ATS-UKMFT 627 In-circuit- and Function Test System for Loaded PCBs
Get rid of the bottleneck in the test bay!
More throughput, more test speed
More test coverage
Extremely fast programming
Shorter time to market
Higher quality
Less investment and maintenance cost
No makeshift solutions
45 years experience in the development of automatic
test systems
Test system software is based on 40 man-years
• In-circuit- and function test up to 608 measuring channels
• Function test analog, digital, pulse, microprocessor
test, power electronics, evaluation of optical displays
• In-circuit Test: pin contact, solder defects, components
test, short-circuit and break test
• own Boundary Scan with graphical fault display
• GPIB, IEEE/IEC-, RS232-, I2C-interface, CAN-Bus, KBus, DeviceNet, LIN-Bus, Profibus, VISA-Bus, Lon-Bus,
EIB-Bus, TCP/IP, … (partly optional)
• Menu-driven software with automatic program generation and autolearn for analog, digital and in-circuit test
• Graphical display of fault location for pin contact test,
short-circuits between tracks, components defects,
SMT-solder defects (Fine Pitch, BGA), polarity test
• Integration of external programs
• CAD-interface for CAD-data acceptance from more
than 65 CAD-systems (Siemens-Fabmaster), incl. Eagle
• ODBC-interface (Open Database Connectivity)
• Transient recorder with Fourier analysis and distortion
factor
• Logic analyser
• All stimulus and measuring modules for high test speeds
are our own developments
• Flash-RAM Programming
• Microprocessor test via ROM-emulation
• Statistics and fault evaluation, quality management
• Offline programming and offline repair station
• System diagnose for system calibration
• Semi-automatic building of fixtures under software
control in 2 to 3 hours
• Competent, fast service by the developers
ATS-UKMFT 627 with Test Fixture Type 147
(Working area 360 x 230 mm)
ATS-UKMFT 627 with Test Fixture Type 127 (Working area
191.5 x 172 mm)
ATS-UKMFT 627
ATS-UKMFT 627 is a combined In-circuit-Function tester. Options are presented in grey.
In 1979 we started to develop, produce and sell computer
controlled test systems. Independent institutes have shown
that we have been the leading producer in Germany since
1994 and later on in Switzerland too. Our company was
founded in 1976 and we have always used our own money.
REINHARDT test systems are based on experience which
was gained over 4 decades out of recurring procedures.
We transformed this experience into modules and that is
why they differ so much from test systems which are made
up of a number of IEC-boxes or which are made up of PC-/
PXI-boards and varied software. Test systems that are
made up of different boards of different producers are hard
to program and the boards often do not comply. There is no
system responsibility and almost no proper service whereas
we supply qualified service by the developer.
By our very close contact to our customers and prospective
customers and by analysing the market, we have found that
there is a rising market for small in-circuit and function test
systems, but these customers do not want to invest 35,000
to 50,000 Euro. We have developed the ATS-UKMFT-series
with little requirement for expansion, but with the professional
surroundings such as software, operation, speed, robustness
and system responsibility. Many of the modules are identical
with that of the successful ATS-KMFT 670.
ATS-UKMFT 627 Basic Version
1 combined In-circuit Function measuring unit
128 In-circuit-Function measuring channels
1 Sine-square wave generator
2 programmable complementary PSUs
32 Stimulus matrix channels
32 bi-directional logic channels
5 free positions
comprehensive menu-driven software
The remaining 5 board positions, maximum 608 measuring
channels, can be allocated individually, see block diagram.
A customary computer controls the test system via USBinterface.
Its low price, its comfortable menu-driven software based on
WINDOWS®, its low follow-up cost in fixturing, in programming and maintenance are out of competition and enable
you to create economical test solutions for smallest series
(5 to 500 units) as well as for high-volume series.
The stable and ergonomic fixtures are options. Their pivots have got have got maintenance-free precision ball bearings.
These test fixtures can be used in both In-circuit and Function
test and are also ready for contacting on both sides. When
you retrofit for another type of PCB, only the bed-of-nails
are changed and the universal retention system is adjusted,
which takes typically 1–2 minutes. Fixturing is very low-cost
between € 350 and € 800.
