Keysight Technologies Medalist i3070 Series 5 In-Circuit Test System Test Methods and Specifications Notices © Keysight Technologies, Inc. 2010 No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and written consent from Keysight Technologies, Inc. as governed by United States and international copyright laws. Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Medalist i3070 Series 5 Family Description . . . . . . . . . . . . . . . . . . . . . 2 Medalist i3070 Series 5 UnMux System Summary . . . . . . . . . . . . . . . 4 Medalist i3070 Series 5 Mux System Summary . . . . . . . . . . . . . . . . . . 6 System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Medalist i3070 One-Module Systems . . . . . . . . . . . . . . . . . . . . . . 8 Medalist i3070 Two-Module Systems . . . . . . . . . . . . . . . . . 9 Medalist i3070 Four-Module Systems . . . . . . . . . . . . . . . . . . . . . 10 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Testhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 11 13 13 13 13 Test Features and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Test Development Software on UnMux Platform . . . . . . . . . . . . 14 Test Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Test Debugging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Test Development Software on Mux Platform . . . . . . . . . . . . . . . 16 Board Consultant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Test Consultant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Fixture Consultant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Pushbutton Debug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 IPG-II Program Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Keysight Short-wire Fixture Technology . . . . . . . . . . . . . . . . . . . 19 Device Test Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Multiple Board Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 VTEP v2.0 Powered! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Connect Check (Mux Systems) . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 In-circuit Boundary-Scan (IEEE 1149.1) . . . . . . . . . . . . . . . . . . . . 23 Access Consultant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Board Test Grader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Coverage Analyst . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Pushbutton Q-STATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 System Confirmation and Hardware Diagnostics Software . . . . 25 Optional Test Features and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 DriveThru Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 PanelTest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Throughput Multiplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Polarity Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Limited Access Test Solutions – Super 7 Suite . . . . . . . . . . . . . . 27 ScanWorks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Flash70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 MagicTest (Mux Systems) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Unpowered Test Measurement Specifications . . . . . . . . . . . . . . . . . . 32 Analog In-circuit Test Specifications . . . . . . . . . . . . . . . . . . . . . . 32 Shorts and Opens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Zener Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 High Voltage Zener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Bipolar Transistor (Beta Test) . . . . . . . . . . . . . . . . . . . . . . . . . 35 Depletion Field Effect Transistor . . . . . . . . . . . . . . . . . . . . . . 35 Fuse, Switch, and Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 TestJet and VTEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Polarity Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Powered Test Measurement and Specifications . . . . . . . . . . . . . . . . . 38 Analog Functional Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Built-in Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Universal Source (Four Quadrant) . . . . . . . . . . . . . . . . . . . . . 39 Auxiliary DC Voltage Source (Four Quadrant) . . . . . . . . . . . . 39 Differential Detector DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Differential Detector AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Waveform Digitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Frequency/Time Interval Counter . . . . . . . . . . . . . . . . . . . . . 42 Power Monitoring Circuit (PMC) . . . . . . . . . . . . . . . . . . . . . . . 42 External Functional Test Instruments . . . . . . . . . . . . . . . . . . . . . . 43 Functional Test Access Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Digital In-circuit Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Digital In-circuit and Functional Test . . . . . . . . . . . . . . . . . . . . . . 47 Additional Digital Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 50 ControlXTP Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Debug Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 General-Purpose Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Mixed Signal Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Pin Cards and Test Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Pin Cards for Medalist i3070 UnMux Systems . . . . . . . . . . . . . . 53 Hybrid-144 Non-multiplexed Pin Card . . . . . . . . . . . . . . . . . 53 Pin Cards for Medalist i3070 Mux Systems . . . . . . . . . . . . . . . . . 56 HybridPlus-DD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 AnalogPlus-DD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 AccessPlus Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Performance Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Utility Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Device Under Test (DUT) Power Supplies . . . . . . . . . . . . . . . . . . 63 Power Supplies Maximum Combinations . . . . . . . . . . . . . . . 63 6621A Dual Output Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 6634A Single Output Supply . . . . . . . . . . . . . . . . . . . . . . . . . 64 6624A Quad Output Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 65 6642A Single Output Supply . . . . . . . . . . . . . . . . . . . . . . . . . 65 Input Voltage and Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Vacuum and Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Fixture Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Long Wire Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Short Wire Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 01 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Introduction This document describes the warranted performance of Medalist i3070 Series 5 In-Circuit Test Systems. For the latest version of this document, log in to the Technical Support website (www.keysight.com/find/ict) and look for Test Methods and Specifications. Specifications are set using the model shown below. In the diagram, –– Product Margin is the difference between the average product performance (X) and the test line limit, which is the pass/fail limit used by the production line at final test under standard environmental conditions. –– Environmental & Drift represents the potential change in performance over the range of environmental extremes and the calibration period. –– Measurement Uncertainty represents potential measurement errors in the equipment used to characterize the product. –– Customer Guardband is the margin necessary to ensure that, in a worst-case scenario, a customer’s unit will perform better than the published specification. All specifications are valid at the tester-to-fixture interface over the temperature range 0°C to 40°C (32°F to 104°F). The system must be powered for at least 30 minutes and within ±5°C of the last system autoadjust temperature. The specifications given describe a system’s warranted performance. Typical performance specifications are identified by (typical) or (typ) in the specification tables. These are values which the typical system can be expected to achieve in most situations, but are not warranted. 02 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Medalist i3070 Series 5 Family Description The Medalist i3070 Series 5 Board Test Family is the broadest and most compatible family of board test systems available on the market today. Designed to handle a wide variety of test strategies, technologies, printed circuit boards (PCBs), and budgets, the Medalist i3070 Series 5 family offers a specific test system to fit your exact requirements. The systems can be expanded in both hardware and software capabilities to meet future growth needs. –– Medalist i3070 One-Module Systems Medalist i3070 one-module systems provide test capacity for up to 1296 nodes in a compact, low-cost, ready-to-use package. Designed to provide a small footprint, the controller and all hardware required for testing low node-count boards is located directly in the testhead. Connect power, compressed air, and a vacuum source. –– Medalist i3070 Two-Module Small Footprint Systems Medalist i3070 two-module small footprint systems provide test capacity for up to 2592 nodes in a compact testhead. Module cards containing the tester hardware resources, DUT power supplies, and the system controller are all located in the testhead, minimizing floor space. –– Medalist i3070 Two-Module Systems Medalist i3070 two-module systems provide test capacity for up to 2592 nodes in an affordable testhead design. Module cards containing the tester hardware resources, DUT power supplies, and the system controller are all located in the testhead, minimizing floor space. –– Medalist i3070 Four-Module Systems Medalist i3070 four-module systems provide the most expandability, with capacity for up to 5184 nodes. The testhead contains the module cards and system controller. A support bay provides rack space for DUT power supplies and optional instruments. 03 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Medalist i3070 Series 5 Family Description (continued) Family Compatibility Because all Medalist i3070 systems are based on a common hardware and software platform, the Medalist i3070 family can share test programs, fixtures, and programming resources. All Medalist i3070 users can share key information and processes such as fixture build, test development, custom device tests, quality data collection, training, and support. Medalist 3070 test and fixtures can also be migrated for use on Medalist i3070 systems. Today, global manufacturers have facilities spread throughout the world. Although each site may use a different system from the Medalist i3070 family, the common platform allows for the free exchange of resources and processes, regardless of different testing capabilities. A common platform also means that a single site can use a combination of Medalist i3070 family systems to optimize testing for a specific mix of boards and manufacturing processes. 04 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Medalist i3070 Series 5 UnMux System Summary Full System Node Capability –– Maximum of 5184 nodes for 4-module; 2592 nodes for 2-module; 1296 nodes for 1-module Full System Analog Capability –– Shorts test programmable threshold: 2 Ω to 1000 –– Resistance measurements: 0.1 Ω to 10 M Ω –– Capacitance measurements: 10 pf to 10 mf –– Inductance measurements: 5 μH to 100 H –– Diode, zener diode, transistor, FET, fuse, jumper, switch, potentiometer measurements –– Op-amp, comparator, voltage regulator, voltage reference, current source, optoisolator, oscillator, and RS-232 transceiver device tests from extensive library –– Arbitrary waveform generator: 1 Hz to 20 kHz –– Waveform digitizer: 40k samples/sec, 8192 samples –– Function generator: DC, sine, square, and triangle: 0 to ±10 V, 0.5 Hz to 20 kHz –– Auxiliary DC voltage source: 0 to ±10 V; 30 or 150 mA –– DC detector: 0 to 160 V –– Universal counter: frequency, pulse, and time interval measurements: 1 Hz to 60 MHz; 30 ns to 1s –– Up to 8 analog functional test access ports Full System Digital Capability –– Maximum of 5184 drive and receive channels for 4-module; 2592 drive and receive channels for 2-module; 1296 drive and receive channels for 1-module –– Pin-by-pin programmable drive and receive resources: 0 to +5.0 V drive level 0 to +4.875 V receive level Pull-up/pull-down or AC termination loads –– Logic analyzer, bit-by-bit, and CRC capture modes –– Drive edge placement accuracy (any driver): ±15 ns (typical) ±750 mA peak, ±100 mA continuous backdrive current –– Drive voltage accuracy: 20 mV programming resolution ±20 mV ± 2% of setting –– Receive edge placement accuracy (any receiver): 2 ns (resolution) ±15 ns (typical) –– Receive voltage accuracy: 20 mV programming resolution ±2% of setting ± 100 mV (typical) –– Pattern rate: 6.25 million/second –– Vector Processing Unit digital sequencer –– ASIC test length no reload: > 4M vectors (typical) –– Boundary-scan test length no reload: > 4.8M vectors (typical) –– RAM test length no reload: > 64M vectors (typical) –– ROM test length no reload: > 256M vectors (typical) –– 625 kHz to 50 MHz clocks –– 160 kHz to 80 MHz sync-to-clock –– Flash RAM and PLD programming capability 05 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Medalist i3070 Series 5 UnMux System Summary (continued) Standard Peripherals –– Repair ticket printer –– Guided hand-held probe Controller –– PC running Windows XP Standard System Software/Features –– Medalist i3070 Software –– IPG-II Analog Program Generator –– Pushbutton Digital Debug –– Automatic 6-wire analog in-circuit tests –– Automatic digital test generation –– Automatic Analog Debug Software –– Safeguard ICT analysis –– Automatic multi-level disable –– Automatic global digital disable –– Extensive Device Test Library –– Express Fixturing Technology –– Multiple Board Versions –– Vectorless Test EP/intelligent Vectorless Test EP –– TestJet Technology –– Boundary-scan (IEEE 1149.1) –– Access Consultant –– Board Test Grader –– Coverage Analyst –– Pushbutton Q-STATS –– System Confirmation/Diagnostics Software –– Relay Diagnostics (one year time-limited license) Optional System Accessories and Software –– Utility Card –– Laser bar code reader –– Programmable DUT power supply –– High-current and high-voltage power supplies –– Additional Test Development Licenses* –– Drive Thru Test –– Dual-well fixturing Technology –– PanelTest –– Throughput Multiplier –– Polarity Check Technology –– InterconnectPlus Boundary-scan (IEEE 1149.1 and 1149.6) –– Automated Silicon Nails –– Cover-Extend Technology –– Bead Probe Technology –– ScanWorks Software –– Flash70 Software –– In System Programming Software (Flash ISP and PLD ISP) –– Functional Test (with Utility Card) * Additional licenses are inexpensively gained by purchasing the Medalist i3070 development software for installation on individual PCs. 06 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Medalist i3070 Series 5 Mux System Summary Full System Node Capability –– Maximum of 5184 nodes for 4-module; 2592 nodes for 2-module; 1296 nodes for 1-module Full System Analog Capability –– 5184 AnalogPlus-DD nodes for 4-module; 2592 AnalogPlus-DD nodes for 2-module; 1296 AnalogPlus-DD nodes for 1-module –– Opens test for ICs, connectors, switches, fuses –– Shorts test programmable threshold: 2 Ω to 1000 Ω –– Resistance measurements: 0.1 Ω to 10 MΩ –– Capacitance measurements: 10 pf to 10 mf –– Inductance measurements: 5 μH to 100 H –– Diode, zener diode, transistor, FET, fuse, jumper, switch, potentiometer measurements –– Op-amp, comparator, voltage regulator, voltage reference, current source, opto-isolator, oscillator, and RS-232 transceiver device tests from extensive library –– Arbitrary waveform generator: 1 Hz to 20 kHz –– Waveform digitizer: 40k samples/sec, 8192 samples –– Function generator: DC, sine, square, and triangle: 0 to ±10 V, 0.5 Hz to 20 kHz –– Auxiliary DC voltage source: 0 to ±10 V; 30 mA or 150 mA –– DC detector: 0 to 160 V –– Universal counter: frequency, pulse, and time interval measurements: 1 Hz to 60 MHz; 30 ns to 1s –– Analog functional test access ports: 3 db bandwidth 15 MHz; up to 8 access ports for 4-module; up to 4 access ports for 2-module; 2 access ports for 1-module Digital Test Capability –– Maximum of 576 hybrid channels for 4-module (144/module); 288 hybrid channels for 2-module (144/module); 144 hybrid channels for 1-module –– Pin-by-pin programmable drive and receive resources: 1 ns programming resolution −3.5 to +5.0 V logic levels 25 to 250 V/μs slew rate in 25 V/μs steps –– Pull-up/pull-down loads –– Logic analyzer, bit-by-bit, and CRC capture modes –– HybridPlus-DD pin drive and receive edge placement accuracy: ±5 ns (typical) ±10 ns (warranted) –– 700 mA sourcing, 500 mA sinking backdrive current –– Pattern rate: 6.25 million/second –– Vector Processing Unit digital sequencer –– ASIC test length no reload: > 4M vectors (typical) –– Boundary-scan test length no reload: > 4.8M vectors (typical) –– RAM test length no reload: > 64M vectors (typical) –– ROM test length no reload: > 256M vectors (typical) –– 625 kHz to 20 MHz clocks –– 160 kHz to 20 MHz sync-to-clock –– Flash RAM and PLD programming capability 07 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Medalist i3070 Series 5 Mux System Summary (continued) Standard Peripherals –– Repair ticket printer –– Guided hand-held probe Controller –– PC running Windows XP Standard System Software/Features –– Board Consultant –– Test Consultant –– IPG-II Analog Program Generator –– Pushbutton Debug –– Fixture Consultant –– Short-wire Fixturing Technology –– Automatic 6-wire analog in-circuit tests –– Automatic digital test generation –– Safeguard ICT analysis –– Automatic multi-level disable –– Automatic global digital disable –– Device test libraries –– Multiple Board Versions –– Vectorless Test EP/intelligent Vectorless Test EP –– TestJet Technology –– Connect Check –– Boundary-scan (IEEE 1149.1) –– Access Consultant –– Board Test Grader –– Coverage Analyst –– Pushbutton Q-STATS –– System Confirmation/Diagnostics Software –– Medalist i3070 Software Optional System Accessories and Software –– HybridPlus-DD cards (144 nodes, 16 D/R) –– AnalogPlus-DD cards (144 nodes, 0 D/R) –– AccessPlus card –– Utility Card –– Pin Verification Fixture –– Laser bar code reader –– Programmable DUT power supply –– Drive Thru Test –– Dual-well Fixturing Technology –– PanelTest –– Throughput Multiplier –– Polarity Check Technology –– InterconnectPlus Boundary-scan (IEEE 1149.1 and 1149.6) –– Automated Silicon Nails –– Cover-Extend Technology –– Bead Probe Technology –– Magic Test –– ScanWorks Software –– Flash70 Software –– In-System Programming (Flash ISP and PLD ISP) –– Functional Test (with Utility Card) 08 | Keysight | Medalist i3070 Series 5 In-Circuit Test System System Architecture The common architecture of the Medalist i3070 Series 5 systems provides: –– Compatibility across the entire family for flexibility in test development and production –– Tester resources located directly behind the fixture interface for optimum performance –– Short-wire fixture technology to deliver the tester specifications to the device under test (DUT) with superior test repeatability and transportability –– Controller and external equipment interfaces built on standards for seamless integration on the manufacturing floor Medalist i3070 One-Module Systems Medalist i3070 one-module board test systems consists of a testhead, testhead controller, DUT power supplies, and vacuum control, all integrated in a compact package. The system is designed for rapid installation and removal, providing maximum flexibility on the manufacturing floor. It is comprised of a single module with hardware resources which can be configured to test boards with up to 1296 nodes. The muxed and unmuxed architecture provides in-circuit and functional capability for analog, digital, and mixed-signal boards. 09 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Medalist i3070 Two-Module Systems The two-module board test system consists of a testhead, testhead controller, and an optional board handler. The system is designed with a modular, parallel architecture that provides flexibility for expansion and parallel test capability for optimum test speed. The system hardware architecture features: –– Up to two expansion modules (for up to 2592 nodes) for fast upgrades as test requirements change –– Synchronous operation of modules to test high-pin-count boards –– Asynchronous operation of modules for parallel testing of multiple boards on the same system –– Built-in testhead LAN and high-speed module link for high-performance testhead-to-controller communication All hardware is contained in the testhead and the controller is mounted inside the testhead pod to minimize floor space. 10 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Medalist i3070 Four-Module Systems The Medalist i3070 four-module board test system consists of a testhead, support bay, testhead controller, and an optional board handler. The system can be configured with up to four modules to test high node-count boards of up to 5184 nodes. 11 | Keysight | Medalist i3070 Series 5 In-Circuit Test System System Components Testhead The Medalist i3070 testhead design is optimized with: –– A small footprint to minimize floor space requirements. –– An ergonomic design for manual operation and integration into automation. –– Integrated hardware for high performance, reliability, and single-vendor support. Medalist i3070 Two-and Four-Module Systems Medalist i3070 Two-Module Small Footprint System 12 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Medalist i3070 One-Module System The testhead contains the card cages or modules which hold the tester hardware resources. Each testhead contains one module as standard equipment. The monitor arm and keyboard tray can be placed on either side of the testhead to hold the display, keyboard, and mouse. The testhead is motorized and allows any rotation position in the 0–90° range for production test, board handling integration, and service support. The DUT power supplies are located inside the testhead for the one- and two-module systems, and in the support bay for the four-module system. The support bay is optional for the one- and two-module systems. An error message printer is provided with every system and rests on a tray. The controller is located inside the testhead pod. The testhead contains additional hardware resources for fixture verification, external test equipment access, and internal test signal access. The guided probe is connected to the side of the testhead and is used for: –– Digital test debugging (to capture the device response on actual device pins) –– Identifying tester resources connected to a node –– Fixture wiring verification Auxiliary relays located on the system card in the Medalist i317x and i307x testheads provide control of the vacuum ports. Every testhead module has an independent vacuum port for individual control in fixturing applications such as dual-well testing. Every testhead has a compressed air quick-connect tap to activate the fixture locks. Two functional test access ports per module are connected by coaxial cables to the testhead for connecting external instrumentation to any tester pin. Three debug ports are provided at the side of the testhead. BNC connectors allow access to internal system signals for digital and mixed-signal test debug. 13 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Modules The tester resources are provided by module cards mounted in the testhead modules. Each module has eleven slots, with two slots reserved for the standard ASRU and ControlXTP cards. These standard cards provide independent analog and digital test subsystems integrated on the same backplane. The latest ASRU Revision N card includes two measurement circuits. One is the original Analog Measurement Circuit which is equipped with a Measurement Operation Amplifier (MOA) and the other is a Digitized Measurement Circuit (DMC) which uses a micro-controller to digitize the measured analog stimulus and response during testing. In-circuit and functional test capability is supplied by the optional pin cards. All the pin cards are SMT designs for hardware reliability and up to nine cards can be added to a module. The distributed, parallel architecture provides several advantages in test speed: –– Independently programmable resources for quick test debug and engineering changes –– Parallel test capability for panelized boards and for testing multiple boards simultaneously –– Fast expansion of test resources as needs change –– A variety of optional pin cards for a range of test applications Pin Cards The pin card is the interface between the fixture and the testhead electronics. The cards for the Mux and UnMux systems are: Mux System UnMux System HybridPlus-DD Card Hybrid Non-multiplexed 144 Card AnalogPlus-DD Card AccessPlus Card Utility Card All the cards are specified in detail in Pin Cards and Test Access. Controller The Medalist i3070 testhead controller is a high-performance PC running Microsoft Windows XP. The standard system controller provides the operator interface, test control, and communication with the testhead and external instruments. Support Bay The Medalist i3070 support bay is standard with four-module systems and provides racking space for testhead power distribution, DUT power supplies, and external instruments. 14 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Test Features and Tools Test Development Software on Unmux Platform The default test development software on UnMux systems is the Medalist i3070 Software, which provides the following: –– Developer Interface for test development, –– Debug Interface for debugging, and –– Operator Interface for testing. The test development process is designed to shorten the time required before beginning to test. To facilitate this, the amount of data required to get to the point of sending out for a fixture has been reduced. This allows the test developer to do a large portion of the development work in parallel with the fixture build task. All necessary information for unpowered tests and all wiring information for powered tests are completed initially, so that the fixture build process can be started. While the fixture is being developed, the test developer can then work on digital library, boundary-scan, and PLD tests. This allows debug to begin immediately on receipt of the completed fixture. Test Development From the Developer Interface, test development is completed in five phases: –– Configuration –– Data Input –– Initial Test Generation –– Fixture Generation –– Final Test Generation Each phase contains tasks that must be completed in the order presented. Each phase must be completed before going on to the next task. This ensures that the information required for each step is available when it is needed. Tests are automatically generated by IPG-II Test Generator (see “IPG-II Program Generator” on page 18). 15 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Test Debugging The Debug Interface allows the test developer to evaluate, debug, and fine-tune: –– Pins and shorts tests –– Unpowered analog in-circuit tests (capacitors, diodes, FETs, fuses, inductors, jumpers, potentiometers, resistors, switches, transistors, and zeners) –– VTEP and TestJet tests Digital test debugging capability is provided by Pushbutton Debug (see “Pushbutton Debug” on page 17 for information on Pushbutton Debug features). AutoDebug Capabilities An AutoDebug utility can automatically debug analog in-circuit tests, reducing the time it takes to get the tests into production. It provides the following features: –– Debugs unpowered analog devices (capacitors, diodes, FETs, fuses, inductors, jumpers, potentiometers, resistors, switches, transistors, and zeners) by adding or deleting measurement options. –– Allows the test developer to set the minimum stability requirement for tests during debugging. –– Provides a highly flexible Rule Editor to customize the debugging rules to suit different test requirements. 16 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Operator Interface The Operator Interface provides a graphical user interface for running board tests on the Medalist i3070 system. The labels and messages in the Operator Interface can be localized into any language supported by the Windows operating system. Test Development Software on Mux Platform The default test development software on Mux systems include the following: Board Consultant Board Consultant is a data entry, editing, and verification tool that reduces test development time by identifying testability problems before fixturing and testing are attempted. Board Consultant’s features include: –– A step-by-step flowchart to guide the test developer through the entry and verification of board data. –– Graphical representation of board data to visually identify entry and CAD data errors. Board Consultant lets the test developer define the test strategy for each device, including the use of TestJet, Connect Check, Polarity Check, digital in-circuit, or in-circuit boundary-scan. Once the board and test description information is entered, test data verification and testability analysis is done. A testability report and the graphical display enable fast isolation of testability problems. 17 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Test Consultant Test Consultant offers intelligent guidance through the test and fixture development process. Testing of multiple boards on one fixture and automatic test generation is supported. Test Consultant manages process interdependencies so the test developer can focus on testing boards, not process details. Test Consultant also manages interactive or batch mode test development for new boards, as well as incremental development for existing boards. The test programmer can control which tests are regenerated following an engineering change. Hence, implementation of changes is fast and the impact on production is minimal. The modifications to tests and fixture wiring necessitated by engineering changes are documented automatically. The test development menu is organized into the exact process steps required to generate test and fixture files and to prepare for program verification and debug on the test system. Single-step control is provided for test development analysis and editing changes. Multiple-step execution is also offered to allow fast step-through of the development process. Tests are automatically generated by IPG-II Test Generator, as described in “IPG-II Program Generator” on page 18. Fixture Consultant Fixture Consultant enables the test developer to customize the board test fixture. It provides a graphical display and object-oriented approach to help access and modify fixture information. Pushbutton Debug On Mux systems, Pushbutton Debug provides the capability for debugging entire board tests. Failed tests are automatically identified and listed for debug. Dynamic test control allows test adjustments to be made in a matter of seconds, without re-compiling. Test adjustments can be made interactively and either saved or displayed once the test is debugged. Quick Report This is a tool in Pushbutton Debug that provides information to help improve test throughput. It evaluates a board directory, identifies areas where changes could be made to reduce test time, and suggests strategies to maximize throughput. The r eport lists possible improvements to be made in the testplan, the board config file, and individual TestJet, analog, digital, mixed, and functional tests. 