pressure. The
pressure gauge ranges shall be not less that 1.5 times nor more than 4 times the final test
pressure.
j)
If a leak is detected at any time; the leak is to be marked, the system safely depressurized, the
leak repaired and the test begun again (step c).
k)
Once the required test pressure is reached, the pressure is to be held for a minimum of 10
minutes.
l)
The pressure shall be slowly reduced to design pressure and the system tested for leaks (step d).
Before entering the restricted area personnel will ensure that there can be no accidental
pressurization of the system. If no leaks are detected, the test is successfully completed.
23.19 Depressurizing – The system will be slowly and safely depressurized.
23.20 After Testing – The QCI and the Owner’s Inspector will sign the test report stating that they have
witnessed and accepted the test.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 24
Page: 1
of 4
SECTION 24 CONSTRUCTION OF INDIRECT FIRED HEATER COILS
(NOTE: It is not mandatory to include this Section in the Quality Control Manual; however, if it is included
in the AB-29 application form and Quality Control Manual, then this procedure represents
mandatory requirements)
24.1
The purpose of this section is to describe the special procedures and controls for the construction
and inspection of Indirect Fired Heater Coils. All construction of Indirect Fired Heater Coils shall
be in accordance with the Alberta Safety Codes Act and Regulations, CSA B51 and ASME Code
B31.3. All other sections of this Quality Control Manual shall apply, except as specifically modified
within this section. Retention of the applicable Indirect Fired Heater Coil records of construction
will be as specified within Section 21, for pressure piping constructed to ASME B31.3 Code.
24.2
The design, construction, installation, inspection and testing of Indirect Fired Heater Coils shall be
in accordance with the Alberta Safety Codes Act and Alberta Energy Regulator (AER)
requirements as applicable [for Alberta pipeline service, reference AER (formerly ERCB) Directive
077: “Pipelines-Requirements and Reference Tools”].
The Engineering Manager shall be responsible for verifying that the design drawing and
specifications have been submitted in duplicate to the ABSA Design Survey department
accompanied by a Design Registration Application (AB-31) for all Indirect Fired Heater Coil
designs. The Engineering Manager shall ensure that each Indirect Fired Heater Coil design has
been issued a CRN number.
24.3
24.4
All material shall be ordered to an ASME SA/SB, or ASTM specification as applicable, with a
request for Material Test Reports for all pressure retaining components (e.g., pipe, return bends,
flanges, etc.).
24.5
Inspection by the AI is mandatory.
24.6
The QCM shall initiate an individual Indirect Fired Heater Coil Travel Sheet (Exhibit 24.1) for each
coil to be constructed. This document is to be presented to the AI prior to the start of construction
for the assignment of Inspection/Review points and Witness/Hold points.
24.7
The AI shall be notified reasonably in advance of any hold points. Work shall not proceed beyond
an established Witness/Hold point until the AI has released the Witness/Hold by initialling and
dating the Indirect Fired Heater Coil Travel Sheet.
24.8
The QCM shall prepare the Manufacturer’s Data Report for Indirect Fired Heater Coils (AB-28)
and verify that the nameplate information is complete and correct in the Heater Coil Sample
Nameplate (Exhibit 24.2) format. After the AI has found the pressure test acceptable, the QCM will
certify the Manufacturer’s Data Report and then present it to the AI for acceptance.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
24.9
Revision Date: Sept. 01, 2021
Indirect Fired Heater Coil Travel Sheet (Exhibit 24.1)
Heater Coil Sample Nameplate (Exhibit 24.2)
ABSA/Alberta Government (Municipal Affairs) Forms


Page: 2
of 4
After signing the Manufacturer’s Data Report the AI will apply the Alberta “A” number to the
nameplate for heater coils that are to remain in Alberta. The QCM is responsible for ensuring that
the completed nameplate is installed on the correct coil assembly. The ASME Certification Mark
shall not be applied to coils fabricated in accordance with this section of the Quality Control
Manual.
APPLICABLE DOCUMENTS/FORMS


Section: 24
Design Registration Application, (AB-31)
Manufacturer’s Data Report For Indirect Fired Heater Coils, AB-28
{ABSA: D1180819.DOC .2 }
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Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 24
Page: 3
of 4
EXHIBIT 24.1 INDIRECT FIRED HEATER COIL TRAVEL SHEET
DO NOT START CONSTRUCTION WITHOUT AI REVIEW
TRAVEL SHEET REVISION NO.:
AI REVIEW & ACCEPTANCE:
REVIEW DATE:
SERIAL NO.:
JOB NO.:
DRAWING NO.:
Seq.
