High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts: Laromer®, Irgacure®, Lucirin®, Darocur® 2 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Table of content BASF and the efficiency of the radiation-curing resins and photoinitiators 3 BASF - the one stop shop for radiation curing 4 -5 Products for lifetime “as-new” appearance 6-7 Radiation-curable products for printing and packaging 8-9 Radiation curing Laromer® resins 10 - 17 Product technology overview Laromer® functional monomers 18 - 19 Technical appendix oligomers Viscosity - reactivity and hardness – flexibility 20 - 21 Technical appendix functional monomers Viscosity - reactivity and hardness - flexibility 22 - 23 Photoinitiators – a key element of UV technology 24 - 25 Photoinitiator selection guide Photoinitiators Irgacure®, Darocur®, Lucirin® 26 - 41 Absorption spectra of photoinitiators 42 - 43 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts 3 BASF and the efficiency of the radiation-curing resins and photoinitiators Introduction Customized-solution provider Coatings curable by electron-beam or UV radiation have found many markets in the past five decades. The radiation-curable technology is used in various applications and industry branches such as printing and packaging, automotive and industrial coatings, furniture and flooring, adhesives and special applications. The advantages comprised by the technology are obvious such as instant curing, low energy consumption, direct further processing, high scratch and chemical resistance and low volatile organic compound content. BASF continuously works on further product developments to exploit the opportunities in the field of radiation curing. In close cooperation with customers and networking with the whole value chain, BASF supports the innovation drivers in finding new solutions for the market needs of today and the challenges of tomorrow. As one of three environmentally friendly technologies, radiation-curable coatings are facing a bright future since they match the legislation requirements to be a “green” technology aside of water-based and powder coatings. UV/EB coatings have had a high growth for many years which is expected to continue. The customer-oriented scientific and technical work at BASF sets standards initiated since the inception of the radiationcurable coatings technology. The technical center offers possibilities to test with up-to-date UV/EB curing equipment and new technologies such as UV-LED. The center also provides different application techniques from spraying to curtain and roller coating as well as test equipment to support our customers in meeting the industry standards and norms. Our technical service is renowned to give excellent advice on coating guidelines, working closely together with coating formulators, equipment and production line manufacturers to develop best solutions for the market requirements. 4 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts BASF – the one stop shop for radiation curing The unique product portfolio throughout all radiation curable coating components from resins, photoinitiators to additives allows BASF chemists to give excellent advice and to pass on in-depth knowledge about component interactions out of one hand to our partners. Helping our customers to improve their processes and coating properties is our commitment. High-throughput screening Quality, reliability and consistency Substantial investments in the development of new products, testing methods and new high-throughput screening techniques for customer-driven innovations keep us in a front-runner position within the radiation-curing industry. BASF as the chemical company is sufficiently backwardintegrated in the supply chain from the oil well to the final product. Obviously this offers some advantages to our customers which they can not find anywhere else; a secured supply on a constantly high quality level. With our broad and unique product portfolio we meet and exceed the highest market demands. Through our innovative excellence and research competence we set new standards and market trends. Nevertheless, BASF puts continuous efforts into process improvements, new processes and new production technologies to facilitate the high product quality or to improve the already existing high level. Our customers can simply expect more than standard. The global innovation power inside BASF creates a one-of-a-kind network to satisfy customer demands. High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Prepared for REACH and GHS Innovation and services Sustainable and ecological acting is one of the key measurements in a global context to preserve our standard of living. As a member in the international Responsible Care®1 initiative and as one of our company’s responsibilities BASF is committed to ecological