Capabilities Airbus A330/A340 Airbus A330/A340 System Overview Eaton’s Aerospace Product Capabilities The Airbus A330/A340 Family of aircraft has established significant market leadership in the 240-380 seat category. The five twin or four-engine aircraft, including the new A340500 and -600 models, offer the highest degree of operational flexibility and economy combined with unmatched passenger comfort. Selected as a key supplier, Eaton Aerospace provides the primary and emergency hydraulic power, emergency electric power and flap/slat hydraulic drives for the aircraft. Eaton's capabilities, as a leading supplier of advanced fluid power systems technology, continue to be demonstrated in challenging programs like the A330 and A340. A340-500 has a range of up to 16,600 km./ 9,000 nm. The shorter range four-engine A340-300 enhanced is offered with a new version of the CFM International CFM56-5C engine. The A340-500/-600 are powered by the Rolls-Royce Trent 500 series. The A330/A340 Family features a luxurious four-abreast arrangement in First Class, with each passenger enjoying unimpeded access to an aisle. Business Class features spacious six-abreast seating, affording each passenger an aisle or window seat, while Economy Class passengers are generally seated in a comfortable eight-abreast layout with no passenger more than one seat away from an aisle. The A340-500 and -600, the longest and largest Airbus aircraft in operation to date, maintain the Airbus leadership in technology and innovation through the use of advanced materials, systems and avionics. The platforms bring a new level of comfort, reliability, and versatility in long and ultra-long range aircraft. A new cabin interior featuring sleek and harmonious lines and unrivaled spaciousness, provide airlines with new ways of optimizing the cabin. The twin-engine A330 combines some of the lowest operating costs of any aircraft ever designed with maximum flexibility for a wide range of route structures. The twinengine A330 is available with General Electric CF6-80E1, Pratt & Whitney PW4000 or Rolls-Royce Trent 700 engines. Featuring the quietest cabin in the sky, the A340 enables airlines to develop more nonstop ultra-long haul services, including routes over extreme and remote terrain. The A340600, entered service in July 2002. It carries 380 passengers up to 14,640 km./7,900 nm. The ultra-long range, 313 seat, 2 The tremendous operating efficiency of the A330/A340 Family is enhanced by voluminous underfloor holds for generating cargo revenue, with room for 60% - 100% more freight than the largest competing aircraft on the market. The unrivaled operating economics of the A330/A340 Family mean that an airline can even operate profitable cargo flights without a single passenger on board. opened a new era of travel. It is the longest-range aircraft ever built. The A330/A340 Family has integrated state-of-the-art technology in its overall operation, including: fly-by wire flight control, side-stick controller, and digital avionics to support these functions. The A330/340 hydraulic system is comprised of three fully independent systems — Blue, Green and Yellow — to furnish the hydraulic power required to operate flight controls, landing gear, spoilers, flaps and slats, cargo doors, nosewheel steering, thrust reversers and the emergency electrical generator. Each hydraulic system operates at a nominal pressure of 3000 psi (207 bar). Four Eaton Vickers® brand model PV3-300-EA2 series variable displacement inline piston pumps are installed on each A330/A340. These engine driven pumps are equipped with an inlet boost impeller and electrical depressurization valve (EDV). The three air-cooled, continuously rated motorpumps (Vickers® brand MPEV3-032-15) are AC electric motor driven inline design, variable displacement pumps. Latest deliveries of the A340600 platforms have introduced new features such as lowerdeck facilities, which include galleys with a trolley lift to the main deck, creating