DWG. REVISION NO.:
Item
1.
Calculations in File
2.
Release of App’d Dwg.
3.
Materials Examined
4.
Heat Numbers
Recorded
5.
MTRs Checked
6.
W.P.S. Checked
7.
Welders Qualified
8.
Thicknesses Verified
and Recorded
9.
Fit-up Examination(s) –
Fit-up Acceptable
9.
Impact Tests
11.
Welds Examined
12.
Welder I.D. Checked
13.
Final External Inspection
14.
Radiography
15.
Other N.D.E.
16.
Final Ext. Prior to
P.W.H.T.
17.
PWHT Chart Checked
18.
Hydrostatic Test
19.
CRN Drawing
20.
N.C.R. #
21.
22.
Nameplate Stamping
Data Report (AB-28)
completed
23.
Nameplate Installation
COIL TYPE:
Comments
Coil
No. 1
Gauge #
Coil
No. 2
Gauge #
Q.C.I.
TRAVEL SHEET INITIATION BY:
Date
A.I. Hold
Points
A.I.
Date
DATE:
Owner
Date
CRN#
The Authorized Inspector shall be presented with the Travel Sheet prior to construction so that he can designate additional inspection points
and/or Hold Points. Any revisions shall be marked with a delta symbol with revision number and described at the bottom of this page.
W/H Denotes an A.I. Witness/Hold Point
{ABSA: D1180819.DOC .2 }
I/R Denotes an A.I. Inspection/Review Point
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 24
Page: 4
of 4
EXHIBIT 24.2 HEATER COIL SAMPLE NAMEPLATE
(ACTUAL COIL NAMEPLATE TO BE EXHIBITED HERE)
DO NOT Pre-print this
information. It is to be
stamped by the
manufacturer as
applicable

RT-100%
HT
CERTIFIED BY
XYZ WELDING CO. LTD.
PREHEAT COIL
DESIGN PRESS. ___________*PSI AT_____*F
* Units may be
DESIGN MIN. TEMP.______*F AT_________*PSI
U.S. customary
units exclusively, or
metric units
exclusively, or both
U.S. customary
and metric units.
REHEAT COIL
DESIGN PRESS. ___________*PSI AT_____*F
DESIGN MIN. TEMP.______*F AT_________*PSI
SERIAL NO. _____________
CRN
YEAR BUILT _________
A space at least 1/2" by 2 3/4' must be available here or at the
bottom of the nameplate to stamp the Alberta Registration Number.

This information
is required by ABSA.
It may be in a
different location on
the nameplate but not
above this point.
This space may be used for additional specifications or information, as required by the
manufacturer or the customer.
Markings shall be produced by casting, etching, embossing, debossing, stamping or engraving and
the characters must be either indented or raised at least 0.004 inches (0.10 mm). Letters and
numbers must be at least 5/32" high.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 25
Page 1 of 3
SECTION 25 CONSTRUCTION OF STEAM PIPELINES TO CSA Z662
(NOTE: The purpose of this section is to describe the special procedures and controls for the
construction and inspection of Steam Pipelines in accordance with the Alberta Safety Codes Act
and Regulations and CSA Z662 All other sections of this Quality Control Manual shall apply,
except as specifically modified within this section.
25.1 Steam pipelines used in the recovery of hydrocarbons from a reservoir or oil sands deposit are
regulated under the Pipeline Act, R.S.A. 2000 chapter P-15. These steam pipelines are exempt
from the Safety Codes Act and Pressure Equipment Safety Regulation by section 2(1)(e) of the
Pressure Equipment Exemption Order (AR 56/2006), but they require design registration by ABSA
as a condition of licensing under the Pipeline Regulation AR 91/2005 and in accordance with
Alberta Energy Regulator (AER) Directive 077 issued May 19, 2010. (Most recent revision was
issued Dec 22, 2011.)
25.2
On June 17, 2013, the Energy Resources Conservation Board was succeeded by the Alberta
Energy Regulator (AER). As part of this succession, the title page of this directive was changed to
carry the AER logo. However, no changes were made to the main body of this directive issued
Directive 077 on May 19, 2010. AER Directive 077 explains the legislative requirements and
clarifies the responsibilities of the AER and ABSA with respect to steam pipelines. In general,
design registration, construction, operation, and maintenance of steam pipelines is under ABSA s
programs. This Directive specifies ABSA s requirements for steam pipelines that are regulated
under the Pipeline Act in accordance with Directive 077. This Directive is intended to supplement,
and should be reviewed with, AER Directive 077.