sustainability. In supporting the legislative authorities world-wide in their efforts to ensure the safety of our environment and the human health we are well prepared for the new safety standards introduced recently. BASF has implemented the new REACH (Registration, Evaluation and Authorisation of Chemicals) and GHS (Global Harmonized System) guidelines in the company’s production and supply chains. Our experts help our customers with the implementation of the new safety standards and give consultancy to our partners if requested. In close cooperation with its partners, BASF is developing innovative solutions in analytical and testing challenges. BASF as a solution provider to the industries supplies its customers with several analytical, technical and supply chain services. BASF provides services and technical solutions to a broad range of industries: 5 • printing and packaging • automotive and industrial coatings • furniture and flooring • adhesives • special applications Sustainability through “green” technologies is a strong demand from end-consumers. BASF´s certified eco analysis gives a tool to customers to calculate the eco friendliness, the environmental impact and comparison of different technologies. The coating industry is facing time-consuming and cost-intensive challenges in developing new coatings with the demanding property profile of their customers with the variety of available raw materials. Many unknown interactions between the coating components inside a formulation can take place in the development stage. In helping our customers to save time and money in formulation testing, BASF has built up a new high-throughput screening device. 6 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Products for lifetime “as-new” appearance Discover the new possibilities Abrasion resistance Scratch resistance Abrasion resistance is one of the dominating requirements in the world of high-quality flooring products. The product of choice depends directly on the test method. Different test methods require different product characteristics. For each test method (Taber®2 Abraser) BASF offers the optimum solution. Many different applications require a highly scratch-resistant coating to assure a long-lasting service life. High-performance automotive clear coats, plastics coatings but also furniture and flooring coatings are only a few examples. Highly scratchresistant surfaces can be achieved via two alternative routes, i. e., either by high-functionality or nano-modified resins. Abrasion resistance (Taber®2 Abraser) Product name S 33 / S 42 Product name Scratch resistance Key features Falling sand CS 10 / CS 17 Laromer® PE 56 F Laromer® LR 8987 Laromer® PE 9032 Laromer® UA 9048 high functionality, diluted in DPGDA Laromer® UA 9065 Laromer® UA 9050 high functionality, diluted in butyl acetate Laromer® UA 9033 Laromer® UA 9047 high functionality, physical drying, diluted in butyl acetate Laromer® PO 9026 contains 50 % nano particles, low viscous Laromer® TMPTA Laromer® PR 9052 Laromer® TMPTA Laromer® DPGDA Laromer® LR 8887 hard with excellent weather resistance preferred diluent 7 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Weather resistance Adhesion The outdoor use of UV/EB coatings offers a wide range of different applications for this coating technology. The key to formulating such weather-resistant coatings is the use of aliphatic urethane acrylates in combination with the right photoinitiator cocktail. Many of the latest UV/EB applications are on metal or plastic substrates. These non-absorbing substrates require the careful selection of radiation-curable raw materials in order that the coatings formulation achieves the necessary adhesion performance. This can be achieved by use of a dual-cure resin, control of film shrinkage (reduction of stress within the film), optimization of substrate wetting or the use of an acidic adhesion promoter. Product name Hard / scratch-resistant Flexible Product name ® Laromer LR 8987 Metal Plastics Laromer® UA 9059 ® Laromer UA 9029 Laromer® UA 9048 ® Laromer UA 9050 ® Laromer UA 19 T Laromer® PA 9039 Laromer® PA 9083 Laromer® LR 9000 Laromer® UA 9033 Laromer® UA 9072 Laromer® LR 9013 Laromer® LR 8887 Laromer® POEA Laromer® UA 9028 ® Laromer UA 9033 Wood To achieve the best possible weather resistance, please ensure that appropriate performance light stabilizers are used in your coating formulations.. For this purpose BASF offers the Tinuvin® product range (UV absorbers and HALS). Laromer® TBCH Liquid NVC excellent very good good 8 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Radiation-curable products for printing and packaging Laromer® Offset inks Flexo inks Screen inks Overprint varnish Laromer® Offset inks Flexo inks Screen inks Overprint varnish epoxy acrylates (aromatic) universal grinding resins LR 9013 LR 9019 