Programming REINHARDT-Test Systems
The menu forms reduce your entries to a minimum. Compiling or assembling
with syntax tests is unnecessary. On-line-editing is a special feature: single
test steps are created in both in-circuit and function test and are simultaneously tested with the test item. Further test steps are based on this knowledge.
All input data are presented in a logic and user-friendly way. The measured
values are sent to the measuring system and evaluated.
Programming is in forms so that programs are created rapidly and can be
expanded, modified, corrected or optimised, even by trainees.
Analysing the Testability of a Test Item
With a software-tool and the CAD- and Gerber files of the PCB you can analyse
its design for testability. The drilling data for creating your fixture can also be
generated with this tool.
Editing form with online display and input field
With only 1 day training 90 % of our
In programming the REINHARDT-In-circuit test, the bed-of-nails fixture need customers use the test system for
not be wired selectively according to a wiring list. You can wire 1 : 1 as you like production in the first week after
and use a graphically guided probe for assigning a spring contact pin to a test installation!
system channel.
In-circuit-Test
The in-circuit test recognises solder defects which end in either short-circuits or
breaks (cold joint) or open pins if SMT components are used. A special measuring method finds even SMT-solder defects of fine pitch ICs, of BGAs with very
small programming efforts. Components such as IC-insertion and resistors,
capacitors, diodes, Zener diodes, FETs, operational amplifiers etc. are tested
for values and polarity. A special autoguarding method and automatic finding of delay times reduce the programming time to a minimum. Programming
data can be taken from CAD-data, e. g. the data of the bill of materials can be
processed with the Excel ®-software so that they can be imported directly into
the test system software. As there is an automatic program generator, the test
program is generated in typically 2 minutes per 100 components.
In both in-circuit and function test, you just move the mouse-cursor in the graphic
display and click on the resp. component pin. Then the measuring channel of
the test system is displayed and you adopt it e. g. in creation. You just determine
if it is the High- or the Low-channel. Then you decide if you execute an analog
measurement such as e. g. UDC, UAC, UPk, distortion factor or a digital one,
with a time and frequency measuring unit…
Pin-exact graphical display of fault location
RBS 100 REINHARDT Boundary Scan
The Boundary Scan test and editing module for REINHARDT-test systems is
integrated in the convenient test system menu. With the standard logic channels,
it can test components which are not accessible via Boundary Scan cells, e. g.
interface pins. Convenient programming via Boundary Scan e. g. of Analogto-Digital-converters is also possible. When you create the test program, you
need the Gerber files and the BSDL-data of the ICs. They are reqired for the
graphical display of fault location and the connections of the ICs.
Boundary Scan Test
Function Test
In function test, there are analog, digital, pulse, microprocessor, power electronics and power supply tests. Our modules are developed and produced in the
latest technologies. We produce our modules in the best way for high speed
testing and reliability in three shifts.
Programmable Voltage Sources
In the basic version, there are 2 programmable complementary voltage sources 0
to +24 V / 0 to -22 V with 10 mV resolution. There are also 5 fixed voltage sources.
PSU1+ delivers max. +1 A, PSU2+ max. 0.5 A and PSU1- or PSU2- max. 0.25 A.
Function test editor
Function Generator
The quartz-precise DDS-function generator can be programmed in 0.075 Hz-steps
up to 78 kHz and generates sine and square wave signals at 0.25 A maximum
current. Maximum amplitude sine is 7 Veff (5 mV resolution) and square wave
10 Vpp (10 mV resolution).
Function and Arbitrary Generators
The optional function and arbitrary generators for frequencies up to 20/80 MHz
offer sine, square wave, triangle, sawtooth, noise, pulse signals and ramps.
Arbitrary functions are for generating any curve forms. Frequency ranges from
1 µHz to 20/80 MHz with 1 µHz resolution. Amplitudes can be programmed
between 20 mVpp and 20 Vpp.
Arbitrary Editor
Supporting Modules – Built Into The Test Fixture
Pulse Generator Module, max. 1 MHz, 0.2 µs pulse. High Frequency Generator Module max. frequency 30 MHz TTL. High Frequency Divider up to
1 GHz division rate 64 or 128. Impedance Transformer input impedance: 8 TΩ
at 8 pF. Module for Measuring Peak Voltages up to 100 MHz. FARBMod and
16FARBMod evaluate and test colours (e. g. of keys) and LEDs incl. colour and
intensity from 300 to 700 nm. Activator-Module activates keys and switches.