25.3
This Section applies to steam pipelines within the scope of AER Directive 077, Part B, and
Section 3.1. This includes pipelines intended to carry steam, steam and produced fluids, or
recovered steam. There may be situations in which produced fluids (emulsion) meet the definition
of expansible fluid and require steam pipeline design. In February 2015, the AER issued further
clarification regarding the pipeline services that require ABSA design registration. According to this
clarification, the steam distribution pipelines carrying steam at temperatures greater than 120°C
from steam generators at the steam generation facility to the well pads, and/or certain production
pipelines carrying some combination of fluids at temperatures greater than 120°C (oil, natural gas,
water, and recovered steam) back from the well pads to the central processing facility, are
considered to be “steam” pipelines in the context of AER Directive 077.
25.4
It is the responsibility of the Owner and the designer to determine which pipelines require design
registration and compliance with this Directive 077. Acceptable pipeline designs are registered
with the condition that the pipelines will comply with all requirements (construction, inspection,
operations, etc.) specified in the AER Directive 077. The requirements of Directive 077 do not
apply to steam pipelines of internal aggregate capacity less than 0.5 m3. Treatments of
exemptions are described in Information Bulletin IB10-006 Rev 3.
Registration of Design
25.5
Registration of design with ABSA shall be in accordance with Section 16(1) of the Pressure
Equipment Safety Regulation, AR 49/2006 (PESR), and all the provisions therein. The design
must also satisfy the requirements of Canadian Standards Association (CSA) Z662: Oil and Gas
Pipeline Systems, Clause 14.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 25
Page 2 of 3
Design Submission Requirements
25.6
The design must be submitted to ABSA for review and registration as per Section 8. The
Submission must include all information required by Section 16(1) of the PESR, and shall include
a completed Design Registration Application Form AB-31 together with other documentation and
applicable forms. The submission must clearly identify and distinguish the pipelines for which
design registration is being sought from those which do not require registration. The submitted
documentation shall be stamped by a Professional Engineer.
25.7
All pipeline design registration submissions must address overpressure protection. As stated in
AER Directive 077, Part B, Section 3.3, pressure control and overpressure protection must satisfy
the requirements of CSA Z662, Clause 4.18, and overpressure protection must be acceptable in
accordance with Section 38 of the PESR. If Overpressure Protection by System Design (OPPSD)
is proposed for pipelines, the submission shall address all requirements specified in ABSA
document AB-525 – Overpressure Protection Requirements for Pressure Vessels and Pressure
Piping.
Design submissions of steam pipelines with PRVs need to show that each PRV set pressure is
equal or lower than the maximum allowable working pressure of the pipeline protected with this
PRV according to Section 38(2) of the PESR.
25.8
25.9
If the use of CSA Z662, Annex I is proposed, design submissions must clearly identify and
distinguish the steam pipelines or sections of steam pipelines to which Annex I was applied.
Design submissions need to include documentation to demonstrate compliance with the Annex I
and, if applicable, address specific Annex I requirements (thermal stress limits, fatigue evaluation
considerations, etc.).
25.10 The design registration will be approved following a review to determine that the design meets the
requirements of Information Bulletin IB10-006 Rev 3, the PESR and relevant codes and
standards. The applicant will be notified in writing that the design has been registered in
accordance with Information Bulletin IB10-006 Rev 3.
Materials
25.11 If the use of unlisted materials according to CSA Z662, Clause 14.3.2 or Annex I, Clause I.3.2.1 is
proposed, the owner or owner s agent needs to develop project-specific material specifications
and must include them with the design submission. As a minimum, project-specific material
specifications must be numbered documents with revision numbers and need to specify material
chemical properties, mechanical properties at the maximum design temperatures and room
temperatures, material testing requirements according to CSA Z662, Clause 14.3.2 or Annex I,
Clause I.3.2, and allowable stress values established as specified in Paragraph 302.3.2(d) of
ASME B31.3.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 25
Page 3 of 3
Construction and Inspection
25.12 Welding procedure specifications shall be registered with ABSA per section 18 of the PESR.
Welding procedures specifications shall be in accordance with the requirements of CSA Z662,
Clause 14.4.2 or Annex I, Clause I.4.1 as applicable. Welder certification and performance
qualification testing shall be in accordance with the Pressure Welders Regulation and CSA Z662
Annex I Clause I.4.1 when applicable. Construction documentation, including completed AB-83
forms, must be maintained and distributed in accordance with Section 21. Construction
inspections must be completed by a competent owner’s inspector, and documented by the
inspector s certification of the completed AB-83 forms. The completion of construction declaration
(ABSA form AB-81) must be submitted to ABSA in accordance with Section 32 of the PESR.