LR 8985 LR 9023 LR 8986 polyester acrylates LR 9004 urethane acrylates (aliphatic, with monomer) PE 56 F UA 19 T PE 9024 UA 9033 PE 44 F LR 8987 PE 9074 specialties PE 9079 PA 9039 improves adhesion to plastics and metal PA 9083 improves adhesion to plastics and metal polyether acrylates (free of monomers, amine-modified) PO 77 F LR 9000 adhesion primer on plastic substrates PO 94 F PO 9026 improves scratch resistance in OVP, inks LR 8869 reactive diluents LR 8996 TPGDA DPGDA oligoether acrylates LR 9007 HDDA PO 43 F TMPTA PO 33 F POEA - LR 8863 TBCH - 8887 - epoxy acrylates (aliphatic) LR 8765 - excellent very good good - not suitable High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts 9 10 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Radiation curing Laromer® resins Type of resin Type of thinner [content] Functionality calculated Viscosity [Pa·s, 23 °C] Hydroxyl value [mg KOH/g] DIN EN ISO 4629 Hardness Elasticity LR 8765 aliphatic none 2.0 0.6 - 1.2 330 LR 8986 aromatic none 2.4 3-6 170 LR 9019 aromatic none 2.4 15 - 25 175 LR 9023 aromatic DPGDA (15 %] 2.4 2-5 150 PE 55 F none 3.1 25 - 45 70 PE 56 F none 3.1 20 - 40 70 PE 46 T TPGDA [30 %] 2.8 2 - 2.5 60 LR 9004 none 2.6 20 - 50 60 PE 9024 none 2.6 10 - 30 70 PE 9045 TPGDA [20 %] 2.5 2-7 60 PE 44 F none 3.0 2-5 80 LR 8800 none 3.0 4-8 80 LR 8907 DPGDA [25 %] 1.9 0.5 - 2 120 LR 8981 none 3.0 4 - 14 80 none 4.0 15 - 25 50 PE 9074 new none 3.2 7 - 13 50 PE 9079 new none 3.4 2 - 4 @ 60 ºC 50 Laromer ® epoxy acrylates polyester acrylates PE 9032 modified High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Reactivity Chemical resistance 11 Europe EINECS USA TSCA Canada DSL Japan ENCS China IECSC Korea ECL partially water-soluble, flexible, highly reactive low viscosity, free of diluents, very good chemical resistance highly reactive, very good chemical resistance - - - diluted version of Laromer® LR 9019 - - - well-balanced properties with high toughness improved compatibility with reactive diluents (versus PE 55 WN) lowly viscous, diluted version of Laromer® PE 56 F tough with good adhesion, good chemical resistance - - - compatible with nitrocellulose - - - lowly viscous version of Laromer® LR 9004 - - - free of diluents, low viscosity, low odor, flexible - - hard, chemical resistance, low odor - highly flexible, use in combination with hard, less flexible binders - - - - highly reactive with good sanding properties - - - abrasion-resistant in parquet applications (“falling sand”) - - - - good adhesion, tough, reactive, resistant to chemicals - - highly viscous version of Laromer® PE 9074 - - Characteristics excellent good medium low 12 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Radiation curing Laromer® resins Type of resin Type of thinner [content] Functionality calculated Viscosity [Pa·s, 23 °C] Hydroxyl value [mg KOH/g] DIN EN ISO 4629 Hardness Elasticity PO 33 F alkoxylated TMP triacrylate none 3.0 0.07 - 0.13 30 LR 8863 ethoxylated TMP triacrylate none 3.0 0.05 - 0.1 10 PO 43 F none 2.4 0.2 - 0.4 100 LR 8967 none 2.6 0.12 - 0.19 50 LR 8982 none 2.7 0.15 - 0.3 70 LR 9007 none 4.0 0.8 - 1.5 130 PO 77 F none 2.9 1-3 120 PO 84 F none 3.5 0.4 - 0.7 50 PO 94 F none 3.5 0.3 - 0.6 55 LR 8997 none 3.4 0.3 - 0.5 55 PO 83 F none 2.8 0.09 - 0.13 30 LR 8889 none 2.6 0.09 - 0.14 60 LR 8869 none 2.8 0.06 - 0.11 30 LR 8996 none 2.9 0.05 - 0.09 30 Laromer ® polyether acrylates amine-modified polyether acrylates High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Reactivity Chemical resistance 13 Europe EINECS USA TSCA Canada DSL Japan ENCS China IECSC Korea ECL low yellowing, low-odor diluent SNUR - - lower in viscosity than Laromer® PO 33 F chemical resistance, allround resin lowly viscous version of Laromer® PO 43 F partially water-soluble (spray viscosity adjustable) - - lowest amount of extractables, scratch-resistant - - reactive allround resin, good sanding properties - - - reactive, good pigment wetting SNUR - - highly reactive, very good chemical resistance - highly reactive, very low in color - - - - good chemical resistance, low viscosity SNUR - - - reactive, low viscosity, flexible - - - harder than Laromer® LR 8889 - - - reactive, very low color and viscosity - - - Characteristics excellent good medium low SNUR = significant new use rule 14 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Radiation curing Laromer® resins Type of resin Type of thinner [content] Functionality calculated Viscosity [Pa·s, 23 °C] Hydroxyl value [mg KOH/g] DIN EN ISO 4629 Hardness Elasticity UA 19 T aliphatic TPGDA [35 %] 2.0 14 - 32 10 UA 9028 aliphatic butyl acetate [30 %] 2.0 0.8 - 1.6 15 UA 9030 aliphatic Laromer® LR 8887 [30 %] 1.7 80 - 150 12 LR 8987 aliphatic HDDA [30 %] 2.3 4-6 11 UA 9029 aliphatic butyl acetate [30 %] 2.4 0.3 - 1 5 UA 9033 aliphatic Laromer® LR 8887 [30 %] 1.7 15 - 25 6 UA 9047 