18 | Keysight | Medalist i3070 Series 5 In-Circuit Test System IPG-II Program Generator IPG-II Program Generator automatically generates the board shorts/opens test, TestJet, VTEP, and analog in-circuit tests from topology information about the board. Digital in-circuit and in-circuit boundary-scan tests are generated from the device libraries. The software integrates and automates the preparation of functional tests, boundary-scan interconnect tests, and Polarity Check tests. Automatically generated tests (in-circuit, VTEP and TestJet) for the following devices provide a high fault coverage test program solely from the entered board description data: – Resistors – comparators – switches – Capacitors – voltage regulators – connectors – Inductors – voltage references – sockets – parallel R and C – current sources – SSI – parallel R and L – jumpers – MSI – Diodes – fuses – LSI – zener diodes – resistor packs – VLSI – Transistors – opto-isolators – TTL/CMOS/ECL/ACT ICs – FETs – RS-232 transceivers – custom ICs – Potentiometers – clock oscillators – custom analog ICs – operational amplifiers – delay lines – custom mixed ICs Automatic Analysis The generated digital device tests typically require minimal debug and include disabling for bus devices and stimulus adjustment for tied pins or other topology variations and constraints. The percentage of pin states reached is maximized and reported. Pins which can reach only a single state or neither state due to topology constraints are reported. In addition, digital test development options include: –– Board level disabling –– Multiple level disabling and conditioning –– Multiple vector disabling When writing the analog tests, the software performs a complete network analysis of the board to define the optimum test for each analog component. Many potential sources of testing errors are taken into consideration in the analysis and are corrected in the test written, ensuring test reliability and system-to-system transportability. Specific corrections are made for: Alternate guard points if inaccessible nodes exist –– Source lead impedance –– Guard lead impedance –– Input lead impedance –– Settling delays –– Intrinsic measurement inaccuracies –– Tolerances of guarded components –– Non-ideal performance of the measuring operational amplifier –– Residual system noise –– Thermal variations on environment and system The software also performs multi-system simulation of the test path to determine measurement tolerances for optimum throughput, accuracy, and repeatability. The simulation involves modeling the production variations in multiple systems and performing a statistical analysis of measurement path uncertainty. Tolerance limits are determined from the analyzed simulation to produce tests that usually require minimal debug. 19 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Safeguard ICT Analysis To minimize potential for device damage from overdriving, the Keysight Technologies, Inc. Safeguard ICT Analysis software does an analysis on each powered device test. This software analyzes each digital device and calculates the expected maximum safe overdriving time for the overdriven devices based on bond-wire and junction heating. The actual length of the test is compared to this calculated safe overdriving time. Should a hazard exist, the test is flagged and reported. The programmer can easily create a safe test by using the digital test control commands. The proper cooling period is also calculated and scheduled into the test program so that repeatedly overdriven devices can recover from the heat generated. Factors automatically analyzed by Safeguard ICT Analysis are: –– Overdrive power to reach logic levels –– Base-emitter junction area on output transistors (heat source) –– Number of emitters for output transistors (heat source) –– Bond wire heating and cooling (package type) –– Overdrive current per output pin –– Junction-to-case thermal resistance –– Operating temperature of die Keysight Short-wire Fixture Technology The Medalist i3070’s short-wire fixture software generates a complete description of the test fixture, with documentation to help automate the fixture build process. Board electrical connectivity and device XY-location data are used to automatically generate the drill, wire, probe insertion, and material reports. Fixture build parameters can be described during test development, to provide fixture design information suited to your constraints. The fixture software automates and simplifies the fixture generation process, resulting in reduced fixture assembly time and assembly costs. Fixture file generation is provided for the following applications: –– Dual-well –– Dual-sided –– Dual-stage (some manual work is required) –– Keysight VTEP/TestJet Technology –– Keysight Polarity Check Technology –– Keysight PanelTest and Keysight Throughput Multiplier –– Hinged lid, long-wire fixtures –– Limited access testing (edge connector or boundary-scan) Probe Selection The fixture software automatically selects the optimum probe points according to electrical and mechanical analysis of the board-under-test. Probe spring force and density is specified to control probe point selection. Probe points are chosen to minimize the use of 50-mil probes, top-side probes, low spring force probes, and probes close to the board edge. To test dense SMT boards, top-side probe points are selected automatically if necessary. Points which are inaccessible can be specified and are reported. A node’s primary test point is determined, with alternate points identified and partially drilled. Engineering changes are easily implemented since the fixture software will minimize fixture changes by using existing alternate probe locations. Board Placement Boards are automatically located on the fixture for optimum vacuum and mechanical fixture operation. Board placement can also be done manually through a graphical interface to meet specific fixture needs. 20 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Resource Assignment Critical pins used for high-speed functional tests are assigned first to tester resources to obtain minimum wire lengths of typically 25 mm (1 in.). Remaining assignments are performed while minimizing wire lengths to typically less than 75 mm (3 in.). A report of average and maximum wire lengths is generated after the assignments are completed. For high-throughput applications where panelized boards are to be placed on the same fixture, the fixture software automatically generates the resource assignments. The system can also restrict the resource assignments to a user-defined mapping (device pin-to-module pin). The tester hardware resources can be specified for a specific local or remote system. If the number of required resources exceeds the specified tester configuration, the assignments will be done for the required resources and the new configuration will be reported. Fixture Tooling The fixture software provides complete fixture wiring and build documentation. Top and bottom plate drilling, probe and personality pin (pin interfacing with tester pins) insertion guide, wiring guide, material requirements, and wiring debug reports are automatically generated. The various fixture build reports provide information to quickly produce a high-quality fixture for high-speed combinational test. These reports are designed to be integrated into an automated fixture drill and wiring process, which further reduces fixture build times. Dual-Well Fixtures Dual-well fixturing strategies can significantly improve test throughput, thereby reducing overall test costs. Dual-well fixtures allow for parallel testing and board handling while a board is being tested, so the test operator can remove and re-load a second board. Manual board handling time is eliminated for maximum tester efficiency. Dual-well, shared-wire fixtures provide the added benefit of reducing the cost of the test system. Tester resources can be double-wired, effectively reducing the required system node count by 50%. Dual-well, shared-wire fixtures can be used to test and handle two identical boards, allowing one board to be tested while the operator replaces another board on the fixture. Test developers can select a dual-well or dual-well/shared-wire fixture strategy during the test development process. The design of these fixtures is fully automated within the fixture software. Dual-well shared wiring must be used with PanelTest; Dual-well shared wiring can be used with Throughput Multiplier. 21 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Device Test Library The Medalist i3070 device library contains digital in-circuit test programs for VLSI, LSI, MSI, and SSI, flash devices from all logic families. Library tests include the patterns required to ensure all input, bi-directional, and output lines change states, with most internal device functions verified. Libraries are written for combinatorial, sequential, and functional test applications. Most SSI and MSI devices are contained in the library. The VLSI device library includes popular 8-bit, 16-bit, and 32-bit microprocessors, a variety of microprocessor peripheral tests, and most commonly used static and dynamic RAM devices. Several popular boundary-scan BSDL files are included. Analog and mixed signal libraries contain a variety of devices, including: – Op-amp – Comparator – Voltage regulator – Voltage reference – Current source – Opto-isolator – Oscillator – RS-232 transceiver User-developed tests for custom devices can be easily added to a custom library. The test development automatically searches standard and custom libraries and modifies the test for the board topology. SMT Devices Popular surface mount technology (SMT) device tests for a variety of package types are included in the libraries. Because some large SMT devices have pin-outs which vary with the vendor, the library tests are written to handle different schemes of pin numbering for the same device. Multiple Board Versions Keysight Multiple Board Versions software is used to develop and maintain one test and fixture for multiple versions of a PC board. This is useful when an engineering change order (ECO) is applied to a board but you still need to support the previous version of the board (without the ECO) in test, or if you have a common blank PC board that can be loaded with different configurations of devices. The differences between board versions can include analog device values, devices which are not included on the PC board (not placed), and a different test library or test method for a device, for example: –– An analog board when “R2” can be any one of three values –– A memory board that might be configured with different amounts of memory –– A complex digital device that you might want to test with a digital library or TestJet The differences between board versions cannot include X-Y locations of devices or probes and connectivity changes. Multiple Board Versions requires the same blank PC board for all versions. 22 | Keysight | Medalist i3070 Series 5 In-Circuit Test System VTEP v2.0 Powered! VTEP, iVTEP, NPM, and CET are collectively known as VTEP v2.0 Powered! –– Vectorless Test EP (VTEP) is a combination of advanced measurement hardware and improved software algorithms which dramatically improve the noise characteristics, stability, accuracy and repeatability of TestJet measurements. With these enhancements, reliable measurements down to single-digit femtofarads can now be made. You can use VTEP/TestJet to test most devices that have a lead frame or metallic pins or leads to which the VTEP/TestJet probe can capacatively couple. (Refer to the specifications for “TestJet and VTEP” on page 36.) –– Intelligent VTEP (iVTEP) extends the measurement capability of VTEP. More accurate measurements can be made using existing VTEP hardware. These measurements are less dependent on lead-frame geometries than VTEP or TestJet. –– Network Parameter Measurement (NPM) extends the measurement capability of VTEP for connectors and sockets. This capability will be essential as signal speeds increase and defects on ground return paths cause signal integrity problems. –– Cover-Extend Technology (CET) extends the measurement capability of VTEP into powered testing by using the boundary-scan output cell to test the connectors and socket signal pins. The following table lists the device types that can be tested with VTEP v2.0 Powered!, TestJet, and Connect Check. VTEP v2.0 Powered! Devices VTEP iVTEP Devices with an internal lead frame (most digital and hybrid devices) ✓ ✓ Devices with an internal ground plane (usually ceramic packages) ✓ ✓ Most Ball Grid Arrays (BGAs) (except ceramic and stadium packages) ✓ ✓ Some Ball Grid Arrays (CBGAs) (ceramic and stadium packages only) ✓ ✓ Connectors and sockets ✓ NPM CET Connect Check1 ✓ ✓ ✓ ✓ ✓ Connectors; socket power and ground pins TestJet ✓ ✓ Devices with grounded heat sink ✓ Flip chip devices or chip-on-board (COB) ✓ Dip switches ✓ ✓ Pushbuttons ✓ ✓ ✓ 1. Mux systems only. It is recommend that VTEP or TestJet be used instead of Connect Check whenever possible. ✓ 23 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Connect Check (Mux Systems) Keysight Connect Check is an unpowered and vectorless test method that detects manufacturing defects, such as: –– Open connections between the device under test and the PC board (including broken bond wires) –– Missing devices –– Improperly positioned (skewed) devices Connect Check automatically generates the tests for devices you specify to be tested with it, as well as generating the appropriate fixture wiring information. Because vendor-to-vendor and batch-to-batch device ariation decreases the reliability and repeatability of Connect Check tests and necessitates frequent adjustments during production test, it is recommend that TestJet be used to detect open connections and missing devices whenever possible. TestJet tests are also faster and more transportable from system to system. In-circuit Boundary-Scan (IEEE 1149.1) Boundary-scan is a test technique which can be used on devices that have “boundary-scan logic” incorporated into the device. The “logic” consists of shift registers that are placed between each device pin and the internal logic of the device. Each shift register location is called a cell. These cells allow control and observance of activity at each input and output pin. When these cells are connected together, they form a data register chain, called the Boundary Register. The four boundary-scan logic pins control device testing (TCK, TMS, TDI and TDO; TRST is optional). Boundary-scan testing advantages include: –– Verification of the