Construction may be subject to inspection by an ABSA Safety Codes Officer.
Pressure Testing
25.13 The pressure test requirements are specified in CSA Z662, Clause 14.5. Test pressures,
mediums, and procedures must be approved by ABSA, in accordance with Sections 16(1) and 30
of the PESR before the test is conducted. Testing must be conducted in a manner that satisfies
CSA Z662 and Section 30 of the PESR. Records of the successful pressure test must be in
accordance with the construction organizations quality management system, the Pipeline
Regulation and Sections 31 and 32 of the PESR.
Note: red text to be added if construction of Steam Pipelines is included in your scope of work as
per the AB-29.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 26
Page 1 of 4
SECTION 26 CONSTRUCTION OF DIRECT FIRED HEATERS
Note: This section to be added if assembling or constructing Direct Fired Heaters in the shop and /or field
and it is included in your scope of work as per the AB-29
26.1 The purpose of this section is to describe the special procedures and controls for the construction
and inspection of Direct Fired Heater coils in accordance with the Alberta Safety Codes Act and
Regulations, CSA B51, Section I, and ANSI/API 530 with fabrication to ASME B31.3. All other
sections of this Quality Control Manual shall apply, except as specifically modified within this
section.
26.2
The design of fired heater pressure coils shall meet the requirements of ASME Section I or
ANSI/API 530.
26.3
The Owner or a person designated by the Owner shall determine design and service conditions
for pressure coils which shall be identified to ABSA at the time of design registration. .
26.4
The fabrication, installation, inspection and testing of fired heater pressure coils shall meet the
requirements of ASME Section I or ASME B31.3, as applicable. .
26.5
The minimum inspection requirements for welds in fired heater pressure coils designed,
fabricated, installed, and tested shall be in accordance with ASME Section I or as specified in
ASME B31.3. Additionally, welds exposed to direct radiant heat shall meet the requirements of
CSA B51 Annex E.
26.6
All material shall be ordered to an ASME SA/SB or ASTM specification as applicable, with a
request for Material Test Reports for all pressure retaining components (e.g., pipe, return bends,
flanges, etc.).
26.7
Inspection by the AI is mandatory.
26.8
The QCM shall initiate an individual Direct Fired Heater Coil Travel Sheet (Exhibit 26.1) for each
coil to be constructed. This document is to be presented to the AI prior to the start of construction
for the assignment of Inspection/Review points and Witness/Hold points. .
26.9
The AI shall be notified reasonably in advance of any Witness/Hold points. Work shall not proceed
beyond an established Witness/Hold point until the AI has released the Witness/Hold by initialling
and dating the Direct Fired Heater Coil Travel Sheet.
26.10 The QCM shall prepare the Manufacturer’s Data Report or Direct Fired Heater Coils (AB-82) and
verify that the nameplate information is complete and correct in the Heater Coil Sample
Nameplate (Exhibit 26.2) format. After the AI has found the pressure test acceptable, the QCM will
certify the Manufacturer’s Data Report and then present it to the AI for acceptance.
26.11 After signing the Manufacturer’s Data Report the AI will apply the Alberta “A” number to the
nameplate for heater coils that are to remain in Alberta. The QCM is responsible for ensuring that
the completed nameplate is installed on the correct coil assembly.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
APPLICABLE DOCUMENTS/FORMS


Direct Fired Heater Coil Travel Sheet (Exhibit 26.1)
Heater Coil Sample Nameplate (Exhibit 26.2)
ABSA/Alberta Government (Municipal Affairs) Forms


Design Registration Application, (AB-31)
Manufacturer’s Data Report For Direct Fired Heater Coils, AB-82
{ABSA: D1180819.DOC .2 }
Section: 26
Page 2 of 4
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 26
Page 3 of 4
EXHIBIT 26.1 DIRECT FIRED HEATER COIL TRAVEL SHEET
DO NOT START CONSTRUCTION WITHOUT AI REVIEW
TRAVEL SHEET REVISION NO.:
AI REVIEW & ACCEPTANCE:
REVIEW DATE:
SERIAL NO.:
JOB NO.:
DRAWING NO.:
Seq.