Start Stop Steuerung USB-Module
Test Fixture with Stimulus
and Measuring Modules
Test Pins
Fixture Plate
OP-Module
Multi-way
Connector
HF-Module
RML 32 Combined Measuring-Logic-Stimulus Matrix
The standard combined measuring-logic-stimulus matrix is made up of 32 measuring channels in three-wire technique for in-circuit- and function test with an
open Guard channel. The High- and Low-channels can be switched individually
10 VA, 200 V or 500 mA, 24 stimulus matrix channels in one-wire technique 500 V
or 2 A, and 32 digital logic channels. The driver levels can be set to 5 V or 3.3 V.
Stimulus Matrix MMX
The optional stimulus matrix MMX670 offers 48 channels in 12 bus systems, the
optional MMX72 offers 72 channels in 18 bus systems in one-wire technique for
2 A max. current or 500 V. Two 16 bit 4quadrant precision PSUs (only MMX670
with PSUs), 0 V to +24 V, max. 300 mA can be programmed in 1 mV-steps. Current is programmed in 10 µA-steps from 30–300 mA.
Measuring Matrix
Our measuring matrix has 96 measuring channels for both in-circuit and function test incl. time measurements. Expansion is in groups of 96 to up to 608
channels. For guarding in the in-circuit test, the measuring matrix is made up
in three bus technique.
MMX670 with PSUs
Measuring System for In-circuit and Functional Test
Our 16 bit measuring system measures: DC, AC, True RMS up to 100 kHz, peak fastest In-circuit test measuring unit
voltage, current, AC current, resistance, resistance four-terminal, frequencies, (Measuring speed and measuring
periods, pulse widths, rise and fall times, phases, pulse duty factor, events, accuracy)
intervals between two channels, transient recorder, sample rate 100 kHz, distortion factor and Fourier analysis.
Transient Recorder TRA670 (Oscilloscope)
The 64 k deep REINHARDT-transient recorder with 12 bit resolution offers 50 MHz
bandwidth with max. 250 MHz sample rate. Max. input voltage is 100 V at min.
250 µV resolution. Out of the curve forms it measures parameters such as frequency, period, rise time, fall time, pulse widths, peak voltage, distortion factor,
Fourier analysis etc. Envelopes are for automatic evaluation of curve forms.
8 HF-input channels and 9 NF-input channels are available, but the transient
recorder can also be used on the standard measuring bus provided by the test
system. An external trigger input is also available.
Analog transient recorder with envelope curve
(blue lines)
Power Electronics
If you need operating voltages and currents above those provided by the standard
version of the ATS-UKMFT-family, we offer a number of sources for DC-voltage Power Electronics up to 12 KVA
(up to 300 VDC) and AC-voltage (up to 40 ADC) and electronic loads (up to 40 A).
POMO80 Power Module
The linear controlled DC-module can be programmed in current (4 mA step)
and voltage (25 mV) and works in the three ranges 0–30 V, 14 A, 30–65 V, 7 A,
65–80 V, 4 A. The load module can be programmed in two current ranges: 0–30 A
with 10 mA incr. or 1 mA and 0–40 A with 10 mA or 1 mA resolutions. Max. input
voltage is 100 V, max. loading of each module 400 V/A.
In modulation to over 50 kHz you can modulate from 0 to 100 % but program a
basic current or a current curve (arbitrary) as well.
The professional device can be operated under current mode, R-mode, Pmode and U-mode. The true value of the potentialfree modules can be re-read
at any time via RS232. The unit is available in various expansions as well as
4quadrant versions.
POMO80 Power Module
Logic Test
The Logic board (32 channels, max. 2 boards) stimulates and measures logic
conditions. Logic is tested with the bi-directional drivers between 0 and 23 V.
With several logic boards, you can apply and evaluate several different logic
families such as 1,5 V, 3 V, 5 V-Logic up to 24 V-Logic at a time.