correct part and its orientation on the circuit board without complete physical access –– Automated test development for opens and shorts on all I/O pins without any knowledge of the internal logic of the device –– Improved fault diagnostics on the input pins; traditionally, input pins can be tested only by observing the output pins –– Detection and isolation of device pin opens (unsoldered pins) to the circuit board and location of shorts between pins The Medalist i3070’s built-in in-circuit boundary-scan test capability requires no additional hardware and provides: –– BSDL (Boundary-Scan Description Language) verification –– Test generation from BSDL and board topology –– Automatic test documentation in test source –– Automatic upstream device disabling to speed test development –– Deterministic algorithm for fast, safe fault diagnostics 24 | Keysight | Medalist i3070 Series 5 In-Circuit Test System In-circuit Boundary-Scan (IEEE 1149.1) (continued) The Keysight In-circuit Boundary-Scan software automatically generates an in-circuit test for boundary-scan devices (that exist but are not treated as a chain). An interactive interface based on the IEEE 1149.6 state diagram (shown below) allows test developers to create a custom test. Macros are provided to automatically generate tests such as Running Toggle, ID test, and walking 0s. For some tests such as Running Toggle, the software automatically modifies the test for topology constraints and inserts disabling vectors to minimize test debug. The test developer can select macros that trade off faster versus more thorough tests. In-circuit boundary-scan diagnostics are accurate to the device level, as is true for all in-circuit tests. InterconnectPlus Boundary-Scan may be used to achieve pin-level diagnostics. Access Consultant Access Consultant takes advantage of DriveThru, Boundary-Scan, Silicon Nails Boundary-Scan, and MagicTest1 test techniques by automating node analysis and access selection for eligible devices. When enabled, the Access Consultant software can be used in Update Mode or Design for Test Mode. Design for Test Mode allows you to intentionally remove access to selected nodes. Use Access Consultant in Update Mode to: –– Analyze a board directory for unnecessary probing locations –– Examine nodes with potential for access removal –– Mark selected nodes for access removal –– Remove selected nodes that can be tested with the DriveThru, Boundary-Scan, Silicon Nails Boundary-Scan, and MagicTest1 techniques. 1. Available on Mux systems only. 25 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Board Test Grader Board Test Grader automatically detects unstable or marginal in-circuit and functional tests, and provides a test coverage report. This information can be used to modify or repair tests and complete a higher quality board test in a shorter period of time. Board Test Grader evaluates the following types of tests: –– Opens –– Shorts –– Preshorts (switches, potentiometer, etc.) –– Analog in-circuit –– Digital in-circuit –– Digital functional –– Analog functional Coverage Analyst Coverage Analyst is a single test coverage reporting and analysis tool It provides an overall coverage score for both devices and joints. The device score is based upon tests that verify the following characteristics: presence, correctness, orientation, live (basic device functionality), and alignment. The joint score is based upon tests verifying: shorts, opens, and quality. Coverage Analyst scores all in-circuit tests. Coverage Analyst is also a tool for analyzing the test program to identify areasfor coverage improvement. It allows quick navigation from a high level executivesummary to device or connection coverage details. Color coding is used toquickly identify the level of device coverage. Pushbutton Q-STATS Pushbutton Q-STATS provides automatic data collection and reporting. Test and measurement results are logged automatically. The amount of logged information can be varied to suit different production environments. Pushbutton Q-STATSprovides the following types of reports: –– Yield – shows the overall yield per board type. –– Production – provides an overview of your production process. –– Failure – shows which tests are failing per board type. –– Repair – shows the most frequent causes of repairs, which is why tests arefailing. –– Histogram – shows the distribution of measurements and other statistical information associated with sampled analog tests. System Confirmation and Hardware Diagnostics Software The system confirmation and diagnostics software provides complete system operation verification and board-level fault isolation. The Confirmation software for system verification can be run by the test programmer. The Diagnostics software used to isolate system faults can be run by service-trained personnel or a Keysight-Authorized Service Representative. The Diagnostics software provides the flexibility to run specific tests on selected cards, choose tightened test limits, do subsystem verification, run confirmation, or run complete diagnostic tests on the entire system. A pin verification fixture is available and is used in conjunction with the Confirmation and Diagnostics software to provide verification of system pin electronics. Board-level fault isolation and replacement is quickly done with troubleshooting from the first failing test. Time to repair a fault, from the invocation of confirmation and diagnostics software to isolating the fault to board replacement and system verification, is typically less than two hours. 26 | Keysight | Medalist i3070 Series 5 In-Circuit Test System System Confirmation and Hardware Diagnostics Software (continued) The system auto-adjust software automatically adjusts the system measurement capability for a change in temperature of ± 5° K. This compensates for any thermal variations throughout the operating range of the test system. An auto-adjust is also automatically done after every 1,000 hours of operation (a default which can be changed by service personnel). Optional Test Features and Tools DriveThru Test Keysight DriveThru Test allows you to use TestJet or VTEP to test devices through series components, such as resistors, capacitors, and inductors. DriveThru extends the capabilities of TestJet/VTEP by providing a means to test integrated circuits and/or connectors when there is no direct access on the device under test. It is particularly suited for high node-count board designs in which small-valued series damping resistors are placed at driver pins to absorb reflections in high-speed digital designs. DriveThru Test helps you resolve limited access test problems by allowing you to: –– use TestJet/VTEP to test boards with limited nodal access, and –– selectively remove probe access from digital device outputs. DriveThru can be utilized in conjunction with Access Consultant, which performs a node analysis on a board, identifies nodes with potential for access removal, and automates the process of removing access from selected nodes. PanelTest Keysight PanelTest reduces test development time and increases test speed by eliminating redundant tasks associated with testing boards in a panel. Data entry for a panel of the same board type requires that only the description for one board be entered. The software automatically generates the tests for all of the boards in the panel. For test debug, a change to a specific test is automatically replicated for the other boards in the panel. Finally, the fixture file generation software will help multiplex the DUT power supplies and provides the ability to test partial panels. Combined with the Throughput Multiplier software, PanelTest can test up to four boards in a panel in parallel, greatly improving in-circuit test throughput. For quick repair, “X-out” boards are shown on the monitor display and boards on the panel are highlighted in green or red for pass or fail identification. Throughput Multiplier Keysight Throughput Multiplier employs parallel system architecture to allow asynchronous operation of the testhead modules. Four independent analog and digital subsystems provide the ability to test up to four boards simultaneously, dramatically improving test throughput. Shorts, opens, TestJet, analog in-circuit, and digital in-circuit tests can be run in parallel. PanelTest is required for development of Throughput Multiplier tests. Polarity Check Keysight Polarity Check provides the ability to safely and automatically detect reversed polarized capacitors. Capacitors connected in parallel are tested and individually identified if reversed. The Polarity Check test technique uses a combination of several VTEP/ TestJet and analog in-circuit measurements to determine capacitor orientation. Only tantalum and aluminum polarized capacitors in SMT or axial packages are testable. Capacitors mounted on the top-side or bottom-side of the board can be tested if access with a VTEP/TestJet probe is available. 27 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Limited Access Test Solutions – Super 7 Suite The Medalist i3070 ICT platform’s most comprehensive limited access offers seven powerful test tools and methodologies to help users overcome challenges caused by limited access. This Super 7 suite consists of the following: –– Access Consultant (see “Access Consultant” on page 24) –– Drive Thru (see “DriveThru Test” on page 26) –– IEEE 1149.1 InterconnectPlus Boundary-Scan –– IEEE 1149.6 InterconnectPlus Boundary-Scan –– Automated Silicon Nails –– Cover-Extend Technology –– Bead Probe Technology InterconnectPlus Boundary-Scan (IEEE 1149.1 and 1149.6) Keysight InterconnectPlus Boundary-Scan software can be added to Medalist i3070 systems to take advantage of advanced boundary-scan test coverage. The InterconnectPlus software allows testing of several boundary-scan components that are interconnected through a boundary-scan chain. The cells in the boundary register can be used as resources. These resources use the output cells of one boundary-scan device as drivers and the input cells of another boundary-scan device as receivers in order to test for manufacturing defects. High fault coverage tests can be automatically generated for faults such as opens, shorts, stuck-at faults, wrong, rotated, or missing components, and ESD damaged components. Below is an example of boundary-scan devices connected for interconnect testing: Test and diagnostics data generation is automatically generated by the InterconnectPlus software from the Boundary-Scan Description Language (BSDL) information of the boundary-scan devices and the “netlist” or connectivity. InterconnectPlus provides the following tests: –– Automatic –– TAP integrity –– Interconnect shorts and some opens testing –– Bus-wire opens testing –– In-circuit boundary-scan (i.e., connect tests) with pin diagnostics –– Prerequisite for Automated Silicon Nails non boundary-scan device testing (with purchase of Automated Silicon Nails) –– Semi-automated –– Custom, e.g. BIST –– Silicon Nails cluster tests –– Silicon Nails device tests from manually generated ITL files 28 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Automated Silicon Nails Software Automated Silicon Nails software can be added to Medalist i3070 systems to take advantage of boundary-scan testing by automatically expanding coverage to non boundary-scan parts. The user only needs to specify the devices to be tested and ensure that library tests are available for them. The tests optionally combine boundary-scan resources with any available probe access. The cells from a boundary-scan device in the boundary register can be used as resources. These resources use the cells of one boundary-scan device as drivers and the cells of the same or another boundary-scan device as receivers to test a non boundary-scan component for manufacturing defects. High fault coverage tests can be automatically generated for faults such as opens, shorts, stuck-at faults, wrong or missing components, and ESD damaged components, depending on the quality of the library test and circuit topology. Note: Not all Medalist i3070 libraries and VCL constructs are supported. Cover-Extend Technology Cover-Extend Technology (CET) is a hybrid between VTEP and boundary-scan. The key contributions of the constituent technologies are: –– VTEP – Simple, robust and fast measurement using VTEP sensors and amplifiers. –– Boundary-Scan–Limited-access capability, the ability to control the I/O functions of individual pins through the use of only four pins of the test access port. Keysight CET automatically generates test vectors on the target device under test. Bead Probe Technology A Bead Probe is a small hemi-ellipsoid structure made of solder which lies on top of signal traces. The bead is only a few mils tall and clears the surrounding solder mask by several mils. Beads are made with standard solder paste/reflow processes in parallel with other solder features. The benefits of the Bead Probe technology are: –– Improved test access and test coverage, especially for high density and high speed designs. –– Excellent probe contact, equal or better than standard probing, resulting in excellent test reliability and repeatability. –– Minimized trace re-routing which eliminates the need for PCB layout changes typically required to accommodate traditional test pads. And bead probes have no impact on PCB signal integrity, even at high speeds. –– Simpler, cheaper test fixtures that are faster to build. Bead probe technology is simple, reliable, and requires no changes to existing SMT processes. For more details, visit www.keysight.com/find/beadprobe. 