aliphatic butyl acetate [30 %] > 6.0 2-7 10 UA 9048 aliphatic DPGDA [25 %] 6.5 10 - 20 10 UA 9050 aliphatic butyl acetate [20 %] 8.0 1.5 - 5 10 UA 9072 new aliphatic TBCH [30 %] 1.7 2-15 / 60 °C 6 UA 9065 aromatic DPGDA [35 %] 2.0 7-9 5 UA 9073 new aromatic - 2.0 2-15 / 60 °C, 9 PE 22 WN polyester acrylate water [50 %] 2.2 0.15 - 0.5 - PE 55 WN polyester acrylate water [50 %] 2.2 0.25 - 0.65 - LR 8949 aliphatic urethane acrylate dispersion water [60 %] 1.7 0.015 - 0.18 - LR 8983 aromatic urethane acrylate dispersion water [60 %] 0.7 0.05 - 0.3 - LR 9005 aromatic urethane acrylate dispersion water [60 %] 2.0 0.02 - 0.25 - UA 9060 aromatic urethane acrylate dispersion water [60 %] 2.0 0.005 - 0.3 - UA 9064 new urethane acrylate dispersion water [62 %] - 0.02 - 0.25 - WA 9057 acrylic UV crosslinkable emulsion water [64 %] - 0.01 - 0.2 - UA 9059 aliphatic urethane acrylate water [30 %] 1.8 6 - 11 - Laromer ® urethane acrylates water-based 15 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Reactivity Chemical resistance Characteristics Europe EINECS USA TSCA Canada DSL Japan ENCS China IECSC Korea ECL elastic, low yellowing, flexible at temperatures below O °C - highly elastic, low yellowing, lowly viscous, monomer-free - highly elastic, low yellowing, good adhesion - - scratch- and weather-resistant, for outdoor applications - - - - monomer-free version of Laromer® LR 8987 - - - - highly elastic, reactive, good adhesion, low shrinkage - - physical drying, best performance when UV-cured at high temparature - - - - - excellent scratch and abrasion resistances, highly functional - - - lowest yellowing, excellent scratch resistance - - - extremely flexible, best strain-stress behavior - - - - - very reactive, very flexible, good abrasion resistance (“falling sand”) - - - - - flexible and tough with high viscosity hard, excellent chemical resistance, good sanding properties - - flexible, easy to matt, adhesion to PVC - - good grain enhancement, very good chemical and weather resistances - - - - excellent physical-drying properties, easy to formulate - - - excellent scratch and chemical resistances - very good chemical and scratch resistances, fast drying, very hard - - - low-yellowing version of Laromer® UA 9060 - - - - - good chemical and scratch resistances, excellent block resistance - - - - excellent adhesion on wood, very flexible, excellent coin test results - - - - - excellent good medium low 16 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Radiation curing Laromer® resins Laromer ® Type of resin Type of thinner [content] Functionality calculated Viscosity [Pa·s, 23 °C] Hydroxyl value [mg KOH/g] DIN EN ISO 4629 Hardness Elasticity special radiation-curable products UP 35 D unsaturated polyester DPDGA [45 %] 3.5 3-6 - LR 9013 modified polyether acrylate none 3.0 45 - 70 25 LR 8985 modified polyether acrylate none 3.0 60 - 80 25 PO 9026 nano-modified polyether acrylate none 1.5 0.6 - 1.5 - TMPTA [60 %] 6.0 4-8 - PR 9052 PR 9058 modified aromatic none 2.3 3-6 170 PA 9039 adhesion promoter none 1.5 0.3 - 0.8 - PA 9083 new adhesion promoter none 1.0 1.2 - 3.5 - aliphatic urethane acrylate none 2 + 2 NCO 1 - 1.4 - dual-cure product LR 9000 17 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Reactivity Chemical resistance Characteristics Europe EINECS USA TSCA Canada DSL Japan ENCS China IECSC Korea ECL hard, good chemical resistance, good sanding properties - - - excellent pigment wetting properties, low in shrinkage more hydrophobic than Laromer® LR 9013 SNUR - contains 50 % nano particles, very good scratch resistance - abrasion-resistant in flooring application (S42, S33), hard, scratch-resistant - excellent pigment wetting, good filler acceptance, low viscosity leads to good adhesion on different substrates - co-binder to increase adhesion on metal and plastic contains NCO- and UV-reactive groups within one molecule - excellent good medium low SNUR = significant new use rule 18 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Product technology overview Laromer® functional monomers CAS number Mol mass [g/mol] approx. Density [g/cm3] Laromer® TMPTA trimethylolpropane triacrylate 15625-89-5 300 1.102 (25 °C) Laromer® BDDA butanediol diacrylate 1070-70-8 200 1.049 (45 °C) Laromer® HDDA hexanediol diacrylate 13048-33-4 230 1.015 (25 °C) Laromer® TPGDA tripropyleneglycol diacrylate 42978-66-5 300 1.036 (25 °C) Laromer® DPGDA dipropyleneglycol diacrylate 57472-68-1 240 1.046 (25 °C) Laromer® POEA phenoxyethyl acrylate 48145-04-6 190 1.100 (25 °C) Laromer® 8887 trimethylolpropaneformal monoacrylate 66492-51-1 200 1.094 (25 °C) Laromer® TBCH 4-t-butylcyclohexyl acrylate 84100-23-2 282-104-8 210 0.940 (25 °C) lauryl acrylate 1214 2156-97-0 250 0.870 (25 °C) ethyldiglycol acrylate 7328-17-8 188 1.006 (25 °C) 2478-10-6 144 1.04 (25 °C) 2235-00-9 139 1.01 (40 °C) 