Fourth International Conference on Energy Systems and Developments 2017, Pune, India February 20 – 24, 2017 DESIGN OF MODEL BASED CONTROL STRATEGY FOR VARIABLE SPEED WIND POWER GENERATION SYSTEM Tanuja Sheoreyοͺ1, Shikha Tripathi 2 1 Mechanical Engineering Department, PDPM Indian Institute of Information Technology, Design and Manufacturing, Jabalpur-482005, Madhya Pradesh, India ABSTRACT Wind energy has grown to be a mainstream energy source. It is the most attractive solution to the world’s energy challenges. It can make major contribution towards satisfying the global need for clean renewable energy within the next 30 years. There had been a rapid technological development in wind power generation over the last decade. In any locality, available wind speed widely varies across the year. Low wind speed does not bring any harm to the plant except no power generation; while the high wind speed results in structural damage to the turbine. Although most wind turbine plants are operating with constant speed, but variable speed plants are also gaining popularity. The latter has the advantage of maximum energy capture and longer energy generation by operating the system near πΆπ,πππ₯ range by adopting appropriate control strategy. In the present paper, a 3-bladed horizontal axis wind turbine model development has been shown. A complete model based design of the wind turbine plant, comprising of wind turbine, controller, transmission and generator for a fixed maximum power generation capacity of 2 kW was carried out. A two level control has been designed for variable speed and variable pitch operation so that in all operating region, plant works efficiently. The simulation results show that the controller performs well by accurately adjusting the blade pitch angle so as to set the power output to the reference value. Keywords: Wind energy conservation system, wind turbine modeling, control strategy, tip speed ratio 1. INTRODUCTION Wind Power is the utilization of air flow for the production of mechanical/electrical energy. In fact, it is the most attractive solution to the world’s energy challenges. Utilization of wind energy has become significant, attractive and cost effective. There had been a rapid development in technology related to wind energy (Burton, T., 2008). οͺ E-mail: tanush@iiitdmj.ac.in © 2017 ICESD 2 Tanuja Sheorey and Shikha Tripathi According to World Wind Energy Association, worldwide development of wind energy expanded rapidly with the average annual growth rate of about 31%, making the wind plant one of the fastest growing industry (WWEA, 2010). Indian wind energy association mentioned that India's installed wind power recently accounts for 24.677 GW of the 370 GW of the worldwide installed capacity. India wind energy outlook in its report estimated that the generation of wind energy could be more than quadruple to 89 MW by 2020 (IWEA). Wind power accounted for about 69% of total renewable energy capacity or about 8% of the total installed capacity in India. Owing to technological developments and enhanced installed capacity, the cost of wind energy is becoming competitive (Sharma, A., et al., 2011). 1.1 Technological development of wind turbine It consists of wind turbine, generator, transmission, converters and control system. N. Ramesh Babu et al. have proposed modelling of wind energy conversion systems (WECS), control strategies of controllers and various maximum power point tracking technologies for efficient production of wind energy from the available resource. The wind turbine is the basic device in the WECS for the transmission of the kinetic energy into mechanical energy, connected to the electrical generator through a gear train. The output of the generator is given to the electrical grid by employing a controller to avoid the disturbances and to protect the system or network (Babu, et al., 2013). Figure 1 presents the block diagram of WECS. Figure 1. Wind energy conservation system 1.2 Variable and constant-speed wind turbines Depending on the connections between the turbine shaft and the generator, the wind turbines are categorized as variable speed (VSWT) and constant speed wind turbines (CSWT). CSWTs are the ones which run at a constant speed irrespective of the wind speed. VSWTs operate at different RPM for different wind speeds. There is synchronization between the load and the machine rpm. For VSWTs, the variable frequency outputs of