29 | Keysight | Medalist i3070 Series 5 In-Circuit Test System ScanWorks The ScanWorks boundary-scan solutions for the Medalist i3070 offer a full suite of tools for volume manufacturing environments. Keysight created this solution by integrating the ScanWorks boundary-scan system from ASSET InterTech Inc. with the Medalist i3070 test development and test execution environment. This integrated ICT solution is the industry’s only in-circuit test implementation that seamlessly leverages test vectors from design/prototype directly to manufacturing, and makes possible a consistent boundary-scan and programming test strategy throughout the product life cycle. Key features of the ScanWorks/Medalist i3070 integration include: –– Full ScanWorks boundary-scan test development, runtime execution, and diagnostics –– Fast vector speeds (25 MHz and higher) –– Excellent boundary-scan test stability –– PLD and flash programming via the boundary-scan chain –– Memory interconnect and cluster test generation –– Support for multiple logic families (1.8, 2.5, 3.3, 5 V) –– Full integration on the Medalist i3070 test platform including single test plan, integrated reporting, and automatic fixturing –– Complete hardware integration on the Medalist i3070 platform –– Fully compliant with IEEE 1149.1 industry standards –– Keysight sold and supported Flash70 Flash70 software provides a way to use the Medalist i3070 to program memory (flash RAM or EEPROM) after the device has been attached to the board. Flash70 eliminates production line delays to individually program devices,assembly defects that occur when devices are handled too many times, andtechnician costs for re-programming devices in inventory. A flash test is a standard VCL digital test that uses an external data source toprogram a flash device. Unlike standard digital tests in which the data values areexplicitly defined by internal vectors, flash programming uses data values froman external file. The external file is a formatted data record which the compileruses to program the flash device. The Medalist i3070 flash compiler works with Motorola (S-Records), Intel (Hex Records) and integer data. Flash devices can be programmed individually, or multiple devices can beprogrammed simultaneously, either with a custom library, a single board, ormultiple boards using Throughput Multiplier. Large data widths are handledeffortlessly, including 128 pins of address and data. Flash libraries include tests of the following types in a test suite: – ID Check – Program using attached file – Blank Test – CRC test – Erase – Verify 30 | Keysight | Medalist i3070 Series 5 In-Circuit Test System In-System Programming (ISP) Products The Keysight ISP products can be fully integrated into the Medalist i3070, so devices can be programmed at the same time a PCB assembly is being tested for manufacturing defects. This system-embedded capability eliminates the time and cost of extra steps that were previously required to program flash components and PLDs. Devices are now programmed right on the Medalist i3070 in a single manufacturing step with the ISP products. Results are: –– Faster programming. Flash devices and PLDs can be programmed inline at near-databook speeds. No more production line detours to discretely program devices. –– Greater flexibility. Devices can be reprogrammed on-the-fly, after they are mounted, causing little or no interruption on the line when engineering change orders need to be implemented. –– Reduced inventory. Device personalities are embedded as needed, after devices are mounted on boards, so a limited inventory can be used across a greater number of end products. –– Less rework and scrap. Boards and devices are handled less, so fewer defects are introduced by repair operators, reducing the potential for downstream failures while limiting expensive scrap. The ISP products are: –– Flash ISP When upgrading to Flash ISP from Flash70 (Keysight’s standard flash solution), users typically see production run-time improvements of 20 to 80 percent immediately. Flash ISP requires less memory in the testhead, so existing test systems can handle higher complexity boards. Flash ISP also provides more complete information on input data files at compile time, so programmers can correct problems early and save additional time at debug and production test. –– PLD ISP PLD ISP accelerates programming to near-databook speeds with embedded language (SVF, STAPL and Jam) byte players and boundary-scan support. Programmers need only one Medalist i3070 Vector Control Language (VCL) test file plus the configuration data file to program with PLD ISP. Compile time takes just several seconds to a few minutes, so programs are developed faster and implemented easier in the manufacturing environment. 31 | Keysight | Medalist i3070 Series 5 In-Circuit Test System MagicTest (Mux Systems) Keysight MagicTest is a limited access solution for Mux systems only, developed to increase test coverage on PCBs that have limited access to passive analog components. Before MagicTest, a passive analog device could not be tested in-circuit without a way to electrically probe both ends of the device. Although MagicTest is a very different test technology from regular in-circuit testing, it offers similar benefits, such as automatic test generation and diagnostics. MagicTest works by automatically defining clusters of passive analog components and writing tests for these clusters. MagicTest uses similar voltage stimulus levels as a full-access in-circuit test, and tests the components without powering the PC board. At the applied stimulus level, some components’ active device junctions behave as though they are not present on the board (as though they are open). MagicTest performs the following tasks: –– Analyzes the circuitry and topology of the PCB, models silicon devices as opens, and uses that information to define analog clusters from the remaining components –– Automatically creates test programs that contain the necessary test limits including consideration of component tolerances to differentiate a passing cluster from a failing cluster –– Reports the expected fault coverage –– Creates a single test statement that executes a suite of stimulus/response subtests in the cluster and determines whether the cluster passes or fails –– Diagnoses the faulty components of these clusters either to a single component fault or to a small group of components. 32 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Unpowered Test Measurement Specifications Analog In-circuit Test Specifications Shorts and Opens The shorts/opens test is automatically generated and performs checks for unexpected shorts between nodes and for opens where shorts are expected. The expected values are calculated by the software on a node-by-node basis and a known reference board is not required. A short is defined as a measured resistance between nodes which is less than a defined threshold value. An open is defined as a measured value greater than a defined threshold value. The short and open thresholds are automatically calculated and can be programmed on a node-by-node basis. The variable thresholds allow the test developer to fine-tune the test for maximum repeatability. The software also automatically determines how much settling time is required on a node-by-node basis, to allow for capacitive or inductive settling. The settling times are variable, based on throughput options. Source Impedance: 100 Ω Parameter Specification Programmable Threshold Range Short 2–1000 Ω Open 2–1000 Ω Programming Resolution 1.0 Ω Accuracy ±(0.25% + 2.2 Ω) Programmable Settling Time Minimum 0 μs Maximum 3.2768 s Default 50 μs Programming Resolution 50 μs Test Voltage 0.1 V DC An opens test is run first to check connectivity between all known shorted nodes. For maximum test speed, shorts are tested by measuring the resistance between a single node and all remaining untested nodes which are shorted together. If any failures are detected during this phase, searching is stopped and an automatic shorts diagnostic routine is executed to determine the exact node(s) which are shorted to the node under test. Keysight CHEK-POINT uses a subset of the shorts test to verify that the board under test is contacting the fixture properly during production testing. CHEK-POINT applies a voltage to each node while grounding all other nodes and looks for leakage current. If leakage current exists, the test passes. For failures, open nodes are identified and should be checked to determine if the board is properly contacting the fixture or if no leakage path from the node exists due to circuit topology. CHEK-POINT can be run for each board, or set to run only on failing boards. 33 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Resistor High Guard Ratio Tests Source Voltage: 0.1 VDC Guard Ratio: 1000 to 1 on both legs of guard circuit Unguarded Tests Source Voltage: 0.1 VDC Range Measurement Type Accuracy 0.1 Ω–10 Ω 4-wire (using ED, EN, & OXT options) ±1.0% (ASRU C) ±1.5% (ASRU-N MOA) 10 Ω–300 Ω 4-wire (using ED, EN, & OXT options) ±1.0% 300 Ω–10 kΩ 4-wire (using ED, EN, & OXT options) 2-wire ±0.25% ±1.0%* 10 kΩ–100 kΩ 2-wire (using ED, EN, & OXT options) 2-wire ±0.25% ±1.0% 100 kΩ–1 MΩ 2-wire (using ED, EN, & OXT options) 2-wire ±0.5% ±2.5% 1.0 MΩ–10 MΩ 2-wire (using ED, EN, & OXT options) ±5.0% Value Measurement Type Accuracy 10 kΩ 6-wire (using ED, EN, & ±2.5% OXT options) High guard ratio and ultra-high guard ratio are not supported in tests using DMC on the ASRU-N card. * Plus system residual ≤ 3.5 Ω Unguarded Tests (Using DMC on ASRU-N) Source Voltage: 0.1 VDC Range Measurement Type Accuracy 1 Ω–300 Ω 4-wire (using ED option) ±1.0% 300 Ω–10 kΩ 4-wire (using ED option) ±0.25% 2-wire ±1.0%* 2-wire (using ED option) ±0.25% 2-wire ±1.0% 2-wire (using ED option) ±0.5% 2-wire ±2.5% 2-wire (using ED option) ±5.0% 10 kΩ–100 kΩ 100 kΩ–1 MΩ 1.0 MΩ–10 MΩ * Plus system residual ≤ 3.5 Ω Potentiometer Potentiometers can be measured using the same methods as testing a resistor, with the same accuracy results. A potentiometer measurement expects the wiper to be centered. Potentiometers are measured twice. The first test requires the operator to center the wiper of the potentiometer by observing a graphical view of the present measurement and the desired value. This measurement checks the resistance between the wiper and one leg. Then the test is executed again, without the adjust option, to measure the resistance between the other leg and the wiper. The result of the each measurement is compared to half of the potentiometer’s value. The second measurement has wider tolerances to accommodate any inaccuracy of the adjustment. S A 10 kΩ A S I B 10 Ω 100 kΩ I B 0.1 Ω 3 kΩ G L 10 Ω G L 34 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Capacitor 160 kΩ Unguarded Tests Source Voltage: 0.1 VAC Dissipation Factor: ≤ 1.0 S Range Measurement Type Accuracy 10 pF–0.5 µF 2-wire (using ED & OXT options) ±2.0%* 0.5 µF–10,000 µF 4-wire (using ED, EN, & OXT options) ±2.0% A 1000 pF B ≤ 1 µF ≤ 1 µF * Plus system residual: ±1 pF with capacitor compensation, 0 to +40 pF typical without capacitor compensation. Unguarded Tests (using DMC on ASRU-N) Source Voltage: 0.1 VAC Dissipation Factor: ≤ 1.0 Range Measurement Type Accuracy 10 pF–0.5 μF 2-wire (using ED option) ±2.0%* 0.5 μF–100 μF 4-wire (using ED option) ±2.0% * Plus system residual: ±2.5 pF with capacitor compensation, 0 to +40 pF typical without capacitor compensation. 100k and 200k test frequencies are available when using DMC on the ASRU-N card. I G L 6-wire Guarded Tests Source Voltage: 1.0 VAC Test Frequency: 1024 Hz Dissipation Factor: ≤ 1.0 Guard Ratio: 1000 to 1 on both legs of guard circuit Value Measurement Type Accuracy 1000 pF 6-wire (using ED, EN, & OXT options) ±6.0% Guard sense lines are not supported in tests using DMC on the ASRU-N card. Tests using source and detector sense lines are allowed. Inductor Unguarded Tests Source Voltage: 0.1 VAC Quality Factor: [ 1.0 S Range Measurement Type Accuracy 5 μH–50 mH 4-wire (using EN option) ±2.0%* 50 mH–1.59 H 2-wire (using EN option) ±2.0% 1.59 H–10 H 2-wire (using ED and EN options) ±2.0% 10 H–100 H 2-wire (using ED and EN options) ±3.0% A 100 mH 314 kΩ I B ≥10 mH ≥10 mH G L * Plus system residual: 1 μH Unguarded Tests (using DMC on ASRU-N) Source Voltage: 0.1 VAC Quality Factor: [ 1.0 Guarded Tests Source Voltage: 0.1 VAC Test Frequency: 8192 Hz Dissipation Factor: ≥ 1.64 Range Measurement Type Accuracy 150 μH–50 mH 4-wire ±2.0%* Value Measurement Type Accuracy 10 mH 6-wire (using ED and EN options) ±5.0% 50 mH–1.59 H 2-wire ±2.0% 1.59 H–10 H 2-wire (using ED option) ±2.0% 10 H–100 H 4-wire (using ED option) ±3.0% * Plus system residual: 1 μH 100k and 200k test frequencies are available when using DMC on the ASRU-N card. Guard sense lines are not supported in tests using DMC on the ASRU-N card. Tests using source and detector sense lines are allowed. 35 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Diode Unguarded Tests The diode test supplies a constant current through the diode under test and measures the forward voltage drop. The test is appropriate for standard, Schottky, light emitting, or zener diodes, and can detect open, shorted, or backwards diodes. Default Current: 1 mA Programmable Range: Up to 100 mA Range Accuracy ± 0 V–19 V ±(1.0% of reading + 4 mV)* * Plus system residual: ≤ 3.5 mV/mA Zener Diode Unguarded Tests The zener diode test measures the breakdown (reverse bias) voltage across the diode at a specified current. Guarding is used to minimize the effects of adjacent circuitry. Default Current: 1 mA Programmable Range: Up to 100 mA Range Accuracy ± 0 V–18 V ±(1.0% of reading + 4 mV)* * Plus system residual: ≤ 3.5 mV/mA High Voltage Zener The High Voltage Zener (HVZ) test uses special circuitry on the ASRU-N card. This test is executed in pre-powered mode, unlike the zener test (unpowered mode). Default Current: 1 mA to 5 mA Programmable Range: Up to 50 mA Range Accuracy 18 V–60 V ± 3.0% of reading Bipolar Transistor (Beta Test) Unguarded Tests Transistors are tested by a DC Beta test or junction verification test. Programmable DC Emitter Bias Current Range: 100 μA to 100 mA Beta Range Accuracy 10–1000 ±15% Depletion Field Effect Transistor Unguarded Tests Depletion mode Field Effect Transistors (n channel and p channel) are tested by checking the on resistance with the gate tied to source, Vgs = 0 V (Enhancement mode FETs are easily tested using an analog powered test). Voltage Range: 0 to 10 V Default Voltage: 0.1 V On Resistance Range Accuracy 5 Ω–500 Ω ±1.0% (ASRU C) ±1.5%* (ASRU-N MOA) * Plus system residual: ≤ 3.5 Ω Fuse, Switch, and Jumper Default Voltage: 0.1 V Threshold Range Accuracy* 0.1 Ω–500 Ω ±1.0% (ASRU C) ±1.5% (ASRU-N MOA) 1.0 Ω–500 Ω ±1.0% (ASRU-N DMC) * Plus system residual: ≤ 3.5 Ω 36 | Keysight | Medalist i3070 Series 5 In-Circuit Test System TestJet and VTEP Keysight TestJet and Vectorless Test EP (VTEP) provide test coverage for device pin opens. VTEP delivers everything available with TestJet, plus the following: –– Improved measurement accuracy which allows for increased pins coverage and better overall test stability –– Automatic debug software that sets both high and low limits for each pin tested –– More robust sensor plates that will last longer, reducing fixture maintenance costs Defects associated with complex or custom devices, such as ASICs, can be detected without test vectors or power applied to the board. TestJet and VTEP detect opens by measuring the small capacitance (1 × 10−15 Farads, or femtofarads) that exists between each pin and a sensor plate placed over the device package. The capacitance measured will be below the low threshold if the device pin is not properly connected to the circuit board. Unconnected pins are automatically diagnosed. Source Voltage: 200 mV Test Frequency: 8192 Hz Parameter Specification Programmable Low Threshold 1 fF–1000 pF Programmable High Threshold 1 fF–1000 pF Programming Resolution 1 fF Test Speed (typical) 500 pins per second TestJet and VTEP technology provides test coverage for both top-side and bottom-side mounted devices, such as: –– Digital, analog and mixed-signal ICs –– PGAs (without ground plane) –– BGAs (especially plastic types) –– Connectors –– Switches –– Sockets Several sensor plate sizes are offered for the TestJet probes to address most device package types. The larger plates can be trimmed to size for larger IC and connectors. Sensor Plate Dimensions TestJet Testable Packages* Connector Test 155 mm x 13 mm (6.1 in. x 0.5 in.) Connectors (trim to size) 1.2 inch Square 30.5 mm x 30.5 mm (1.2 in. x 1.2 in.) PLCC20 – PLCC84, SOJ24 – SOJ32, SO24W – SO32UW, QFP44 – QFP164, DIP14 – DIP64, PGA68, PGA84, capacitors 2.5 inch Square 63.5 mm x 63.5 mm (2.56 in. x 2.56 in.) PLCC100, PLCC124, QFP196, QFP244, PGA114 – PGA179, capacitors B–C 6.29 mm x 3.73 mm (0.248 in. x 0.147 in.) TSSOP8 – TSSOP16 B and C size SMT capacitors D 7.56 mm x 4.85 mm (0.298 in. x 0.191 in.) SO8, TSSOP20 – TSSOP28 D and E size SMT capacitors * For additional testable package information, see the Building Board Test Fixtures guide. 