The programming form grants a full view of the program depth. There is a number
of tools, e. g. programming components with serial interfaces with comfortable
inputs such as LSB and MSB. Transducers or converters can be stimulated
and/or read out. You create bus systems with automatic program generators.
Autolearn also helps in creating programs.
LOG96 Logic Board
The 96 logic channels of this optional logic board stimulate and measure logic
signals in the 3.3 V and 5 V-technologies.
Form for Programming Logic
PML670 – HighSpeed-Measuring Unit, Precision-DC-Source, Measuring
Unit 16 Channels and Logic
The PML670-module combines the function of a parallel DC-voltage measuring unit (16 channels 0–24 V, resolution 0.5 mV) with a 16fold DC-source (max.
50 mA) and is also used for stimulating and evaluating logic conditions. Each of
the 16 channels can be programmed individually from step to step in the driver
and comparator levels; each channel can be programmed with different levels
(resolution 0.5 mV).
PML 670-Module
Offline Programming Station
Our optional software can be used on any standard PC for offline program
generation.
RDR Offline Repair Station
With the optional offline repair station, defective loaded PCBs can be repaired
independent of the test system. The test system remains free from repair so
higher throughput is possible.
Statistics / Quality Management
All test results needed for quality management are recorded as is the good or
bad status of the test item. For assessing histograms of test steps, you can
check all measured values.
With the Reference Test the function of the test system and the fixture is
checked and documented after a specified number of test runs or after a specified time interval.
This reference test complements the System Diagnose.
Statistics – Histogram
ODBC-Interface
The optional ODBC-interface helps to integrate the REINHARDT-test system
in an existing quality management or in production procedures with data base
management (Open Database Connectivity).
ODT Optical Display Test
The ODT-software is used for fast and fully automatic testing of LCD, LED,
dot matrix, mask display, seven segment displays etc. The software evaluates
fields, symbols, special characters, algebraic signs, decimal points, unit positions and seven segment displays for intensity, contrast and function. Various
camera systems can be used.
Universal-Data-Converter and Eagle-Data-Converter
Optical Display Test
For the widely used cost-effective Eagle CAD-system for developing and designing PCBs REINHARDT has developed a comfortable interface. The software
generates a bill of materials and Gerber data which can be displayed. This
information is used for generating the graphical data for the display of fault
location and the finished framework for the In-circuit test program. After the
converted data are imported into the test system software only the automated
autolearn tools must be activated.
Listing with the "Komfortprotokoll"
This optional software helps you to design a listing, depending on your own or
your customer's wishes, from the collected statistics data. You only need the
Word2003® or Word2007® software and the "Komfortprotokoll" tool.
Data-Converter
Building Fixtures
and Creating Graphs of Fault Location
Our software for creating fixtures re-calculates the Gerber data to layouts. The
graphical data are taken for fault location and used for calculating the positions
of the test pins automatically. A drilling file is created out of those points. This
file drills the fixture for test pins and reference pins. The CNC-drilling machine
has a clamping device for our fixtures and uses the data for drilling. The contact
pins, 75 mil and 100 mil, with receptacles or the receptacles without pins are
automatically placed into the drilled positions. Accuracy in drilling and placing
is better than 10–20 µ. The magazines can hold different types of heads. They
are placed according to the developed drilling file. Test fixtures with about 600
test pins are drilled in typically 3 to 5 hours. Pins are placed and wired with
wire-wrap or via plug-in cables. Fixtures are built in an extremely cost-effective
way, just-in-time and at your own site. With two to three fixtures a year, the
investment will be repaid within one year.
For more details please see our homepage on the Internet under ht tp:// w w w.reinhardt-testsystem.de or contact us for the more detailed salient features.
Some of the listed positions are options and do not come with the basic equipment.
All prices are net prices and nonbinding – change in price subject to change.
E & OE – Specifications subject to change without prior notice.
11/2015
Fixture Production System
REINHARDT System- und Messelectronic GmbH
Bergstr. 33 D-86911 Diessen-Obermühlhausen Tel.08196/934100 + 7001, Fax 08196/7005 + 1414
E-Mail: info@reinhardt-testsystem.de http://www.reinhardt-testsystem.de