765-12-8 202 99 (25 °C) Product name Structure Laromer® functional monomers 4-HBA 4-hydroxybutyl acrylate NVC N-vinyl caprolactam also available in liquid form DVE-3 Triethyleneglycol divinyl ether (CH2)4 OH CH2=CH-N H2C==CH–O–CH2––CH2–O–CH2––CH2–O–CH2––CH2–O–CH==CH = 2 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Content of stabilizer [Me HQ] Color [APHA DIN ISO 6271] Viscosity [mPa·s, 23 °C] approx. Europe EINECS USA TSCA Canada DSL Japan ENCS China IECSC Korea ECL 200 ± 50 ppm max. 150 130 200 ± 50 ppm max. 150 5 200 ± 50 ppm max. 150 6 350 ± 50 ppm max. 150 11 350 ± 50 ppm max. 150 8 200 ± 50 ppm max. 250 8 1000 ± 100 ppm max. 200 40 - - 200 ± 50 ppm max. 100 9 - - 200 ± 50 ppm max. 150 6 2000 ± 200 ppm stabilizer blend max. 250 5 max. 50 12 - max. 50 3 - max. 50 3 - 19 20 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Technical appendix oligomers Viscosity – reactivity and hardness – flexibility Viscosity – reactivity / all products were cured with 1 UV lamp 120 W/cm. Initiator: 4 % Irgacure® 500 viscosity [mPa·s] 1,000,000 UA 9073 100,000 UA 9030 UA 9072 LR 8985 PE 9079 LR 9013 PE 55 F LR 9004 PE 9032 PE 9074 PE 9024 PE 56 F UA 19 T UA 9033 10,000 LR 9019 UA 9059 UA 9048 UA 9065 LR 8800 PE 9045 PR 9058 PR 9052 LR 8987 UP 35 D LR 8986 PE 44 F PE 46 T UA 9028 PO 9026 LR 9007 1000 LR 8907 LR 8981 LR 9023 UA 9050 PO 77F LR 8765 PO 84 F PO 94 F UA 9029 PA 9039 V PO 43 F LR 8982 LR 8967 100 PE 22 WN LR 8997 PE 55 WN LR 8889 LR 8983 PO 83F LR 8869 PO 33 F LR 8996 LR 8863 LR 8949 LR 9005 UA 9060 WA 9057 UA 9064 10 UA 9047 1 0 10 20 30 40 50 60 70 80 90 reactivity [m/min] epoxy acrylates polyester acrylates amine-modified polyether acrylates water-based products urethane acrylates special radiation-curable products polyether acrylates High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Hardness – flexibility / all products were cured 5 x 5 m/min with 1 UV lamp 120 W/cm. Initiator: 4 % Irgacure® 500 Erichsen indentation [mm] 10 UA 9072 LR 8983 9 UA 9033 UA 9059 UA 9073 UA 9028 UA 9030 8 UA 19 T UA 9065 7 LR 8949 PE 9024 PE 55 WN LR 9004 PE 56 F 6 PE 9074 LR 8907 PE 55 F PE 9079 PE 9045 PE 46 T LR 8981 5 UP 35 D PE 44 F PO 77 F PE 22WN UA 9029 PE 9032 UA 9064 LR 9019 WA 9057 LR 8800 4 LR 8865 PO 94 F LR 8889 LR 8997 LR 9005 LR 8987 LR 9023 PA 9039 UA 9060 LR 8986 LR 8996 PO 43 F LR 8982 3 PO 83 F PO 84 F PR 9058 LR 9007 LR 8869 LR 8967 PO 33 F 2 UA 9047 LR 8863 LR 9013 1 LR 8985 UA 9048 PR 9052 UA 9050 PO 9026 0 0 20 40 60 80 100 120 140 160 pendulum hardness [oscillations] epoxy acrylates polyester acrylates amine-modified polyether acrylates water-based products urethane acrylates special radiation-curable products polyether acrylates 21 22 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Technical appendix functional monomers Viscosity – reactivity and hardness – flexibility Monomers: viscosity – reactivity / formulation: 70 parts Laromer® PE 56 F, 30 parts monomer, 4 parts Irgacure® 500 reactivity [m/min] 20.0 viscosity [mPa·s] 7,000 18.0 16.0 6,000 14.0 5,000 12.0 4,000 10.0 8.0 3,000 6.0 2,000 4.0 1,000 2.0 DVE-3 NVC 4-HBA EDGA TBCH LR 8887 POEA DPGDA TPGDA HDDA BDDA TMPTA * -only 10 parts LA 1214* 0 0 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Monomers: hardness – flexibility / formulation: 70 parts Laromer ® PE 56 F, 30 parts monomer, 4 parts Irgacure® 500 pendulum hardness Erichsen indentation [mm] 70 9 8 60 7 50 6 40 5 4 30 3 20 2 10 1 * -only 10 parts DVE-3 NVC 4-HBA 0 EDGA LA 1214* TBCH LR 8887 POEA DPGDA TPGDA HDDA BDDA TMPTA 0 23 24 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Photoinitiators – a key element of UV technology UV-curing is one of the most rapidly growing technologies within the coatings, printing and packaging, adhesives and electronic materials as well as related industries. UV-curing systems have been used to dramatically increase line speeds and develop environmentally friendly coatings. Perfect partner for UV-curable resins Aside of the careful selection of the UV resin, the selection of the correct photoinitiator or photoinitiator combination is critical to achieve the desired curing speed and balance of properties. UV-cured inks are used for variety of lithographic, flexographic and screen-printing applications. These inks present special formulation challenges due to their pigmentation and need for tightly controlled viscosity. To solve this problem, BASF introduced several photoinitiators such as Irgacure® 369 and Irgacure® 379 with strong absorption at longer wavelength in the UV region. Therefore, they are very effective in curing cyan and black inks. These photoinitiators may be used alone or in combination with sensitizers. Generally a photoinitiator concentration of 1 - 5 % is suggested with ladder studies to optimize the formulation in terms of reactivity. Irgacure® 369 may impart color to