37 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Polarity Check Source Voltage: 200 mV Parameter Specification* Test Range (total parallel capacitance) up to 2000 μF Test Range (stand-alone capacitance) up to 4000 μF Test Speed 10–15 capacitors per second (typical) * Range varies with types of packaging used for capacitors. Capacitors in larger axial and SMT packages are tested with VTEP/TestJet probes. A small VTEP/TestJet probe provides Polarity Check test capability for SMT capacitors. Two sensor plate sizes exist for the small VTEP/TestJet probe: a B-C plate for B or C size, and a D plate for D or E size. The small probe can also be used for TestJet testing of ICs. Sensor Plate Dimensions TestJet Testable Packages B–C 6.29 mm x 3.73 mm (0.248 in. x 0.147 in.) TSSOP8 – TSSOP16 B and C size SMT capacitors D 7.56 mm x 4.85 mm (0.298 in. x 0.191 in.) SO8, TSSOP20 – TSSOP28 D and E size SMT capacitors 38 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Powered Test Measurement and Specifications Analog Functional Test Analog Functional Testing provides a voltage stimulus to a circuit or device under test and observes the circuit’s response with a detector. Checking the circuit components together as a unit (cluster) gives high confidence that all components work together properly. Stimuli and detectors are built into Medalist i3070 systems, providing basic analog functional tests at any pin on the Hybrid-144 Non-multiplexed or HybridPlus-DD pin card. In addition, two functional test access ports per module are provided to permit connection of external instrumentation for DC and audio frequency analog functional testing. The Medalist i3070 automatically handles the assignment for functional test resources. The standard Medalist i3070 system provides analog measurement resources close to the device under test to provide maximum signal quality. 39 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Built-In Instruments Universal Source (Four Quadrant) Programmable Current Limit: 30 mA or 150 mA Programmable Termination: 5, 50, 500, or 5,000 Ω Output Resistance: ≤ 2.2 Ω Application Characteristic DC Voltage Source Four Quadrant and Auto-ranging Range Programming Resolution Accuracy ±0.1 V 50 μV ± 0.1% ± 3 mV ±10 V 5 mV ± 0.1% ± 10 mV Functional Generator Sine Wave Distortion (THD): < 1% Range ±7.071 Vrms Square Wave 1 ± 0–10 V 1 ± 0–10 V Jitter 2 DC Offset Voltage 5 mV (Mux) 2 mV (UnMux) ± 2.0% ± 5 mVAC Programming Resolution Accuracy 5 mV ± 2.0% ± 5 mVAC Linearity (10%–90%): 2% (typical) Range Frequency Accuracy Rise Time (10%–90% of 0–5 V): 2.5 μs (typical) Range Triangle Wave Programming Resolution Programming Resolution Accuracy 5 mV ± 3.0% ± 5 mVAC Range Resolution Accuracy 1–20 kHz 1 Hz ±0.015% Sine Wave Square Wave Triangle Wave 0.25 μs 2.2 μs 0.25 μs 1 Range ± 0–10 V Accuracy 1 ±15 mV Arbitrary Waveform Generator 1–1024 samples 4096 samples Frequency Range 1–32,768 Hz 1–8,192 Hz 120 kHz Voltage Range −10.0 to 10.0 V −10.0 to 10.0 V 3 dB bandwidth 1. Peaks of waveform plus programmed offset must be between ±10 V. 2. Maximum edge to edge. Auxiliary DC Voltage Source (Four Quadrant) Programmable Current Limit: 30 mA or 150 mA Output Resistance: ≤ 2.2 Ω Range Programming Resolution Accuracy ±10 V 5 mV ± 0.1% ± 10 mV 40 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Differential Detector DC DC Voltage Detection Autoranging: The DC detector will autorange up from the selected range when the input is over-ranged. This provides flexibility to accommodate the occasional upranges while providing the speed advantages of starting out on the expected range. Autoranging is performed on readings and on the instantaneous peak level detector to ensure accurate readings in the presence of noise and other transients. Characteristic Specification Resolution 16 bits (15 bits plus sign), < 0.005% of range Converter Integrator for noise rejection. Converter Speeds Normal 500 μs integration (high-frequency noise rejection) Line Rejection 16.667 ms or 20.000 ms (60 Hz or 50 Hz systems: power line, high-frequency rejection) Normal ± (0.02% of reading + 0.05% of range + 300 μV) ± (0.05% of reading + 0.1% of range + 300 μV) for ASRU-N Line Rejection ± (0.02% of reading + 0.05% of range + 300 μV) Accuracy 1 Line Rejection 60 dB Input Types Differential, HI (I bus) and LO (L bus) Peak Differential Input Voltage < ±160 VDC Maximum Voltage to Ground ±100 V peak Input Capacitance 1000 pF 3 DC Common Mode Rejection Ratio (1 kΩ imbalance in either lead) Range Specification ± (0.039 to 10) V > 80 dB V/V ± (20 to 160) V > 50 dB V/V 2 1. Add 0.12% of reading for attenuated ranges. 2. Line frequency within ± 0.1% and peak voltage is within expected range. 3. Either input referenced to system ground. Range (volts) Common Mode Range Common Mode Input Resistance (ohms) (typical) Differential Input Resistance (ohms) (typical) 160 ± 100 V 240 k 1M 80 ± 100 V 240 k 1M 40 ± 100 V 240 k 1M 20 ± 100 V 240 k 1M 10 ± 10 V > 100 M > 100 M 5 ± 10 V > 100 M > 100 M 2.5 ± 10 V > 100 M > 100 M 1.25 ± 10 V > 100 M > 100 M 0.625 ± 10 V > 100 M > 100 M 0.3125 ± 10 V > 100 M > 100 M 0.1562500 ± 10 V > 100 M > 100 M 0.0781250 ± 10 V > 100 M > 100 M 0.0390625 ± 10 V > 100 M > 100 M 41 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Differential Detector AC True RMS AC Detection Autoranging: Autoranges up from the selected range when input is over-ranged using the same detection approach as in DC detection. Characteristics Specification Resolution 16 bits (15 bits plus sign), < 0.005% of range Converter Uses 16-bit successive approximation converter running at 40,000 samples/second (nominal) to convert, store, and analyze the rms value of the input waveform over one of the two user selectable time windows. Digital Signal Processing (DSP) techniques are utilized to determine and remove the DC component. Measurement speed for voltages with DC components is faster than capacitor coupled AC converters. Converter Modes Normal 8192 samples at 40,000 samples/second (0.2048 sec window) Fast 1024 samples at 40,000 samples/second (0.0256 sec window) Input Differential, HI (I bus) and LO (L bus) Peak Differential Input Voltage < ±160 VDC Maximum Voltage to Ground ±100 V peak Input Capacitance < 1000 pF (either input referenced to system ground, other lead tied to system ground). DC Rejection Ratio Normal 78 dB (typical) Fast 60 dB (typical) Frequency Range Accuracy * Normal Mode 10–50 Hz ± (4% of reading + 0.02% of range + 100 μV) 50–300 Hz ± (1% of reading + 0.02% of range + 100 μV) 300 Hz–3 kHz ± (0.2% of reading + 0.02% of range + 100 μV) 3–10 kHz ± (2% of reading + 0.02% of range + 600 μV) 10–19 kHz ± (5% of reading + 0.02% of range + 600 μV) Fast Mode 50–200 Hz ± (7% of reading + 0.02% of range + 100 μV) 200–400 Hz ± (2% of reading + 0.02% of range + 100 mV) 400 Hz–5 kHz ± (1% of reading + 0.02% of range + 100 μV) 5–10 kHz ± (2% of reading + 0.02% of range + 600 μV) 10–19 kHz ± (5% of reading + 0.02% of range + 600 μV) * Add 0.12% of reading for attenuated ranges (> 7.07 VAC); see DC voltage detection specifications for impedance of each voltage range. 42 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Waveform Digitizer Parameter Specification Interval between samples 25 μs–51.2 ms Number of samples 1–8192 Settling time 25 μs Noise 0.2% of range + 10 mV Trigger delay 10 μs Frequency/Time Interval Counter The frequency/time interval counter has two input channels (Channel A and Channel B) and an external-internal arming trigger which can be switched to any clock receiver pin on the ControlXTP, Hybrid-144 Non-multiplexed, or HybridPlus-DD card to perform time interval, pulse width, and frequency measurements. Input Voltage Range: 0 to 4.875 V (Hybrid-144 pin card) −3.5 to 5.0 V (other pin cards) Measurement Specification Range Accuracy * Time Interval 100 ns–1 sec ± (10 ns + 0.01% + 2 x trigger error) Pulse Width 25 ns–1 sec ± (5 ns + 0.01% + 2 x trigger error) Range Threshold Accuracy * 1 Hz–20 MHz ± 0.1 V on any pin card Positive or negative slope 2 Hz–60 MHz TTL level on ControlXTP clock receivers Positive or negative slope Minimum Gate Delay Resolution Accuracy 0.5 ms 0.02% 0.03% 100 ms 0.0001% 0.01% Frequency * Input signals to tester must have a slew rate ≥ 100 V/μs in 0.2 to 3.5 V range. Trigger error = 80 mV/(input signal slew rate). Power Monitoring Circuit (PMC) Parameter Specification Channels per ASRU card 3 Voltage limit range 1.0 to 50 V Recommended voltage limit range 1.8 to 50 V Accuracy 1.22% of reading Positive or negative slope 43 | Keysight | Medalist i3070 Series 5 In-Circuit Test System External Functional Test Instruments GPIB (IEEE 488) Any IEEE 488 compatible instrument can be connected to the analog functional test access port in a module to provide functional test capability. For more than eight instruments (two per module), the following options may be added to the system for instrument connections: –– AccessPlus Card (Mux systems only) – This card provides for instrument connections directly through eight 50 Ω high-frequency test ports. The AccessPlus card also provides ten general-purpose instrument ports multiplexed to 28 module interface pins. –– Utility Card – This card provides differential signal connection through 75 Ω high frequency test ports. Functional Test Access Ports A Medalist i3070 system that is fully configured with four modules has eight functional test access ports for external sources and detectors to provide DC and low frequency functional test capability beyond the built-in instruments. These ports may be used single-ended (providing connections for eight grounded devices) or as floating pairs (providing connections for four floating devices). Each port can be switched to any of the Hybrid-144, HybridPlus-DD or AnalogPlus-DD card pins. The port connections are not held between tests. The AccessPlus card can maintain connections between tests if desired. The digital subsystem can provide triggers to instruments connected to the functional test access ports. External instruments can trigger frequency, pulse width, and time interval measurements. 44 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Parameter Specification Characteristic Impedance 50 Ω (typical) Minimum DC Insulation Resistance 1 MΩ Maximum Voltage ±100 V peak (port to system ground) Maximum Current ±500 mA peak per port Maximum Power 7.5 VA per port Minimum DC Insulation Resistance 10 MΩ Total Capacitance < 900 pF port to ground 3 dB Bandwidth 12 MHz (typical) to and from any HybridPlus-DD pin Crosstalk at 1 MHz < −45 dB (50 Ω source and load) Trigger Input Mode TTL levels Trigger Output Mode TTL levels with 50 Ω series back match resistor Digital In-circuit Test Digital Overdrive Testing a digital device in-circuit requires the application of input patterns and the observance of output responses while the circuit board is under power. Medalist i3070 pins apply input patterns for a brief time with sufficient current to overdrive all upstream devices. This forces (drives) the pulsed state (0 or 1) on the digital node and effectively isolates the device under test from the rest of the circuit. Devices one level upstream which can be disabled are automatically disabled during the test. Multi-level and multi-pattern disabling and conditioning can be specified. Keysight’s Safeguard in-circuit analysis identifies any test which exceeds the safe backdrive time, inhibits that test, and alerts the test developer. The test patterns (vectors describing states driven and received) are customized to the topology surrounding the device under test with the application controlled by the vector processing unit (VPU). The time between consecutive drives—called “vector cycle” time— is programmable for control of the test speed. The time between the drive of device inputs and receive of the device output responses is called the “receive delay”. 45 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Programmable Receive Delay Device propagation delays, backdrive time, edge rise time, edge placement accuracy, and fixture propagation delay determine the minimum receive delay. The Medalist i3070 provides the capability to program the receive delay on a test-by-test basis for variations in device response time. On Mux systems, advanced in-circuit tests can be written using timing sets to change the drive-to-drive time and the drive-to-receive time on a pattern-by-pattern basis. Timing offsets can be applied to both drivers and receivers on a pin-by-pin basis. Vector Processing Unit (Vpu) The Medalist i3070 vector processing unit (VPU) pattern sequencing architecture provides the capability to apply and receive millions of patterns for digital in-circuit and functional testing of scan design, ASICs, and microprocessors. The patterns of 1s and 0s programmed for the test are automatically compressed to “keeps” and “toggles” in the pin RAM to minimize the number of unique vectors. Repetitive sequences are determined and used by the VPU to automatically reconstruct the programmed 1s and 0s, applied and received by the digital test resources, when the test is run. This technique results in efficient use of RAM space, so test length is not limited to pin RAM depth. Test patterns for both in-circuit and functional tests are applied with no dead time and without RAM reload. Parameter Specification Directory RAM size 131072 (128 k) Sequence RAM size 1048576 (1M) Pin RAM Size 8,192 (8 k) Theoretical Maximum Pattern Depth 137,438,953,472 (128 G) Typical Maximum Pattern Depth 200,000–300,000 46 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Flash RAM The Medalist i3070 standard digital test resources provide the ability to validate and program flash devices and other non-volatile memory devices without special hardware. In addition, optimized programming tools exist to address specific issues associated with programming non-volatile devices. Test Problem Medalist i3070 Test Solutions Programming algorithm Optimized loop structures Serial number encoding On-the-fly variable passing Large data streams VPU sequencing and automatic test segmentation Ease of data entry S-Record/Intel hex formats Flash70 Programming throughput Optimized algorithms Simplified test development New library modules 47 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Digital In-circuit and Functional Test Edge Placement Accuracy The Medalist i3070 digital architecture and resources are designed to provide accurate drive and receive edge placement for high-speed in-circuit and functional testing. The Medalist i3070’s edge placement accuracy is defined as the accuracy to which a driver or receiver will drive or receive a device state, referenced to the clock driving the DUT (either a tester provided or DUT clock) or internal tester clock. Edge placement accuracy specified in this manner provides the user with the driver and receiver edge uncertainty referenced in time. Therefore, when the system is programmed to drive a node at a point in time, the drive will occur within the edge placement accuracy at that point. The edge placement accuracy specifications apply across all systems and include the following: –– Driver and receiver skew –– Timing system resolution –– Driver-to-receiver offset error –– Rising and falling driver and receiver edge asymmetry –– Rising and falling edge offset to clock receiver circuitry –– Temperature drift –– Frequency drift –– Systematic offset including channel, card, and module offset Test systems with a centralized architecture may specify an edge placement accuracy