DWG. REVISION NO.:
Item
1.
Calculations in File
2.
Release of App’d Dwg.
3.
Materials Examined
4.
Heat Numbers
Recorded
5.
MTRs Checked
6.
W.P.S. Checked
7.
Welders Qualified
8.
Thicknesses Verified
and Recorded
9.
Fit-up Examination(s) –
Fit-up Acceptable
9.
Impact Tests
11.
Welds Examined
12.
Welder I.D. Checked
13.
Final External Inspection
14.
Radiography
15.
Other N.D.E.
16.
Final Ext. Prior to
P.W.H.T.
17.
PWHT Chart Checked
18.
Hydrostatic Test
19.
CRN Drawing
20.
N.C.R. #
21.
22.
Nameplate Stamping
Data Report (AB-28)
completed
23.
Nameplate Installation
COIL TYPE:
Comments
Coil
No. 1
Gauge #
Coil
No. 2
Gauge #
Q.C.I.
Date
TRAVEL SHEET INITIATION BY:
A.I. Hold
Points
A.I.
Date
DATE:
Owner
Date
CRN#
The Authorized Inspector shall be presented with the Travel Sheet prior to construction so that he can designate additional inspection points
and/or Hold Points. Any revisions shall be marked with a delta symbol with revision number and described at the bottom of this page.
W/H Denotes an A.I. Witness/Hold Point
{ABSA: D1180819.DOC .2 }
I/R Denotes an A.I. Inspection/Review Point
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 26
Page 4 of 4
EXHIBIT 26.2 HEATER COIL SAMPLE NAMEPLATE
(ACTUAL COIL NAMEPLATE TO BE EXHIBITED HERE)
DO NOT Pre-print this
information. It is to be
stamped by the
manufacturer as
applicable

RT-100%
HT
CERTIFIED BY
XYZ WELDING CO. LTD.
RADIANT COIL
MAWP ___________*PSI AT_____*F
* Units may be
DESIGN MIN. TEMP.______*F AT_________*PSI
U.S. customary
units exclusively, or
metric units
exclusively, or both
U.S. customary
and metric units.
CONVECTION COIL
MAWP ___________*PSI AT_____*F
DESIGN MIN. TEMP.______*F AT_________*PSI
SERIAL NO. _____________
CRN
YEAR BUILT _________
A space at least 1/2" by 2 3/4' must be available here or at the
bottom of the nameplate to stamp the Alberta Registration Number.

This information
is required by ABSA.
It may be in a
different location on
the nameplate but not
above this point.
This space may be used for additional specifications or information, as required by the
manufacturer or the customer.
Markings shall be produced by casting, etching, embossing, debossing, stamping or engraving and
the characters must be either indented or raised at least 0.004 inches (0.10 mm). Letters and
numbers must be at least 5/32" high.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 27
Page: 1
of 1
SECTION 27 FIELD CONSTRUCTION OF BOILERS AND PRESSURE VESSELS
(NOTE: It is not mandatory to include this Section in the Quality Control Manual; however, if it is included
in the AB-29 application form and Quality Control Manual, then this procedure represents
mandatory requirements).
(NOTE: The purpose of this section is to describe the special procedures and controls for the Field
construction in accordance with Section VIII Division 1 & 2 Pressure Vessels, Section I Power Boilers,
Section IV Heating Boilers, and the Alberta Safety Codes Act and Regulations. All other sections of this
Quality Control Manual shall apply, except as specifically modified within this section.
27.1
Required drawings, revisions to drawings, specifications and other pertinent documentation (e.g.
calculations) shall be forwarded to the field QCI by the Project Manager. The Field QCI shall
distribute drawings and specifications to the Field Superintendent. All documentation shall be
made available to the AI at site at the time of sign on.
27.2
The QCM shall be responsible for developing the Travel Sheet, all field inspection determinations
and preparation of required Manufacturers Data Reports and all AI site coordination regarding
inspection/test planning. The Field QCI shall be responsible for all field quality control
examinations and other field quality control duties including:
a) Liaison with AI for initiating the Travel Sheet and conduct inspections,
b) Nameplate stamping and installation,
c) Ensure the job file is available at site for AI review.