the ink due to the absorption of visible light. This makes it less preferable for white, pastel and other light-color inks. For this segment, a photoinitiator of the bisacyl phosphine oxide (BAPO) class is suggested. Irgacure® 819 shows high reactivity due to a long-wavelength absorption in combination with efficient photobleaching. For UV-cured coatings, products of the ɑ-hydroxyketone family (Irgacure® 184, Irgacure® 2959, Irgacure® 127, Darocur® 1173) are preferred as part of a photoinitiator package when curing unpigmented clear coatings or for surface curing in highly pigmented systems. For through curing of thicker sections and for highly pigmented systems, an acylphospine oxide type of photoinitiator such as the BAPO High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts and monoacyl phospine oxide (MAPO) families is suggested. BAPO-type photoinitiators are especially designed to be activated by longer-wavelength UV light in the near-visible region above 400 nm. Light of this wavelength penetrates deeper into the lower layers of the coating, thus enabling the through curing desired. Shorter-wavelength light, around 230 nm, is of higher photon energy but is less penetrating than that of longer wavelengths. Light of this shorter wavelength is particularly useful for surface curing. Moreover, BAPO-type photoinitiators also allow UV absorbers to be formulated into the coating for improved outdoor durability. In addition to excellent through-cure properties, BAPO phototinitiators photobleach after UV exposure to give a clean white appearance in contrast to an off-white color associated with other long-wavelength absorption photoinitiators. 25 Selection of the best individual photoinitiator or combination depends on a number of variables including the chemistry of the resins system (UPES, epoxy acrylate, urethane acrylate), selection of monomers, UV lamp type and orientation, curing speed required, coating properties, substrate and many more. 26 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Photoinitiator selection guide Photoinitiators Irgacure®, Darocur®, Lucirin® Clear wood coating Pigmented wood coating Clear plastics/ metal Pigmented plastics/ metal UV-stabilized clear coatings Irgacure® 184 Darocur® 1173 Irgacure® 127 Irgacure® 2959 Irgacure® 500 Overprint varnish Offset inks Flexo inks Screen inks Irgacure® 754 Darocur® MBF Product name Powder coatings α-hydroxyketone phenylglyoxylate acylphosphine oxide Lucirin® TPO Lucirin® TPO-L Irgacure® 2100 Irgacure® 819 Irgacure® 819-DW Irgacure® 907 Irgacure® 369 Irgacure® 1300 Irgacure® 379 Darocur® 4265 Irgacure® 2022 α-aminoketone High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Electronic coatings, adhesives and photoresists for displays, micro devices, circuit boards and offset plates Near-UV exposure UPES* systems Acrylated systems Cationic polymerization Photoacidcatalyzed systems Waterbased UV formulations High stability High purity Nonyellowing Low volatility, low odor 27 very well suited well suited suited * unsaturated polyesters 28 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Photoinitiator selection guide Photoinitiators Irgacure®, Darocur®, Lucirin® Product name Clear wood coating Pigmented wood coating Clear plastics/ metal Pigmented plastics/ metal UV-stabilized clear coatings Powder coatings Overprint varnish Offset inks Flexo inks Screen inks benzophenone (BP) Darocur® BP benzildimethyl ketal Irgacure® 651 sulfonium salts Irgacure® 250 Irgacure® 270 Irgacure® PAG 290 Irgacure® GSID 26-1 other Irgacure® 784 oxime esters Irgacure® OXE 01 Irgacure® OXE 02 photoacid generators Irgacure® PAG 103 Irgacure® PAG 121 Irgacure® PAG 203 Irgacure® CGI 1380 Irgacure® CGI 1907 Irgacure® CGI 725 29 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Electronic coatings, adhesives and photoresists for displays, micro devices, circuit boards and offset plates Near-UV exposure UPES* systems Acrylated systems Cationic polymerization Photoacidcatalyzed systems Waterbased UV formulations Low volatility, low odor Nonyellowing High purity High stability / very well suited well suited suited * unsaturated polyesters 30 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Photoinitiator selection guide Photoinitiators Irgacure®, Darocur®, Lucirin® Product name Chemical name Structure α-hydroxyketone Irgacure® 184 1-hydroxy-cyclohexyl-phenyl-ketone Darocur® 1173 2-hydroxy-2-methyl-1-phenyl-1-propanone Irgacure® 127 2-hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propionyl)-benzyl]-phenyl}-2-methylpropan-1-one Irgacure® 2959 2-hydroxy-1-[4-(2-hydroxyethoxy)phenyl]-2-methyl-1-propanone Irgacure® 500 Irgacure® 184 (50 %), benzophenone (50 %) O OH C O HO O C phenylglyoxylate Irgacure® 754 ® Darocur MBF oxy-phenyl-acetic acid 2-[2-oxo-2-phenyl-acetoxy-ethoxy]-ethyl ester and oxy-phenyl-acetic acid 