the wind turbine are connected to the fixed frequency of electrical system through a power electronic frequency converter. These turbines are very costly due to use of expensive power electronics filter but operates at maximum efficiency over longer duration of time than CSWTs (Babu, C. and Mohanty, K. B., 2010). Chang et al. demonstrated that the VSWTs can produce 8% to 15% more energy output as compared to their constant speed counterparts (Bolik, S. M., 2004). Design of model based control strategy for variable speed wind power generation system 3 1.3 Objectives and outline of paper The objective of the work was to develop mathematical model of wind turbine, aerodynamic modelling of mechanical and electrical parts using MATLAB and control strategy. Section two describes mathematical modelling of a WECS based on wind conditions of the locality. The work has been carried out to investigate the values of system parameters of horizontal axis wind turbine (HAWTs). The designed model is validated by evaluating its performance. In section three, simulation results of the implemented MATLAB model for a particular wind speed pattern have been incorporated. It also deals with the formulation of the control strategy. The advantages and attributes of this method for wind energy system have been explored. Section four summarizes the research findings and presents recommendations. 2. MATERIALS AND METHODS Modern wind turbine generator system consists of wind wheel with horizontal axis of rotation having three blades, a high speed asynchronous generator and a gear box (Burton, T., 2008). Wind turbines are also equipped with a blade pitch angle control system which enables the control of power that is being generated from the wind turbine (WWEA, 2010). In this work, a 3-bladed horizontal axis wind turbine has been modelled. Considering the highest wind speed of around 11 m/s in a locality, wind turbine was designed for a capacity of 2 kW. The designed model is validated by evaluating performance and comparing with existing models. The work has been carried out to investigate the values of system parameters of HAWTs. 2.1. Design of wind turbine Utility scale turbines are available in the ratings ranging from few kilowatts to several thousand kilowatts. Wind velocity plays an important role in determining the rating of the wind turbine. The power that can be extracted from plant holds a cubic relationship with the wind velocity. Therefore, a small increase in wind velocity will bring large change in available power. Wind patterns are employed in simulations for predicting and analyzing the performance of wind turbine. In this work various wind patterns representing seasonal variation of wind at Sagar Island have been considered for simulation (Grant, I., 2005). 4 Tanuja Sheorey and Shikha Tripathi Figure 2. Wind Patterns in terms of velocity (m/s) vs Number of days, (a) rainy season, (b) winter, (c) summer season, (d) over a year 2.2.Wind power law Wind velocity at two different heights from the ground can be given by Eq. (1). π§ πΌ π0 = π∞ [π§ ] π (1) where π0 =velocity at elevation 14m ‘z’, π∞ = Reference wind velocity at 2m height, ‘π§π ’ α=empirically derived coefficient that varies depending on the stability of the atmosphere. For human inhabited area, its value is taken as 0.27. For a tower height of 14 meters, wind velocity is given by: (2) 14 0.27 ππ = 6.75 [ ] π/π 2 Thus, π0 = 11.415 π/π Axial Interference Factor, denoted by π is defined as the fractional decrease in the wind velocity between the free stream and the energy extraction device, namely rotor by Eq. (3). Interference factor is also a function of ο₯ which is the ratio of the coefficient of the drag to the coefficient of lift and Ο, the angle of the relative wind with respect to the rotor plane (Babu, C. and Mohanty, K. B., 2010) as given in Eq. (4). Design of model based control strategy for variable speed wind power generation system 5 π= π0 − π1 π0 1 = 2 + π πππ(πΊ + √(πΊ + π» 2 ) π where, (3) (4) ο₯ π πππ πΊ = 2(π‘πππ−ο₯) π»= π‘πππ (π‘πππ − ο₯) (5) (6) For the purpose of calculation they are taken as of π = 45° and ο₯ = 0.01 [Glauert Momentum Vertex Theory]. Substituting, values of π & ο₯, πΊ = 7.14249 × 10−3 and π» = 1.0101 Putting the values of G and H, a comes out to be π = 0.2904 Figure 3. Reduction in wind velocity as it passes through wind turbine Using Eq. (3) velocity at the inlet of energy extraction device can be found out as π1 0.290404 = 1 − 11.415 So, the magnitude of velocity entering the wind turbine, π1 = 8.1 π/π . Figure 3 depicts reduction in wind velocity as it passes through wind turbine blades. 