more seating capacity on the main deck. In addition, airlines have chosen to install mini suites in First Class cabins and AFIS (Airbus In Flight Information System). The Vickers® brand engine driven pump (PV3-300-EA2) (EDP) provides primary hydraulic power for each of the three independent systems, Blue, Green and Yellow. The Green system is powered by two EDPs, and the Blue and Yellow systems are each powered by one EDP. The A340-500 now flies the world's longest air routes, such as Dubai to New-York, and Singapore to Los Angeles. With the ability to fly economical routes of up to 9000 nm./16,600 km., the A340-500 The hydraulic motor-driven generator (model CMV3-022-EA3C and CMV3-049-EA1A) provides emergency electrical power in case of primary electrical power failure. The model CMV3-022EA3C is rated at 5.5 kVA for EATON CORPORATION AEROSPACE C5-23 December 2004 A340 aircraft while the CMV3049-EA1A is rated at 8 kVA for the A330 aircraft. A generator control unit (MGC-050-EA2E and MGC-EA1C) (GCU) controls the emergency generator by providing speed regulation, voltage regulation, and protective functions. The Stab Trim hydraulic motor (Vickers® brand model MF3-075EA1J and MF3-075-EA2A) actuates the horizontal stabilizer on the aircraft. Eaton’s Actuation Systems provides the ground service hydraulic manifold, priority valve, solenoid valve, and fuse manifold associated with right or left pitch trimmers. In addition, the A330 is equipped with a reverse actuator. All three systems provide power for primary flight controls (ailerons, elevators and rudder). The Blue system provides hydraulic power to the slats, speed brakes, parking brakes, spoilers, pitch trim and thrust reversers. The Yellow system also provides power to flaps, speed brakes, spoilers, pitch trim, cargo doors, and thrust reversers. The Green system provides hydraulic power for thrust reversers, leading edge flaps and slats, the emergency electrical generator, landing gear, and nosewheel steering. Emergency power provided in the Green system is aided by a ram air turbine. The Airbus A330/A340 Family of aircraft engines are also equipped with Tedeco® brand chip detectors, located in the secondary power system oil flow. The collectors capture ferrous wear particles from gears and bearing that could indicate impending failure. Tedeco® brand chip collectors are equipped with self-closing valves permitting withdrawal of the magnetic probe for visual inspection of the collected debris, with minimal lost of oil. The aircraft engines are also equipped with Tedeco® brand liquid level indicators that provide a viewing port that allows the operator to check oil level in the auxiliary power unit. A high contrast feature provides excellent readability in subdued light. Another level indicator is the sight gauge, which is mounted on the oil reservoir of the engine to provide visual indication of operating fluid levels. The gauge is designed to withstand direct flame impingement without fluid loss. Eaton's filler plug has an easy opening quick-disconnect filler cap with strainer to allow operators to add oil into the APU and starter housings. Eaton also provides a full-flow debris monitor which is a special low-pressure drop housing that enhances the capture efficiency of chip detector in the gas turbine engine. Eaton’s Fluid Conveyance provides a variety of Aeroquip® brand hose and fittings assemblies. The A330/A340 Hydraulic System (Simplified) BLUE SYSTEM GREEN SYSTEM YELLOW SYSTEM A340 ENGINE 2 A330 ENGINE 1 A340 ENGINE 1 & 4 A330 ENGINE 1 & 2 A340 ENGINE 3 A330 ENGINE 2 Engine Pump PV3-300-EA2 Motorpump MPEV3-032-15 Engine Pump PV3-300-EA2 Motorpump MPEV3-032-15 Engine Pump PV3-300-EA2 Solenoid Valve 71145-11 Trim Motor MF1-075-EA1 Pitch Trimmer 71179-1 Other Control Functions Engine Pump PV3-300-EA2 Motorpump MPEV3-032-15 Solenoid Valve 71145-11 Solenoid Valve 71145-11 Emergency Generator (A340) CMV3-022-EA3C (A330) CMV3-049-EA1A Generator Control Unit (A340) MGC-050-EA2E (A330) MGC-EA1C Trim Motor MF1-075-EA1 Pitch Trimmer 71179-1 Other Control Functions EATON CORPORATION AEROSPACE C5-23 December 2004 3 Eaton’s Airbus A330/A340 Components CHIP COLLECTOR SIGHT PLUG ENGINE-DRIVEN PUMP FLEXIBLE HOSE ASSEMBLIES HYDRAULIC MOTOR DRIVEN GENERATOR ELECTRIC MOTORPUMP (EMP) GENERATOR CONTROL UNIT CHIP COLLECTOR THSA MOTOR 1800 SERIES QUICK DISCONNECTS FLEXIBLE HOSE ASSEMBLIES GROUND MANIFOLD PRIORITY VALVE 1817 SERIES SWIVELS CHIP DETECTOR FILLER PLUG FULL FLOW DEBRIS MONITOR SOLENOID VALVE FUSE MANIFOLD HYDRAULIC PITCH TRIMMER MANIFOLD ASSEMBLY POWER DOOR SYSTEM ACTUATOR GROUND SERVICE COUPLINGS CHANGEOVER VALVE 4 EATON CORPORATION AEROSPACE C5-23 December 2004 PV3-300-EA2 (A330/A340) Engine Driven Pump Main hydraulic power is supplied by four 47 gpm (175 L/min.), 3700 rpm, variable displacement, 3000 psi (207 bar), pressure compensated inline piston pumps. These highly reliable engine driven pumps operate continuously and are equipped with an outlet blocking valve and electrical depressurization valve (EDV). Displacement is 3.0 cu. in./rev. (50 ml/rev.). Pump dry weight is 35.10 lbs. (15.91 kg). MF3-075-EA1J (A330/A340) MF3-075-EA2A (A340500/600) Trim Hydraulic Motor The horizontal stabilizer is powered by a 0.66 cu. in./rev. (10.8 ml/rev.) fixed displacement axial piston inline piston-motor. The motor operates at 3000 psi (207 bar), 5400 rpm and weighs 6.45 lbs. (2.93 kg). MPEV3-032-15 (A330/A340/A340-500/600) Electric Motorpump CMV3-022-EA3C (A340) CMV3-049-EA1A (A330/A340500/600)) Motor Driven Generator MGC-050-EA2E (A340) MGC-EA1C (A330/A340500/600) Generator Control Unit Emergency electrical supply is provided by a 3000 psi (207 bar) variable displacement hydraulic motor driving a 400 Hz, 115/200 volt, 3-stage AC generator. Displacement on the A330 model is 0.49 cu. in./rev. (8.02 ml/rev.), and power output 0-8 kVA (power factor 0.75 lagging to 1.0). Dry weight is 42.5 lbs. (19.27 kg). Displacement on the A340 model is 0.22 cu. in./rev. (3.60 ml/rev) and power output 0-5.5 kVA (power factor 0.75 lagging to 1.0). The generator control unit (GCU) on the A330/A340 uses the latest solid state performance and reliability in a compact package. The GCU houses the necessary electronic circuitry to control and test numerous functions including: voltage and power regulation, against current overload, voltage/frequency limits and permanent magnet generator (PMG) short circuit, servo valve speed control and built-in system test (BITE). The MGCEA1C weighs 5.3 lbs. (2.40 kg) and the MGC-050-EA2D weighs 3.3 lbs. (1.50 kg). 1B6550 Chip Detector 1A6473 Chip Collector 1D6549 Full-Flow Debris Monitor Eaton’s Tedeco brand Chip Detectors provide electrical sensors that signal the presence of ferro-magnetic wear particles in lube systems of the engines and auxiliary power units. Eaton’s Tedeco brand Chip Collectors provide early failure detection that captures ferromagnetic wear particles in the Airbus A330/A340 aircraft engines and secondary power systems. Auxiliary hydraulic power for ground operation is provided by three air-cooled AC electric motor-driven, 3000 psi (207 bar), variable displacement, pressure compensated inline piston pumps. Each unit produces 8.5 gpm (32 L/min.). displacement is 0.26 cu. in./rev. (4.3 ml/rev.). Motorpump dry weight is 32.0 lbs. (14.51 kg). EATON CORPORATION AEROSPACE Eaton’s full-flow debris monitor has a special low-pressure housing that enhances capture efficiency of the chip detector in a gas turbine engine. C5-23 December 2004 5 S126F Sight Plug B7236T Filler Plug Eaton’s Tedeco brand Filler Plug provides secure access for replenishing oil in the A330/340 air turbine starters and other power units. Eaton’s Tedeco brand Sight Plug is a visual indicator of the oil level in the engine lube tank. 70902-3 Ground Manifold 71035-5 Priority Valve The Ground Manifold is used for maintenance on the ground. It isolates manually, either hydraulic supply to the right wing, left wing or tail