2-[2-hydroxy-ethoxy]-ethyl ester phenyl glyoxylic acid methyl ester O C C O O OH High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts 31 Appearance UV/VIS absorption peaks [nm] Solubility solid 246, 280, 333 low yellowing, medium volatility, highly efficient for surface-curing liquid 245, 280, 331 with good solvent properties, highly suitable for blends with other photoinitiators, highly efficient for surface curing, slightly more reactive than Irgacure® 184 solid 260, 320 superior reactivity over Irgacure® 184 or Darocur® 1173, low sensitivity to oxygen inhibition, low emission/odor after curing solid 276,331 low yellowing, low odor, low volatility, low migration, reactive OH group enabling use as building block, FDA-approved for indirect food contact in adhesive applications liquid 250, 332 low yellowing, low viscosity provides advantage lowering the viscosity of formulation, highly efficient for surface curing, synergistic effect with amines liquid 260, 345 highly efficient in surface curing, low emission, low residual odor, lowest yellowing after curing liquid 255, 325 low yellowing after curing/aging, excellent surface-curing properties (stain resistance), allows development of clearcoat with superior adhesion Key properties good solubility medium solubility low solubility 32 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Photoinitiator selection guide Photoinitiators Irgacure®, Darocur®, Lucirin® Product name Chemical name Structure acylphosphine oxide ® Lucirin TPO 2,4,6-trimethylbenzoyl-diphenylphosphine oxide O O C P O O Lucirin® TPO-L 2,4,6-trimethylbenzoyl-diphenyl phosphinate Irgacure® 2100 liquid blend of acylphosphine oxides Irgacure® 819 bis(2,4,6-trimethylbenzoyl)-phenylphosphineoxide Irgacure® 819 DW Irgacure® 819 (45% active) dispersed in water Darocur® 4265 Lucirin® TPO (50 % by weight) Darocur® 1173 (50 % by weight) Irgacure® 2022 Irgacure® 819 (20 % by weight) Darocur® 1173 (80 % by weight) C P C P C O High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Appearance UV/VIS absorption peaks [nm] Solubility solid 295, 380, 393 liquid 33 Key properties good solubility in common UV systems, lower through-curing performance than Irgacure® 819 low yellowing, low odor easy to incorporate, low yellowing, photosensitivity at longer wavelength limited yellowing after curing, improved through-curing and reactivity over Lucirin® TPO, photosensitivity at longer wavelength liquid 275, 370 solid 360, 365, 405 liquid 360, 365, 405 easy to incorporate into water-based UV systems, low odor, low volatility, photosensitivity at longer wavelength liquid 240, 290, 380 good solubility in common UV systems, Darocur® 4265 can be incorporated into water-based systems, photosensitivity at longer wavelength liquid 246, 282, 370 lower through-curing performance than Irgacure® 819, well balanced ratio of surface and throughcuring, lower degree of photobleaching, photosensitivity at longer wavelength low odor, low volatility, photosensitivity at longer wavelength good solubility medium solubility low solubility 34 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Photoinitiator selection guide Photoinitiators Irgacure®, Darocur®, Lucirin® Product name Chemical name Structure other F Irgacure® 784 titanocene radical initialtor titanium, bis ( ƞ5-2,4-cyclopentadien-1-yl) bis [2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl]- N F Ti F F N oxime esters Irgacure® OXE 01 oxime ester radical initiator [1-(4-phenylsulfanylbenzoyl)heptylideneamino]benzoate N S O Irgacure® OXE 02 oxime ester radical initiator [1-[9-ethyl-6-(2-methylbenzoyl)carbazol-3-yl]ethylideneamino] acetate N N O O High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Appearance UV/VIS absorption peaks [nm] Solubility solid 397, 465 solid 327 solid 375 35 Key properties efficient radical photoinitiator for near UV-A, LED and laser exposure non-yellowing highly reactive near-UV radical photoinitiator for color filters, resin black matrix and other display applications only slightly yellowing highly reactive near-UV radical photoinitiator for color filters, resin black matrix and in other display applications good solubility medium solubility low solubility 36 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Photoinitiator selection guide Photoinitiators Irgacure®, Darocur®, Lucirin® Product name Chemical name Structure α-aminoketone Irgacure® 907 2-methyl-1[4-(methylthio)phenyl]-2-morpholinopropan-1-one O C S N O O Irgacure® 369 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1 Irgacure® 1300 Irgacure® 369 (30 % by weight), Irgacure® 651 (70 % by weight) N O C N O Irgacure® 379 2-dimethylamino-2-(4-methyl-benzyl)-1-(4-morpholin-4-yl-phenyl)-butan-1-one O N C benzophenone (BP) O ® Darocur BP benzophenone C benzildimethyl ketal O Irgacure® 651 2,2-dimethoxy-1,2-diphenylethan-1-one