6 Tanuja Sheorey and Shikha Tripathi Applying Bernoulli’s equation at upstream and downstream of the rotor blades, and solving it, velocity at the exit can be obtained. Eq. (7) provides exit velocity. (7) π2 = π0 (1 − 2π) Substituting values, π2 = 4.785 π/π The power that can be extracted from wind at a particular site can be written by Blade Momentum theory. The power extracted and the power output can be obtained by Eqs. (8) and (9) respectively. 1 (8) ππ€ = πΆπ (π, π½)ππ΄π£ 3 2 1 ππ = ο¨ππ΄πΆπ (ο¬, π½)π£ 3 2 (9) where ο² is the air density & π΄ is the area swept by the rotor blades. ο¨ is the expected electrical and mechanical combined efficiency (0.9 would be a suitable value) [Grant, I., 2005]. Air density, expressed as a function of the turbine elevation, H is given by Eq. (10). (10) π = π0 − 1.194 ∗ 10−4 π» where π0 = 1.225 ππ/π3 is the air density at sea level at temperature T=150C π = 1.225 − (1.194 ∗ 10−4 ∗ 400) ππ/π3 Air density, π = 1.1723 ππ/π3 Using Eq. (9), the area swept by the blades can be calculated. 2π0 π΄= ππΆπ ο¨ππ3 The wind turbine has been designed for 2 kW (ππ ). The expected power coefficient πΆπ is considered as 0.4 (Grant, I., 2005). The radius of the rotor shaft comes out to be, π = 1.499 πππ‘πππ Thus, the total power of 2 kW would be produced by the turbine having rotor diameter, π = 2.798 πππ‘πππ . Pressure difference that is created at the turbine rotor because of the wind flow is given in Eq. (11), (11) β π = ππ2 [π0 − π1 ] βπ = 19.4 πππ€π‘ππ/π2 A turbine extracts wind energy, causing the difference in momentum of air streams between the upstream and downstream sides which leads to development of axial thrust on the rotor. It is given as π = ππππ π π€πππ‘ ππ¦ πππ‘ππ ππππππ ∗ βπ π = 136.944 πππ€π‘πππ Design of model based control strategy for variable speed wind power generation system 7 2.3.Tip speed ratio Tip speed ratio (TSR), ο¬ is defined as the ratio of the tangential speed at the tip of blade to the actual velocity of the wind. In this case the power is fed by the turbine to the grid through generator. Thus, the frequency of power generation is fixed through the power grid. TSR is obtained using Eq. (12). ππ π£ππΌπ ο¬= = (12) π£ π£π€πππ where ο· = angular velocity of blades (rad/sec) (Eqs. (13) and (14)), R = radius of the rotor (metres), v = wind speed (m/s) 2ππ 60 120π π= π π= (13) (14) where f is the frequency which is fixed to 50 Hz for generation and transmission and P is the number of poles, P is taken as 8. Substituting the values, π = 36 πππ/π ππ π= 36 ∗ 2.799 8.1 TSR, π = 12.44 Betz's law states that it is possible for a turbine to capture more than 59.3% of the available kinetic energy of the wind. The factor 0.593 is referred as Betz's coefficient. Thus, Betz Coefficient is the maximum efficiency that can be attained by the system. In case of wind turbine, the Betz’s coefficient is referred as the Coefficient of Power (Cp). Cp is a function of two parameters namely the speed ratio (ο¬) and the pitch angle (ο’) (Babu, C. and Mohanty, K. B., 2010). Based on previous research Cp is given as: πΆπ (ο¬, ο’) = πΆ1 ( 1 ο¬π = πΆ2 ο¬π − πΆ3 ο’ − πΆ4) π −πΆ5 ο¬π 1 0.035 − ο¬ + 0.08π½ 1 + π½ 3 + πΆ6 ο¬ (15) (16) where the coefficients C1 = 0.5176, C2 = 116, C3 = 0.4, C4= 5, C5= 21, and C6 = 0.0068 Power that can be extracted from the wind depends on the wind speed and hence the tip speed ratio, for a fixed rotor size and the rotation speed. Cp is also a function of pitch angle, ο’. 8 Tanuja Sheorey and Shikha Tripathi For various values of ο’, the wind turbine performance analysis was done by plotting Cp vs ο¬. Figure 4 shows a plot between Cp &ο¬ for various ο’ values. Figure 4. Characteristic Plot of πͺπ (π, π·) ππ π From the plot it is clear that for any ο’ value, COP i.e. the efficiency with which the turbine will extract power would be optimum within a small ο¬ range. Beyond this range, extracted power would be very low owing to greater losses. Also, it can be seen clearly that pitch angle has significant effect on maximum Cp for a particular operating range of ο¬. The actual power output from wind turbine can be obtained using Eq. (17), ππ = ππ€ ∗ πΆπ (ο¬, π½) (17) 1 ππ = 2 πΆπ (π, π½)πο¨π΄π£ 3 Substituting values we