27.3
The QCM shall be responsible for all pressure Welder or Welding Operator qualifications and
assigning identification symbols/stamps to each Welder or Welding Operator. In addition, the
QCM shall be responsible for ensuring only qualified Welding Procedures Specifications are used
for welding on Code items.
27.4
Material will be purchased and received as per Section 9. The materials when received on site will
be segregated from the work area until the receiving inspection as per Section 9 has been
completed and the Field QCI has released the material for use.
27.5
Welding consumables, when not supplied by the shop, shall be purchased by the Field
Superintendent. All purchasing, storage, issuing and handling of consumables shall comply with
the requirements of Section 11 of this Quality Control Manual.
27.6
The QCM has custody and control of the ASME Certification Mark and the NB stamp.
27.7
Items received as parts for use in the field must be inspected to ensure the item is not damaged
and part stamping must be verified with the Manufactures Partial Data Report. Documentation of
this verification will be on the front of the Travel Sheet.
27.8
Upon completion of field work the Field QCI will forward all documentation to the QCM.
Note: This section to be added if assembling or constructing boilers in the field and it is
included in your scope of work as per the AB-29.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 28
Page 1 of 6
SECTION 28 WELDER PERFORMANCE QUALIFICATION
Note: This section is for a company additionally applying for a welder testing program.
28.1 The purpose of this section is to describe the Quality Control System for controlling Welder and
Welding Operator performance qualification testing, and the issuing of performance qualification
cards according to the Alberta Pressure Welders Regulations. All the applicable requirements
defined in other sections of this Quality Control Manual shall apply to Welder and Welding Operator
performance testing except as modified in this section.
28.2 When (Name of Company) employs both a Welding Examiner and Welding Examiner-in-Training,
as stated in this section, the duties of the Welding Examiner-in-Training are identical to the Welding
Examiner with the exception of issuing performance qualification cards.
28.3 The QCM is responsible for designating and appointing the Welding Examiner (or in the case of
designation of the QCM as Welding Examiner, designation shall be completed by the individual who
has signed the Statement of Authority in this Quality Control Manual). The QCM's duties relating to
designation and appointment include:
a) Verifying the Welding Examiner has a valid Certificate of Competency issued by ABSA and
retaining a copy on file,
b) Monitoring the standards employed by the Welding Examiner.
28.4 The Welding Examiner is responsible for controlling welding coupon material. His duties include:
a) Verifying that each welding coupon is identified with an established coded marking to show the
material specification and grade.
b) Controlling the issue of test coupons to candidates.
c) Issuing a unique identification symbol to each candidate.
d) Ensuring that each coupon is marked with his identification symbol.
28.5 The Welding Examiner shall not conduct a performance qualification test or issue a performance
qualification card for himself.
28.6 The Welding Examiner will supervise the performance qualification test. His duties include:
a) Verifying that each applicant has a valid Certificate of Competency issued by ABSA and
retaining a copy on file.
b) Reviewing the Welding Procedure Specification requirements and test standards with the
candidate.
c) Verifying that the qualification test is performed in accordance with the designated Welding
Procedure Specification, ASME Section IX requirements and additional Alberta Regulation
requirements. The Welder Performance Qualification Examination and Test Procedure (Exhibit
20.1) specify the examinations that must be completed and the items to be checked.
d) Developing additional test procedures when applicable (i.e., fillet weld tests).
e) Preparing and certifying a Welder/Welding Operator Qualification Record (QW-484A/B or
equivalent form) for each test (certifying if test is passed, documenting if test is failed).
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 28
Page 2 of 6
f) Issuing a Welder Performance Qualification Card (Exhibit 20.2) or Machine Operator
Performance Qualification Card (Exhibit 28.3), upon satisfactory completion of the test, to
holders of a Grade B Pressure Welder Certificate of Competency, Machine Welding Operators
Certificate of Competency or a Pressure Tack Welders Certificate of Competency. Welder
Performance Qualification Cards can only be issued by the Welding Examiner.
g) Supervising and documenting, on a Welder Qualification Record (AB-76A), the initial
performance qualification test for all Grade C Pressure welders. The initial performance
qualification test for Grade C Pressure Welders is always administered by an ABSA Safety
Codes officer. If the candidate is successful a Grade C Pressure Welder Certificate of
Competency is issued by ABSA.