O C O N High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Appearance UV/VIS absorption peaks [nm] Solubility solid 232, 240, 307 highly efficient solid 233, 324 highly efficient solid 253, 326 solid 237, 320 solid 256, 340 solid 254, 337 Key properties highly efficient, excellent solubility compared to Irgacure® 369, easy to incorperate low initial yellowing, low oxygen inhibition, performance can significantly be improved in combination with amine synergists yellowing after curing tends to limit use to primers or intermediate coats good solubility medium solubility low solubility 37 38 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Photoinitiator selection guide Photoinitiators Irgacure®, Darocur®, Lucirin® Product name Chemical name Structure onium salts Irgacure® 250 I iodonium, (4-methylphenyl)[4-(2-methylpropyl) phenyl]-, hexafluorophosphate(1-) PF6 + R 1 R Irgacure® 270 sulfonium salt cationic initiator R R R S PF6 + R 1 R R 1 R F F F F F F F F Irgacure® PAG 290 tetralis(2,3,4,5,6-pentafluorophenyl)boranuide; tris[4-(4-acetylphenyl)sulfanylphenyl]sulfonium F F F B – F F F F F F F F S F S+ S F O Irgacure® GSID 26-1 tris[4-(4-acetylphenyl)sulfanylphenyl]sulfonium; tris(trifluoromethylsulfonyl)methide F F O S F O F S C S F O O O F O F F S S O S S O + S High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Appearance UV/VIS absorption peaks [nm] Solubility liquid 39 Key properties for curing of thick and highly pigmented cationic systems very low odor during curing and very low migration make the product especially well suitable for food packaging applications solid 242, 327 solid 293, 318 high reactivity, for near-UV curing of thick cationic systems, 3D prototyping, LED curing, long pot life solid 293, 318 high reactivity, for near-UV curing of thick cationic systems, LED curing, long pot life good solubility medium solubility low solubility 40 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Photoinitiator selection guide Photoinitiators Irgacure®, Darocur®, Lucirin® Product name Chemical name Structure photoacid generators S Irgacure® PAG 103 O N oxime sulfonate O S O N S Irgacure® PAG 121 O S O O N oxime sulfonate N S S Irgacure® PAG 203 N N oxime sulfonate F F F F S ® Irgacure CGI 1380 O oxime sulfonate N O S O F F O N F F F F F Irgacure® CGI 1907 Irgacure® CGI 725 F F F F oxime sulfonate O S O N O F F H F F F F F F N oxime sulfonate O S O O N O High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Appearance UV/VIS absorption peaks [nm] Solubility solid 418 non-ionic photoacid generator for near-UV and longer wavelengths generating alkyl sulfonic acid solid 406 non-ionic photoacid generator for near-UV and longer wavelengths generating alkyl sulfonic acid solid 281 non-ionic photoacid generator for deep-UV generating alkyl sulfonic acid solid 400 solid 200, 240, 255 non-ionic photoacid generator for deep-UV generating nonaflic acid solid 323 non-ionic photoacid generator for near-UV generating alkyl sulfonic acid Key properties non-ionic photoacid generator for near-UV generating camphor sulfonic acid good solubility medium solubility low solubility 41 42 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Absorption spectra of photoinitiators α-hydroxyketone photoininitiators 0.001 % in acetonitrile 1.2 absorbance 1.0 0.8 0.6 0.4 0.2 0.0 200 220 240 260 280 300 320 340 wavelength [nm] Irgacure® 184 Irgacure® 127 Darocur® 2959 Darocur® 1173 α-aminoketone photoinitiators 0.001 % in acetonitrile 1.2 absorbance 1.0 0.8 0.6 0.4 0.2 0.0 200 220 240 260 280 300 320 340 360 380 wavelength [nm] Irgacure® 369 Irgacure® 907 Irgacure® 379 acylphosphine oxide photoininitiators 0.1 % in acetonitrile 3.0 absorbance 2.5 2.0 1.5 1.0 0.5 0.0 300 320 340 360 380 wavelength [nm] Irgacure® 819 Irgacure® 2100 Lucirin® TPO Lucirin® TPO-L 400 420 440 460 High lights! Radiation curing with resins and photoinitiators for industrial coatings and graphic arts Classical photoinitiators 0.001 % in acetonitrile Oxime esters 0.001 % in acetonitrile 1.2 2.0 43 1.0 absorbance absorbance 1.5 0.8 0.6 0.4 1.0 0.5 0.2 0.0 0.0 200 220 240 Darocur® MBF Darocur® BP 260 280 wavelength [nm] Irgacure® 754 Irgacure® 651 300 320 340 Irgacure® 500 Cationic photoinitiators 0.05 % in acetonitrile absorbance 1.5 1.0 0.5 0.0 225 250 Irgacure® 250 275 300 325 wavelength [nm] Irgacure® 270 350 375 220 240 Irgacure® OXE 01 2.0 200 200 400 260 280 wavelength [nm] Irgacure® OXE 02 300 320 340 Contact worldwide Asia BASF East Asia Regional Headquarters Ltd. 45/F, Jardine House No. 1 Connaught Place Central Hong Kong Tel.: +852 2731-0111 Fax: +852 2731-5633 Europe BASF SE Resins & Additives E-EDC/RA – J 550 67056 Ludwigshafen Germany Tel.: +49 621 60-49923 Fax: +49 621 60-6649923 Mexico BASF Mexicana S.A. de C.V. Av. Insurgentes Sur 975 Col. 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