get, ππ = 396.95 πππ‘π‘π . For developing the rated power of 2 kW, the wind speed required at the blades can be found out: 1 2000 = ∗ 0.4 ∗ 1.17 ∗ 0.9 ∗ 7.055π£ 3 2 π£ 3 = 1346.09159 π£ = 11.02 π/π Thus , the rated power is obtained at the wind speed of about 11 m/s. 3. RESULTS AND DISCUSSION A model based design of the wind plant, comprising of wind turbine, controller, transmission and generator was taken next. Although most wind turbine plants are operating Design of model based control strategy for variable speed wind power generation system 9 with constant speed but variable speed plants are also gaining popularity (WWEA, 2010). The latter has the advantage of longer energy generation by operating the system near Cpmax range by adopting appropriate control strategy. A control strategy hence plays an important role in wind turbine plant operation. A model based design of the plant with two level control was carried out in MATLAB®. 3.1. Coefficient of performance The coefficient of performance of a wind turbine is a measure of how efficiently the wind turbine converts the energy of the wind into electricity. For a given turbine design, Cp is function of TSR and pitch angle. In the present work, the equations used for the calculation of Cp are based on previous research paper (Babu, N. R. and Arulmozhivarman, P., 2013). The variation of COP with TSR is shown in Figure 5. Similar trend was obtained by N. Ramesh Babu for VSWT. A maximum COP of 0.35 was attained at TSR of 9.75. It means with the variation of wind speed, if TSR can be maintained at 9.75, the plant will operate with maximum efficiency. Since, the TSR varies with the wind speed so it is not possible to operate the turbine with fixed TSR. Hence to maintain good efficiency, a range of TSR is selected for wind turbine operation. In the present study, TSR range of 7-12 is considered (marked by shaded region) which corresponds to the variation of Cp in the range of 0.3-0.35. The controller restricts the TSR within this range. Figure 5. Coefficient of power vs Tip speed ratio 3.2. Control strategy The control strategy indicates the control techniques used at various wind speeds. In order to obtain maximum energy from wind, the optimum angular speed and power of turbine need to be set. In the present work, control strategy was designed first with variable speed 10 Tanuja Sheorey and Shikha Tripathi operation and then variable pitch control was added. The variable speed, variable pitch WTGS include two control levels. 3.2.1. First level of control With the wind speed increasing, increase in power output is allowed till rated value is reached. Also TSR need to remain within the optimum window, hence rotor speed will be increasing. Once the rated output is reached, controlled variation of rotor speed is done by the controller. At this stage the control is done by restricting the rotor speed. Turbinegenerator coupling model implemented in Matlab is uded for the purpose. It is observed that speed varies about a nominal rotor speed of 31 rpm. Figure 6 shows the braking characteristics of the wind turbine. ‘a-d’ represents various stage of power generated by the plant, Pe. It is the primary objective for all the wind turbines to maintain this characteristic. In the present design the generated braking pattern was found to follow the standard characteristics. Figure 6. Typical power Vs Wind speed characteristics of wind turbine ‘a’ shows the cut-in speed which is the speed below which the machine does not produce power due to inertia effect of the machine. For the present work, 3 m/s is set as the cut-in speed. In many modern designs the aerodynamic torque produced at the starting condition is quite low and the rotor has to be started by an auxiliary device (motor as generator) at the cutin wind speed. As the wind speed rises above 3 m/s, power developed by the wind turbine starts increasing. ‘b’ corresponds to the operation at normal wind speed. ‘1’ shows power of 400 Watts is obtained at 6 m/s. In this region, system operates in variable speed mode, the power output is below the rated power. The blade pitch angle of zero is held constant during this mode. The turbine operation is done by varying rotor speed so as to capture maximum power available in the wind. The rated power point is achieved at a specific (constant) value of the Design of model based control strategy for variable speed wind power generation system 11 