When the initial Grade C performance qualification test is one of the following three tests;
(1) NPS 2 pipe, schedule 160*, 6G position, open root – no backing, or
(2) NPS 2½ pipe, schedule 160*, 6G position, open root – no backing, or
(3) NPS 6 pipe, schedule 80*, 2G and 5G positions, open root – no backing,
*Substitution of a thicker coupon is permissible
Then additional performance qualification tests may be completed by (Name of Company)
without limitations on the scope of the additional qualification. It is important to note that any
additional Grade C Pressure Welder performance qualifications will also expire on the expiry
date of the Grade C Pressure Welder Certificate of Competency.
If the initial Grade C test is not one of the three tests described above, additional performance
qualification tests must not include any of the following changes from the initial Grade C
Pressure Welders performance qualification test;
(1) a change in product form from plate to pipe,
(2) a change to all-position qualification, or
(3) a change to open root – no backing qualification.
Additionally, under no circumstances may a Welder Performance Qualification Card be issued
to a Grade C Pressure Welder. The required Welder Qualification Record (QW-484A/B or
equivalent form) is deemed to fulfil the Alberta requirement for a Performance Qualification
Card.
28.7 The Welding Examiner, in addition to supervising the performance qualification tests, shall visually
examine the test coupons as described in the Welder Performance Qualification Examination and
Test Procedure and as required by the Code. If volumetric NDE is used as part of the performance
qualification test then the Welding Examiner must ensure that radiographic film interpretation sheets
and NDE reports for Welders or Welding Operators to be qualified by volumetric NDE are identified
with the candidate’s symbol and meet all of the applicable Code requirements. The acceptance
standards required for volumetric NDE shall be as specified by ASME Code Section IX. Visual
examination standards shall be as required by Section IX along with the additional criteria provided
by ASME Code Section VIII, Division 1 (i.e., UW-31, UW-33 and UW-35).
28.8 The Welding Examiner is responsible for all performance qualification test records. He will ensure
that:
a) Performance qualification records, physical test results and NDE reports are identified with the
candidate's symbol and are provided to the QCM for retention as long as the performance
qualification remains valid and for a further period of time as specified in Section 17 of this
Quality Control Manual.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 28
Page 3 of 6
b) Test coupons and specimens are marked with the candidate’s symbol and retained for at least
ninety days if the candidate fails and thirty days if the candidate passes.
c) The job number and weld identification number are marked on the candidate’s record form if
he is qualified using production welds.
28.9 In accordance with the Alberta Pressure Welders Regulations, section 8(6), the expiry date of the
Welder Performance Qualification Card shall be no later than 24 months following the date issued.
In accordance with section 8(8) the expiry date of a Welder Performance Qualification Card issued
to an employee of (Name of Company), with respect to a Grade B Pressure Welder Certificate of
Competency, Machine Welding Operator Certificate of Competency or a Pressure Tack Welders
Certificate of Competency may be extended by 6-month periods beyond the original 24 month
expiry while the employee is employed by (Name of Company) under the following conditions:
a) (Name of Company) is the testing organization that conducted the employee’s performance
qualification test.
b) The Continuity Log is maintained in accordance with the Code.
c) The Welder or Welding Operator is continuously employed by (Name of Company).
d) Based on the records maintained in the Continuity Log, the Welding Examiner employed by
(Name of Company) makes entries on the employee’s Welder Performance Qualification Card
to document the confirmation of continuity with respect to the process(es) represented on the
Welder Performance Qualification Card.
APPLICABLE DOCUMENTS/FORMS




Continuity Log, Exhibit 11.3
Welders Performance Qualification Examination and Test Procedure, Exhibit 28.1
Welder Performance Qualification Card, Exhibit 28.2
Sample Machine Operator Performance Qualification Card, Exhibit 28.3
ABSA/Alberta Government (Municipal Affairs) Forms

Welder/Welding Operator Qualification Record, AB-76A/B
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 28
Page 4 of 6
EXHIBIT 28.1 WELDER PERFORMANCE QUALIFICATION EXAMINATION AND TEST
PROCEDURE
No.
Description
Code Reference
1.
Review Welding Procedure Specification and establish
Welder performance test requirements.
2.
Verify that test coupon material spec., grade, thickness,
diameter, weld joint preparations are correct.
3.
Instruct candidates: test procedure, acceptance standards,
time limit and Welding Procedure Specification requirements.