that does not include all of the above error terms or other errors associated with the architecture. In fact, other tester architectures may only specify driver skew (also known as mean driver skew) and exclude phase-to-phase variances. Mean driver skew describes the variation in driver edge location with respect to a randomly chosen driver of the same phase. The Medalist i3070’s edge placement accuracy specification includes skew and describes the variation in edges with respect to a point in time. This provides a repeatable, accurate and portable test with minimal debug since the edges occur where you expect them. 48 | Keysight | Medalist i3070 Series 5 In-Circuit Test System –– Slot-to-Slot Skew –– Phase-to-Phase –– System Error –– Temperature –– Frequency –– Drive-to-Receive Skew The diagram below graphically represents the Medalist i3070 edge placement accuracy when a tester-provided clock drives and when the DUT clock drives the DUT. The edge placement accuracy specifications for the Hybrid-144 Non-multiplexed pin card drivers and receivers as well as the guided probe receiver are as follows: Edge Placement Accuracy for UnMux Systems Parameter Specification * EPA Internally Referenced ±15 ns typical, ±20 ns warranted EPA Externally Referenced ±17 ns typical, ±24 ns warranted * Drivers are programmed to 3.5 V into 100 Ω non high impedance state and measured at 1.5 V. Receivers are programmed to 1.5 V, 325 kHz DUT ≤ 20 MHz. Input signals to tester must have a slew rate ≥ 225 V/μs. Edge Placement Accuracy for Mux Systems Parameter Specification * EPA Internally Referenced ±5 ns typical, ±10 ns warranted EPA Externally Referenced ±7 ns typical, ±15 ns warranted * Drivers are programmed for 0.2–3.5 V and a 225 V/μs slew rate into 100 Ω non high impedance state and measured at 1.5 V. Receivers are programmed to 1.5 V, 325 kHz DUT ≤ 20 MHz. Input signals to tester must have a slew rate ≥ 225 V/μs. 49 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Pattern Rate The pattern rate is defined as the rate at which patterns can be driven and received during digital testing. A pattern includes the drive of input data and receipt of response data from the DUT. Pattern Rate for UnMux Systems Parameter Specification Minimum Pattern Rate 330/sec Maximum Pattern Rate 6.25 M/sec Medalist i3070 drivers have fixed rise and fall times of approximately 15 ns. Pattern Rate for Mux Systems Parameter Specification Minimum Pattern Rate 330/sec Maximum Pattern Rate 6.25 M/sec, 12.5 M/sec, or 20 M/sec (determined by HybridPlus-DD card option) Drivers are programmed for 0.2–3.5 V and a 225 V/μs slew rate into 100 Ω non high impedance state and measured at 1.5 V. Receivers are programmed to 1.5 V, 325 kHz DUT ≤ clock [ 20 MHz. Input signals to tester must have a slew rate [ 225 V/μs. Guided Probe The Medalist i3070 guided probe provides automatic probing of analog and digital nodes for functional test fault isolation and fixture verification. The probe can be used to capture the actual digital test stimulus and responses for both bit-by-bit or CRC response comparisons. Parameter Programmable Receiver Voltage Range Specification Low Threshold −3.5 to 5.0 V High Threshold −3.5 to 5.0 V Programming Resolution 5.25 mV Accuracy ±150 mV Maximum Input Voltage ±12 V Bandwidth (using ground clip) 50 MHz Input Resistance 20 kΩ Input Capacitance 10 pF 50 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Additional Digital Specifications The ControlXTP card together with the pin card1 provide resources for digital in-circuit and functional testing. One ControlXTP card is included with each module. The other module cards can be configured into the modules to meet test requirements. See Pin Cards and Test Access. 1. Hybrid-144 Non-multiplexed pin card on UnMux systems; HybridPlus-DD card on Mux systems. ControlXTP card High-speed Clocks and Clock Receivers A non-overdriving, high-speed clock resource is provided by each ControlXTP card. TTL Compatible Input and Output Parameter Specification Number of Clock Drivers/Control Card 1 1 Clock Driver Multiplex Ratio 2:1 2:1 Clock Driver Frequency Range Minimum 625 kHz Maximum 50 MHz 1 Resolution 2 ± 1% of frequency Number of Clock Receivers/Control Card 2 2 Clock Receiver Frequency Minimum 160 kHz Maximum 80 MHz 1 1. Maximum clock driver and receiver rates are 20 MHz. 2. Add ± 1 ns for periods over 100 ns. Event Triggers Hardware triggers provide asynchronous capability with the ability to wait for external events before continuing a test sequence. The digital subsystem can provide triggers to the internal and external analog sources and detectors. The built-in or external sources and detectors can trigger the digital subsystem to drive or receive patterns. Parameter Specification Number of Triggers/ Control Card 3 Trigger Multiplex Ratio 2:1 Start-up Delay 550 ns (11 events) Capture RAM A serial capture RAM provides the ability to capture a serial pattern from any digital test pin. The response can be read back and processed for ROM, A/D, BIST, and telecommunications testing. Parallel capture and read-back is provided by the pin card receivers. Parameter Specification Serial Capture RAM depth 1,048,576 (1 Mb) 51 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Debug Ports Three debug ports are accessed through external BNC connectors on the side of the testhead. Digital data and control signals are buffered and routed to trigger external instrumentation and aid test debug. Output Voltage: TTL levels Parameter Specification* Clock Port Sequencer or event clock Data Port Buffered data from a receiver Synchronization Port Sync pulses added in digital test debug * Systematic delay is typically 100–200 ns. General-Purpose Relays The general-purpose relays on the ControlXTP cards can be used for controlling fixture electronics, disabling oscillators, and other general test purposes. Parameter Specification Number of General-Purpose Relays/Control Card 8 Maximum Voltage to Earth ±100 V peak Maximum Switching Voltage 100 V peak Maximum Switching Power 30 W Maximum Switching Current 750 mA Maximum Carry Current 750 mA General-Purpose Relay Resistance 60 mΩ Switching Time (typical) 50 ms 52 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Mixed Signal Test Synchronization Mixed-signal device tests require digital and analog stimulus and response capabilities with synchronization of the digital and analog subsystems. The Medalist i3070’s integrated digital and analog subsystems, controlled by the same micro-controller on the same backplane, provide synchronized mixed-signal test capability. VCL and ATL contain programming constructs to transfer test control between subsystems. Control can be passed multiple times during the same test for repeatable tests. Control can also be passed to BT-BASIC from ATL or VCL to provide GPIB instrument programming or perform complex result manipulations and decision-making. Keysight VCL Keysight ATL and/or STL Triggering The digital subsystem can provide triggers to the internal and external analog sources and detectors. The analog internal or external sources and detectors can trigger the digital subsystem to drive or receive patterns. Mixed-signal testing of digital-to-analog and analog-to-digital devices is done by triggering the appropriate subsystem to provide the required stimulus or response detection. The digital and analog subsystem control and trigger commands are compiled into one executable test, which is stored and executed in the test station for optimum execution speed and repeatability. External instruments may be connected through functional test ports to provide triggers, stimulus, or receive responses. All external trigger inputs and outputs are TTL compatible. 53 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Pin Cards and Test Access Pin Cards for Medalist i3070 UnMux Systems Medalist i3070 UnMux systems are based on the extremely versatile Hybrid-144 Non-multiplexed Pin Card, which is suitable for most applications. The tester pattern rate, or speed, is 6.25 Mega-patterns per second. 1-Module 2-Module 4-Module Pins 1,296 2,592 5,184 Drive Channels 1,296 2,592 5,184 Receive Channels 1,296 2,592 5,184 Maximum Number of Cards* 9 18 36 Maximum Number of Resources * Maximum number of cards per module = 9. Hybrid-144 Non-multiplexed Pin Card On the UnMux system, analog and digital in-circuit and functional test capability is delivered through the Hybrid-144 Non-multiplexed Pin Card. Each of 144 pins can be a ground, a driver/receiver or an analog bus. The driver and receiver of a channel are always connected to the same pin for bi-directional test capability. Since all the driver-receivers are non-multiplexed, the capability to test high-pin-count devices and functional clusters without complex relay multiplexing is possible. Parameter Specification Number of Pins/Card 144 Number of Channels/Card 144 Number of Drive Channels/Card 144 Number of Receive Channels/Card 144 Number of Grounds/Card 156 Multiplexing Ratio 1:1 Overdrive Capability Yes VTEP/TestJet Technology Capability Yes The Hybrid-144 drivers provide digital waveforms to all module pins present. Each driver-receiver channel has independently programmable voltage drive level, receive level, clock generation, event triggering, and switchable pull-up, pull-down or AC load capability. The flexibility of the individual pins provides simultaneous testing of multiple logic families with the same card. The pin flexibility also provides optimum testing of complex devices and bus-architecture based boards, and makes digital guardband testing possible. Below is a block diagram of the Hybrid-144 card and control buses to the digital and analog subsystems on the ControlXTP and ASRU cards. 54 | Keysight | Medalist i3070 Series 5 In-Circuit Test System The analog measurement buses can be routed to any Hybrid-144 pin to perform analog in-circuit and functional testing. Access to the built-in functional test instruments and the functional test access ports is also provided on all pins. The Hybrid-144 pin card flexibility allows pins on the same card to perform digital and analog testing in the same test for outstanding mixed-signal test capability. Hybrid-144 Non-multiplexed Pin Card Receivers Parameter Specification Programmable Receive Minimum 0 ns Delay Time Maximum Programmed vector cycle time Resolution 2 ns (typical) Accuracy (same card) ±8 ns typical, ±11 ns warranted Input Voltage Range 0–4.875 V Input Bias Current +150 μA maximum 1 Parallel Capture RAM 128 bits Response Compression IEEE CRC-32 polynomial 2 Receiver Threshold Voltage Termination Range 0–4.875 V Programming Resolution 20 mV (typical) Static Accuracy ± 2% of setting ± 100 mV (typical) Pull-Up Resistor 1000 Ω Pull-Down Resistor 383 Ω AC 150 pF, 68.1 Ω in series 1. Varies with voltage. 2. Polynomial is 1 + x2 + x4 + x5 + x7 + x8 + x10 + x11 + x12 + x16 + x22 + x23 + x26 + x32 55 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Hybrid-144 Non-multiplexed Pin Card Drivers Parameter Specification Frequency Range as a Clock Minimum 625 kHz Maximum 10 MHz Programming Resolution1 ≤ 1% of frequency Minimum 160 ns Maximum 1.5 ms Resolution1 1% of vector cycle Programming Resolution 1 ns Programmable Vector Cycle Time Output Skew (same card) ±5 ns typical, ±8 ns warranted Rise Time/Fall Time (no load) 15 ns (typical) Driver Voltage (no load) Output Backdrive Current Range 0–5.0 V Programming Resolution 20 mV Static Accuracy ± 2% of setting ± 20 mV Peak 2 ±750 mA Continuous ±100 mA DC Output Resistance 1.0 Ω (typical) Minimum Pulse Width Generation (TTL) 50 ns High-Impedance State Leakage Current 3 −150 μA Programmable Device Test Time-out Minimum 5.0 μs Maximum 429 s 1. Add ±1 ns for periods over 100 ns. 2. Maximum width 2 ms, maximum duty cycle 10%. 3. Varies with voltage. Hybrid-144 Non-multiplexed Pin Card Drive/Receive Pins Parameter Specification Capacitance: Tri-State 130 pF Capacitance: Disconnected 24 pF Hybrid-144 Non-multiplexed Pin Card Relays Parameter Specification Maximum Voltage to Earth ±100 V peak Maximum Current 750 mA Maximum Switching Power 7.5 VA 56 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Pin Cards for Medalist i3070 Mux Systems Medalist i3070 Mux systems can be configured with a variety of pin electronics for various applications. The tester pattern rate, or speed, is determined by the module card options 6, 12, or 20 for 6.25, 12.5, or 20 Mega-patterns per second, respectively. All modules cards must be the same speed option. Combinations of the HybridPlus-DD (Double-Density), AnalogPlus-DD, and AccessPlus cards can be added to a module up to a maximum of nine cards per module. A minimum of one HybridPlus-DD card per module is required for Medalist 3x73 and 3x75 systems. Maximum Number of Resources Medalist 327x (1-Module) Medalist 317x (2-Module) Medalist 307x (4-Module) Pins 1,296 2,592 5,184 Drive Channels 144 288 576 Receive Channels 144 288 576 Pins* 1152 2304 4608 Channels* 128 256 512 GP Relays 192 384 768 GP Ports 80 160 320 GP Interface Pairs 224 448 896 High-Frequency Ports 64 128 256 Card Type HybridPlus-DD AnalogPlus-DD Maximum Number of Cards Card Type Medalist 327x (1-Module) Medalist 317x (2-Module) Medalist 307x (4-Module) Per Module HybridPlus-DD 9 18 36 up to 9 AnalogPlus-DD 8 16 32 up to 8* AccessPlus 8 16 32 up to 8 Utility Card 1 2 4 1 * Medalist 3x72 systems can contain up to nine AnalogPlus cards per module. HybridPlus-DD Card Analog and digital in-circuit and functional test capability is delivered through the HybridPlus-DD pin cards. The split driver-receiver allows a single channel to drive and receive on separate pins. Therefore, while a driver of a driver-receiver pair is active, the receiver can be used to capture responses from one of the remaining eight pins. The driver and receiver of a channel are automatically connected to the same pin for bi-directional test capability. Since the driver-receivers are split, the capacitive loading on the receiver is minimized for high-speed signal capture. This independent operation provides the most efficient use of pin electronics and the capability to test high-pin-count devices and functional clusters. 57 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Parameter Specification Number of Pins/Card 144 Number of Channels/Card (Split Driver-Receiver) 32 Number of Drive Channels/Card 16 Number of Receive Channels/Card 16 Multiplexing Ratio 2:9 Overdrive Capability Yes TestJet Technology Capability Yes Keysight Pin Electronics The HybridPlus-DD drivers (four quadrant) provide digital programmable waveforms to all module pins present. Each driver-receiver channel has independently programmable slew rate, voltage level, edge placement, shorts threshold, clock generation, event triggering, and switchable pull-up or pull-down load capability. The flexibility of the individual pins provides simultaneous testing of 16 logic families with the same card. The pin flexibility also provides optimum testing of complex devices and bus-architecture based boards, and makes digital guardband testing possible. Below is a block diagram of the HybridPlus-DD card and control buses to the digital and analog subsystems on the ControlXTP and ASRU cards. 