TSR. Therefore, to track the maximum power limit point, the rotational speed has to be changed continuously in accordance with the wind speed. As explained in section 2.2, for a chosen value of TSR and prevailing wind speed, rotor speed can be calculated by equation π = ππ /π£. In the proposed wind turbine model, the rated power of 2 kW is developed at wind speed of 11m/s at the tip speed ratio of 9.75 and the rotor speed of 36 rpm. ‘c’ corresponds to the mode of operation at higher wind speeds. In this region, the rated power of the turbine has been developed and the power output is kept constant at the maximum value allowed by the electrical components. At ‘4’ and ‘5’, the theoretical power developed by the wind is about 6 kW and 15 kW respectively. Such a large value may cause damage to the structure as it can’t withstand this high wind loads. Thus, in this region after the attainment of the rated power, the second level of control is employed. ‘d’ shows a particular furling wind speed at which the power generation is shut down and the rotation is stopped in order to protect the system components. Thus, the aerodynamic power of the blades is limited by employing brakes. 3.2.2. Second level of control The turbine operates in variable speed and variable pitch mode. The main aim here is to hold power constant at its rated value which is achieved by varying blade pitch angle as well as rotor speed. The controller will pitch the blades towards wind direction. Speed of the rotor and generator is maintained around a nominal value. At high wind speeds, the rotor speed is maintained in the nominal range and the pitch angle is incremented in steps of 1 degree, and corresponding value is selected which provides the rated power. A pitch actuation mechanism is required to be employed. Figure 7. Control of power through pitch angle variation Figure 7 shows the application of strategy for maintaining rated power. When the system is operated without any control, the main aim of the system is to obtain maximum efficiency and thus the pitch angle is fixed as zero, which can be clearly seen from the above plot. Till 12 Tanuja Sheorey and Shikha Tripathi the development of the rated power, the plant operates in variable speed mode only and the pitch angle is fixed to zero degrees. Once the system has attained its capacity, the plant starts operating in the variable speed and variable pitch mode. As shown in the figure, the power continues to increase but the controller opposes the changing value and the excess power is stalled by changing the pitch angle. Hence, the rated power output remains constant to 2kW. As shown in figure the power obtained at 13m/s is 4 kW which reduces to 2 kW by the change of pitch angle through the controller. Low value of Cp (0.2195) is observed in this region as the power is restrained to the rated value which is far less than the presently available power from the wind. The rotor stalls power in this region by bringing in second level control. 4. CONCLUSION In the present work a horizontal axis, variable speed, variable pitch wind turbine modelling has been done using Matlab. A two level control strategy was implemented to keep speed fluctuations to the minimum as well as not to allow power output beyond rated value. REFERENCES Burton, T. (2008). Wind energy: Handbook. John Wiley & Sons, Ltd. World Wind Energy Association (2010), World wind energy installed capacity, Available: http://www.wwindea.org, Accessed April / 1 / 2010. Indian wind energy association Available: /http://www.inwea.org/WEIndia.html Sharma, A., Srivastava, J., Kar, S. K., and Kumar, A. (2011). Wind energy status in India: A short review. Renewable and Sustainable Energy Reviews. 1157-1164. Babu, N. R., Arulmozhivarman, P., (2013). Wind energy conversion systems -a technical review. Journal of Engineering Science and Technology, 8(4), 493 - 507. Babu, C., and Mohanty, K. B., (2010). Doubly-fed induction generator for variable speed wind energy conversion systems-modeling and simulation. International Journal of Computer and Electrical Engineering, 2 (1), 1793-8163. Bolik, S. M. Modelling and analysis of variable speed wind turbines with induction generator during grid fault. Ph.D. Thesis, Institute of Energy Technology, Aalborg University, Denmark, 2004. Wind Turbine design by Grant Ingram, A short document on Wind turbine blade analysis, School of engineering, Durham University, UK, 2005.