4.
Mark candidate's unique ID Number/Symbol on test coupons.
5. *
Examine fit-up and tack welds.
1
6. *
Verify test position.
QW-110, QW-120
7. *
Examine root (penetration, profile, fusion, reinforcement,
reduction in thickness, etc.).
1
8. *
Examine complete weld surface condition reinforcement,
penetration, fusion, contour, etc.
QW-194, QW-302.4
1
UW-35
9.
Outline position of bend test specimens.
QW-302.1, QW-160
Figure QW-463
10.
Verify that specimen size and thickness are acceptable after
preparation. Mark candidate and specimen number on each
specimen.
Figure QW-462.2,
Figure QW-462.3
11.
Verify test jig tolerances.
QW-162.1,
Figure QW-466.1
12.
Examine specimens after bending.
QW-163, QW-302.4
13.
Review reports of any subcontractor used to perform physical
tests, (Bend tests, etc.).
14.
Review volumetric NDE reports (radiographs, film and
interpretation sheets, UT reports etc.).
15.
Prepare and certify Welder/Welding Operator performance
qualification record form.
16.
Prepare and certify Welder Performance Qualification card.
QW-423, QW-452,
QW-452.3
UW-31, UW-33
UW-35
QW-302.2, QW-191
1
Additional visual examination requirements are specified by ASME Section VIII, Division 1.
*
Hold point, Welder may not continue without authorization from the Welding Examiner.
{ABSA: D1180819.DOC .2 }
Welding
Examiner
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 28
Page 5 of 6
EXHIBIT 28.2 WELDER PERFORMANCE QUALIFICATION CARD
FRONT SIDE
Note 1: When qualifying a pressure tack welder, “TACK WELDS ONLY” must be stated or stamped on the performance
qualification card. (see ABSA IB17-021).
NAME OF ORGANIZATION
Testing Org.
PERFORMANCE QUALIFICATION
Logo
A. O. Q. P. No.
WELDER PERFORMANCE QUALIFICATION CARD
NAME:
ABSA FILE NO.:
This card is issued pursuant to the Alberta Safety Codes Act and the Pressure
Welders Regulations. The performance qualification is in accordance with
Section IX of the ASME Code and subject to the limitations on the reverse side.
Date of Test
Process(es)
Material (P-No.)
Filler Metal
Group (F-No.)
Min. Outside
Pipe Diameter
Max. Deposited
Weld Metal
Position(s)
Qualified
Backing
Backing Gas
Signature of Welder or Machine Welding Operator
This performance qualification is valid for two years from date of test unless extended inside the card
Welding Examiner (Print/Type)
Card No.: 123456
Progression
P. Q. Expiry Date
Welding Examiner Signature
Examiner File No.
Expiry Date
Welding Examiner
File Number
(6 months from confirmation)
Date Continuity
Confirmed
Welding Examiner
Signature
P. Q. EXPIRY DATE EXTENSION
In accordance with the Pressure Welders Regulation Sect. 8(8)
Card No.: 123456
BACK SIDE
(This Exhibit must be a photocopy of the actual card)
Suggested Card Size: 2 inches by 7 inches, with a fold at 3.5 inches.
Suggested Colour: Canary with Black lettering.
Suggested Paper: 220 M Fusion Index or equivalent.
Note: Card No. Shall be a pre-printed sequential series of numbers for card identification and control.
{ABSA: D1180819.DOC .2 }
(Name of Company)
Quality Control Manual
Revision Number: 22.0
Revision Date: Sept. 01, 2021
Section: 28
Page 6 of 6
EXHIBIT 28.3 SAMPLE MACHINE OPERATOR PERFORMANCE QUALIFICATION CARD
FRONT SIDE
Expiry Date
Welding Examiner
File Number
(6 months from confirmation)
Date Continuity
Confirmed
Welding Examiner
Signature
P. Q. EXPIRY DATE EXTENSION
In accordance with the Pressure Welders Regulation Sect. 8(8)
Card No.: 123456
BACK SIDE
(This Exhibit must be a photocopy of the actual card)
Suggested Card Size: 2 inches by 7 inches, with a fold at 3.5 inches.
Suggested Colour: Canary with Black lettering.
Suggested Paper: 220 M Fusion Index or equivalent.
Note: Card No. Shall be a pre-printed sequential series of numbers for card identification and control
{ABSA: D1180819.DOC .2 }