MANAGING PRODUCTIONS & SERVICE OPERATIONS What is Operation? “Any process that accepts inputs and uses resources to change those inputs in useful ways.” • • • • Land Labor Capital Entrepreneurship • Equipment • Procedures • Technology • Products • Services What is Operation Management? Accurately defined by Ramon J. Aldag and Timothy Stearns, “the process of planning, organizing, and controlling operations to reach objectives efficiently and effectively.” Efficiency - “the cost of doing something, or the resource utilization involved” Effectiveness – goal accomplishment Operations & the Engineering Manager TRANSFORMATION PROCESS Manufacturing Processes Service Processes a.) Job Shop a.) Service Factory b.) Batch Flow b.) Service Shop c.) Worker-Paced Line Flow c.) Mass Service d.) Machine-Paced Line Flow d.) Professional Service e.) Batch/Continuous Flow Hybrid f.) Continuous Flow Job Shop Preparation and Grouping of Materials Production is “based on sales orders for a variety of small lots”. Lathe Work Milling Inspection and Shipping Grinding Batch Flow It is where lots of generally designed products are manufactured. Worker-Paced Assembly Line Raw Materials Station 1 Materials and/or Labor Station 1 Materials and/or Labor Depends to the skill of the labor utilized. Station 1 Materials and/or Labor Finished Item Station 1 Materials and/or Labor Machine-Paced Assembly Line Produces mostly standard products with machines playing a significant role. Continuous Flow “the rapid rate at which items move through the system.” Batch/Continuous Flow Hybrid Combination of Batch and Flow Hybrid.