58 | Keysight | Medalist i3070 Series 5 In-Circuit Test System The analog measurement buses can be routed to any HybridPlus-DD pin to perform analog in-circuit and functional testing. Access to the built-in functional test instruments and the functional test access ports is provided on all pins. The HybridPlus-DD pin flexibility allows pins on the same card to perform digital and analog testing in the same test for optimum mixed-signal test capability. HybridPlus-DD Relays Parameter Specification Maximum Voltage to Earth ±100 V peak Maximum Current (constant) 500 mA Maximum Current (pulsing) 700 mA Maximum Switching Power 7.5 VA HybridPlus-DD Receivers Parameter Programmable Receive Delay Time Specification Minimum 0 ns Maximum 3.0 ms Resolution 4 ns + 1% of vector cycle Programming Resolution 1 ns Maximum Input Voltage 12.0 V and −12.0 V Parallel Capture RAM 128 bits Pull-Up Curent Source 2.0 mA (typical) Pull-Down Curent Source 5.0 mA (typical) Receiver Threshold Voltage Range Low Threshold −3.5 to 5.0 V High Threshold −3.5 to 5.0 V Programming Resolution 2.2 mV (typical) Accuracy ±100 mV Input Bias Current ±30 μA Input Capacitance 83 pF Disconnected Capacitance 12 to 23 pF (typical) Bi-directional Capacitance 160 pF (typical) 59 | Keysight | Medalist i3070 Series 5 In-Circuit Test System HybridPlus-DD Drivers Parameter Specification Frequency Range as a Clock Minimum 625 kHz Maximum 6.25, 12.5, or 20 MHz Programming Resolution2 ≤ 1% of frequency Programmable Vector Minimum 160, 80, or 50 ns Cycle Time Maximum 1.5 ms Resolution2 1% of vector cycle Programming Resolution 1 ns −3.5 to + 5.0 V source 750 mA −3.5 to + 5.0 V sink −500 mA Maximum Continuous Source Current 100 mA Maximum Continuous Sink Current 100 mA Minimum 25 V/μs Maximum 275 V/μs Programming Resolution 25 V/μs Range −3.5 to 5.0 V 1 Peak Backdrive Current Continuous Output Current Slew Rate (into 100 Ω) Rising and Falling Driver Voltage 1 3 Programming Resolution 2.206 mV Static Accuracy (no load) ±100 mV Minimum Pulse Width Generation (TTL) 50 ns High-Impedance State Leakage Current IL at VO = +3 V 25 to 150 μA IL at VO = −2 V −150 to 0 μA VO at IL = 0 A −0.7 to 0.7 V Minimum 5.0 μs Maximum 429 s Programmable Device Test Time-out Programming Resolution 100 ns DC Output Resistance (at 500 mA) 1.15 to 2.0 Ω Driver High-Impedance State Capacitance 125 pF (typical) Disconnected Capacitance 12 to 23 pF (typical) Bi-directional Capacitance 160 pF (typical) 1. Frequency and cycle time depend on HybridPlus-DD Card options 6, 12, or 20. 2. Add ±1 ns for periods over 100 ns. 3. Driver overvoltage trip points: 7.0 V and −5.5V. AnalogPlus-DD Card The AnalogPlus-DD card provides analog in-circuit and functional test and TestJet technology capability. Any pin can be connected to the internal or external test instrumentation to perform shorts and analog testing. Parameter Specification Number of Pins/Card 144 TestJet Technology Capability Yes AnalogPlus-DD Relays Parameter Specification Maximum Voltage to Earth ±100 V peak Maximum Current (constant) 500 mA Maximum Switching Power 7.5 VA 60 | Keysight | Medalist i3070 Series 5 In-Circuit Test System AccessPlus Card The AccessPlus pin card provides high-performance measurement capability for many analog and mixed-signal functional test applications. The interface and cabling can interconnect instruments through the system to the fixture for both differential and coaxial measurements. The following resources are provided with each card: –– Eight 50 Ω high-frequency coaxial ports, each with a floating shield and ability to remain connected between individual tests if required. –– 10 general-purpose instrument ports multiplexed to 28 module interface pairs with the ability to remain connected between individual tests if required. Software is configurable for differential or coaxial operation. –– 24 general-purpose relays for node-to-node connections, pull-ups, pull-downs, fixture electronics, or specialized loads. –– Instrument isolation for all ports, ensuring in-circuit test compatibility. High-Frequency Ports Parameter General-Purpose Instrument Ports Coax Mode Differential Mode Number of Ports 8 Bandwidth: 3 dB point 6 dB point 100 MHz 176 MHz 25 MHz 50 MHz 45 MHz 100 MHz Crosstalk: < 1 MHz −80 dB −45 dB −65 dB Maximum Signal Voltage to Earth 100 V peak 100 V peak 200 V peak Maximum Carrying/Switching Current 0.5 A 0.5 A 0.5 A Maximum Power 7.5 VA 7.5 VA 40 VA 3 Maximum Standoff Voltage to Earth 200 V peak 200 V peak 200 V peak Maximum Power 10 multiplexed to 28 pairs 82 dB General-Purpose Relays 24 100 V peak 0 VA 200 V peak 61 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Performance Port Performance Port allows the system to access functional test capabilities by modifying both the test fixtures and the testhead. With these modifications, external instruments can be attached to the test fixture. This technique can propagate much higher frequencies (2 GHz 6 db bandwidth, 50 or 75 Ω), higher voltages (200 V AC peak), and higher current (20 A). In addition, Performance Port can be used to route ScanWorks boundary scan signals from the ScanWorks PCI-400 controller card (located in the testhead controller) to the fixture and device under test. 62 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Utility Card The Utility Card is an optional pin card that can easily integrate external plug-in modules such as flash and EEPROM programming or any other functional testing purposes. This card also includes flexible power supplies output for panelized boards, and provides a cheaper alternative for control with additional eight pairs of GP relays and balanced ports for differential signal connections. The plug-in module to be developed by third party vendors must conform to the following specifications. Parameter Specification Physical Dimensions 75 x 152.55 mm (2.953” x 6.006”) (Nominal thickness of PCB = 0.062”) Component Placement Both sides allowed; not exceeding 3 mm on the top side and 10 mm on the bottom side Physical Interface Samtec 30 position 1.27 mm Tiger Eye Header board-to-board connector with a stacking height of 6.35 mm (02 x 30 position connector used). Inputs 1 USB port (via the 30 pin connector) 1 Ethernet port Outputs 18 pins with disconnect relays to MINT pins (with 4 pins capable of up to 2 A each) Power supply 5 V @ 500 mA (maximum), or 12 V @ 2 A (maximum), or externally routed (maximum of 12 V @ 2 A) Communication Via USB 2.0 to the host PC/workstation or Ethernet communication via a class 2 switch controller Balanced Multiplexing Port The Utility Card provides a balanced mux port which can be used to control external differential signals equipment. Specification Balanced Mux 2 x 1:4 mux 3 db bandwidth (at 35 Mhz ± 3 Mhz) Crosstalk < 1 MHz (–55 dB ± 2 dB) 2 ± 0.5 A (maximum current carrying capability) Estimated impedance of balanced mux = 75 Ω per pair 63 | Keysight | Medalist i3070 Series 5 In-Circuit Test System System Specifications Device under Test (DUT) Power Supplies The following power supplies can be configured into the Medalist i3070 system to provide DUT power: –– 6621A dual output high current –– 6624A quad output –– 6634A high voltage –– 6642A single output The supplies may have high-and low-voltage outputs and high and low ranges for voltage and current flexibility. The software automatically selects and assigns the supply outputs to the appropriate tester pins. Power supply connections with remote sensing at the DUT are provided automatically by the test program. Supplies can be connected in series and in parallel for high-voltage or high-current applications. Restrictions are: –– Only supply outputs of the same model type (and high-or low-voltage) can be paralleled. –– Up to eight outputs can be paralleled if their overvoltage lines are connected. –– Connections to the fixture are through the ASRU card with two power pins and two ground pins per supply. These power and ground pins can carry a maximum of 5 A per pair of pins. Power Supplies Maximum Combinations Physical limitations due to rack sizes and power supplies form factors must be considered when selecting power supplies combinations. Any modifications made to the system to allow for more physical space to add power supplies are not supported. Power supplies configuration for a system assumes the maximum possible numbers of ASRU cards are in place. One-Module Systems The Medalist i3070 one-module system without a support bay will support the following maximum combinations of power supplies. DUT Supply Source Maximum Number of Supported Supplies Combination A Combination B Combination C Combination D 6621A 1* 1* 0 0 6624A 0 0 1* 1* 6634B 2 0 2 0 6642A 0 1 0 1 T otal E IA Rack Units Used 3, 2, 2 3, 2, 0 3, 2, 2 3, 2, 0 Total Supplies 3 2 3 2 * Connected to ASRU ports 1 to 4. Available EIA rack units = 3, 2, and 2. UnMux Systems: The one-module system has discrete rack units. The 3EIA rack is discrete due to the metal shield that is between the DUT power supply and the module and it is mounted right next to the module. One of the 2EIA units is above the 3EIA. The last 2EIA is on the no-pod side of the testhead. 64 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Two- and Four-Module Systems The Medalist i3070 two- and four-module systems support too many combinations of power supplies to list here. The following tables list the limitations that must be considered when combining power supplies. DUT Power Supplies Limitations DUT Supply Supply Outputs ASRU Ports Required Usable ASRU Ports EIA Rack Units 6621A 2 4 1-6 3 6624A 4 4 1-6 3 6634A* 1 1 5 or 6 2 6642A* 1 2 5&6 2 * Can only be connected to Keysight special purpose ports. Single power supplies can cross module boundaries and connect to more than one ASRU card. System Limitations Maximum Number of ASRU cards General Purpose Ports1 Special Purpose Ports2 Maximum EIA Rack Units One-Module 1 4 2 3, 2, 2 Two-Module 2 8 4 10 Four-Module 4 16 8 25 1. ASRU ports 1 to 4. 2. ASRU ports 5 and 6 (only available on ASRU C card). 6621A Dual Output Supply The 6621A provides two outputs per supply. Each output may use any two of the ports on the ASRU card. Parameter Low Range High Range Specification Voltage Current* 0–6.0 V 0–10.0 A 6.0–7.0 V 10 A (de-rated linearly to 5.0 A) 0–20.2 V 0–4.12 A * Minimum current limit is 130 mA. 6634A Single Output Supply The ASRU Revision C Card is required to use the 6634A supply. The output must use port 5 or 6 on the ASRU card. Parameter High Voltage Output * Minimum current limit is 4.0 mA. Specification Voltage Current* 0–100 V 0–1.0 A 65 | Keysight | Medalist i3070 Series 5 In-Circuit Test System 6624A Quad Output Supply The 6624A power supply provides four outputs, which can use any of the ASRU channels. Parameter Specification Low Voltage Outputs (1 and 2) 2 per supply High Voltage Outputs (3 and 4) Voltage Current High Range 0–20.0 V 0–2.0 A Low Range 0–6.0 V 0–5.0 A 6.0–7.0 V 5.0 A de-rated linearly to 2.5 A Resolution 6.0 mV 25 mA Accuracy ±(0.4% + 100 mV) 2 per supply Voltage Current High Range 0–50.5 V 0–0.824 A Low Range 0–20.2 V 0–2.06 A Resolution 5.0 mV Accuracy ±(0.4% + 100 mV) Maximum Power/Output 40 W Maximum Supply Power 160 W Series Connected Supplies Maximum Voltage Differential or Voltage to Earth ±42 V peak, ±100 V peak using safety shroud and lock Parallel Connected Supplies* Maximum Current 40 A * Parallel supplies must be of the same type (high- or low-output). 6642A Single Output Supply The 6642A provides one output per supply. The supply uses both ports 5 and 6 of the ASRU card. Parameter Specification Voltage 0–20.0 V Current* 0–10.0 A * Current will be de-rated linearly due to voltage drop associated path through testhead. 66 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Input Voltage and Current Three-phase power options for Keysight systems require only one power connection. For information on power line conditioning, input frequency, and voltage constraints, refer to the Medalist i3070 Site Preparation guide. Medalist i3070 Power Option Matrix Full-Load Amps (FLA) for: Power Option Voltage line-to-neut 4-Module System 2-Module System 1-Module System 3PD 200 220 230 240 24 24 24 24 18 18 18 18 13 13 13 13 Three-Phase Delta* 3PY 208 220 24 24 18 18 13 13 Three-Phase Wye* 3PN 220/380 230/400 240/415 16 16 16 10 10 10 9 9 9 Three-Phase Wye with Neutral * Neutral is not used by the systems for power options 3PD and 3PY. Neutral is shown in the diagrams because it is cabled into the PDU. 67 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Dimensions and Weights Height Width Depth Weight Maximum Point Floor Loading 907 mm (33.5 in) 1765 mm (69.5 in) 794 mm (31.3 in) 429 kg (945 lb) 275 kg on a leg (600 lb) 1600 mm (63 in) 2095 mm (82.5 in) 1080 mm (42.5 in) 525 kg (1160 lb) 1320 mm (52 in) 600 mm (24 in) 940 mm (37 in) 209 kg 460 lb 1600 mm (63 in) 1120 mm (44 in) 860 mm (34 in) 277 kg (610 lb) 907 mm (33.5 in) 1765 mm (69.5 in) 794 mm (31.3 in) 429 kg (945 lb) 1600 mm (63 in) 2095 mm (82.5 in) 1080 mm (42.5 in) 525 kg (1160 lb) 907 mm (33.5 in) 1529 mm (60 in) 795 mm (31 in) 394 kg (868 lb) 1600 mm (63 in) 2095 mm (82.5 in) 1080 mm (42.5 in) 593 kg (1307 lb) 907 mm (33.5 in) 1238 mm (48.5 in) 794 mm (31.3 in) 340 kg (750 lb) 1600 mm (63 in) 2095 mm (82.5 in) 1080 mm (42.5 in) 477 kg (1050 lb) Medalist i3070 Four-Module System Testhead Packaged for shipment Support Bay Packaged for shipment 185 kg on a leg (400 lb) Medalist i3070 Two-Module System Testhead Packaged for shipment Medalist i3070 Two-Module System (Small Footprint) Testhead Packaged for shipment Medalist i3070 One-Module Testhead Packaged for shipment Vacuum and Compressed Air The vacuum solenoid is built-in on Medalist i3070 systems. Parameter Specification Number of Vacuum Ports/Module 2 ports for 1- and 2- module systems 4 ports for 4-module systems Vacuum Connector Diameter 2.54 cm (1 in) male Compressed Air Connector Parker 20 or 30 series 0.25 inch coupler Vacuum Value Control Voltage 24 VDC at 1 A maximum Minimum Free Air Displacement (Vacuum) 68 m3/hr (40 SCFM) Minimum Compressed Air Pressure 4.9 kg/cm2 (70 psi) non-lubricated Maximum Compressed Air Pressure 10.6 kg/cm2 (150 psi) non-lubricated 275 kg on a leg (600 lb) 68 | Keysight | Medalist i3070 Series 5 In-Circuit Test System Environmental Requirements Testhead over-temperature shutdown is typically at 55°C. Auto-adjust will occur automatically for ±5°C changes in temperature. Operating Temperature Operating Humidity Storage Temperature Testhead 0°C to 40°C (32°F to 104°F) 5 to 80 % non-condensing −40°C to 70°C (−40°F to 158°F) Support Bay 0°C to 40°C (32°F to 104°F) 5 to 80 % non-condensing −40°C to 70°C (−40°F to 158°F) Controller 5°C to 45°C (41°F to 113°F) 20 to 80 % non-condensing −40°C to 65°C (−40°F to 149°F) Fixture Specifications Long Wire Fixture Maximum PC Board Size Maximum Probeable Area Approximate Storage Dimensions L xW x H Kit Weight Standard 450 x 396 mm 17.7 x 15.6 in 389 x 364 mm 15.3 x 14.3 in 457 x 401 x 147 mm 18.0 x 18.5 x 5.8 in 10.5 kg 23.1 lb Large 450 x 757 mm 17.7 x 29.8 in 389 x 726 mm 15.3 x 28.6 in 457 x 775 x 147 mm 18.0 x 30.5 x 5.8 in 19 kg 41.8 lb Fixture Kit Short Wire Fixture Maximum PC Board Size Maximum Probeable Area Approximate Storage Dimensions L xW x H Kit Weight Standard 450 x 396 mm 17.7 x 15.6 in 414 x 374 mm 16.3 x 14.7 in 457 x 452 x 83 mm 18.0 x 17.8 x 3.25 in 10.7 kg 23.5 lb Large 450 x 757 mm 17.7 x 29.8 in 414 x 735 mm 16.3 x 28.9 in 457 x 813 x 83 mm 18.0 x 32.0 x 3.25 in 18.6 kg 41.0 lb Fixture Kit This information is subject to change without notice. © Keysight Technologies, 2010 – 2014 Published in USA, July 31, 2014 5990-5043EN www.keysight.com