Measuring and Test Equipment Calibration/Service Procedure A Calibration/Service Procedure (CSP) contains the detail necessary for experienced calibration technicians to perform a calibration process. It assumes familiarity with the Test Instrument (TI), measurement standards, support equipment, general metrology techniques, terminology & definitions, and Quality Management System. The performance of this instrument meets or exceeds all published measurement specifications (unless otherwise noted) and is calibrated using standards traceable to the National Institute of Standards and Technology or equivalent international standards. Operating and Calibration Conditions (Required to meet the listed specifications, unless otherwise defined in Section 1) TI Warm-up Period TI Operating Environment 0 Hr. 0 Min. Temperature: * Relative Humidity * The calibration environment is specified in the quality documentation of the responsible calibration agency. Any exceptions or additions are listed below. * Not specified. Prepared by: P. J Wright Manufacturer/Model/Description Checked by: P.J. Wright General Procedure Various Date of Release: February 1984 Frequency Meters, Coaxial Revisions Letter Description Date Initials H BY7281 2-00 CRF/LDD J ECO-0280579 6-10 KKL K CO-00044592 6-2019 TJE L CO-00141590 6-2022 TJE Sheet 1 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Rockwell Collins 400 Collins Road NE Cedar Rapids, IA 52498-0001 This procedure describes the calibration of coaxial frequency meters (cavity type) in the 0.25 to 12.4 GHz frequency range. Meters used for testing the LRA-700 require measurement data at 4.25, 4.30, and 4.35 GHz. Meters used for testing the ALT-50/55( )/1000/4000 and/or 860F2 require measurement data at 4.30 GHz. Table 1 Test Instrument Parameter A Calibration Description Performance Specification Test Method 1.1 Frequency Accuracy Listed in Calibration/Checklist Data for each TI A Measured with a frequency counter. 1.2 Frequency Range Listed in Appendix A for each TI Not Checked. 1.3 VSWR Listed in Appendix A for each TI Not Checked. 1.4 Minimum Absorption Dip Listed in Appendix A for each TI Not Checked. 1.5 Reactance Mode Insertion Loss Listed in Appendix A for each TI Not Checked. Data accuracy at 4.25, 4.30, and 4.35 GHz is 1 MHz. New data is supplied if old data varies by more than 0.5 MHz. Sheet 2 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Section 1 Introduction and Description This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Table 2-1 Item 2.1 Primary Frequency Standard Minimum Use Specifications Range: 10 MHz Accuracy: ±1 x 10E-8 Sheet 3 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Section 2 Equipment Requirements Note Equipment that meets the Minimum Use Specifications may be substituted for the listed items. Measurement Standards Manufacturer/Model Collins 1000(x)FS This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Item Support Equipment and Accessories Minimum Use Specifications Manufacturer/Model 2.2 Frequency Counter B Range: 350 MHz to 12.4 GHz Sensitivity: -10 dBm External Frequency Reference 2.3 Power Meter/Sensor or Thermistor Mount Range: -20 to +10 dBm Frequency Range: 10 MHz to 10 GHz Frequency Range: 10 MHz to 18 GHz Signal Generator Output Level: 0 dBm min Frequency Range: 250 to 450 MHz 450 to 1000 MHz 1000 to 2000 MHz 2.0 to 4.0 GHz 4.0 to 7.0 GHz 7.0 to 10.0 GHz 10.0 to 12.4 GHz 10.0 MHz to 20 GHz Hewlett Packard 8640B Hewlett Packard 612A Hewlett Packard 614A Hewlett Packard 616A Hewlett Packard 618A Hewlett Packard 620A Hewlett Packard 8672A Hewlett Packard 8341B 2.4 Keysight Technologies 53150A EIP 545 EIP 575 EIP 578 Hewlett Packard 431C/478A Hewlett Packard 435A/8481A or Hewlett Packard 436A/8481A 2.5 Power Divider Frequency Range: 0.25 to 12.4 GHz Weinschel 1506 2.6 50 Ohm Termination Frequency Range: 0.25 - 1.0 GHz VSWR: <1.30 Hewlett Packard 908A 2.7 Attenuator, Coaxial Frequency Range: 0.25 to 12.4 GHz VSWR: <1.3 Loss: 6 dB nominal 3 dB nominal Weinschel 1A-6 (2 required) Weinschel 1A-3 B Frequency counter not required between 2.0 and 12.4 GHz if the HP 8672A is used as a calibrated frequency source (accuracy complies with MUS for frequency counter). Sheet 4 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Table 2-2 This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. 