primary flight controls for servo-controls internal flow leakage measurement. The manifold contains a pressure compensated, spring return shutoff valve. The valve either directs ground service supply pressure to a section of the flight control hydraulic system or permits the aircraft's hydraulic supply to pass through. The Priority Valve is designed to control the amount of flow exiting each of its outlet ports based on its inlet port pressure. As the inlet pressure decreases below a predetermined setting, a poppet in the valve closes off one of the outlet ports and, therefore, gives precedence to the other outlet port. The valve is designed to operate in the environmental conditions specified in AIRBUS Specification SPE A 2900 A 006 C. 71145-1 Solenoid Valve 71461-1 Fuse Manifold The Solenoid Valve for the A330/A340 is a two- position, threeway DC solenoid operated valve for 3000 psi (207 bar) service. With solenoid de-energize, the pressure port is connected to the system supply port. When the solenoid is energized, the consumer supply port connects to the return port. 6 The Fuse Manifold contains two hydraulic fuses that are designed for a 3000 psi (207 bar) system. The manifold is used in the hydraulic system for the nose wheel door actuation. In case of a malfunction, if the flow exceeds the design limit, the fuse will shut off the flow preventing fluid loss. EATON CORPORATION AEROSPACE C5-23 December 2004 71179-1 Hydraulic Pitch Trimmer Manifold Assembly The Manifold Assembly consists of one manifold, one fuse unit, one relief valve and one check valve for use in the landing gear hydraulic system. The Manifold is designed to operate with Skydrol fluid at 266 bar pressure. The fuse unit prevents the complete loss of a system in failure scenarios. If the unit's predefined maximum flow rate is exceeded, the fuse closes and inhibits flow to downstream consumers. The fuse permits flow up to the design set point. In the flow exceeds the design limit the fuse will shut off preventing fluid loss. This prioritization ensures that systems deemed critical will receive flow in situations where there is low system pressure. The priority valve will give priority to the flight controls over all other systems such as it will give priority to the leading edge flaps over landing gear actuation 71396 Power Door System Actuator The hydraulic actuator is designed for use in a 3000 psi (207 bar) hydraulic system and 4000 lbs of axial load. Flexible Hose Assemblies Eaton’s Aeroquip® brand assemblies are utilized throughout the A330/A340 aircraft. The standard wire braided technology is being used for the low and medium pressure hose assemblies and Kevlar® braised technology is being used for the high pressure hose assemblies. 1817 Series Swivels for Main Landing Gears Eaton’s 1817 series swivels are used on the main landing gear of the A340 to allow the needed rotational motion during landing gear extend and retract. The field proven 1817 series swivels incorporate ball bearings that take the end load caused by the high system pressures resulting in low break out and running torques. Changeover Valve (COV) for Nose Wheel Steering (A340-500/600) 1800 Series Quick Disconnects for Galley Cooling (A340) Eaton’s COV is a precision machined rotary valve used in the nose wheel steering of the A340-500/600. Its primary purpose is to supply hydraulic pressure to the push-pull actuators that drive the nose gear around when steering on the ground. The design is a dual passage valve whereby the outlet ports vary from high pressure to return pressure depending on what the orientation of the nose gear is. The 1800 Series Quick Disconnect couplings are Eaton’s Aeroquip® brand standard stainless steel thread together couplings that have been selected for use in the galley cooling coupling application. Special seal materials are incorporated in the couplings for compatibility with the Galden fluid used in the application. The design is a one hand thread together