3.1 Review the entire procedure before starting the calibration. 3.2 Determine the frequency range and accuracy of the TI from Calibration/Checklist Data. Sheet 5 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Section 3 Preliminary Operations 4.1 Frequency Accuracy Calibration 4.1.1 From the frequency range of the TI determine which signal generator should be used. 4.1.2 Connect the TE as in Figure 4-1. Note For the PRD 587A frequency meter, connect a tee connector to one output of the power divider. Then connect the TI and power meter to separate ends of the tee connector and connect a 50 ohm termination to the output of the TI. Figure 4-1 4.1.3 Make the following control settings on the TE. Signal Generator Output 0 dBm Function CW Range Power Meter For ¾ scale reading 4.1.4 Set the TI frequency control to the first frequency listed in the Calibration/Checklist Data form. 4.1.5 Adjust the signal generator frequency control for a null on the power meter. If necessary, change the power meter range setting. 4.1.6 Note the frequency at which the null occurs on the power meter. 4.1.7 This value must be within the frequency accuracy limits of the TI. Sheet 6 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Section 4 Calibration Process Repeat steps 4.1.5 to 4.1.7 for the different frequency calibration checklist control settings on the frequency meter as in the data form. 4.1.9 If the TI is used to test the LRA-700 repeat steps 4.1.5 through 4.1.7 for 4.25, 4.30, and 4.35 GHz using the previous data to set the TI dial. Supply new data if the old data varies from the new data by more than 0.5 MHz. 4.1.10 If the TI is used to test the ALT-50/55( )/1000/4000 or 860F2, repeat steps 4.1.5 through 4.1.7 for 4.30 GHz using the previous data to set the TI dial. 4.2 Calibration Complete. Sheet 7 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. 4.1.8 Manufacturer: Model: Description: Frequency Engineering Laboratories WDB4080-PM Frequency Meter Ident No: Temp: RH: Date: Tech: Tolerance Limits Step Function Tested Nominal Measured Value Minimum 4.1.7 Maximum Frequency Setting 0.05% setting 4.0 GHz 4.000 GHz 3.998 GHz 4.002 GHz 4.3 4.300 4.29785 4.30215 5.0 5.000 4.9975 5.0025 6.5 6.500 6.49675 6.50325 8.0 8.000 7.996 8.004 Sheet 8 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Calibration Checklist/Data Form This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Manufacturer: Model: Description: Step 4.1.7 General Microwave N604 Frequency Meter Function Tested Ident No: Temp: RH: Nominal Minimum Frequency Setting 0.10% setting 2.0 GHz 2.000 GHz 1.998 GHz 2.002 GHz 3.0 3.000 2.997 3.003 4.0 4.000 3.996 4.004 Sheet 9 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Calibration Checklist/Data Form Date: Tech: Tolerance Limits Measured Value Maximum This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Manufacturer: Model: Description: Step 4.1.7 General Microwave N607 Frequency Meter Function Tested Ident No: Temp: RH: Nominal Minimum Frequency Setting 0.10% setting 0.95 GHz 0.95000 GHz 0.94905 GHz 0.95095 GHz 1.3 1.3000 1.2987 1.3013 1.7 1.7000 1.6983 1.7017 2.0 2.000 1.998 2.002 Sheet 10 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Calibration Checklist/Data Form Date: Tech: Tolerance Limits Measured Value Maximum This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Manufacturer: Model: Description: Step 4.1.7 General Microwave N608 Frequency Meter Function Tested Ident No: Temp: RH: Nominal Minimum Frequency Setting 0.10% setting 4.0 GHz 4.000 GHz 3.996 GHz 4.004 GHz 5.0 5.000 4.995 5.005 7.0 7.000 6.993 7.007 8.0 8.000 7.992 8.008 Sheet 11 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Calibration Checklist/Data Form Date: Tech: Tolerance Limits Measured Value Maximum This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Manufacturer: Model: Description: Step 4.1.7 Hewlett Packard 536A Frequency Meter Function Tested Ident No: Temp: RH: Nominal Minimum Frequency Setting 0.17% setting 1.0 GHz 1.000 GHz 0.9983 GHz 1.0017 MHz 2.0 2.000 1.9966 2.0034 3.0 3.000 2.9949 3.0051 4.0 4.000 3.9932 4.0068 Sheet 12 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Calibration Checklist/Data Form Date: Tech: Tolerance Limits Measured Value Maximum Manufacturer: Model: Description: Hewlett Packard 537A Frequency Meter Ident No: Temp: RH: Date: Tech: Tolerance Limits Step Function Tested Nominal Measured Value Minimum 4.1.7 Maximum Frequency Setting 0.17% setting 4.0 GHz 4.0000 GHz 3.9932 GHz 4.0068 GHz 6.0 GHz 6.0000 5.9898 6.0102 8.0 GHz 8.000 7.9864 8.0136 10.0 GHz 10.000 9.983 10.017 Sheet 13 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Calibration Checklist/Data Form Manufacturer: Model: Description: Microlab/FXR 410-A24 Frequency Meter Ident No: Temp: RH: Date: Tech: Tolerance Limits Step Function Tested Nominal Measured Value Minimum 4.1.7 Maximum Frequency Setting 0.10% setting 4.2 GHz 4.2000 GHz 4.1958 GHz 4.2042 GHz 4.25 GHz 4.2500 4.24575 4.25425 4.2990 4.3010 1 MHz 4.3 4.3000 0.10% setting 4.35 4.3500 4.34565 4.35435 4.40 4.4000 4.3956 4.4044 Sheet 14 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Calibration Checklist/Data Form This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Manufacturer: Model: Description: Step 4.1.7 Microlab/FXR N410A Frequency Meter Function Tested Ident No: Temp: RH: Nominal Minimum Frequency Setting 0.10% setting 1.0 GHz 1.000 GHz 0.999 GHz 1.001 GHz 2.0 2.000 1.998 2.002 3.0 3.000 2.997 3.003 4.0 4.000 3.996 4.004 Sheet 15 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Calibration Checklist/Data Form Date: Tech: Tolerance Limits Measured Value Maximum This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Manufacturer: Model: Description: Step 4.1.7 Microlab/FXR N414A Frequency Meter Function Tested Ident No: Temp: RH: Nominal Minimum Frequency Setting 0.10% setting 4.0 GHz 4.000 GHz 3.996 GHz 4.004 GHz 6.0 6.000 5.994 6.006 8.0 8.000 7.992 8.008 10.0 10.000 9.990 10.010 Sheet 16 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Calibration Checklist/Data Form Date: Tech: Tolerance Limits Measured Value Maximum This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Manufacturer: Model: Description: Step 4.1.7 PRD 587A Frequency Meter Ident No: Temp: RH: Function Tested Nominal Minimum Frequency Setting 0.50% setting 300 MHz 300 MHz 298.5 MHz 301.5 MHz 500 500 499 501 700 700 698.6 701.4 1000 1000 998 1002 Sheet 17 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Calibration Checklist/Data Form Date: Tech: Tolerance Limits Measured Value Maximum 0.20% setting This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Manufacturer: Model: Description: Step 4.1.7 Waveline 698-DR Frequency Meter Function Tested Frequency Setting Ident No: Temp: RH: Nominal Minimum 8.2000 GHz 8.1934 GHz 8.2066 GHz 9.3300 9.3225 9.3375 12.4000 12.3901 12.4099 Sheet 18 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 Calibration Checklist/Data Form Date: Tech: Tolerance Limits Measured Value Maximum Manufacturer/Model No. FEL WDB4080-PM VSWR - Minimum Absorption Dip Frequency Range Reactance Mode Insertion Loss 1 dB (nominal) 4.0 to 8.0 GHz - General Microwave N604 <1.3 20% 1.9 - 4.0 GHz <0.2 dB General Microwave N607 <1.3 20% 0.95 - 2.0 GHz <0.2 dB General Microwave N608 <1.3 20% 3.95 - 8.2 GHz <0.2 dB Hewlett Packard 536A - 1 dB (1-4 GHz) 0.6 dB (0.96 - 1.0 GHz and 4.0 - 4.2 GHz) 0.96 - 4.2 GHz - Hewlett Packard 537A - 1 dB 3.7 - 12.4 GHz - Microlab/FXR 410-A24 <1.5 (in) C <2.0 (out) C 1.0 ±0.3 dB 4.175 - 4.425 GHz - Microlab /FXR N410A <1.3 10 - 40% 1.0 - 4.0 GHz <0.5 dB Microlab /FXR N414A <1.3 5 - 20% 3.95 - 11.0 GHz <0.5 dB PRD 587A <1.3 20% 0.25 - 1.0 GHz <8 dB - 1 dB 8.2 - 12.4 GHz - Waveline 698-DR C 4.2 GHz to 4.4 GHz Sheet 19 of 19 597-0709-785 Rev L STATE 3 - ENGINEERING RELEASE 2022-06-14 This document may contain export controlled technical data. Do not transfer/export without proper export classification and approval. Uncontrolled: Subject to change without notice. This export classification marking supersedes any and all other export classifications and export markings which may be contained in this document. Appendix A