design with a ratchet sleeve on the hose half that must be pulled back to allow disconnection. Hydraulic Ground Service Equipment (GSE) Couplings Eaton’s Aeroquip® brand GSE couplings are used to connect the aircraft hydraulic system to the ground cart to allow system check on the ground without the operation of the aircraft hydraulic system. Eaton’s standard interface allows connection to common ground carts throughout the world. Summary Eaton’s Aerospace Products PART NUMBER EATON MODEL NUMBER DESCRIPTION 3022053-00 974540 520913 920582 521100 928005 933252 3022017-001 PV3-300-EA2 MPEV3-032-15 CMV3-022-EA3C CMV3-049-EA1A MGC-050-EA2E MGC-EA1C MF3-075-EA1J MF3-075-EA2A Engine Driven Pump (A330/340) Electric Motorpump (A330/A340/A340-500/600) Motor Driven Generator (A340) Motor Driven Generator (A330/A340-500/600) Generator Control Unit (A340) Generator Control Unit (A330/A340-500/600) Trim Hydraulic Motor (A330/A340) Trim Hydraulic Motor (A340-500/600) Same As Model No. Chip Collector (A330) Same As Model No. Same As Model No. Same As Model No. Same As Model No. Same As Model No. Same As Model No. Same As Model No. Same As Model No. 1A6473/1A6505/1A1869/1A475/ A6074B/A75J A75M A4139 1B6304 VA3508 1B6550/1B7802 1D6549 B7236T S126F Chip Collector (A340) Filler Plug (A330) Chip Detector (A330/A340) Chip Collector (A330/340) Chip Detector (A340) Full-Flow Debris Monitor Filler Plug Sight Plug (A330) N/A N/A N/A N/A N/A 7902-3 71035-5 71145-1 71461-1 71179-1 Ground Manifold Priority Valve Solenoid Valve Fuse Manifold Hydraulic Pitch Trimmer Manifold Assembly N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Flexible Hose and Assemblies Changeover Valve for Nose Wheel Steering (A340-500/600) 1800 Series Quick Disconnects for Galley Cooling (A340) Ground Service Couplings 1817 Series Swivels for Main Landing Gears EATON CORPORATION AEROSPACE C5-23 December 2004 7 Eaton Corporation Aerospace Operations 3 Park Plaza Suite 1200 Irvine, California 92614 Phone: (949) 253-2117 Fax: (949) 253-2111 http://aerospace.eaton.com Eaton Corporation Electric Distribution & Controls 2250 Whiffield Avenue Sarasota, Florida 34243 Phone: (800) 955-7354 Fax: (941) 751-7173 Eaton Corporation Actuation Systems P.O. Box 872 3675 Patterson Avenue Grand Rapids, Michigan 49588-0872 Phone: (616) 949-1090 Fax: (616) 949-2744 Eaton Corporation Electric Distribution & Controls 1640 Monrovia Avenue Costa Mesa, California 92627 Phone: (949) 642-2427 Fax: (949) 722-4475 Eaton Corporation Fluid Conveyance Meadowbrook Road P.O. Box 819 Toccoa, Georgia 30577-0819 Phone: (706) 779-3351 Fax: (706) 779-2638 Eaton Corporation Fluid Power 5353 Highland Drive Jackson, Mississippi 39206-3449 Phone: (601) 981-2811 Fax: (601) 987-5255 Eaton GMBH Fluid Conveyance Posttach 1026 Carl -Benz-Strasse 9 D-82205 Gilching Germany Phone: (49) 810-575-0 Fax: (49) 810-575-27 Eaton Corporation Actuation Systems 4690 Colorado Blvd. Los Angeles, California 90039 Phone: (818) 409-0200 Fax: (818) 241-3772 Eaton Corporation Fluid Conveyance 2500 W. Argyle St. P.O. Box 1845 Jackson, MI 49202-1845 Phone: (517) 787-8121 Fax: (517) 789-4716 Eaton Corporation Engineered Sensors 24 E. Glenolden Avenue Glenolden, Pennsylvania 19036 Phone: (610) 522-4000 Fax: (610) 522-4900 Eaton S.A. Fluid Conveyance Chemin De Pau 64121 Serres-Castet France Phone: (33) 559-333-864 Fax: (33) 559-333-865 Eaton Corporation Engineered Sensors 15 Durant Avenue Bethel, Connecticut 06801 Phone: (800) 736-1557 Fax: (203) 796-6313 Eaton Corporation Fluid Conveyance 300 South East Avenue Jackson, Michigan 49203-1972 Phone: (517) 787-8121 Fax: (517) 787-5758 Eaton LTD Fluid Power Larchwood Avenue Bedhampton Havant Hampshire P09 3QL Phone: (44) 2392-487260 Fax: (44) 2392-492400. Eaton LTD Fluid Conveyance Broad Ground Road Lakeside Redditch Worcs B98 8YS England Phone: (44) 152-751-7555 Fax: (44) 152-751-7556 © 2004 Eaton Corporation All Rights Reserved Printed in USA Copying or Editing is Forbidden Form No. C5-23 December 2004